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CN203994405U - The compressing frock of high accuracy sheet material that thickness is adjustable - Google Patents

The compressing frock of high accuracy sheet material that thickness is adjustable Download PDF

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Publication number
CN203994405U
CN203994405U CN201420384007.3U CN201420384007U CN203994405U CN 203994405 U CN203994405 U CN 203994405U CN 201420384007 U CN201420384007 U CN 201420384007U CN 203994405 U CN203994405 U CN 203994405U
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CN
China
Prior art keywords
plate
frame
thickness
base plate
sheet material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420384007.3U
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Chinese (zh)
Inventor
王勇
计宏伟
杨佳
李延旭
钟鸣星
郑维
马志远
卓梦迪
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Tianjin University of Commerce
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Tianjin University of Commerce
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Priority to CN201420384007.3U priority Critical patent/CN203994405U/en
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Publication of CN203994405U publication Critical patent/CN203994405U/en
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Abstract

本实用新型公开了一种厚度可调的高精度板材压制成型工装,而提供一种能够调节成型板材的厚度,精度高的工装。该工装包括上底板、下底板、压板和边框,下底板上固定连接有边框,边框内部形成板材原料腔,述边框上设置有多个深度不同的厚度调整孔,调整销插入不同深度的述厚度调整孔中,通过调整调整销高出边框的高度调节压制成型的板材的厚度;上底板与压板固定连接,压板压入板材原料腔内,压入后,压板与边框之间形成用于空气和多余的板材原料排出的缝隙,调整销与上底板接触。本实用新型的工装能够适应不同厚度板材的成型加工需要,有利于实验室小量多次研究所需板材的成型。板材厚度尺寸精确,实验结果可靠性高。

The utility model discloses a high-precision sheet material pressing and forming tooling with adjustable thickness, and provides a high-precision tooling capable of adjusting the thickness of the forming plate. The tooling includes an upper base plate, a lower base plate, a pressure plate and a frame. The lower base plate is fixedly connected with a frame, and a plate material cavity is formed inside the frame. The frame is provided with a plurality of thickness adjustment holes with different depths, and the adjustment pins are inserted into the thicknesses of different depths. In the adjustment hole, adjust the height of the adjustment pin above the frame to adjust the thickness of the pressed plate; the upper base plate is fixedly connected with the pressure plate, and the pressure plate is pressed into the raw material cavity of the plate. The excess plate material is discharged from the gap, and the adjustment pin is in contact with the upper bottom plate. The tooling of the utility model can meet the needs of forming and processing plates with different thicknesses, and is beneficial to the forming of plates required for small-scale and multiple researches in laboratories. The thickness and size of the plate are accurate, and the reliability of the experimental results is high.

