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CN203993246U - Elongate cylinder workpiece clamp for machining - Google Patents

Elongate cylinder workpiece clamp for machining Download PDF

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Publication number
CN203993246U
CN203993246U CN201420360410.2U CN201420360410U CN203993246U CN 203993246 U CN203993246 U CN 203993246U CN 201420360410 U CN201420360410 U CN 201420360410U CN 203993246 U CN203993246 U CN 203993246U
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cylindrical workpiece
pressing
elongate cylinder
cylinder workpiece
machining
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CN201420360410.2U
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Chinese (zh)
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高立义
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Guangzhou Vocational College of Science and Technology
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Guangzhou Vocational College of Science and Technology
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Abstract

细长圆柱工件加工夹具,包括夹具基体、压块、以及锁紧件,夹具基体上设置有两个分别用于容纳细长圆柱工件的凹位,该两凹位互相平行且相互错开,两凹位远离彼此的侧面形成一第一限位面、凹位的底面形成第二限位面;压块的两侧分别形成一用于顶压两凹位中的细长圆柱工件的顶压斜面,该顶压斜面由上至下逐渐向着压块的中间部倾斜,锁紧件用于将压块固定在夹具基体上。本实用新型可以将细长圆柱工件的上部外露于压块和夹具基体的上表面,夹具不会与刀具产生运动干涉,在细长圆柱工件的轴向不同位置分别设置压块,可以有效地防止细长圆柱工件在加工中发生运动、振动及形变;可一次装夹可加工多个工件,提高生产效率数倍。

A processing fixture for a slender cylindrical workpiece includes a fixture base, a pressure block, and a locking piece. The fixture base is provided with two recesses for respectively accommodating a slender cylindrical workpiece. The two recesses are parallel to each other and staggered from each other. The side faces away from each other form a first limiting surface, and the bottom surface of the concave position forms a second limiting surface; the two sides of the pressing block respectively form a pressing inclined surface for pressing the elongated cylindrical workpiece in the two concave positions, The pressing inclined surface gradually inclines toward the middle part of the pressing block from top to bottom, and the locking piece is used to fix the pressing block on the clamp base. The utility model can expose the upper part of the slender cylindrical workpiece on the upper surface of the pressing block and the fixture base, the fixture will not interfere with the movement of the tool, and the pressing blocks are respectively arranged at different axial positions of the slender cylindrical workpiece, which can effectively prevent The slender cylindrical workpiece moves, vibrates and deforms during processing; multiple workpieces can be processed in one clamping, which improves production efficiency several times.

Description

细长圆柱工件加工夹具Fixture for Slender Cylindrical Workpiece Processing

技术领域 technical field

本实用新型涉及一种夹具,尤其是一种细长圆柱工件加工夹具。 The utility model relates to a fixture, in particular to a fixture for processing a slender cylindrical workpiece.

背景技术 Background technique

目前,在细长圆柱表面加工纵向延伸的齿条齿廓、平面以及导向槽结构,均是采用铣削加工的方式,在走刀前,均需要利用夹具将细长圆柱工件固定在夹具上。目前采用的夹具,为了避免铣刀与工件夹具发生干涉,其装夹的方式包括两种,一种是固定夹持工件的两端、一种是固定夹持工件的中部;采用夹持工件两端的加工方式,在铣刀对工件表面铣削时,由于细长工件的刚度相对较低,在刀具对工件表面施加较大加工力的情况下,工件会产生振动甚至出现弯曲变形,严重影响了加工精度以及工件的成品率;而采用夹持工件中部的加工方式,则夹紧压块会与刀具产生运动干涉,其虽然能够减小工件的振动及弯曲变形量,但仍然不能够满足要求,并且需要通过至少两次以上的装夹,才能完成工件的加工;由于一次只能装夹加工一个工件,生产效率很低。 At present, milling is used to process the longitudinally extending rack tooth profile, plane and guide groove structure on the surface of the slender cylinder. Before cutting, the slender cylindrical workpiece needs to be fixed on the fixture with a fixture. Currently used fixtures, in order to avoid interference between the milling cutter and the workpiece fixture, there are two ways of clamping, one is to fix the two ends of the workpiece, and the other is to fix the middle of the workpiece; Due to the relatively low rigidity of the slender workpiece when the milling cutter mills the surface of the workpiece, when the tool applies a large processing force to the workpiece surface, the workpiece will vibrate or even bend and deform, which seriously affects the processing. accuracy and the yield of the workpiece; while using the processing method of clamping the middle of the workpiece, the clamping block will interfere with the movement of the tool. Although it can reduce the vibration and bending deformation of the workpiece, it still cannot meet the requirements, and At least two times of clamping are required to complete the processing of the workpiece; since only one workpiece can be clamped and processed at a time, the production efficiency is very low.

