CN216307815U - Tail gas treatment device - Google Patents
Tail gas treatment device Download PDFInfo
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- CN216307815U CN216307815U CN202122815068.3U CN202122815068U CN216307815U CN 216307815 U CN216307815 U CN 216307815U CN 202122815068 U CN202122815068 U CN 202122815068U CN 216307815 U CN216307815 U CN 216307815U
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- 238000002485 combustion reaction Methods 0.000 claims abstract description 104
- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 238000009413 insulation Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 abstract description 16
- 239000007789 gas Substances 0.000 description 49
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 15
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000005238 degreasing Methods 0.000 description 5
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 5
- 235000006408 oxalic acid Nutrition 0.000 description 5
- 230000002035 prolonged effect Effects 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- -1 formaldehyde, nitrogen oxides Chemical class 0.000 description 3
- 229930040373 Paraformaldehyde Natural products 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及脱脂催化技术领域,具体涉及一种尾气处理装置。The utility model relates to the technical field of degreasing catalysis, in particular to a tail gas treatment device.
背景技术Background technique
草酸在催化脱脂工艺中常作为催化剂使用,草酸在常压下100℃-125℃开始升华,草酸以气态而存在,同时还会有少量的草酸在催化脱脂过程中受热分解而产生氮氧化物,所以,催化脱脂工艺产生的尾气包括有草酸、甲醛、氮氧化物等有害物质,需要经过处理(例如高温燃烧)后才能外排,而现有的技术中往往存在着一些问题,一方面:存在燃烧不充分的现象,使得甲醛等气体未经充分燃烧便被排出,气味刺鼻,并且会对工人的身体造成伤害;另一方面,脱脂过程中会存在少许碳化灰尘随尾气流出并进入尾气处理装置内部,难以清理,设备容易损坏。Oxalic acid is often used as a catalyst in the catalytic degreasing process. Oxalic acid begins to sublime at 100°C-125°C under normal pressure, and oxalic acid exists in a gaseous state. At the same time, a small amount of oxalic acid is thermally decomposed during the catalytic degreasing process to produce nitrogen oxides. Therefore, , the tail gas generated by the catalytic degreasing process includes harmful substances such as oxalic acid, formaldehyde, nitrogen oxides, etc., which need to be processed (such as high-temperature combustion) before being discharged. However, there are often some problems in the existing technology. On the one hand: there is combustion Insufficient phenomenon, so that formaldehyde and other gases are discharged without being fully burned, the smell is pungent, and it will cause harm to workers' bodies; on the other hand, during the degreasing process, there will be a little carbonized dust that flows out and enters the exhaust gas treatment device. Internal, difficult to clean, and equipment is easily damaged.
实用新型内容Utility model content
针对上述现有技术的不足,本实用新型所要解决的技术问题是:如何提供一种能够更好的使尾气充分燃烧、除尘简单高效的尾气处理装置。Aiming at the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is: how to provide a tail gas treatment device that can better fully burn the tail gas and is simple and efficient for dust removal.
为了解决上述技术问题,本实用新型采用了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
一种尾气处理装置,包括燃烧预热箱和点火棒,所述燃烧预热箱具有用于对尾气进行加热的加热腔,所述燃烧预热箱设置有与加热腔连通的进气口和出气口,所述点火棒位于出气口外侧且正对出气口设置;所述加热腔内设置有燃烧筒,所述燃烧筒与加热腔的侧壁间隔设置,所述燃烧筒上具有与加热腔连通的开口,所述加热腔内固定设置有导流管,所述导流管的一端和所述出气口连通,另一端设于所述燃烧筒内,且所述导流管与所述燃烧筒的内壁、底板间隔设置,形成气体流通的通道;燃烧棒,所述燃烧棒的燃烧端穿过出气口进入导流管内。An exhaust gas treatment device includes a combustion preheating box and an ignition rod, the combustion preheating box has a heating cavity for heating exhaust gas, and the combustion preheating box is provided with an air inlet and an outlet communicating with the heating cavity. a gas port, the ignition rod is located outside the gas outlet and is arranged facing the gas outlet; the heating chamber is provided with a combustion cylinder, the combustion cylinder and the side wall of the heating chamber are arranged at intervals, and the combustion cylinder is connected to the heating chamber. The opening of the heating chamber is fixed with a guide pipe, one end of the guide pipe is connected with the air outlet, and the other end is set in the combustion cylinder, and the guide pipe is connected to the combustion cylinder. The inner wall and the bottom plate are arranged at intervals to form a channel for gas circulation; a combustion rod, the combustion end of the combustion rod enters the guide pipe through the gas outlet.
这样,通过将燃烧棒设置在所述导流管内,延长了燃烧的时间,再加上外部的点火棒,使得尾气内的甲醛充分燃烧,减少聚甲醛的排出,从而减少对人体的伤害,减少环境的污染;导流管、燃烧筒和燃烧预热箱之间形成的通道,使得尾气能够充分预热,便于燃烧棒和点火棒将尾气进行燃烧。In this way, by arranging the combustion rod in the guide tube, the burning time is prolonged, and the external ignition rod is added, so that the formaldehyde in the exhaust gas is fully burned, and the discharge of polyoxymethylene is reduced, thereby reducing the damage to the human body and reducing the Environmental pollution; the channel formed between the guide pipe, the combustion tube and the combustion preheating box enables the exhaust gas to be fully preheated, which is convenient for the combustion rod and the ignition rod to burn the exhaust gas.
