CN203950175U - The remote monitoring and diagnosis that a kind of concrete product is mechanical and early warning system - Google Patents
The remote monitoring and diagnosis that a kind of concrete product is mechanical and early warning system Download PDFInfo
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- CN203950175U CN203950175U CN201420043437.9U CN201420043437U CN203950175U CN 203950175 U CN203950175 U CN 203950175U CN 201420043437 U CN201420043437 U CN 201420043437U CN 203950175 U CN203950175 U CN 203950175U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses the mechanical remote monitoring and diagnosis of a kind of concrete product and early warning system, comprise the monitoring service system of equipment manufacturers, the monitoring service system of equipment manufacturers connects client early warning system; The monitoring service system of equipment manufacturers comprises data processing centre (DPC), and data processing centre (DPC) connects respectively expert diagnosis server, giant-screen, customer side and data receiver, and data receiver connects client early warning system; Client early warning system comprises Surveillance center, Surveillance center connects vibrating shaft monitoring system, Main Drive Monitoring System, lubricated monitoring system and other supervisory system by signal processing enter respectively, and Surveillance center also connects respectively the data receiver of the monitoring service system of client and equipment manufacturers.The beneficial effects of the utility model are that concrete block forming equipment is realized to remote monitoring and early warning.
Description
Technical field
The utility model belongs to the remote supervisory and control(ling) equipment technical field of coagulation equipment to produce brick, relates to the mechanical remote monitoring and diagnosis of a kind of concrete product and early warning system.
Background technology
Flourish along with concrete block forming equipment manufacture industry now, constantly the gushing out of new technology, concrete block forming equipment manufacture industry is just carrying out a change.From the pattern of simple increase output, turn to the thinking of how to increase the benefit, modern manufacturing service industry is arisen at the historic moment.Concrete block forming equipment now, especially the manufacture of its core component, manufacturing cycle that mostly need to be longer, after operating device damage, as can not be repaired in time, will cause very large economic loss, huge stocks spare part, also uneconomical, this is just for the early warning of concrete block forming monitoring of equipment provides commercial opportunity.
The maintenance of concrete block forming equipment, lacking under the condition of modem technology and detection mode, be difficult to accomplish to predict in advance, mostly in process afterwards, to maintenance personal's technical quality, require relatively strict simultaneously, thereby the maintenance of concrete block forming equipment, more need monitor and early warning system.Domestic concrete block forming equipment manufacture industry, not only will be towards home market, and will move towards international market, and this just requires us to improve constantly the technical merit of equipment, and needs us to improve the service level of equipment.The distance of device manufacturers and equipment user short hundreds of in, long in thousands of, even ten thousand li, apparatus remote maintenance just can not be served and client timely and effectively.
In sum, concrete block forming equipment manufacture industry, needs remote monitoring, and preferably can distant early warning.
Utility model content
The purpose of this utility model is providing the mechanical remote monitoring and diagnosis of a kind of concrete product and early warning system, has solved the baroque problem of existing concrete equipment to produce brick remote supervision system.
The technical scheme that the utility model adopts is the monitoring service system that comprises equipment manufacturers, and the monitoring service system of equipment manufacturers connects client early warning system; The monitoring service system of equipment manufacturers comprises data processing centre (DPC), and data processing centre (DPC) connects respectively expert diagnosis server, giant-screen, customer side and data receiver, and data receiver connects client early warning system; Client early warning system comprises Surveillance center, Surveillance center connects vibrating shaft monitoring system, Main Drive Monitoring System, lubricated monitoring system and other supervisory system by signal processing enter respectively, and Surveillance center also connects respectively the data receiver of the monitoring service system of client and equipment manufacturers.
Feature of the present utility model is also that Surveillance center passes through internet network and connects described data receiver; Described Surveillance center connects described client by internet network.
The beneficial effects of the utility model have been to provide a kind of long-range concrete block forming monitoring system of simple structure.
Accompanying drawing explanation
Fig. 1 is that the mechanical remote monitoring and diagnosis of a kind of concrete product of the utility model and early warning system manufacturer and client get in touch with schematic diagram;
The monitoring service system schematic diagram of Tu2Shi the utility model equipment manufacturers;
Fig. 3 is the utility model client early warning system schematic diagram;
Fig. 4 is the utility model branch signal processing subsystem schematic diagram.