实用新型内容 Utility model content

针对现有技术的不足,本实用新型的目的旨在于提供一种细长圆柱工件加工夹具,其能够在加工圆柱工件时,有效的防止工件的振动 或弯曲变形,提高工件加工的精度和生产效率。 In view of the deficiencies in the prior art, the purpose of this utility model is to provide a slender cylindrical workpiece processing fixture, which can effectively prevent the vibration or bending deformation of the workpiece when processing the cylindrical workpiece, and improve the precision and production efficiency of workpiece processing .

为实现上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

细长圆柱工件加工夹具,包括夹具基体、压块、以及锁紧件,夹具基体上设置有两个分别用于容纳细长圆柱工件的凹位,该两凹位互相平行且相互错开,两凹位远离彼此的侧面形成一第一限位面、凹位的底面形成第二限位面;压块的两侧分别形成一用于顶压两凹位中的细长圆柱工件的顶压斜面,该顶压斜面由上至下逐渐向着压块的中间部倾斜,锁紧件用于将压块固定在夹具基体上。 A processing fixture for a slender cylindrical workpiece includes a fixture base, a pressure block, and a locking piece. The fixture base is provided with two recesses for respectively accommodating a slender cylindrical workpiece. The two recesses are parallel to each other and staggered from each other. The side faces away from each other form a first limiting surface, and the bottom surface of the concave position forms a second limiting surface; the two sides of the pressing block respectively form a pressing inclined surface for pressing the elongated cylindrical workpiece in the two concave positions, The pressing inclined surface gradually inclines toward the middle part of the pressing block from top to bottom, and the locking piece is used to fix the pressing block on the clamp base.

夹具基体上位于两凹位之间的部分设置有一至少能够容纳压块下部的凹槽。 The part of the fixture base between the two recesses is provided with a groove capable of at least accommodating the lower part of the pressing block.

锁紧件为一穿接于压块上并通过螺纹固定在夹具基体上的锁紧螺栓。 The locking piece is a locking bolt that passes through the pressure block and is fixed on the fixture base through threads.

夹具基体上可拆卸的安装有一螺纹嵌套,锁紧螺栓螺纹连接于螺纹嵌套内。 A threaded insert is detachably installed on the clamp base, and the locking bolt is threaded into the threaded insert.

第一限位面与第二限位面的夹角为90度。 The angle between the first limiting surface and the second limiting surface is 90 degrees.

两顶压斜面对称的设置于压块的两侧,且两顶压斜面的夹角为30度。 The two pressing slopes are symmetrically arranged on both sides of the pressing block, and the angle between the two pressing slopes is 30 degrees.

凹位的端面还设置有一止挡于细长圆柱工件一端的定位挡销。 The end surface of the concave position is also provided with a positioning stop pin which stops at one end of the elongated cylindrical workpiece.

本实用新型的有益效果在于: The beneficial effects of the utility model are:

相比于现有技术,本实用新型由于采用压块在细长圆柱工件的侧面施加倾斜的力将细长圆柱工件压紧在凹位中,因此,可以将细长圆柱工件的上部外露于压块和夹具基体的上表面,即将细长圆柱工件的 加工部分外露,从而使夹具不会与刀具产生运动干涉,在细长圆柱工件的轴向不同位置分别设置压块,可以有效地防止细长圆柱工件在加工中发生运动、振动及形变。本实用新型采用成对夹紧工件、成组设置方式,一次装夹可加工多个工件,提高生产效率数倍。 Compared with the prior art, the utility model adopts the pressing block to exert an inclined force on the side of the slender cylindrical workpiece to press the slender cylindrical workpiece in the concave position, therefore, the upper part of the slender cylindrical workpiece can be exposed to the pressure. The upper surface of the block and the fixture base is about to expose the processed part of the slender cylindrical workpiece, so that the fixture will not interfere with the movement of the tool, and the pressure blocks are set at different axial positions of the slender cylindrical workpiece, which can effectively prevent the slender The cylindrical workpiece moves, vibrates and deforms during processing. The utility model adopts the way of clamping the workpieces in pairs and setting them in groups, so that multiple workpieces can be processed in one clamping, and the production efficiency is improved several times.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1的俯视图; Fig. 2 is the top view of Fig. 1;

其中:10、夹具基体;11、凹位;111、第一限位面;112、第二限位面;113、定位挡销;12、凹槽;13、螺纹嵌套;20、压块;21、顶压斜面;30、锁紧螺栓;40、细长圆柱工件。 Among them: 10. Fixture base; 11. Concave position; 111. First limit surface; 112. Second limit surface; 113. Positioning pin; 12. Groove; 13. Thread nesting; 20. Press block; 21. Top pressure slope; 30. Locking bolt; 40. Slender cylindrical workpiece.