进一步,还包括三通管道,所述三通管道的第一接口与所述燃烧预热箱的所述进气口连接且第一接口与所述加热腔连通;所述三通管道的第二接口连接有尾气管;所述三通管道的第三接口正对设置在所述第一接口下方。通过三通管道,能够便于从第三接口处对燃烧预热箱内部进行除灰。Further, it also includes a three-way pipeline, the first interface of the three-way pipeline is connected with the air inlet of the combustion preheating box and the first interface is communicated with the heating chamber; the second interface of the three-way pipeline is connected with the heating chamber; The interface is connected with an exhaust pipe; the third interface of the three-way pipe is directly arranged below the first interface. Through the three-way pipe, it is convenient to remove ash from the inside of the combustion preheating box from the third interface.
进一步,尾气管外套接有若干加热套筒。通过加热套筒对尾气进行预热,便于被燃烧棒和点火棒点燃,使其充分燃烧。Further, a plurality of heating sleeves are connected to the outside of the exhaust pipe. The exhaust gas is preheated by the heating sleeve, which is easy to be ignited by the combustion rod and the ignition rod, so that it can be fully burned.
进一步,所述燃烧筒的上下两端周向间隔设有分流板,所述燃烧筒通过所述分流板固定设于所述加热腔内,并和所述燃烧预热箱的内壁和底板间隔设置,形成气体流通的通道。通过分流板能够将尾气进行分流,使得加热更加均匀,从而让燃烧更加充分。Further, the upper and lower ends of the combustion cylinder are circumferentially spaced with a splitter plate, the combustion cylinder is fixedly arranged in the heating chamber through the splitter plate, and is spaced from the inner wall and the bottom plate of the combustion preheating box. , forming a channel for gas circulation. The exhaust gas can be split through the split plate, so that the heating is more uniform and the combustion is more complete.
进一步,所述燃烧筒正对设置在所述进气口上方。燃烧筒的底部能够使进气口排出的尾气从四周散开,并将尾气中带有的灰尘挡下,使灰尘在燃烧筒底部聚集,便于从第三接口处进行除灰。Further, the combustion cylinder is disposed directly above the air inlet. The bottom of the combustion cylinder can disperse the exhaust gas discharged from the air inlet from the surrounding, and block the dust in the exhaust gas, so that the dust can be collected at the bottom of the combustion cylinder, which is convenient for dust removal from the third interface.
进一步,所述点火棒通过支架架设于所述燃烧预热箱上,且设于所述出气口外。通过支架使点火棒的燃烧更加稳定。Further, the ignition rod is erected on the combustion preheating box through a bracket, and is arranged outside the air outlet. The combustion of the ignition rod is made more stable by the bracket.
进一步,所述出气口向外延伸且高于所述燃烧预热箱的顶部。延长了对尾气进行加热的时间,使尾气的更容易点燃,从而使尾气的燃烧更加充分。Further, the air outlet extends outward and is higher than the top of the combustion preheating box. The time for heating the exhaust gas is prolonged, making it easier to ignite the exhaust gas, so that the combustion of the exhaust gas is more sufficient.
进一步,所述燃烧预热箱外设有保温层,所述保温层可拆卸式套接在所述燃烧预热箱外。通过保温层,使燃烧预热箱的热量流失减少,提高能源的利用率。Further, an insulation layer is provided outside the combustion preheating box, and the insulation layer is detachably sleeved outside the combustion preheating box. Through the thermal insulation layer, the heat loss of the combustion preheating box is reduced, and the utilization rate of energy is improved.
进一步,所述第三接口外盖设有端盖。利用端盖将三通管道进行密封,便于尾气向燃烧预热箱流通,同时在需要进行除尘时,直接打开端盖即可,使除尘更加方便。Further, the third interface outer cover is provided with an end cover. The three-way pipe is sealed by the end cover, which is convenient for the exhaust gas to flow to the combustion preheating box. At the same time, when dust removal is required, the end cover can be directly opened, which makes dust removal more convenient.
综上所述,本实用新型可以更好的使尾气充分燃烧、除尘简单高效。To sum up, the utility model can better make the exhaust gas fully combusted, and the dust removal is simple and efficient.
附图说明Description of drawings
图1为本实用新型具体实施方式所述的尾气处理装置的结构示意图。FIG. 1 is a schematic structural diagram of a tail gas treatment device according to a specific embodiment of the present invention.
图2为图1去掉部分组件后另一个方位的结构示意图。FIG. 2 is a schematic view of the structure of FIG. 1 in another orientation after some components are removed.
图3为图2去掉部分组件后另一个方位的结构示意图。FIG. 3 is a schematic view of the structure of FIG. 2 in another orientation after some components are removed.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.
