CN203949626U - Component detection device - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及一种元件检测装置,尤其是一种能够取得一待测元件的外周面在各个角度下的影像,据以检测该待测元件瑕疵的元件检测装置。 The utility model relates to a component detection device, in particular to a component detection device capable of obtaining images of the outer peripheral surface of a component to be tested at various angles, so as to detect defects of the component to be tested.
背景技术 Background technique
诸如螺丝、螺帽、插销或铆钉等元件在工业上的应用范围相当广泛,举凡机械、制造、电子或营建等各式产业均需大量采用所述元件。近年来,归功于科技进步日新月异,自动化生产线日渐兴盛,由于在自动化生产线中一旦上述元件存在瑕疵而导致生产流程中任一步骤无法进行,将直接造成整条生产线停摆,造成业者巨额损失。因此,自动化生产与精密科技的发展连带使得业界对于所述元件的质量要求大幅提升。 Components such as screws, nuts, pins or rivets are used in a wide range of industries, and various industries such as machinery, manufacturing, electronics or construction require a large number of such components. In recent years, due to the rapid progress of science and technology, automated production lines are becoming more and more prosperous. Once the above-mentioned components are defective in the automated production line, any step in the production process cannot be carried out, which will directly cause the entire production line to stop, causing huge losses to the industry. Therefore, the development of automated production and precision technology has led to a significant increase in the industry's quality requirements for the components.
为此,生产上述元件的厂商无不极力尝试提升产品通过率,试图降低产品存在瑕疵的机率。以螺丝为例,传统螺丝厂商主要仰赖人力进行产品检验,通常是透过肉眼辨识螺丝是否存在瑕疵,或者利用螺纹环规(Ring Thread Gauge)对螺丝进行抽验。然而,肉眼辨识存在人为判断误差的问题,其准确度早已不符合业界需求;而螺纹环规虽然具有较佳的准确度,但在检测过程中可能对螺纹造成损伤,容易带来无谓的损失。况且,所述人力检验方式效率不高,对于产量较大的厂商而言通常仅能对产品进行分批抽验,无法实现对每一颗生产的螺丝进行检验。 For this reason, manufacturers producing the above-mentioned components are all trying their best to increase the pass rate of products and reduce the probability of product defects. Taking screws as an example, traditional screw manufacturers mainly rely on manpower for product inspection, usually by visually identifying whether the screws are flawed, or by using a ring thread gauge (Ring Thread Gauge) to conduct random inspections on the screws. However, there is a problem of human judgment error in naked eye identification, and its accuracy has long failed to meet the needs of the industry. Although thread ring gauges have better accuracy, they may cause damage to the thread during the inspection process, which is likely to cause unnecessary losses. Moreover, the efficiency of the manual inspection method is not high. For manufacturers with large output, it is usually only possible to carry out random inspection of products in batches, and it is impossible to inspect each screw produced.
为了解决上述问题,请参照图1所示,一种习用元件检测装置9,包含一元件接承转盘91及一影像撷取模块92。该元件接承转盘91可供承置数个待测元件S,该影像撷取模块92用于拍摄该待测元件S的影像,以作为检测该待测元件S是否存在瑕疵的依据,进而取代传统人力检验方式。所述习用元件检测装置9的一实施例已揭露于中华民国专利公告第M323343号“元件检测成像装置改良”专利案中。 In order to solve the above problems, please refer to FIG. 1 , a conventional component inspection device 9 includes a component receiving turntable 91 and an image capture module 92 . The component receiving turntable 91 can hold several components S to be tested, and the image capture module 92 is used to take images of the components S to be tested as a basis for detecting whether the components S to be tested have defects, and then replace Traditional human inspection methods. An embodiment of the conventional component inspection device 9 has been disclosed in the Republic of China Patent Publication No. M323343 "Improvement of an Imaging Device for Component Inspection".
请一并参照图2所示,该待测元件S的放大示意图,该待测元件S以螺丝为例,若该待测元件S存在一瑕疵部位S1,所述瑕疵部位S1可能为该待测元件S的宽度、牙距与内外牙径等规格大于公差,或者是该待测元件S是否存在缺角、牙尖扩展或牙锋宽度异常等问题。注意到,若该影像撷取模块92正对该瑕疵部位S1所在位置拍摄,由于该影像撷取模块92所拍摄为平面影像,因此有相当高的机率无法透过影像辨识而侦测到该瑕疵部位S1;况且,若该影像撷取模块92背对该瑕疵部位S1所在位置拍摄,则该影像撷取模块92将完全无法拍摄到该瑕疵部位S1。换言之,该影像撷取模块92必须与由该瑕疵部位S1所在位置的二侧拍摄,才能有效利用影像辨识侦测出该瑕疵部位S1。 Please also refer to FIG. 2 , which is an enlarged schematic diagram of the component under test S. The component under test S is an example of a screw. The width, tooth pitch, and inner and outer tooth diameters of the component S are larger than the tolerance, or whether the component S to be tested has problems such as missing corners, cusp expansion, or tooth front width abnormalities. It should be noted that if the image capture module 92 is shooting the location of the defective part S1, since the image captured by the image capture module 92 is a planar image, there is a very high probability that the defect cannot be detected through image recognition. Moreover, if the image capture module 92 is facing away from the location of the flawed portion S1 to shoot, the image capture module 92 will not be able to capture the flawed portion S1 at all. In other words, the image capture module 92 must take pictures from both sides of the position where the defective part S1 is located, in order to effectively detect the defective part S1 by image recognition.
虽然该影像撷取模块92可以包含数个影像捕获设备921、922以拍摄取得该待测元件S于不同角度下的影像,然而受限于空间限制,该影像撷取模块92的数量有所限制,无法确实拍摄该待测元件S的外周面于所有角度下的影像。据此,该习用元件检测装置9势必无法完整检测待测元件S外周面各个角度所可能存在的瑕疵,故即便采用该习用元件检测装置9对所生产的元件进行检验,仍然无法保证能将所有存在瑕疵的元件检出,对于产品质量而言属难以克服之隐忧。 Although the image capture module 92 may include several image capture devices 921, 922 to capture images of the DUT S at different angles, the number of the image capture modules 92 is limited due to space constraints. , it is impossible to capture the images of the peripheral surface of the DUT S at all angles. Accordingly, the conventional component testing device 9 is bound to be unable to completely detect possible flaws that may exist at various angles on the outer peripheral surface of the component S to be tested, so even if the conventional component testing device 9 is used to test the produced components, it is still impossible to ensure that all The detection of defective components is an insurmountable hidden worry for product quality.