Description

The compressing frock of high accuracy sheet material that thickness is adjustable
Technical field
The utility model relates to Machining Technology field, particularly relates to the adjustable compressing frock of high accuracy sheet material of a kind of thickness.
Background technology
For wood-plastic clad plate is carried out to performance test, the performance that needs research composite plate under the technological parameters such as different proportionings, heating-up temperature, dwell time, accurate and reliable for what test, need to make the composite plate of different-thickness, and guarantee that the accurate thickness of compression molding plate is very important to the accuracy of its Mechanics Performance Testing.Conventionally to be shaped be by screw extruder to composite board, and utilize multi-rolling mill shaping plate, and this complete equipment investment is large, and expensive, the required raw material of plate that are shaped are large, be unfavorable for laboratory a small amount of repeatedly research institute need the shaping of sheet material.
In the processing of other sheet materials or performance test, there is same problem.
Utility model content
The utility model, for the problems referred to above of the prior art, provides a kind of thickness that can be adjusted to based plate, the plate compression moulding frock that precision is high.
For realizing the technical scheme that the utility model object adopts, be:
The compressing frock of high accuracy sheet material that a kind of thickness is adjustable, comprise upper plate, lower shoe, pressing plate and frame, on described lower shoe, be fixedly connected with described frame, the inner sheet material raw material chamber that forms of described frame, on described frame, be provided with the thickness adjusting hole that a plurality of degree of depth are different, adjusting pin inserts in the described thickness adjusting hole of different depth, and the height that exceeds described frame by adjusting described adjusting pin regulates the thickness of compressing sheet material; Described upper plate is fixedly connected with described pressing plate, and described pressing plate is pressed in described sheet material raw material chamber, after being pressed into, is formed for the gap that air and unnecessary sheet material raw material are discharged between described pressing plate and described frame, and described adjusting pin contacts with described upper plate; On described upper plate and lower shoe, be respectively arranged with equipment installing hole.
On described frame, be provided with dowel hole, in described dowel hole, alignment pin be installed.
The thickness of described pressing plate is identical with the height of described frame.
Described frame is rectangle, by 4 support bars, surrounded, every described support bar is fixedly connected with described lower shoe by screw respectively, and the inner side of two horizontal described support bars is respectively arranged with groove, and insert respectively in corresponding described groove the end of two described support bars longitudinally.
Described pressing plate is steel plate materials.
The One-sided Widths in described gap is 0.2mm.
Compared with prior art, the beneficial effects of the utility model are:
1, frock of the present utility model completes the moulding of sheet material by the cooperation of upper plate, lower shoe, adjusting pin, pressing plate and frame, the thickness of the DOCK LEVELER material by adjusting pin, the processing and forming needs that can adapt to different-thickness sheet material, saved raw material, be conducive to laboratory in a small amount repeatedly research institute need the moulding of sheet material.
2, the height that frock of the present utility model exceeds frame by adjusting adjusting pin regulates the thickness of compressing sheet material, and sheet metal thickness size is accurate, and experimental result reliability is high.
3, utilize frock of the present utility model to coordinate and can make composite board with general forcing press, easy and simple to handle, saved equipment investment.
Accompanying drawing explanation
Figure 1 shows that the stereogram of the compressing frock of high accuracy sheet material that the utility model thickness is adjustable;
Figure 2 shows that the installation diagram of the compressing frock lower shoe part of the adjustable high accuracy sheet material of the utility model thickness;
Figure 3 shows that the installation diagram of the compressing frock upper plate part of the adjustable high accuracy sheet material of the utility model thickness.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
The schematic diagram of the compressing frock of high accuracy sheet material that the utility model thickness is adjustable as shown in Figure 1-Figure 3, comprise upper plate 2, lower shoe 1, pressing plate 6 and frame 3, on described lower shoe 1, be fixedly connected with described frame 3, in the present embodiment, for the ease of installing, can adopt screw to connect.The inner sheet material raw material chamber 8 that forms of described frame 3.The shape of frame is determined according to the shape of the sheet material of moulding, can is circle, rectangle etc.For the ease of sheet metal thickness, regulate, on described frame 3, be provided with the thickness adjusting hole 10 that a plurality of degree of depth are different, adjusting pin 5 inserts in the described thickness adjusting hole 10 of different depths, regulates the thickness of compressing sheet material by adjusting height that described adjusting pin 5 exceeds described frame 3.Described upper plate 2 is fixedly connected with by screw 7 with described pressing plate 6, described pressing plate 6 is pressed in described sheet material raw material chamber 8, after being pressed into, be formed for the gap that air and unnecessary sheet material raw material are discharged between described pressing plate 6 and described frame 3, described adjusting pin 5 contacts with described upper plate 2.On described upper plate 2 and lower shoe 1, be respectively arranged with equipment installing hole 9.
