CN203957429U - A kind of light composite board - Google Patents
A kind of light composite board Download PDFInfo
- Publication number
- CN203957429U CN203957429U CN201420427873.6U CN201420427873U CN203957429U CN 203957429 U CN203957429 U CN 203957429U CN 201420427873 U CN201420427873 U CN 201420427873U CN 203957429 U CN203957429 U CN 203957429U
- Authority
- CN
- China
- Prior art keywords
- honeycomb
- layer
- lower bottom
- composite
- upper epidermis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000002131 composite material Substances 0.000 title claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 24
- 210000002615 epidermis Anatomy 0.000 claims abstract description 18
- 238000010276 construction Methods 0.000 claims abstract description 17
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 15
- 239000005011 phenolic resin Substances 0.000 claims abstract description 15
- 239000006260 foam Substances 0.000 claims abstract description 13
- 239000000835 fiber Substances 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- 230000002708 enhancing effect Effects 0.000 claims abstract description 6
- 239000012779 reinforcing material Substances 0.000 claims abstract description 6
- 230000001413 cellular effect Effects 0.000 claims description 10
- 239000004760 aramid Substances 0.000 claims description 9
- 229920003235 aromatic polyamide Polymers 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 7
- 239000005030 aluminium foil Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract description 9
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract description 3
- 238000005187 foaming Methods 0.000 abstract description 2
- 239000011159 matrix material Substances 0.000 abstract description 2
- 239000003063 flame retardant Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Building Environments (AREA)
Abstract
The utility model discloses a kind of light composite board, by upper epidermis, lower bottom and intermediate layer three ply board material, be combined to form, wherein upper epidermis and lower bottom are superficial layer, upper epidermis and lower bottom are hard reinforcing materials, it is characterized in that, intermediate layer is a composite construction layer, the foams that described composite construction layer is made by fiberfill fibers enhancing phenolic resins and the compound formed complex of skeleton of honeycomb.The utility model utilizes phenolic resins for inserts matrix on the one hand, guaranteed the fire line of composite plate, on the other hand, at chopped strand, strengthened in Foaming of phenolic resin central layer and introduce honeycomb, thereby realized good heat insulation, sound insulation value, composite plate overall mechanical properties is excellent simultaneously.By one-body molded, even work, can there is not the risk that central layer and motherboard rupture and subside under dither environment in this kind of composite plate yet.
Description
Technical field
The utility model relates to a kind of light composite board material, and particularly both sides are surface material, and centre is the retardant foam composite board of light material.
Technical background
Carrying means of transport of today requires material energy-saving conventionally, fire-retardant, comfortable, sound insulation value is excellent, this kind of material is mainly used as floor, wallboard, the top board of carrying means of transport, producer generally adopts cellular structural material both at home and abroad, and this material is that intensity is high, quality is gently famous.Number of patent application is in 200510041553, Xue Binkai is by cellular material and the compound honeycomb composite plate core board of having prepared of blank material, but owing to just adopting merely honeycomb skeleton as intermediate layer, so product easily in use caves in and cannot reply; Number of patent application is in 201020535333, and Zhao Huihua utilizes aluminium sheet motherboard and PP central layer to make PP honeycomb composite plate, and this kind composite plate is fire-retardant, heat-insulating property is poor.Utility application numbers 2012220250571.7 utilizes reinforcement reinforced panel to make phenolic foam composite plate, and this composite plate, because phenol formaldehyde foam is in the limitation aspect mechanical property, is difficult to structural member and uses, and is generally used for insulation material.
The risk that market honeycomb composite plate used use under dither environment now the fracture of central layer and motherboard can occur and subsides, and sound insulation value is poor, therefore needs to be further improved.
Utility model content
The utility model is for the deficiency of existing honeycomb composite plate sound insulating sheet material performance and fatigue performance, a kind of new honeycomb composite plate is proposed, this kind of honeycomb composite plate can greatly strengthen the mechanical performance of composite board, and realized that composite plate is well heat insulation, fatigue durability.
The utility model is by the following technical solutions: a kind of light composite board, by upper epidermis, lower bottom and intermediate layer three ply board material, be combined to form, wherein upper epidermis and lower bottom are superficial layer, upper epidermis and lower bottom are hard reinforcing materials, it is characterized in that, intermediate layer is a composite construction layer, the foams that described composite construction layer is made by fiberfill fibers enhancing phenolic resins and the compound formed complex of skeleton of honeycomb.