有鉴于此,亟需提供一种进一步改良的元件检测装置,取得一待测元件的外周面于各个角度下的影像,据以检测该待测元件之瑕疵的元件检测装置,以提升元件瑕疵检测的准确率,确保厂商所生产元件的质量能够符合业界日渐严苛的需求。 In view of this, there is an urgent need to provide a further improved component inspection device, which obtains images of the outer peripheral surface of a component under test at various angles, and detects the defect of the component under test according to the component detection device, so as to improve component defect detection. The accuracy rate ensures that the quality of components produced by manufacturers can meet the increasingly stringent demands of the industry.
实用新型内容 Utility model content
本实用新型的目的在于提供一种元件检测装置,包括一元件载台及一元件驱动装置,利用该元件载台提供数个定位槽,各该定位槽可活动地连接一待测元件;经由该元件驱动装置的驱动装置驱动一磁性件旋转,该元件载台可以驱动一定位槽与该磁性件相互对位,以利用该磁性件吸附该待测元件并且一并带动该待测元件旋转,配合由一光源朝向该待测元件投射线性光,同时以一摄影装置连续拍摄该待测元件的线性影像,以取得该待测元件的外周面于各个角度下的线性影像,具有提升元件瑕疵检测准确率的功效。 The purpose of this utility model is to provide a component detection device, including a component carrier and a component drive device, using the component carrier to provide several positioning grooves, each of the positioning grooves can be movably connected to a component to be tested; through the The driving device of the component driving device drives a magnetic part to rotate, and the component carrier can drive a positioning groove to align with the magnetic part, so as to use the magnetic part to absorb the component to be tested and drive the component to be tested to rotate together. A light source projects linear light toward the component under test, and at the same time, a camera device is used to continuously capture linear images of the component under test, so as to obtain linear images of the outer peripheral surface of the component under test at various angles, which can improve the accuracy of component defect detection rate effect.
本实用新型的另一目的在于提供一种元件检测装置,借由一支撑模块稳定支撑该待测元件,该支撑模块包含二支撑杆,该二支撑杆可以抵接该待测元件,避免该待测元件受该磁性件带动旋转的过程中产生晃动,以确保该摄影装置所拍摄线性影像的质量,具有进一步提升元件瑕疵检测准确率的功效。 Another object of the present utility model is to provide a component testing device. The component under test is stably supported by a support module. The support module includes two support rods. The measuring element is shaken during the rotation process driven by the magnetic part, so as to ensure the quality of the linear image captured by the photographing device, and has the effect of further improving the accuracy of component defect detection.
为实现上述目的,本实用新型所运用的技术手段包含有: In order to achieve the above object, the technical means used in the utility model include:
一种元件检测装置,包含:一元件载台,该元件载台设有数个定位槽,该定位槽支撑一待测元件; A component detection device, comprising: a component carrier, the component carrier is provided with several positioning grooves, and the positioning grooves support a component to be tested;
一元件驱动装置,包含一基座、一驱动装置及一磁性件,该驱动装置结合于该基座,且该驱动装置连接该磁性件,用以驱动该磁性件相对一轴向方向枢转,该磁性件沿该轴向方向与其中一定位槽形成同轴; A component driving device includes a base, a driving device and a magnetic part, the driving device is combined with the base, and the driving device is connected to the magnetic part to drive the magnetic part to pivot relative to an axial direction, The magnetic part is formed coaxially with one of the positioning grooves along the axial direction;
一光源模块,包含一光源,该光源具有一发光端,该发光端朝向与该磁性件形成同轴的定位槽投射光线; A light source module, including a light source, the light source has a light-emitting end, and the light-emitting end projects light toward the positioning groove coaxial with the magnetic member;
及一摄影模块,包含一摄影装置,该摄影装置连接一镜头,用以拍摄与该磁性件形成同轴的定位槽中的待测元件影像。 and a photographing module, comprising a photographing device connected with a lens for photographing the image of the component under test in the positioning groove coaxial with the magnetic piece.
该元件载台驱使所述数个定位槽于垂直该轴向方向之平面上移动,使得所述数个定位槽分别沿该轴向方向与该磁性件形成同轴。 The component carrier drives the positioning slots to move on a plane perpendicular to the axial direction, so that the positioning slots are respectively coaxial with the magnetic part along the axial direction.
该定位槽可活动地结合该待测元件,使得该待测元件能够沿着该轴向方向于该定位槽中滑动。 The positioning groove is movably combined with the element under test, so that the element under test can slide in the positioning groove along the axial direction.
该光源为线性光源,用以产生与该轴向方向平行的一线性光,并且将该线性光经由该发光端投射于与该磁性件形成同轴的定位槽中的待测元件。 The light source is a linear light source, which is used to generate a linear light parallel to the axial direction, and project the linear light through the light-emitting end to the component under test in the positioning groove formed coaxially with the magnetic piece.
该摄影装置为线扫描摄影机(Line-scan camera),经由该镜头对与该磁性件形成同轴之定位槽中的待测元件拍摄,以取得与该轴向方向平行的一线性影像。 The photographing device is a line-scan camera, which photographs the component under test in the positioning groove coaxial with the magnetic part through the lens, so as to obtain a linear image parallel to the axial direction.
该摄影装置连续对该待测元件拍摄,以取得该待测元件的外周面于各个角度下的线性影像。 The photographing device continuously photographs the component under test to obtain linear images of the peripheral surface of the component under test at various angles.
该元件载台包含相互结合的一转轴及一承载盘,该转轴能够受一动力元件而相对该轴向方向枢转,所述数个定位槽环绕设置于该承载盘的外周缘。 The component carrier includes a rotating shaft and a carrying plate combined with each other, the rotating shaft can be pivoted relative to the axial direction by a power element, and the plurality of positioning grooves are arranged around the outer periphery of the carrying plate.
该磁性件为铷磁铁。 The magnetic part is rubidium magnet.