In figure, 1. data processing centre (DPC), 2. expert diagnosis server, 3. giant-screen, 4. customer side, 5. data receiver, 6. Surveillance center, 7. signal processing enter, 8. vibrating shaft supervisory system, 9. main transmission supervisory system, 10. lubrication monitoring system, 11. other supervisory systems, 12. clients.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
The utility model comprises the monitoring service system of equipment manufacturers as shown in Figure 1, and the monitoring service system of equipment manufacturers connects client early warning system; As shown in Figure 2, the monitoring service system of equipment manufacturers comprises data processing centre (DPC) 1, and data processing centre (DPC) 1 connects respectively expert diagnosis server 2, giant-screen 3, customer side 4 and data receiver 5, and data receiver 5 connects client early warning system; As shown in Figure 3, client early warning system comprises Surveillance center 6, Surveillance center 6 connects vibrating shaft monitoring system 8, Main Drive Monitoring System 9, lubricated monitoring system 10 and other supervisory system 11 by signal processing enter 7 respectively, and Surveillance center 6 also connects respectively the data receiver 5 of the monitoring service system of client 12He equipment manufacturers.Surveillance center 6 connects described data receiver 5 by internet network; Described Surveillance center 6 connects described client 12 by internet network.
The purpose of this utility model is to integrate three large fields of Modern IT Technology, and computing machine, communication and sensor are realized remote monitoring and the early warning of concrete block forming equipment.Shaking table is the key position of concrete block forming equipment, normal, the stable operation of shaking table, and to concrete block forming device fabrication, completing of business indicator is significant.Concrete block forming equipment is in job run process, and in closed state, equipment management personnel cannot carry out the supervision of state in real time to shaking table, holds the ruuning situation of equipment.In addition, due to the continuity of producing, cause equipment oepration at full load all the time, there is the hidden danger of easy damaged in device components, manual detection difficulty is large, and have unsafe factor, manual detection is vulnerable to the impact of physical fatigue, anxious state of mind and various external interference simultaneously, can cause monitoring effect to reduce, thereby make operation rate low, and the bad phenomenon such as the spending of maintenance of equipment expense is excessive occur.In view of aforementioned, we are for a set of monitor and early warning system of the special development of present situation of shaking table, mainly monitoring: vibrating shaft system, main transmission, lubricating system, in real time its relevant state and parameter are tested, and analyze judgement in conjunction with the related algorithm of data processing, provide corresponding forecast and prompting, if there are abnormal conditions to occur and potential faults, system is by automatic action alarm, warning device can be that sound or visual cues are presented on screen, by internet, data are uploaded to database in real time simultaneously, relevant donor or producer can carry out data according to historical record data and read and analyze, can better use equipment like this, the serviceable life of further raising equipment, make equipment produce larger economic benefit and social benefit.
The remote monitoring of concrete block forming equipment and the formation of early warning system: as shown in Figure 1, application internet technology, is that client couples together equipment manufacturers and user, sets up information communication timely.Manufacturer grasps a client key message at any time by the warning center of self, and automatically tells related personnel by relevant equipment.The various faults and the problem that with reply shaking table, occur.As shown in Figure 2, in equipment manufacturers, set up the monitoring service system of equipment manufacturers, by relevant device expert slip-stick artist and attendant, formed, comprise data processing centre (DPC) 1, data processing centre (DPC) 1 connects respectively expert diagnosis server 2, giant-screen 3, customer side 4 and data receiver 5, and data receiver 5 can connect a plurality of client early warning systems, and expert can carry out maintenance monitoring to remote equipment by expert diagnosis server.As shown in Figure 3, client is concrete block forming equipment user end, client early warning system comprises Surveillance center 6, Surveillance center 6 is processed the information of the vibrating shaft supervisory system 8 collecting, main transmission supervisory system 9, lubrication monitoring system 10 and other supervisory system 11 to send to Surveillance center 6 by signal processing enter 7 respectively, and Surveillance center 6 sends to treated information the monitoring service system of client 12He equipment manufacturers.The acquisition system information that signal processing enter 7 receives can gather real time data by various wired or wireless sensors, and signal processing enter 7 is carried out preliminary on-site data processing; And result is uploaded to Surveillance center 6, Surveillance center 6 can pass through the monitoring service system of internet net connection equipment manufacturers, and can be according to field condition, by the mode of internet network or wireless telecommunications, send to client 12, client 12 can be managed personnel, leader etc. and can directly manage.