具体实施方式 Detailed ways

下面,结合附图以及具体实施方式,对本实用新型做进一步描述: Below, in conjunction with accompanying drawing and specific embodiment, the utility model is described further:

如图1、2所示,为本实用新型的一种细长圆柱工件加工夹具,该夹具适用于磨削、铣削等机械加工,其包括夹具基体10、压块20以及锁紧螺栓30,其中,夹具基体10上设置有两个分别用于限止细长圆柱工件运动的凹位11,该两凹位11互相平行且深度相同,同时,两凹位11相距一定距离且分布在同一水平面上;凹位11的侧面形成一第一限位面111、凹位11的底面形成第二限位面112,第一限位面111与第二限位面112共同组成一90度V形面,在细长圆柱工件40放置于凹位11之后,该90度V形面则限定细长圆柱工件40的4个 自由度。第一限位面111和第二限位面112可以是如图1中所示的互相垂直的关系,当然,上述的第一限位面111和第二限位面112也可以是采用其他不同大小的角度组合,如图1所示的,在两凹位11相对的一侧,只要确保两个分别位于凹位11中的细长圆柱工件40的需加工部位外露即可。压块20的两侧分别形成一个用于顶压两凹位11中的细长圆柱工件40的顶压斜面21,即两顶压斜面21分别用于顶压上述细长圆柱工件40外露的表面,两顶压斜面21由上至下逐渐的向着压块20的中间部分倾斜,顶压斜面21在顶压细长圆柱工件40表面时,与细长圆柱工件40的圆周表面相切,即下压压块20时,顶压斜面21对相应的细长圆柱工件40的圆周表面施加的压力的方向垂直于顶压斜面21且过细长圆柱工件40的圆心,也就是说,顶压斜面21施加于细长圆柱工件40上力会形成水平向外和竖直向下的两个分力,从而,使细长圆柱工件40被夹持在顶压斜面21、第一限位面111和第二限位面112围成的区域内,即固定在凹位11中。上述的锁紧螺栓30由上至下穿接在压块20中,锁紧螺栓30穿过压块20下表面的部分以螺纹配合的方式固定在夹具基体10上,拧紧锁紧螺栓30,即可向压块20提供压紧力并将压块20固定。当然,该锁紧螺栓30也可以是采用其他的锁紧件来替代,只要能够提供压紧力并将压块20固定在夹具基体10上即可。 As shown in Figures 1 and 2, it is a slender cylindrical workpiece processing fixture of the present invention, which is suitable for machining such as grinding and milling, and includes a fixture base 10, a pressure block 20 and a locking bolt 30, wherein , the fixture base 10 is provided with two recesses 11 respectively used to limit the movement of the slender cylindrical workpiece, the two recesses 11 are parallel to each other and have the same depth, and at the same time, the two recesses 11 are separated by a certain distance and distributed on the same horizontal plane; The side surface of the recess 11 forms a first limit surface 111, and the bottom surface of the recess 11 forms a second limit surface 112. The first limit surface 111 and the second limit surface 112 together form a 90-degree V-shaped surface. The elongated cylindrical workpiece 40 is placed behind the recess 11 , and the 90-degree V-shaped surface defines four degrees of freedom of the elongated cylindrical workpiece 40 . The first limiting surface 111 and the second limiting surface 112 can be in a mutually perpendicular relationship as shown in FIG. The size and angle combination, as shown in Figure 1, on the opposite side of the two recesses 11, only need to ensure that the parts to be processed of the two elongated cylindrical workpieces 40 respectively located in the recesses 11 are exposed. The two sides of the pressing block 20 respectively form a pressing inclined surface 21 for pressing the elongated cylindrical workpiece 40 in the two recesses 11, that is, the two pressing inclined surfaces 21 are respectively used for pressing the exposed surface of the above-mentioned elongated cylindrical workpiece 40 , the two pressing slopes 21 gradually incline toward the middle part of the pressing block 20 from top to bottom, and the pressing slopes 21 are tangent to the circumferential surface of the elongated cylindrical workpiece 40 when pressing against the surface of the elongated cylindrical workpiece 40, that is, the lower When pressing the block 20, the direction of the pressure applied by the top pressure slope 21 to the circumferential surface of the corresponding elongated cylindrical workpiece 40 is perpendicular to the top pressure slope 21 and the center of circle of the elongated cylindrical workpiece 40, that is to say, the top pressure slope 21 applies The force on the slender cylindrical workpiece 40 will form two component forces that are horizontally outward and vertically downward, so that the slender cylindrical workpiece 40 is clamped on the pressing inclined surface 21, the first limiting surface 111 and the second The area surrounded by the limiting surface 112 is fixed in the recess 11 . The above-mentioned locking bolt 30 is threaded through the pressing block 20 from top to bottom, and the part of the locking bolt 30 passing through the lower surface of the pressing block 20 is fixed on the clamp base 10 in a threaded manner, and the locking bolt 30 is tightened, that is, Pressing force may be provided to the pressing block 20 and fix the pressing block 20 . Of course, the locking bolt 30 can also be replaced by other locking elements, as long as it can provide a pressing force and fix the pressing block 20 on the fixture base 10 .