Further, described cellular structural material is hexagon honeycomb or is quadrangle honeycomb, is filled with the foams that fiber reinforcement phenolic resins makes in the cavity of hexagon honeycomb or quadrangle honeycomb, is combined to form composite construction layer.
Further, described hexagon honeycomb adopts aluminium foil or aramid paper to make moulding, and aluminium foil or aramid paper adopt different hexagon back gauge moulding; Wherein, hexagon honeycomb aluminum foil thickness, the length of side and be highly respectively 0.03-0.10mm, 2-10mm and 5-30mm; The hexagon honeycomb aramid paper length of side and be highly respectively 2-5mm and 5-30mm;
Further, described quadrangle cellular composite material thickness, the length of side and be highly respectively 0.5-2mm, 10-100mm and 5-30mm.
The utility model utilizes phenolic resins for inserts matrix on the one hand, guaranteed the fire line of composite plate, on the other hand, at chopped strand, strengthened in Foaming of phenolic resin central layer and introduce honeycomb, thereby realized good heat insulation, sound insulation value, composite plate overall mechanical properties is excellent simultaneously.By one-body molded, even work, can there is not the risk that central layer and motherboard rupture and subside under dither environment in this kind of composite plate yet.
Compared with the prior art, the utility model beneficial effect is embodied in:
1, to prepare light composite board technique simple for the utility model, and material is easy to get, and has reduced financial cost.
2, it is superior that the utility model is prepared light composite board sound insulation property, and oise insulation factor is up to 34dB.
3, the utility model is prepared light composite board mechanical property brilliance, bending strength >=70MPa.
4, the utility model is prepared light composite board fire resistance brilliance, and fire-retardant rank is S4.
Accompanying drawing explanation
Fig. 1 is example structure schematic diagram of the utility model;
Fig. 2 is embodiment intermediate layer cross-sectional view of the utility model.
Specific embodiment
Embodiment 1
A kind of light composite board, by upper epidermis 1, lower bottom 2 and intermediate layer 3 three ply board materials, be combined to form, wherein upper epidermis 1 and lower bottom 2 are superficial layer, upper epidermis 1 and lower bottom 2 are hard reinforcing materials, it is characterized in that, intermediate layer 3 is composite construction layers, the foams 4 that described composite construction layer is made by fiberfill fibers enhancing phenolic resins and the compound formed complex of skeleton 5 of honeycomb.
Described cellular structural material is hexagon honeycomb, is filled with the foams that fiber reinforcement phenolic resins makes in the cavity of hexagon honeycomb, is combined to form composite construction layer.
Described hexagon honeycomb adopts made with aluminum foil to do moulding, and the thickness of aluminium foil, the length of side and be highly respectively 0.03-0.10mm, 2-10mm and 5-30mm.
According to the composite board of this structure fabrication, its bending strength is 79MPa, and weighted transmission loss is 34dB, and fire-retardant rank is S4.
Embodiment 2
A kind of light composite board, by upper epidermis 1, lower bottom 2 and intermediate layer 3 three ply board materials, be combined to form, wherein upper epidermis 1 and lower bottom 2 are superficial layer, upper epidermis 1 and lower bottom 2 are hard reinforcing materials, it is characterized in that, intermediate layer 3 is composite construction layers, the foams 4 that described composite construction layer is made by fiberfill fibers enhancing phenolic resins and the compound formed complex of skeleton 5 of honeycomb.
Further, described cellular structural material is hexagon honeycomb, is filled with the foams that fiber reinforcement phenolic resins makes in the cavity of hexagon honeycomb, is combined to form composite construction layer.
Further, described hexagon honeycomb adopts aramid paper to make moulding, and the length of side that adopts of aramid paper and be highly respectively 2-5mm and 5-30mm.
According to the composite board of this structure fabrication, its sheet material bending strength is 77MPa, and weighted transmission loss is 35dB, and fire-retardant rank is S4.
Embodiment 3
A kind of light composite board, by upper epidermis 1, lower bottom 2 and intermediate layer 3 three ply board materials, be combined to form, wherein upper epidermis 1 and lower bottom 2 are superficial layer, upper epidermis 1 and lower bottom 2 are hard reinforcing materials, it is characterized in that, intermediate layer 3 is composite construction layers, the foams 4 that described composite construction layer is made by fiberfill fibers enhancing phenolic resins and the compound formed complex of skeleton 5 of honeycomb.
