CN203978544U - Engineering machinery vehicle diesel lubrication oil heating unit - Google Patents
Engineering machinery vehicle diesel lubrication oil heating unit Download PDFInfo
- Publication number
- CN203978544U CN203978544U CN201420406562.1U CN201420406562U CN203978544U CN 203978544 U CN203978544 U CN 203978544U CN 201420406562 U CN201420406562 U CN 201420406562U CN 203978544 U CN203978544 U CN 203978544U
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- Prior art keywords
- diesel engine
- electronic heater
- heater
- oil
- engineering machinery
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 36
- 238000005461 lubrication Methods 0.000 title claims abstract 6
- 239000003921 oil Substances 0.000 claims abstract description 28
- 239000010710 diesel engine oil Substances 0.000 claims abstract description 15
- 239000000919 ceramic Substances 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims abstract description 3
- 206010037660 Pyrexia Diseases 0.000 claims abstract 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000000741 silica gel Substances 0.000 claims abstract 2
- 229910002027 silica gel Inorganic materials 0.000 claims abstract 2
- 238000010276 construction Methods 0.000 description 8
- 239000010687 lubricating oil Substances 0.000 description 8
- 101150006573 PAN1 gene Proteins 0.000 description 6
- 239000010705 motor oil Substances 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Lubrication Of Internal Combustion Engines (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种工程机械车辆柴油机,属于工程机械车辆技术领域。 The utility model relates to a diesel engine for engineering machinery vehicles, which belongs to the technical field of engineering machinery vehicles. the
背景技术 Background technique
目前,工程机械车辆(汽车起重机、装载机、挖掘机和卡车)运用已成为国家建设和道路运输的重要组成部分。由于工程机械车辆使用的柴油发动机,而柴油机功率输出大,转矩输出强,内部相对运转零件制造强度高。因此,需要采用相对黏度较高的发动机润滑油,才可以保证内部相对运转的部件运行,减少机械摩擦。由于才有黏度较高机油,机油在低温环境下,流动性变差,导致机油黏度增达,使发动机冷起动时,机油泵需要一定的时间将机油泵送到各零件表面,这时加大了发动机内部相对运转部件的干摩擦,导致发动机的磨损。根据科学计算,工程机械车辆柴油机发动机每冷起动一次增加发动机的磨损量为0.8%,在寒冷地区(-15℃以下时)冷起动磨损量大于1%,冷起动磨损占车辆发动机使用磨损的75%以上。在寒冷地区环境下使用的工程机械车辆发动机大大降低了其使用寿命。 At present, the use of construction machinery vehicles (truck cranes, loaders, excavators and trucks) has become an important part of national construction and road transportation. Due to the diesel engine used in construction machinery vehicles, the diesel engine has a large power output and a strong torque output, and the manufacturing strength of the internal relative moving parts is high. Therefore, engine lubricating oil with relatively high viscosity needs to be used to ensure the operation of internal relative moving parts and reduce mechanical friction. Due to the high viscosity engine oil, the fluidity of the engine oil becomes poor at low temperature, resulting in an increase in the viscosity of the engine oil, so that when the engine is cold started, the oil pump needs a certain amount of time to pump the oil to the surface of each part. It reduces the dry friction of the relative moving parts inside the engine, resulting in engine wear. According to scientific calculations, every cold start of the diesel engine of construction machinery vehicles increases the wear of the engine by 0.8%. In cold regions (below -15°C), the wear of the cold start is greater than 1%, and the wear of the cold start accounts for 75% of the wear of the vehicle engine. %above. Engines of construction machinery vehicles used in cold regions greatly reduce their service life. the
发明内容 Contents of the invention
为了克服上述现有技术的不足之处,本实用新型提供一种工程机械车辆柴油机润滑油加热装置,可以满足柴油机润滑油加热需要,减少柴油机冷起动磨损。 In order to overcome the disadvantages of the above-mentioned prior art, the utility model provides a diesel engine lubricating oil heating device for engineering machinery vehicles, which can meet the heating requirements of the diesel engine lubricating oil and reduce the wear and tear of the diesel engine at cold start. the