For the ease of assembling, on described frame, be provided with dowel hole 11, in described dowel hole 11, alignment pin is installed.During assembling, first frame 3 is located by alignment pin, then assemble.
For simple for production, the thickness of described pressing plate 6 is identical with the height of described frame 3.
When frock of the present utility model is used for testing of materials, the sheet material of making is rectangle, is convenient to cutting.Utilize after this frock making sheet forming, recycling cutting machine is cut into sheet material the experiment material (being generally long narrow) of required width and length, on special-purpose material property testing machine, tests.Now, frame is rectangle, frame 3 is surrounded by 4 support bars, on lower shoe 1, there are 8 dowel holes 11, an alignment pin is installed in each dowel hole, utilize this group alignment pin, in lower shoe 1 surrounding, 4 support bars are installed, the height of support bar is 28mm, every described support bar is fixedly connected with described lower shoe 1 by screw 4 respectively, the inner side of two horizontal described support bars is respectively arranged with groove, and insert respectively in corresponding described groove the end of two described support bars longitudinally, is conducive to the fixing of frame that four support bars surround.At four support bar upper surfaces, near place, support bar two ends, be symmetrically distributed with 10, three hole depths of 3 different thickness adjusting holes of the degree of depth and be respectively 10mm, 8mm and 6mm.By four soket head cap screws, pressing plate 6 is fixing with upper plate 2, the thickness of pressing plate 6 is 28mm, and between the rectangle frame that the Outside Dimensions of pressing plate 6 and four support bars surround, the monolateral 0.2mm that leaves is for the gap of air and unnecessary sheet material raw material discharge.The thickness of sheet material is that adjusting pin is higher than the height of end face on frame.When sheet metal thickness is 6mm, the length of adjusting pin is 12mm, and in the thickness adjusting hole that insertion depth is 6mm, the rest may be inferred.
By 4 screws, the upper plate 2 of frock, lower shoe 1 and upper and lower two pressure faces of supporting forcing press are fixed.The thickness adjusting pin 5 that is 12mm by 8 length is put into the thickness adjusting hole 10 of 4 support bars, when Fig. 2 state, this thickness adjusting hole degree of depth is 6mm, by the heating plate on forcing press, the Wood-plastic composite powder powder stock in lower shoe 1 is heated, reach after predetermined temperature, the pressing plate 6 that the upward pressure of forcing press is worn the dress of starting building is slowly pressed in the frame chamber that support bar surrounds, and the air of raw material inside and unnecessary plate are discharged by the gap between pressing plate 6 and frame chamber.After pressurize a period of time, then by air natural cooling forming wood-plastic clad plate
Concrete forming method is:
(1) by the mounting screw in interventional instrument installing hole 9, described upper plate 2 and the upward pressure face of forcing press are fixed, described lower shoe 1 and the downforce face of described forcing press are fixed, and put into plate forming raw material in described sheet material raw material chamber 8.
(2) according to the thickness of compressing sheet material, regulate described adjusting pin 5 to insert in different thickness adjusting holes 10, utilize the heating plate of described forcing press to heat plate forming raw material.
(3) arrive predetermined temperature and after the time, described forcing press drives described upper plate 2 and pressing plate 6 slowly to move plate forming raw material is exerted pressure downwards, and the air of plate forming raw material inside and unnecessary plate forming raw material are discharged by the gap forming between described pressing plate 6 and described frame 3.
(4) pressurize, naturally cooling in air afterwards, obtain the sheet material of moulding.
(5) sheet material of forcing press band dynamic pressure plate and moulding departs from, and takes off described frame, takes out the sheet material of described moulding, completes processing.
In the time need to making the profiled sheeting of different-thickness, only thickness adjusting pin 5 need be put into the other one group of thickness adjusting hole of frame, the composite plate according to above-mentioned steps with regard to plastic other thickness.
Frock of the present utility model and forming method sheet material are applicable to the processing and forming of composite, and base material is timber, stalk etc., and additional materials needs toughness, such as plastics etc.Utilize frock of the present utility model to coordinate and can make composite board with general forcing press, easy and simple to handle, saved equipment investment.The processing and forming needs that can adapt to different-thickness sheet material, sheet metal thickness size precise forming method technique is simple, practical.
The above is only preferred embodiment of the present utility model; it should be noted that; for those skilled in the art; do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (6)