另设有一支撑模块,该支撑模块包含一支架、二支撑杆及一驱动部,该二支撑杆连接于该支架,并且朝向与该磁性件形成同轴之定位槽中的待测元件设置,各该支撑杆均设有一导轮,该导轮枢接结合于该支撑杆,该驱动部连接该支架,以供驱动该二支撑杆朝该待测元件接近,使该待测元件分别抵接该二导轮,或者供驱动该二支撑杆远离该待测元件,使该待测元件与该二导轮相远离。 A support module is also provided, and the support module includes a support, two support rods and a driving part, the two support rods are connected to the support, and are arranged towards the element to be measured in the positioning groove coaxial with the magnetic part, each Each of the support rods is provided with a guide wheel, the guide wheel is pivotally connected to the support rod, and the driving part is connected to the bracket for driving the two support rods to approach the component under test, so that the component under test abuts against the component under test respectively. The two guide wheels are used to drive the two support rods away from the element under test, so that the element under test is far away from the two guide wheels.
各该支撑杆均另设有一永久磁铁,该永久磁铁与该导轮沿该轴向方向排列设置。 Each of the support rods is additionally provided with a permanent magnet, and the permanent magnet and the guide wheel are arranged along the axial direction.
该元件驱动装置另包含一第一调整部,该第一调整部连接该基座,且该调整部包含一第一水平调整部及一第一垂直调整部,该第一水平调整部用于调整该基座于垂直该轴向方向之平面上的位置,该第一垂直调整部用于调整该基座于该轴向方向上的位置。 The component driving device further includes a first adjustment part, the first adjustment part is connected to the base, and the adjustment part includes a first horizontal adjustment part and a first vertical adjustment part, and the first horizontal adjustment part is used for adjusting The position of the base on a plane perpendicular to the axial direction, the first vertical adjustment part is used to adjust the position of the base in the axial direction.
该光源模块另包含一第二调整部,该第二调整部连接该光源,且该第二调整部包含一第二水平调整部及一第二垂直调整部,该第二水平调整部用于调整该光源于垂直该轴向方向之平面上的位置,该第二垂直调整部用于调整该光源于该轴向方向上的位置。 The light source module further includes a second adjustment part, the second adjustment part is connected to the light source, and the second adjustment part includes a second horizontal adjustment part and a second vertical adjustment part, and the second horizontal adjustment part is used to adjust The position of the light source on a plane perpendicular to the axial direction, the second vertical adjustment part is used to adjust the position of the light source in the axial direction.
该摄影模块另包含一第三调整部,该第三调整部连接该摄影装置,且该第三调整部包含一第三水平调整部及一第三垂直调整部,该第三水平调整部用于调整该摄影装置于垂直该轴向方向之平面上的位置,该第三垂直调整部用于调整该摄影装置于该轴向方向上的位置。 The camera module further includes a third adjustment part, the third adjustment part is connected to the camera device, and the third adjustment part includes a third horizontal adjustment part and a third vertical adjustment part, and the third horizontal adjustment part is used for The position of the photographing device on a plane perpendicular to the axial direction is adjusted, and the third vertical adjustment part is used to adjust the position of the photographing device in the axial direction.
本实用新型所达到的有益效果:本实用新型的元件检测装置可以取得该待测元件S的外周面于各个角度下的影像,因此能够完整检测待测元件S的外周面之各个角度所可能存在的瑕疵,具有提升元件瑕疵检测准确率的功效;再者,本实用新型的元件检测装置可以借由一支撑模块稳定支撑该待测元件,避免该待测元件受该磁性件带动旋转的过程中产生晃动,进而确保该摄影装置所拍摄的线性影像的质量,降低该待测元件被误判为瑕疵品的机率,具有进一步提升元件瑕疵检测准确率的功效。 The beneficial effects achieved by the utility model: the component detection device of the utility model can obtain the images of the outer peripheral surface of the component S to be tested at various angles, so it can completely detect the possible existence of various angles of the peripheral surface of the component S to be tested. defects, which has the effect of improving the accuracy of component defect detection; moreover, the component detection device of the present invention can stably support the component under test by means of a support module, preventing the component under test from being rotated by the magnetic part. Vibration is generated, thereby ensuring the quality of the linear image captured by the photography device, reducing the probability that the component under test is misjudged as a defective product, and has the effect of further improving the accuracy of component defect detection.
附图说明 Description of drawings
图1是一种习用元件检测装置的结构示意图。 Fig. 1 is a schematic structural diagram of a conventional component testing device.
图2是一种待测元件的结构示意图。 Fig. 2 is a schematic structural diagram of a component to be tested.
图3是本实用新型的一实施例的结构示意图。 Fig. 3 is a schematic structural view of an embodiment of the present invention.
图4是本实用新型的一实施例置入待测元件的结构示意图。 Fig. 4 is a schematic diagram of the structure of an embodiment of the present invention inserted into the device to be tested.
图5是图4的侧视图。 FIG. 5 is a side view of FIG. 4 .
图6是本实用新型的一实施例以磁性件吸附待测元件的动作示意图。 FIG. 6 is a schematic diagram of an action of using a magnetic piece to attract the component under test according to an embodiment of the present invention.
图7是本实用新型的一实施例的光源与摄影装置的设置方向示意图。 Fig. 7 is a schematic diagram of the installation direction of the light source and the photographing device according to an embodiment of the present invention.
图8是本实用新型的一实施例切换与该磁性件相互对位的定位槽的动作示意图。 Fig. 8 is a schematic diagram of the action of switching the positioning slots aligned with the magnetic part according to an embodiment of the present invention.
图9是本实用新型的一实施例的支撑模块结构示意图。 Fig. 9 is a schematic structural diagram of a support module according to an embodiment of the present invention.
图10是本实用新型的一实施例置入另一种待测元件的侧视示意图。 Fig. 10 is a schematic side view of an embodiment of the present invention inserted into another device to be tested.
图11是本实用新型的一实施例的支撑模块驱动支撑杆朝待测元件接近的动作示意图。 Fig. 11 is a schematic diagram of the action of the support module driving the support rod to approach the device under test according to an embodiment of the present invention.
图12是本实用新型的一实施例的支撑模块驱动支撑杆远离待测元件的动作示意图。 Fig. 12 is a schematic diagram of the action of the support module driving the support rod away from the device under test according to an embodiment of the present invention.