本实用新型是通过如下技术方案实现的:一种工程机械车辆柴油机润滑油加热装置,它包括装机油的柴油机油底壳,柴油机油底壳上有放油螺栓,柴油机油底壳内设置有机油收集器,在所述的柴油机油底壳的下表面固定有电子加热器,电子加热器包括电极片和PTC发热片,电极片和PTC发热片外装有陶瓷外壳,电子加热器外安装有电子加热器保护壳,电子加热器上伸出两根与电极片相连的加热导线连接电源,加热器保护壳上设置安装在加热导线外层的硅胶套管。 The utility model is realized through the following technical solutions: a diesel engine lubricating oil heating device for engineering machinery vehicles, which includes a diesel engine oil pan for loading engine oil, an oil drain bolt on the diesel engine oil pan, and an organic oil tank inside the diesel engine oil pan. Collector, an electronic heater is fixed on the lower surface of the diesel engine oil pan, the electronic heater includes an electrode sheet and a PTC heating sheet, the electrode sheet and the PTC heating sheet are equipped with a ceramic shell, and the electronic heater is equipped with an electronic heating Two heating wires connected to the electrode pads protrude from the electronic heater to connect to the power supply, and the heater protection shell is provided with a silicone sleeve installed on the outer layer of the heating wire. the
所述的电子加热器位于靠近所述的机油收集器的位置。 The electric heater is located close to the oil collector. the
所述的电子加热器有多个,多个电子加热器并联连接。 There are multiple electronic heaters, and the multiple electronic heaters are connected in parallel. the
本实用新型的有益效果是:在工程机械车辆的柴油机发动机的油底壳上安装电子加热器,电子加热器包括电极片和PTC发热片。PTC加热片具有自动恒温的特点,不需要温度控制系统,将PTC加热片直接通电即可。根据工程车辆使用电源电压不同,电压选用12V或24V,能产生加热温度为40℃~80℃。此温度完全可以满足柴油机润滑油加热需要。减少柴油机冷起动磨损。提高工程机械车辆发动机使用寿命。 The beneficial effect of the utility model is that an electronic heater is installed on the oil sump of the diesel engine of the engineering machinery vehicle, and the electronic heater includes an electrode sheet and a PTC heating sheet. The PTC heating plate has the feature of automatic constant temperature, no temperature control system is needed, and the PTC heating plate can be directly energized. According to the different power supply voltage used by engineering vehicles, the voltage is 12V or 24V, which can generate a heating temperature of 40°C~80°C. This temperature can fully meet the heating needs of diesel engine lubricating oil. Reduce cold start wear of diesel engine. Improve the service life of construction machinery vehicle engines. the
附图说明 Description of drawings
下面根据附图和实施例对本实用新型进一步说明。 Below according to accompanying drawing and embodiment the utility model is further described. the
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2是图1的仰视图。 Fig. 2 is a bottom view of Fig. 1 .
图中,1—柴油机油底壳;2—放油螺栓;3—电子加热器保护壳;4—电子加热器;5—硅胶套管;6—加热导线;7—电极片;8—PTC发热片;9—陶瓷外壳;10—机油收集器;11—机油。 In the figure, 1—diesel engine oil pan; 2—oil drain bolt; 3—electronic heater protection shell; 4—electronic heater; 5—silicone sleeve; 6—heating wire; 7—electrode sheet; 8—PTC heating 9—Ceramic shell; 10—Oil collector; 11—Oil. the
具体实施方式 Detailed ways
如图1、图2所示的一种工程机械车辆柴油机润滑油加热装置,它包括装机油11的柴油机油底壳1,柴油机油底壳1上有放油螺栓2,柴油机油底壳1内设置有机油收集器10,其特征在于:在所述的柴油机油底壳1的下表面固定有电子加热器4,电子加热器4包括电极片7和PTC发热片8,电极片7和PTC发热片8外装有陶瓷外壳9,电子加热器4外安装有电子加热器保护壳3,电子加热器4上伸出两根与电极片7相连的加热导线6连接电源,加热器保护壳3上设置安装在加热导线6外层的硅胶套管5。 As shown in Figure 1 and Figure 2, a diesel engine lubricating oil heating device for construction machinery vehicles includes a diesel engine oil pan 1 equipped with engine oil 11, an oil drain bolt 2 is arranged on the diesel engine oil pan 1, and inside the diesel engine oil pan 1 An oil collector 10 is provided, which is characterized in that: an electronic heater 4 is fixed on the lower surface of the diesel engine oil pan 1, the electronic heater 4 includes an electrode sheet 7 and a PTC heating sheet 8, and the electrode sheet 7 and the PTC generate heat The sheet 8 is equipped with a ceramic shell 9, and the electronic heater 4 is equipped with an electronic heater protective shell 3. Two heating wires 6 connected to the electrode sheet 7 protrude from the electronic heater 4 to connect to the power supply, and the heater protective shell 3 is provided with The silicone sleeve 5 installed on the outer layer of the heating wire 6. the