具体实施时,如图1-3所示,一种尾气处理装置,包括燃烧预热箱1和点火棒2,所述燃烧预热箱1具有用于对尾气进行加热的加热腔3,所述燃烧预热箱1设置有与加热腔3连通的进气口4和出气口5,所述点火棒2位于出气口5外侧且正对出气口5设置;所述加热腔3内设置有燃烧筒6,所述燃烧筒6与加热腔3的侧壁间隔设置,所述燃烧筒6上具有与加热腔3连通的开口,所述加热腔3内固定设置有导流管7,所述导流管7的一端和所述出气口5连通的,另一端设于所述燃烧筒6内,且所述导流管7与所述燃烧筒6的内壁、底板间隔设置,形成气体流通的通道;燃烧棒8,所述燃烧棒8的燃烧端穿过出气口5进入导流管7内。这样,通过将燃烧棒设置在所述导流管内,延长了燃烧的时间,再加上外部的点火棒,使得尾气内的甲醛充分燃烧,减少聚甲醛的排出,从而减少对人体的伤害,减少环境的污染;导流管、燃烧筒和燃烧预热箱之间形成的通道,使得尾气能够充分预热,便于燃烧棒和点火棒将尾气进行燃烧。In specific implementation, as shown in Figures 1-3, an exhaust gas treatment device includes a combustion preheating box 1 and an ignition rod 2, the combustion preheating box 1 has a
本实施例中,还包括三通管道9,所述三通管道9的第一接口901与所述燃烧预热箱1的所述进气口4连接且第一接口901与所述加热腔3连通;所述三通管道9的第二接口902连接有尾气管10;所述三通管道9的第三接口903正对设置在所述第一接口901下方。通过三通管道,能够便于从第三接口处对燃烧预热箱内部进行除灰。In this embodiment, a three-
本实施例中,尾气管10外套接有若干加热套筒11。通过加热套筒对尾气进行预热,便于被燃烧棒和点火棒点燃,使其充分燃烧。In this embodiment, a plurality of
本实施例中,所述燃烧筒6的上下两端周向间隔设有分流板12,所述燃烧筒6通过所述分流板12固定设于所述加热腔3内,并和所述燃烧预热箱1的内壁和底部间隔设置,形成气体流通的通道。通过分流板能够将尾气进行分流,使得加热更加均匀,从而让燃烧更加充分。In this embodiment, the upper and lower ends of the
本实施例中,所述燃烧筒6正对设置在所述进气口4上方。燃烧筒的底部能够使进气口排出的尾气从四周散开,并将尾气中带有的灰尘挡下,使灰尘在燃烧筒底部聚集,便于从第三接口处进行除灰。In the present embodiment, the
本实施例中,所述点火棒2通过支架13架设于所述燃烧预热箱1上,且设于所述出气口5外。通过支架使点火棒的燃烧更加稳定。In this embodiment, the ignition rod 2 is erected on the combustion preheating box 1 through a
本实施例中,所述出气口5向外延伸且高于所述燃烧预热箱1的顶部。延长了对尾气进行加热的时间,使尾气的更容易点燃,从而使尾气的燃烧更加充分。In this embodiment, the
本实施例中,所述燃烧预热箱1外设有保温层14,所述保温层14可拆卸式套接在所述燃烧预热箱1外。通过保温层,使燃烧预热箱的热量流失减少,提高能源的利用率。In this embodiment, an
本实施例中,所述第三接口903外盖设有端盖15。利用端盖将三通管道进行密封,便于尾气向燃烧预热箱流通,同时在需要进行除尘时,直接打开端盖即可,使除尘更加方便。In this embodiment, the outer cover of the
本实用新型的工作原理以及流程:The working principle and process of the present utility model:
在使用本装置时,尾气通过尾气管流通至燃烧预热箱内,并在燃烧预热箱、燃烧筒、导流管和出气口之间形成的通道内流通,尾气管上设置的加热套筒和燃烧预热箱均能够对尾气进行加热,以便于燃烧棒和点火棒对其进行充分的燃烧,而尾气中的少许碳化灰尘会在燃烧预热箱底部聚集,定期除尘时,只需要打开第三接口处的端盖就能够将燃烧预热箱底部的灰尘清除,操作简单方便。When the device is used, the exhaust gas flows into the combustion preheating box through the exhaust pipe, and circulates in the channel formed between the combustion preheating box, the combustion cylinder, the guide pipe and the gas outlet. The heating sleeve set on the exhaust pipe Both the exhaust gas and the combustion preheating box can heat the exhaust gas so that the combustion rod and ignition rod can fully burn it, and a little carbonized dust in the exhaust gas will accumulate at the bottom of the combustion preheating box. The end cover at the three ports can remove the dust at the bottom of the combustion preheating box, and the operation is simple and convenient.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解;其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的范围,其均应涵盖在本实用新型的权利要求和说明书的范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that; The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention , which shall be included in the scope of the claims and description of the present invention.
Claims (9)
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