Further, described cellular structural material, for for quadrangle honeycomb, is filled with the foams that fiber reinforcement phenolic resins makes in the cavity of quadrangle honeycomb, is combined to form composite construction layer.
Further, described quadrangle honeycomb adopts aluminium foil or aramid paper to make moulding, and quadrangle cellular composite material thickness, the length of side and be highly respectively 0.5-2mm, 10-100mm and 5-30mm.
According to the composite board of this structure fabrication, its sheet material bending strength is 79MPa, and weighted transmission loss is 35dB, and fire-retardant rank is S4.
Claims (4)
1. a light composite board, by upper epidermis, lower bottom and intermediate layer three ply board material, be combined to form, wherein upper epidermis and lower bottom are superficial layer, upper epidermis and lower bottom are hard reinforcing materials, it is characterized in that, intermediate layer is a composite construction layer, the foams that described composite construction layer is made by fiberfill fibers enhancing phenolic resins and the compound formed complex of skeleton of honeycomb.
2. light composite board according to claim 1, it is characterized in that, described cellular structural material is hexagon honeycomb or is quadrangle honeycomb, is filled with the foams that fiber reinforcement phenolic resins makes in the cavity of hexagon honeycomb or quadrangle honeycomb, is combined to form composite construction layer.
3. light composite board according to claim 2, is characterized in that, described hexagon honeycomb adopts aluminium foil or aramid paper to make moulding, and aluminium foil or aramid paper adopt different hexagon back gauge moulding; Wherein, hexagon honeycomb aluminum foil thickness, the length of side and be highly respectively 0.03-0.10mm, 2-10mm and 5-30mm; The hexagon honeycomb aramid paper length of side and be highly respectively 2-5mm and 5-30mm.
4. light composite board according to claim 2, is characterized in that, described quadrangle cellular composite material thickness, the length of side and be highly respectively 0.5-2mm, 10-100mm and 5-30mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420427873.6U CN203957429U (en) | 2014-07-31 | 2014-07-31 | A kind of light composite board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420427873.6U CN203957429U (en) | 2014-07-31 | 2014-07-31 | A kind of light composite board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203957429U true CN203957429U (en) | 2014-11-26 |
Family
ID=51918061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420427873.6U Expired - Lifetime CN203957429U (en) | 2014-07-31 | 2014-07-31 | A kind of light composite board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203957429U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105066787A (en) * | 2015-09-16 | 2015-11-18 | 成都丝迈尔科技有限公司 | Light protection shield comprising graded distribution type aluminum honeycomb core layer |
| WO2016026217A1 (en) * | 2014-08-19 | 2016-02-25 | 株洲时代新材料科技股份有限公司 | Flame-retardant lightweight structural core and manufacturing method therefor |
| CN105383142A (en) * | 2015-11-13 | 2016-03-09 | 长春轨道客车股份有限公司 | Motor train unit aramid fiber honeycomb in-built part forming process |
| CN109941300A (en) * | 2019-04-08 | 2019-06-28 | 株洲时代新材料科技股份有限公司 | Lightweight plaque used for rail vehicle and preparation method thereof and property regulation method |
| CN113547765A (en) * | 2021-07-12 | 2021-10-26 | 重庆泛锐科技有限公司 | High-strength composite board and preparation method thereof |
-
2014
- 2014-07-31 CN CN201420427873.6U patent/CN203957429U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016026217A1 (en) * | 2014-08-19 | 2016-02-25 | 株洲时代新材料科技股份有限公司 | Flame-retardant lightweight structural core and manufacturing method therefor |
| CN105066787A (en) * | 2015-09-16 | 2015-11-18 | 成都丝迈尔科技有限公司 | Light protection shield comprising graded distribution type aluminum honeycomb core layer |
| CN105383142A (en) * | 2015-11-13 | 2016-03-09 | 长春轨道客车股份有限公司 | Motor train unit aramid fiber honeycomb in-built part forming process |
| CN109941300A (en) * | 2019-04-08 | 2019-06-28 | 株洲时代新材料科技股份有限公司 | Lightweight plaque used for rail vehicle and preparation method thereof and property regulation method |
| CN113547765A (en) * | 2021-07-12 | 2021-10-26 | 重庆泛锐科技有限公司 | High-strength composite board and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141126 |