The remote monitoring of concrete block forming equipment and the concrete scheme of early warning system are: the data receiver of concrete block forming equipment manufacturers end is mainly by server, the vibratory equipment data of each terminal are received and gathered, form whole client database, for follow-up data analysis and expert diagnosis are carried out collection and the accumulation work of raw data.Data analysis and expert diagnosis are that the data to receiving are carried out relevant data analysis and processing, according to person skilled and expert's browsing the data analysis of concrete block forming equipment collection and historical data of default special software and manufacture end, determine failure cause, and solution and conductive suggestion are proposed for user, make user reduce the number of stoppages, shorten the repair time.Remote service is according to the result of data analysis and expert diagnosis, and the attendant of manufacturer sends warning message by network to user is on-the-spot, and can carry out corresponding maintenance operation by communication apparatus reminding users such as phones.The multi-point signal collection of client, the collection signal that signal processing enter 7 receives has comprised the monitoring of following system: vibrating shaft system monitoring, vibrating shaft system mainly gathers or detects the parameter of four axles and relevant portion thereof, adopts on-line measurement and two kinds of modes of off-line measurement.On-line measurement aspect, the temperature sensor of employing special shape, the two ends of 4 axles of measurement are the temperature of totally ten two bearings, not only will, at high temperature alarm, want accounting temperature curve simultaneously.And can protect expensive bearing.Adopt acceleration transducer or noncontact eddy current displacement sensor, the axial or radial vibration of measuring vibrations axle.By high-low limit, set to judge that whether vibrating shaft is in normal range of operation, come early warning operating personnel correctly to use, improve the vibrating shaft life-span.Off-line measurement refers to adopt imageing sensor to observe vibrating shaft surface and has or not tiny flaw, adopts X ray method to carry out nondestructive examination, checks that inside has or not fine crack, to process in time.Main transmission monitoring, main transmission mainly comprises motor and gear case; Motor temperature monitoring, whether motor is installed some PT100 platinum resistance to detect motor winding and bearing temperature, by temperature signal is passed to main control centre, monitor motor in real time normally work according to the situation of change of temperature value; The electric current of motor, voltage monitoring, by motor current supply circuit, corresponding electric current, voltage sensor being installed, the electric current of Real-Time Monitoring motor, magnitude of voltage also calculate the size of power of motor and power factor according to electric current, voltage, judge that whether its value is normal; And can judge according to the size of historical electric current, voltage, power and power factor the life-span of motor, and predict contingent fault and situation; The monitoring of gear case, on the bearing of main gear reducer or bearing seat, fill respectively PT100 temperature sensor, by observing the variation of its temperature, judge whether normally, and come its life-span of prediction and contingent fault according to its historical data, improve the life-span of bearing.Noise transducer is installed on gear case, and the decibel value by monitoring noise, judges the state of its work, and comes its life-span of analyses and prediction and contingent fault according to its historical data, improves the life-span of gear.Vibration lubricating system detects, and concrete block forming equipment is worked under rugged environment, in order to extend its mission life, is rationally lubricated, and plays an important role reducing aspect the friction of parts and wearing and tearing.Therefore, vibrational system gear case liquid level is measured, its measuring-signal send control system to show.Be illustrated in figure 4 the monitoring of branch signal disposal system, branch signal processing subsystem is the data of each monitoring system collection are gathered by wired or wireless mode and send Surveillance center to, simultaneously for each system provides corresponding electric power system.That is the monitoring that, the utility model can carry out has axial, the radial vibration remote monitoring of vibrating shaft; Motor temperature electric current, voltage remote monitoring; Gear case temperature, noise remote monitoring; The oil level of lubricating oil, quality remote monitoring; And the remote monitoring of relevant device key position etc.Surveillance center 6 comprises following components: receive signal, data analysis, data upload, warning system.Signal receive section: signal receive section is that the data of transmitting in branch data processing subsystem are received according to corresponding communications protocol, and is placed in database, is follow-up data analysis and processing, carries out the linking of data and the work of accumulation.Data analysis part: Surveillance center 6 is taken on by a PC, as gathering and snubber assembly of data, the relevant algorithms such as corresponding analysis, digital filtering, data processing are done to the data of collecting by Surveillance center, and then according to the data that obtain in real time, judge the duty of each parts of concrete block forming equipment, provide corresponding warning, and predict the duty that it is following, for operating personnel and managerial personnel's expection plan provides foundation.Store normal condition and alarm logging to local data base, minute time, region, type stores simultaneously; The operation conditions of equipment is done to system and gather, the state trend of each parts of analytical equipment, the failure-frequency of all parts, even abrasion condition, generates and printed report, facilitates equipment control.Data upload: the data that the main Shi Jiang of data transmission Surveillance center 6 processes are sent to the webserver by gateway.Warning system: warning subsystem is mainly divided into two parts: first, the warning of device context; Second portion, teletransmission is reported to the police.First: onsite alarming, the signal sending according to Surveillance center, warning subsystem provides corresponding sound and light alarm, and different failure conditions provides different sound and light alarms.Second portion: teletransmission is reported to the police, Surveillance center issues each connected port by alerting signal by the mode of SMS or internet in time, and the classification of distinguishing fault according to content and the color of word and the emergency condition of fault, so that related personnel makes decision in time.