1.一种厚度可调的高精度板材压制成型工装,其特征在于,包括上底板、下底板、压板和边框,所述下底板上固定连接有所述边框,所述边框内部形成板材原料腔,所述边框上设置有多个深度不同的厚度调整孔,调整销插入不同深度的所述厚度调整孔中,通过调整所述调整销高出所述边框的高度调节压制成型的板材的厚度;所述上底板与所述压板固定连接,所述压板压入所述板材原料腔内,压入后,所述压板与所述边框之间形成用于空气和多余的板材原料排出的缝隙,所述调整销与所述上底板接触;所述上底板和下底板上分别设置有设备安装孔。1. A high-precision plate press-forming tooling with adjustable thickness, characterized in that it includes an upper base plate, a lower base plate, a pressing plate and a frame, the frame is fixedly connected to the lower base plate, and the plate material cavity is formed inside the frame , the frame is provided with a plurality of thickness adjustment holes with different depths, the adjustment pins are inserted into the thickness adjustment holes of different depths, and the thickness of the pressed plate is adjusted by adjusting the height of the adjustment pins higher than the frame; The upper bottom plate is fixedly connected with the pressing plate, and the pressing plate is pressed into the plate raw material cavity. After being pressed in, a gap is formed between the pressing plate and the frame for the discharge of air and redundant plate raw materials. The adjusting pin is in contact with the upper base plate; the upper base plate and the lower base plate are respectively provided with equipment installation holes. 2.根据权利要求1所述的厚度可调的高精度板材压制成型工装,其特征在于,所述边框上设置有定位销孔,所述定位销孔内安装有定位销。2 . The high-precision plate press-forming tool with adjustable thickness according to claim 1 , wherein a positioning pin hole is provided on the frame, and a positioning pin is installed in the positioning pin hole. 3 . 3.根据权利要求1或2所述的厚度可调的高精度板材压制成型工装,其特征在于,所述压板的厚度与所述边框的高度相同。3. The high-precision plate press-forming tool with adjustable thickness according to claim 1 or 2, wherein the thickness of the pressing plate is the same as the height of the frame. 4.根据权利要求3所述的厚度可调的高精度板材压制成型工装,其特征在于,所述边框为矩形,由4块支撑条围成,每块所述支撑条分别通过螺钉与所述下底板固定连接,横向的两块所述支撑条的内侧分别设置有凹槽,纵向的两块所述支撑条的端部分别插入相对应的所述凹槽内。4. The high-precision plate press molding tool with adjustable thickness according to claim 3, characterized in that, the frame is rectangular and surrounded by four support bars, and each support bar is connected to the said support bar through screws respectively. The lower base plate is fixedly connected, the inner sides of the two horizontal support bars are respectively provided with grooves, and the ends of the two vertical support bars are respectively inserted into the corresponding grooves. 5.根据权利要求4所述的厚度可调的高精度板材压制成型工装,其特征在于,所述压板为钢板材料。5 . The high-precision sheet material press-forming tool with adjustable thickness according to claim 4 , wherein the pressing plate is a steel plate material. 5 . 6.根据权利要求4所述的厚度可调的高精度板材压制成型工装,其特征在于,所述缝隙的单边宽度为0.2mm。6 . The high-precision plate press-forming tool with adjustable thickness according to claim 4 , wherein the width of one side of the gap is 0.2 mm. 7 .
CN201420384007.3U 2014-07-11 2014-07-11 The compressing frock of high accuracy sheet material that thickness is adjustable Expired - Fee Related CN203994405U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104129025A (en) * 2014-07-11 2014-11-05 天津商业大学 Thickness-adjustable high-precision sheet compression molding tool and sheet molding method
CN108501281A (en) * 2017-02-24 2018-09-07 东和株式会社 Resin molding apparatus, resin molding method, and the method for manufacturing ester moulding product
CN109605247A (en) * 2019-01-16 2019-04-12 中山市华盛家具制造有限公司 Universal plate object lamination positioning tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104129025A (en) * 2014-07-11 2014-11-05 天津商业大学 Thickness-adjustable high-precision sheet compression molding tool and sheet molding method
CN108501281A (en) * 2017-02-24 2018-09-07 东和株式会社 Resin molding apparatus, resin molding method, and the method for manufacturing ester moulding product
CN109605247A (en) * 2019-01-16 2019-04-12 中山市华盛家具制造有限公司 Universal plate object lamination positioning tool

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141210

Termination date: 20150711

EXPY Termination of patent right or utility model