夹具基体10上位于两个凹位11之间的部分形成一个凹槽12,该凹槽12用于供压块20的下部插入,即凹槽12至少能够容纳压块20的下部,从而可以避让压块20,如此一来,压块20可以根据强度 的要求,增加厚度,以增加强度,不至于在压紧细长圆柱工件40时发生形变。 A groove 12 is formed on the part between the two recesses 11 on the clamp base 10, and the groove 12 is used for inserting the lower part of the pressure block 20, that is, the groove 12 can at least accommodate the lower part of the pressure block 20, so as to avoid The pressing block 20, in this way, the pressing block 20 can be increased in thickness according to the strength requirement, so as to increase the strength, so as not to deform when pressing the elongated cylindrical workpiece 40 .

为了提高夹具基体10的使用寿命,上述的夹具基体10上设置有一可拆卸的螺纹嵌套13,该螺纹嵌套13具体位于凹槽12的底部中间位置,锁紧螺栓30穿接在螺纹嵌套13中并与螺纹嵌套13锁紧,当长时间使用后,螺纹嵌套13因磨损不能够满足锁紧要求时,可更换新的螺纹嵌套13。 In order to improve the service life of the clamp base 10, a detachable threaded insert 13 is provided on the above-mentioned clamp base 10. The threaded insert 13 is specifically located in the middle of the bottom of the groove 12, and the locking bolt 30 is connected to the threaded insert. 13 and locked with the threaded insert 13, after a long time of use, the threaded insert 13 can not meet the locking requirements due to wear and tear, and a new threaded insert 13 can be replaced.

上述的两顶压斜面21对称的设置于压块20的两侧,且两顶压斜面21的夹角为30度,即顶压斜面21与竖直方向的夹角为15度。 The above two pressing slopes 21 are symmetrically arranged on both sides of the pressing block 20, and the angle between the two pressing slopes 21 is 30 degrees, that is, the angle between the pressing slopes 21 and the vertical direction is 15 degrees.

在上述凹位11的端面还设置有一限制细长圆柱工件轴向移动的定位挡销113,用于在装夹时,限定细长圆柱工件40的轴向位置。 A positioning pin 113 for restricting the axial movement of the elongated cylindrical workpiece is also provided on the end surface of the above-mentioned recess 11, and is used for limiting the axial position of the elongated cylindrical workpiece 40 during clamping.

本实用新型在使用时,由于采用压块20在细长圆柱工件40的侧面施加倾斜的力将细长圆柱工件40压紧在凹位11中,因此,可以将细长圆柱工件40的上部外露于压块20和夹具基体10的上表面,即将细长圆柱工件40的需加工部分外露,从而使夹具不会与刀具产生运动干涉,在细长圆柱工件40的轴向不同位置分别设置压块20,可以有效地防止细长圆柱工件在加工中发生运动、振动及形变。 When the utility model is in use, since the pressure block 20 is used to exert an inclined force on the side of the elongated cylindrical workpiece 40 to compress the elongated cylindrical workpiece 40 in the concave position 11, the upper part of the elongated cylindrical workpiece 40 can be exposed On the upper surface of the pressing block 20 and the clamp base 10, the part to be processed of the slender cylindrical workpiece 40 is exposed, so that the clamp will not interfere with the movement of the tool, and the pressing blocks are respectively arranged at different axial positions of the slender cylindrical workpiece 40 20. It can effectively prevent the movement, vibration and deformation of the slender cylindrical workpiece during processing.