The utility model has following features: improve equipment guarantee ability; The damage of precognition equipment, guarantees to produce; Reducing human resources drops into; Equipment is more intelligent, and all monitoring parameters of equipment are all by record; User and fabricator can in real time, comprehensively, accurately understand status of equipment; Can provide comprehensive technical support for on-site maintenance personnel promptly and accurately process field failure.
Claims (2)
1. mechanical remote monitoring and diagnosis and the early warning system of concrete product, is characterized in that: comprise the monitoring service system of equipment manufacturers, the monitoring service system of equipment manufacturers connects client early warning system; The monitoring service system of equipment manufacturers comprises data processing centre (DPC) (1), data processing centre (DPC) (1) connects respectively expert diagnosis server (2), giant-screen (3), customer side (4) and data receiver (5), and data receiver (5) connects client early warning system; Client early warning system comprises Surveillance center (6), Surveillance center (6) connects vibrating shaft monitoring system (8), Main Drive Monitoring System (9), lubricated monitoring system (10) and other supervisory system (11) by signal processing enter (7) respectively, and Surveillance center (6) also connects respectively the data receiver (5) of the monitoring service system of client (12) and equipment manufacturers.
2. according to a kind of concrete product shown in claim 1 mechanical remote monitoring and diagnosis and early warning system, it is characterized in that: described Surveillance center (6) connects described data receiver (5) by internet network; Described Surveillance center (6) connects described client (12) by internet network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420043437.9U CN203950175U (en) | 2014-01-23 | 2014-01-23 | The remote monitoring and diagnosis that a kind of concrete product is mechanical and early warning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420043437.9U CN203950175U (en) | 2014-01-23 | 2014-01-23 | The remote monitoring and diagnosis that a kind of concrete product is mechanical and early warning system |
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| CN203950175U true CN203950175U (en) | 2014-11-19 |
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| CN201420043437.9U Expired - Lifetime CN203950175U (en) | 2014-01-23 | 2014-01-23 | The remote monitoring and diagnosis that a kind of concrete product is mechanical and early warning system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303592A (en) * | 2019-07-10 | 2019-10-08 | 上海建工材料工程有限公司 | The online fault detection method of concrete production equipment and system based on vibration information |
| CN110319924A (en) * | 2019-07-10 | 2019-10-11 | 上海建工材料工程有限公司 | Online fault detection method and system for concrete production equipment based on noise decibels |
| US10921799B2 (en) * | 2017-05-10 | 2021-02-16 | Equipbit, Inc. | Motor driven equipment maintenance monitoring system |
-
2014
- 2014-01-23 CN CN201420043437.9U patent/CN203950175U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10921799B2 (en) * | 2017-05-10 | 2021-02-16 | Equipbit, Inc. | Motor driven equipment maintenance monitoring system |
| CN110303592A (en) * | 2019-07-10 | 2019-10-08 | 上海建工材料工程有限公司 | The online fault detection method of concrete production equipment and system based on vibration information |
| CN110319924A (en) * | 2019-07-10 | 2019-10-11 | 上海建工材料工程有限公司 | Online fault detection method and system for concrete production equipment based on noise decibels |
| CN110303592B (en) * | 2019-07-10 | 2021-01-19 | 上海建工建材科技集团股份有限公司 | Vibration information-based concrete production equipment online fault detection method and system |
| CN110319924B (en) * | 2019-07-10 | 2021-05-04 | 上海建工建材科技集团股份有限公司 | On-line fault detection method and system for concrete production equipment based on noise decibels |
| CN112945374A (en) * | 2019-07-10 | 2021-06-11 | 上海建工建材科技集团股份有限公司 | Online fault detection method and system for concrete production equipment based on noise decibels |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141119 |