符号说明Symbol Description
本实用新型所述的元件检测装置符号说明 Explanation of symbols of the component detection device described in the utility model
1、元件载台;11、转轴; 12、承载盘;121、定位槽;2、元件驱动装置;21、基座;22、驱动装置;23、枢轴; 24、磁性件;25、第一调整部;251、第一水平调整部;252、第一垂直调整部;3、光源模块;31、光源;311、发光端;32、第二调整部; 321、第二水平调整部;322、第二垂直调整部;4、摄影模块;41、摄影装置;411、镜头;42、第三调整部;421、第三水平调整部;422、第三垂直调整部;5、支撑模块;51、支架;52、支撑杆;521、永久磁铁;522、导轮;53、驱动部;X、轴向方向; P、平台;S、待测元件; S’、待测元件; 1. Component carrier; 11. Rotating shaft; 12. Carrying plate; 121. Positioning groove; 2. Component driving device; 21. Base; 22. Driving device; 23. Pivot; 24. Magnetic parts; 25. First Adjustment part; 251, first horizontal adjustment part; 252, first vertical adjustment part; 3, light source module; 31, light source; 311, light-emitting end; 32, second adjustment part; 321, second horizontal adjustment part; 322, 4. Camera module; 41. Camera device; 411. Lens; 42. Third adjustment unit; 421. Third horizontal adjustment unit; 422. Third vertical adjustment unit; 5. Support module; 51. Bracket; 52, support rod; 521, permanent magnet; 522, guide wheel; 53, driving part; X, axial direction; P, platform; S, component to be measured; S', component to be measured;
习用元件检测装置符号说明 Explanation of Symbols of Conventional Component Testing Devices
9、习用元件检测装置;91、元件接承转盘; 92、影像撷取模块;921 、影像捕获设备; 922、影像捕获设备;S、待测元件; S1、瑕疵部位; 9. Conventional component detection device; 91. Component receiving turntable; 92. Image capture module; 921. Image capture equipment; 922. Image capture equipment; S. Components to be tested; S1. Defective parts;
图3符号说明 Figure 3 Symbol Description
1、组件载台;11、转轴;12、承载盘;121、定位槽;2、组件驱动装置;21、基座; 22、驱动装置;23、枢轴; 24、磁性件;25 、第一调整部;251、第一水平调整部;252、第一垂直调整部;3 、光源模块;31、光源;311、发光端;32、第二调整部;321、第二水平调整部;322 、第二垂直调整部;4、摄影模块;41、摄影装置;411 、镜头;42、第三调整部; 421、第三水平调整部;422、第三垂直调整部;5、支撑模块;51、支架; 52、支撑杆;53、驱动部;X、轴向方向;P、平台。 1. Component carrier; 11. Rotating shaft; 12. Carrying plate; 121. Positioning slot; 2. Component driving device; 21. Base; 22. Driving device; 23. Pivot; 24. Magnetic parts; 25. First Adjustment unit; 251, first horizontal adjustment unit; 252, first vertical adjustment unit; 3 , light source module; 31, light source; 311, light emitting end; 32, second adjustment unit; 321, second horizontal adjustment unit; 322 , 4. Camera module; 41. Camera device; 411. Lens; 42. Third adjustment unit; 421. Third horizontal adjustment unit; 422. Third vertical adjustment unit; 5. Support module; 51. Bracket; 52, support rod; 53, drive unit; X, axial direction; P, platform.
具体实施方式 Detailed ways
为让本实用新型的上述及其它目的、特征及优点能更明显易懂,特列举本实用新型的较佳实施例,并配合所附图式,作详细说明如下,以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。 In order to make the above-mentioned and other purposes, features and advantages of the present utility model more obvious and easy to understand, the preferred embodiments of the present utility model are specifically listed, and are described in detail as follows in conjunction with the accompanying drawings. The following embodiments are only used for further Clearly explain the technical solution of the utility model, but not limit the scope of protection of the utility model.
请参照图3所示,本实用新型一实施例的元件检测装置,包含一元件载台1、一元件驱动装置2、一光源模块3及一摄影模块4。该元件载台1、该元件驱动装置2、该光源模块3及该摄影模块4可以共同设置于一平台P上。 Referring to FIG. 3 , the component testing device according to an embodiment of the present invention includes a component carrier 1 , a component driving device 2 , a light source module 3 and a camera module 4 . The component carrier 1 , the component driving device 2 , the light source module 3 and the camera module 4 can be arranged on a platform P together.
该元件载台1用于承载并输送待测元件,在本实施例中,该元件载台1包含相互结合的一转轴11及一承载盘12。该转轴11可以耦接一动力元件(图未绘示),以受该动力元件的驱动而旋转,且该动力元件较佳驱动该转轴11相对一轴向方向X枢转,该轴向方向X较佳垂直于水平面。该承载盘12的外周缘则环绕设置数个定位槽121,该定位槽121可供支撑定位待测元件,且该承载盘12的中心结合于该转轴11,因此可以随着该转轴11一并旋转,使得该定位槽121于垂直该轴向方向X之平面上移动,以输送该定位槽121中的待测元件。同时,该元件载台1除了由所述转轴11与承载盘12所构成外,亦可由其他习用输送装置(例如:输送带)取代,本实用新型并不以此为限。 The component carrier 1 is used to carry and transport the components to be tested. In this embodiment, the component carrier 1 includes a rotating shaft 11 and a carrier plate 12 combined with each other. The rotating shaft 11 can be coupled to a power element (not shown in the figure) to be driven to rotate by the power element, and the power element preferably drives the rotating shaft 11 to pivot relative to an axial direction X, the axial direction X Preferably perpendicular to the horizontal plane. The outer periphery of the carrying plate 12 is surrounded by several positioning grooves 121, which can support and position the component to be tested, and the center of the carrying plate 12 is combined with the rotating shaft 11, so it can be combined with the rotating shaft 11. The rotation makes the positioning slot 121 move on a plane perpendicular to the axial direction X, so as to transport the DUT in the positioning slot 121 . Meanwhile, the component carrier 1 may be replaced by other conventional conveying devices (such as conveyor belts) in addition to the rotating shaft 11 and the carrier plate 12 , and the present invention is not limited thereto.