再如图2所示,本实用新型是在夹具基体10上设置四个用于容纳细长圆柱工件40的凹位11,每两个凹位11相对设置,从而实现了对工件的成对夹紧、成组布置;在生产中可以一次加工四个细长圆柱工件40。 As shown in Fig. 2 again, the utility model is provided with four recesses 11 for accommodating the slender cylindrical workpiece 40 on the clamp base 10, and every two recesses 11 are arranged oppositely, thereby realizing the paired clamping of the workpiece Arranged tightly and in groups; four elongated cylindrical workpieces 40 can be processed at one time in production.

对本领域的技术人员来说,可根据以上描述的技术方案以及构 思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。 Those skilled in the art can make other corresponding changes and deformations according to the above-described technical solutions and ideas, and all these changes and deformations should fall within the protection scope of the claims of the present invention.

Claims (7)

1. elongate cylinder workpiece clamp for machining, it is characterized in that, comprise clip base, briquetting and locking member, in clip base, be provided with two recess that are respectively used to hold elongate cylinder workpiece, this two recess is parallel to each other and mutually stagger, and the bottom surface that two recess side away from each other forms one first confined planes, recess forms the second confined planes; The both sides of briquetting form respectively one for pushing up the pressure inclined-plane, top of the elongate cylinder workpiece of pressing two recess, and this pressure inclined-plane, top from top to bottom tilts towards the pars intermedia of briquetting gradually, and locking member is for being fixed on clip base by briquetting.
2. elongate cylinder workpiece clamp for machining as claimed in claim 1, is characterized in that, the part in clip base between two recess is provided with one at least can hold the groove of briquetting bottom.
3. elongate cylinder workpiece clamp for machining as claimed in claim 1, is characterized in that, locking member is one to be connected on briquetting and by screw thread and to be fixed on the clamping screw in clip base.
4. elongate cylinder workpiece clamp for machining as claimed in claim 3, is characterized in that, dismountable in clip base that a screw thread is installed is nested, clamping screw be threadedly connected to screw thread nested in.
5. elongate cylinder workpiece clamp for machining as claimed in claim 1, is characterized in that, the angle of the first confined planes and the second confined planes is 90 degree.
6. elongate cylinder workpiece clamp for machining as claimed in claim 1, is characterized in that, the both sides that are arranged at briquetting of inclined-plane symmetry are pressed on two tops, and the angle on two pressure inclined-planes, top is 30 degree.
7. elongate cylinder workpiece clamp for machining as claimed in claim 1, is characterized in that, the end face of recess is also provided with a backstop in the location backing pin of elongate cylinder workpiece one end.
CN201420360410.2U 2014-06-30 2014-06-30 Elongate cylinder workpiece clamp for machining Expired - Fee Related CN203993246U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420360410.2U CN203993246U (en) 2014-06-30 2014-06-30 Elongate cylinder workpiece clamp for machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420360410.2U CN203993246U (en) 2014-06-30 2014-06-30 Elongate cylinder workpiece clamp for machining

Publications (1)

Publication Number Publication Date
CN203993246U true CN203993246U (en) 2014-12-10

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112059425A (en) * 2020-07-31 2020-12-11 武汉华工激光工程有限责任公司 Glasses leg laser marking machine
CN113478186A (en) * 2021-08-26 2021-10-08 齐齐哈尔建华机械有限公司 Machining method of slender threaded workpiece
CN116000676A (en) * 2022-11-28 2023-04-25 中船重工中南装备有限责任公司 V-shaped block and clamping device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112059425A (en) * 2020-07-31 2020-12-11 武汉华工激光工程有限责任公司 Glasses leg laser marking machine
CN112059425B (en) * 2020-07-31 2022-08-19 武汉华工激光工程有限责任公司 Glasses leg laser marking machine
CN113478186A (en) * 2021-08-26 2021-10-08 齐齐哈尔建华机械有限公司 Machining method of slender threaded workpiece
CN116000676A (en) * 2022-11-28 2023-04-25 中船重工中南装备有限责任公司 V-shaped block and clamping device

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