所述的电子加热器4位于靠近所述的机油收集器10的位置。 The electric heater 4 is located close to the oil collector 10 . the
所述的电子加热器4有多个,多个电子加热器4并联连接。 There are multiple electronic heaters 4, and multiple electronic heaters 4 are connected in parallel. the
电子加热器安装在柴油机油底壳1底面,最佳安装位置应在机油收集器10附近,便于快速加热油底壳使润滑油升温,用耐热绝缘材料电子加热器4黏贴在油底壳1底面,在电子加热器外围安装保护壳3并防水处理,当油温加热到70℃时,自动断电。将硅胶套管5固定在保护壳上3上避免导线6损坏,导线6引出两个导线接电源电路。根据柴油机油底壳1大小不同,可在油底壳表面安装多个电子加热器,多个电子加热器使用时,必选并联。 The electronic heater is installed on the bottom surface of the oil pan 1 of the diesel engine. The best installation position should be near the oil collector 10, which is convenient for rapid heating of the oil pan to heat up the lubricating oil. The electronic heater 4 is pasted on the oil pan with heat-resistant insulating material 1. On the bottom surface, a protective shell 3 is installed on the periphery of the electronic heater and treated with waterproofing. When the oil temperature reaches 70°C, the power will be automatically cut off. Fix the silicone sleeve 5 on the protective shell 3 to avoid damage to the wire 6, and the wire 6 leads two wires to connect to the power circuit. Depending on the size of the oil pan 1 of the diesel engine, multiple electric heaters can be installed on the surface of the oil pan. When multiple electric heaters are used, they must be connected in parallel. the
电子加热片采用PTC元件,电子加热片只需(12或24V)电压即可恒温发热,PTC加热片具有恒温发热、无明火、热转换率高、受电源电压影响极小、自然寿命长,正常环境下使用,寿命可达10年以上。PTC加热片具有自动恒温的特点,不需要温度控制系统,将PTC加热片直接通电即可。根据工程车辆使用电源电压不同,电压选用12V或24V,能产生加热温度为40℃~80℃。此温度完全可以满足柴油机润滑油加热需要。减少柴油机冷起动磨损。提高工程机械车辆发动机使用寿命。 The electronic heating sheet adopts PTC element, and the electronic heating sheet only needs (12 or 24V) voltage to heat at a constant temperature. The service life can reach more than 10 years when used in the environment. The PTC heating plate has the feature of automatic constant temperature, no temperature control system is needed, and the PTC heating plate can be directly energized. According to the different power supply voltage used by engineering vehicles, the voltage is 12V or 24V, which can generate a heating temperature of 40°C~80°C. This temperature can fully meet the heating needs of diesel engine lubricating oil. Reduce cold start wear of diesel engine. Improve the service life of construction machinery vehicle engines. the
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420406562.1U CN203978544U (en) | 2014-07-23 | 2014-07-23 | Engineering machinery vehicle diesel lubrication oil heating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420406562.1U CN203978544U (en) | 2014-07-23 | 2014-07-23 | Engineering machinery vehicle diesel lubrication oil heating unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203978544U true CN203978544U (en) | 2014-12-03 |
Family
ID=51976002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420406562.1U Expired - Fee Related CN203978544U (en) | 2014-07-23 | 2014-07-23 | Engineering machinery vehicle diesel lubrication oil heating unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203978544U (en) |
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2014
- 2014-07-23 CN CN201420406562.1U patent/CN203978544U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 Termination date: 20150723 |
|
| EXPY | Termination of patent right or utility model |