该元件驱动装置2包含一基座21、一驱动装置22、一枢轴23、一磁性件24及一第一调整部25。该驱动装置22可以结合于该基座21,该枢轴23的二端分别连接该驱动装置22与该磁性件24,该驱动装置22可以为习用马达,用以驱动该枢轴23旋转,且该驱动装置22较佳驱动该枢轴23相对该轴向方向X枢转;该磁性件24较佳为永久磁铁,且所述永久磁铁较佳由具有强磁性的永久磁铁材质(例如:铷磁铁)制成,同时,该磁性件24亦可为电磁铁等非永久磁铁。据此,当该驱动装置22驱动该枢轴23旋转时,该枢轴23将一并带动该磁性件24旋转。其中,该磁性件24与该元件载台1的其中一定位槽121相互对位,详言之,该磁性件24沿该轴向方向X与该定位槽121相互对位,使得该磁性件24与该定位槽121形成同轴。 The component driving device 2 includes a base 21, a driving device 22, a pivot 23, a magnetic member 24 and a first adjustment part 25. The driving device 22 can be combined with the base 21, and the two ends of the pivot 23 are respectively connected to the driving device 22 and the magnetic member 24. The driving device 22 can be a conventional motor for driving the pivot 23 to rotate, and The driving device 22 preferably drives the pivot shaft 23 to pivot relative to the axial direction X; the magnetic member 24 is preferably a permanent magnet, and the permanent magnet is preferably made of a permanent magnet material with strong magnetism (for example: rubidium magnet ) to make, meanwhile, this magnetic member 24 also can be non-permanent magnets such as electromagnet. Accordingly, when the driving device 22 drives the pivot 23 to rotate, the pivot 23 will also drive the magnetic member 24 to rotate. Wherein, the magnetic piece 24 is aligned with one of the positioning grooves 121 of the component carrier 1, in detail, the magnetic piece 24 is aligned with the positioning groove 121 along the axial direction X, so that the magnetic piece 24 It is coaxial with the positioning groove 121 .
该第一调整部25连接该基座21,用于供使用者调整该基座21的位置,进而调整设置于该基座21的驱动装置22、枢轴23与磁性件24等各个构件的位置。在本实施例中,该第一调整部25包含一第一水平调整部251及一第一垂直调整部252,该第一水平调整部251用于调整该基座21于垂直该轴向方向X之平面上的位置;该第一垂直调整部252则用于调整该基座21于该轴向方向X上的位置。 The first adjusting part 25 is connected to the base 21, and is used for the user to adjust the position of the base 21, and further adjust the positions of the driving device 22, the pivot 23, the magnetic piece 24 and other components disposed on the base 21. . In this embodiment, the first adjustment part 25 includes a first horizontal adjustment part 251 and a first vertical adjustment part 252, the first horizontal adjustment part 251 is used to adjust the base 21 perpendicular to the axial direction X The position on the plane; the first vertical adjustment portion 252 is used to adjust the position of the base 21 in the axial direction X.
该光源模块3包含一光源31及一第二调整部32。其中,该光源31具有一发光端311,该发光端311朝向该承载盘12的外周缘设置,且该光源31较佳为线性光源,用以产生与该轴向方向X平行的一线性光,并且将该线性光经由该发光端311朝向与该磁性件24相对位的定位槽121投射。所述线性光源可以由光源产生器(例如:发光二极管光源)、导光器(例如:光纤)以及光栅结构共同组成,本技术领域的普通技术人员能轻易理解实施。该第二调整部32连接该光源31,用于供使用者调整该光源31的位置。在本实施例中,该第二调整部32同样包含一第二水平调整部321及一第二垂直调整部322,该第二水平调整部321用于调整该光源31于垂直该轴向方向X之平面上的位置;该第二垂直调整部322则用于调整该光源31于该轴向方向X上的位置。 The light source module 3 includes a light source 31 and a second adjustment part 32. Wherein, the light source 31 has a light-emitting end 311, the light-emitting end 311 is disposed toward the outer periphery of the carrier plate 12, and the light source 31 is preferably a linear light source for generating a linear light parallel to the axial direction X, And the linear light is projected towards the positioning groove 121 opposite to the magnetic member 24 through the light-emitting end 311 . The linear light source can be composed of a light source generator (such as a light emitting diode light source), a light guide (such as an optical fiber) and a grating structure, which can be easily understood and implemented by those skilled in the art. The second adjustment part 32 is connected to the light source 31 and used for adjusting the position of the light source 31 by the user. In this embodiment, the second adjustment part 32 also includes a second horizontal adjustment part 321 and a second vertical adjustment part 322, the second horizontal adjustment part 321 is used to adjust the light source 31 in the vertical direction X The position on the plane; the second vertical adjustment part 322 is used to adjust the position of the light source 31 in the axial direction X.
该摄影模块4包含一摄影装置41及一第三调整部42。其中,该摄影装置41连接一镜头411,该镜头411朝向该承载盘12的外周缘设置,且该摄影装置41较佳为线扫描摄影机(Line-scan camera),用以拍摄与该轴向方向X平行的一线性影像。由于该镜头411朝向该承载盘12的外周缘设置,因此该摄影装置41可以拍摄取得与该磁性件24相对位的定位槽121的线性影像。该第三调整部42连接该摄影装置41,用于供用户调整该摄影装置41的位置。在本实施例中,该第三调整部42同样包含一第三水平调整部421及一第三垂直调整部422,该第三水平调整部421用于调整该摄影装置41于垂直该轴向方向X之平面上的位置;该第三垂直调整部422则用于调整该摄影装置41于该轴向方向X上的位置。 The camera module 4 includes a camera device 41 and a third adjustment part 42. Wherein, the photographing device 41 is connected with a lens 411, the lens 411 is arranged towards the outer periphery of the carrier plate 12, and the photographing device 41 is preferably a line-scan camera (Line-scan camera), used for photographing and the axial direction X-parallel linear image. Since the lens 411 is disposed toward the outer periphery of the carrier tray 12 , the photographing device 41 can capture a linear image of the positioning groove 121 opposite to the magnetic element 24 . The third adjusting part 42 is connected to the photographing device 41 and is used for the user to adjust the position of the photographing device 41 . In this embodiment, the third adjustment part 42 also includes a third horizontal adjustment part 421 and a third vertical adjustment part 422, and the third horizontal adjustment part 421 is used to adjust the photographing device 41 to be perpendicular to the axial direction. The position on the X plane; the third vertical adjustment part 422 is used to adjust the position of the photographing device 41 in the axial direction X.
请参照第4及5图所示,本实用新型的实施例的元件检测装置实际使用时,可以经由一送料机构(图未绘示)依序将数个待测元件S分别置入该元件载台1之各个定位槽121当中,所述待测元件S为磁性材料(包含软磁性材料及硬磁性材料)所制成。该定位槽121可供支撑定位该待测元件S,且该定位槽121可活动地结合该待测元件S,使得该待测元件S定位于该定位槽121时,能够沿着该轴向方向X于该定位槽121中滑移。同时,该元件驱动装置2的驱动装置22经由该枢轴23以驱动该磁性件24旋转。 Please refer to Figures 4 and 5, when the component testing device of the embodiment of the present invention is actually used, several components S to be tested can be sequentially inserted into the component carrier through a feeding mechanism (not shown). In each positioning slot 121 of the table 1, the DUT S is made of magnetic material (including soft magnetic material and hard magnetic material). The positioning groove 121 can be used to support and position the component under test S, and the positioning groove 121 can be movably combined with the component under test S, so that when the component under test S is positioned in the positioning groove 121, it can move along the axial direction X slides in the positioning groove 121 . At the same time, the driving device 22 of the component driving device 2 drives the magnetic member 24 to rotate through the pivot 23 .
请一并参照图6所示,该元件载台1之转轴11所耦接的动力元件较佳为步进马达,因此该动力元件可以驱动该承载盘12旋转至一预定位置,使得其中一定位槽12沿该轴向方向X与该磁性件24相互对位,该磁性件24与该定位槽12行程同轴,且该定位槽12支撑有一待测元件S,由于该待测元件S为磁性材料所制成,因此该磁性件24能够利用磁力吸附该待测元件S。其中,该磁性件24受该驱动装置22的驱动而旋转,因此该待测元件S为该磁性件24所吸附后,将一并受该磁性件24的带动而旋转。为了使该磁性件24的磁力足以确实吸附该待测元件S,同时避免该待测元件S受该磁性件24吸附后所产生的位移量过大,该磁性件24与该待测元件S沿该轴向方向X之间距较佳落在0.1公分~3公分之间,且所述间距可以借由该第一调整部25的第一垂直调整部252来进行调整。 Please also refer to FIG. 6, the power element coupled to the rotating shaft 11 of the component carrier 1 is preferably a stepping motor, so the power element can drive the carrier plate 12 to rotate to a predetermined position, so that one of the positioning The groove 12 is aligned with the magnetic piece 24 along the axial direction X, the magnetic piece 24 is coaxial with the positioning groove 12, and the positioning groove 12 supports a component S to be measured, because the component S to be measured is magnetic material, so the magnetic member 24 can absorb the DUT S by magnetic force. Wherein, the magnetic piece 24 is driven by the driving device 22 to rotate, so the component under test S will be driven by the magnetic piece 24 to rotate after being attracted by the magnetic piece 24 . In order to ensure that the magnetic force of the magnetic piece 24 is sufficient to absorb the component under test S, and at the same time avoid the excessive displacement of the component under test S after being attracted by the magnetic piece 24, the magnetic piece 24 and the component under test S are The distance between the axial directions X is preferably between 0.1 cm and 3 cm, and the distance can be adjusted by the first vertical adjustment part 252 of the first adjustment part 25 .
此时,该光源模块3的光源31可以经由该发光端311朝向该定位槽121中的待测元件S投射光线,且该摄影模块4的摄影装置41可以同时经由该镜头411拍摄取得该待测元件S的影像。注意到,在本实施例当中,该驱动装置22驱动该磁性件24相对该轴向方向X枢转,因此该待测元件S将随着该磁性件24相对该轴向方向X枢转;该光源31产生与该轴向方向X平行的一线性光,并经由该发光端311将该线性光投射于该待测元件S;该摄影装置41为线扫描摄影机,以对该待测元件S拍摄与该轴向方向X平行的一线性影像。据此,当该待测元件S随着该磁性件24旋转时,该摄影装置41可以连续对该待测元件S拍摄,进而取得该待测元件S的外周面于各个角度下的线性影像。详言之,该摄影装置41的拍摄频率应对应该待测元件S的旋转速度,以正确取得该待测元件S的外周面于各个角度下的线性影像,举例而言,若该摄影装置41为扫描频率(Line Rate)约等于4.8kHz的线扫描摄影机,且用户欲环绕该待测元件S的外周面取得3600张线性影像,则该待测元件S每秒应旋转0.75圈,换言之,该驱动装置22应驱动该磁性件24以45rpm的转速旋转。 At this time, the light source 31 of the light source module 3 can project light toward the component under test S in the positioning groove 121 through the light-emitting end 311, and the photographing device 41 of the photographing module 4 can capture the test component S through the lens 411 at the same time. Image of component S. Note that, in this embodiment, the driving device 22 drives the magnetic member 24 to pivot relative to the axial direction X, so the component under test S will pivot with the magnetic member 24 relative to the axial direction X; The light source 31 generates a linear light parallel to the axial direction X, and projects the linear light onto the component under test S through the light-emitting end 311; A linear image parallel to the axial direction X. Accordingly, when the component under test S rotates with the magnetic member 24 , the imaging device 41 can continuously take pictures of the component under test S, and then obtain linear images of the outer peripheral surface of the component under test S at various angles. Specifically, the shooting frequency of the imaging device 41 should correspond to the rotational speed of the component under test S, so as to correctly obtain linear images of the outer peripheral surface of the component under test S at various angles. For example, if the imaging device 41 is The scanning frequency (Line Rate) is approximately equal to the line scan camera of 4.8kHz, and the user wants to obtain 3600 linear images around the outer peripheral surface of the DUT S, then the DUT S should rotate 0.75 circles per second, in other words, the drive The device 22 should drive the magnetic member 24 to rotate at 45 rpm.
该摄影装置41拍摄取得该待测元件S的外周面于各个角度下的线性影像后,可以经由计算机或工作站习用运算装置将该待测元件S的外周面于各个角度下的线性影像合并形成一平面影像,据以检测该待测元件S是否存在瑕疵。在本实施例当中,该待测元件S为一螺丝,因此由该平面影像能够有效检验该待测元件S的宽度、牙距与内外牙径等规格是否小于公差,并且侦测该待测元件S是否存在缺角、牙尖扩展或牙锋宽度异常等问题。 After the imaging device 41 captures the linear images of the outer peripheral surface of the component under test S at various angles, the linear images of the outer peripheral surface of the component under test S at various angles can be combined to form a linear image through a computer or a conventional computing device of a workstation. The planar image is used to detect whether there is a defect in the component S under test. In this embodiment, the component under test S is a screw, so the planar image can be used to effectively check whether the width, pitch and internal and external diameter of the component under test S are less than the tolerance, and detect the component under test S Whether there are problems such as missing corners, cusp expansion, or abnormal front width.
更详言之,请参照图7所示,该光源31的发光端311与该摄影装置41的镜头411的设置方向示意图。该发光端311是朝向该待测元件S的一端缘投射该线性光,同时该镜头411是朝向该端缘设置以拍摄取得该待测元件S的线性影像,该待测元件S的中心朝向该端缘延伸形成一法线方向N。其中该发光端311与该端缘的联机和该法线方向N间形成一第一夹角θ1;该镜头411与该端缘的联机和该法线方向N间形成一第二夹角θ2,透过设计使该第一夹角θ1等于该第二夹角θ2时,该发光端311所投射的光线将直接反射至该镜头411,因此若该待测元件S是否存在缺角等瑕疵,将导致该摄影装置41所拍摄的线性影像于瑕疵明亮度不均或线条不连续,即可有效检测该待测元件S是否存在瑕疵。同时,对于经电镀处理或其它亮面处理的待测元件S而言,若设计使该第一夹角θ1等于该第二夹角θ2,将造成该摄影装置41所拍摄的线性影像过于明亮而无法辨识瑕疵部位,因此可以设计使该第一夹角θ1不等于该第二夹角θ2,以对该摄影装置41所拍摄的线性影像进行减光。 In more detail, please refer to FIG. 7 , which is a schematic diagram showing the installation direction of the light emitting end 311 of the light source 31 and the lens 411 of the photographing device 41 . The light-emitting end 311 projects the linear light toward an edge of the device under test S, and the lens 411 is set toward the edge to capture a linear image of the device under test S, and the center of the device under test S faces toward the edge. The edge extends to form a normal direction N. Wherein the connection between the light-emitting end 311 and the edge and the normal direction N forms a first included angle θ 1 ; the connection between the lens 411 and the edge and the normal direction N forms a second included angle θ 2. When the first angle θ 1 is equal to the second angle θ 2 through design, the light projected by the light-emitting end 311 will be directly reflected to the lens 411, so if there is a missing corner in the component under test Such defects will cause uneven brightness or discontinuous lines in the linear image captured by the photographing device 41 , which can effectively detect whether there is a defect in the DUT S. At the same time, for the component S to be tested through electroplating treatment or other bright surface treatment, if the design makes the first included angle θ 1 equal to the second included angle θ 2 , the linear image taken by the photographing device 41 will be too large. The defect is too bright to be identified, so the first angle θ 1 can be designed to be different from the second angle θ 2 to reduce the light of the linear image captured by the photographing device 41 .
换言之,该光源31的发光端311与该摄影装置41镜头411的设置方向应视该待测元件S的种类以及所欲检测的瑕疵类型而调整,据此,该光源模块3的第二调整部32必须包含该第二水平调整部321,用于调整该光源31于垂直该轴向方向X之平面上的位置,进而改变该发光端311的设置方向;同理,该摄影模块4的第三调整部42必须包含该第三水平调整部421,用于调整该摄影装置41于垂直该轴向方向X之平面上的位置,进而改变该镜头411的设置方向。 In other words, the installation direction of the light-emitting end 311 of the light source 31 and the lens 411 of the photographing device 41 should be adjusted according to the type of the device under test S and the type of defect to be detected. Accordingly, the second adjustment part of the light source module 3 32 must include the second horizontal adjustment part 321, which is used to adjust the position of the light source 31 on the plane perpendicular to the axial direction X, and then change the installation direction of the light emitting end 311; similarly, the third part of the camera module 4 The adjustment part 42 must include the third horizontal adjustment part 421 for adjusting the position of the photographing device 41 on a plane perpendicular to the axial direction X, thereby changing the installation direction of the lens 411 .
请参照图8所示,当该摄影装置41完成拍摄该待测元件S的外周面于各个角度下的线性影像后,该转轴11所耦接的动力元件可以再次驱动该承载盘12旋转,使得该定位槽121于垂直该轴向方向X之平面上移动,由于该待测元件S定位于该定位槽121当中,因此该承载盘12旋转时将迫使该待测元件S自该磁性件24脱离,且该动力元件可以驱动该承载盘12持续旋转至另一预定位置,使得支撑有另一待测元件S的一定位槽12沿该轴向方向X与该磁性件24相互对位。借此,透过重复上述动作,该摄影装置41即可对各该定位槽12当中的待测元件S进行拍摄,以完成检测各该待测元件S是否存在瑕疵。除此之外,完成检测的待测元件S可以经由一取料机构(图未绘示)依序自该各该定位槽121当中被取出,关于上述送料机构及该取料机构均为本技术领域的普通技术人员能轻易理解熟知技术,恕不另行赘述。 Please refer to FIG. 8 , after the photographing device 41 finishes capturing the linear images of the outer peripheral surface of the component under test S at various angles, the power element coupled to the rotating shaft 11 can drive the carrier plate 12 to rotate again, so that The positioning groove 121 moves on a plane perpendicular to the axial direction X. Since the component under test S is positioned in the positioning groove 121, the component under test S will be forced to disengage from the magnetic member 24 when the carrier plate 12 rotates. , and the power element can drive the carrier plate 12 to continuously rotate to another predetermined position, so that a positioning groove 12 supporting another DUT S is aligned with the magnetic member 24 along the axial direction X. Thereby, by repeating the above-mentioned actions, the photographing device 41 can photograph the DUT S in each of the positioning grooves 12 , so as to detect whether each DUT S has a defect. In addition, the tested components S can be sequentially taken out from the positioning slots 121 through a material taking mechanism (not shown in the figure). A person of ordinary skill in the art can easily understand the well-known techniques, and will not repeat them here.
另一方面,在本实施例中,该承载盘12较佳与该转轴11形成可拆分的结合。借此当用户欲对不同规格的待测元件S进行检测时,即可对应更换该承载盘12,以提供适当的定位槽121来支撑定位不同规格的待测元件S。为此,该元件驱动装置2必须设置该第一调整部25,使得该承载盘12更换后,能够借由该第一水平调整部251将该磁性件24的位置调整至与其中一定位槽121相互对位。此外,由于该对应不同规格的待测元件S的承载盘12可能需设置于不同的水平高度,因此该光源模块3的第二调整部32必须包含该第二垂直调整部322,以供调整该光源31于该轴向方向X上的位置,确保该发光端311所投射的线性光能够完整照射于该待测元件S;同理,该摄影模块4的第三调整部42必须包含该第三垂直调整部422,用于调整该摄影装置41于该轴向方向X上的位置,确保所拍摄的线性影像完整涵盖该待测元件S。 On the other hand, in this embodiment, the carrier plate 12 is preferably detachably combined with the rotating shaft 11 . In this way, when the user intends to test the DUT S of different specifications, the carrier plate 12 can be replaced correspondingly, so as to provide an appropriate positioning groove 121 to support and position the DUT S of different specifications. For this reason, the component driving device 2 must be provided with the first adjustment part 25, so that after the carrier plate 12 is replaced, the position of the magnetic part 24 can be adjusted to match one of the positioning grooves 121 by means of the first horizontal adjustment part 251. Counterpoint each other. In addition, since the carrier plate 12 corresponding to the DUT S of different specifications may need to be set at different horizontal heights, the second adjustment part 32 of the light source module 3 must include the second vertical adjustment part 322 for adjusting the The position of the light source 31 on the axial direction X ensures that the linear light projected by the light-emitting end 311 can completely illuminate the device under test S; similarly, the third adjustment part 42 of the camera module 4 must include the third The vertical adjustment part 422 is used to adjust the position of the photographing device 41 in the axial direction X to ensure that the captured linear image completely covers the DUT S.
借由上述结构,本实用新型实施例的元件检测装置经由该元件驱动装置2的驱动装置22驱动该磁性件24旋转,可以利用该磁性件24吸附该待测元件S,以一并带动该待测元件S旋转,配合由该光源31朝向该待测元件S投射线性光,同时以该摄影装置41连续拍摄该待测元件S的线性影像,即可取得该待测元件S的外周面于各个角度下的线性影像,据以检测该待测元件S是否存在瑕疵。 With the above structure, the component detection device of the embodiment of the present invention drives the magnetic part 24 to rotate through the driving device 22 of the component driving device 2, and the magnetic part 24 can be used to attract the component S to be tested, so as to drive the component S to be tested together. The component under test S is rotated, and the light source 31 projects linear light toward the component under test S, and at the same time, the imaging device 41 is used to continuously capture linear images of the component under test S, so that the outer peripheral surface of the component under test S at each The linear image under the angle is used to detect whether there is a defect in the component S under test.
值得注意的是,请一并参照图9和图10所示,若该定位槽121中所支撑的待测元件S’沿该轴向方向X的长度较长,当该待测元件S’受该磁性件24所吸附并带动旋转时,该待测元件S’远离该定位槽121的部份可能会产生晃动,因而造成该摄影装置41所拍摄的线性影像模糊不清,可能会导致该待测元件S’被误判为瑕疵品。据此,本实用新型实施例之元件检测装置还可以设有一支撑模块5,该支撑模块5包含一支架51、二支撑杆52及一驱动部53,该二支撑杆52结合于该支架51,并且朝向与该磁性件24相对位的定位槽121中的待测元件S’设置,且该二支撑杆52与该磁性件24分别形成于该承载盘12的两侧。各该支撑杆52均设有一永久磁铁521及一导轮522,该永久磁铁521与该导轮522可以沿该轴向方向X排列设置,且该导轮522枢接结合于该支撑杆52。该驱动部53连接该支架51,以供驱动该支架51及该二支撑杆52朝该待测元件S’接近或远离该待测元件S’。 It is worth noting that, please refer to FIG. 9 and FIG. 10 together, if the length of the component under test S' supported in the positioning groove 121 along the axial direction X is longer, when the component under test S' is subjected to When the magnetic part 24 is attracted and driven to rotate, the part of the component under test S′ away from the positioning groove 121 may shake, thus causing the linear image captured by the photographing device 41 to be blurred, which may cause the component under test to be measured. The measuring element S' was misjudged as a defective product. Accordingly, the component detection device of the embodiment of the utility model can also be provided with a support module 5, the support module 5 includes a bracket 51, two support rods 52 and a driving part 53, the two support rods 52 are combined with the bracket 51, And it is disposed toward the DUT S′ in the positioning groove 121 opposite to the magnetic member 24 , and the two supporting rods 52 and the magnetic member 24 are respectively formed on two sides of the carrier plate 12 . Each support rod 52 is provided with a permanent magnet 521 and a guide wheel 522 , the permanent magnet 521 and the guide wheel 522 can be aligned along the axial direction X, and the guide wheel 522 is pivotally coupled to the support rod 52 . The driving part 53 is connected to the support 51 for driving the support 51 and the two support rods 52 to approach or move away from the test element S'.
借此,请一并参照图11所示,当该待测元件S受该磁性件24所吸附并带动旋转时,该驱动部53可以驱动该二支撑杆52朝该待测元件S’接近,使该待测元件S’分别抵接该二导轮522,进而达成稳定支撑该待测元件S’的效果。由于该导轮522的枢接结合于该支撑杆52,因此该二支撑杆52不会阻碍该待测元件S’旋转,且该二支撑杆52能够经由该永久磁铁521以吸引该待测元件S’,有效避免该待测元件S’于旋转过程中产生晃动。 In this way, please refer to FIG. 11 , when the component under test S is attracted by the magnetic member 24 and driven to rotate, the driving part 53 can drive the two support rods 52 to approach the component under test S′, The component under test S′ is respectively abutted against the two guide wheels 522 to achieve the effect of stably supporting the component under test S′. Since the guide wheel 522 is pivotally connected to the support rod 52, the two support rods 52 will not hinder the rotation of the DUT S′, and the two support rods 52 can attract the DUT through the permanent magnet 521. S', effectively preventing the DUT S' from shaking during rotation.
同时,请参照图12所示,当该摄影装置41完成拍摄该待测元件’S的外周面于各个角度下的线性影像后,该转轴11所耦接的动力元件需驱动该承载盘12旋转,使得支撑有另一待测元件S’的一定位槽12沿该轴向方向X与该磁性件24相互对位。然而,若该待测元件S’抵接于该二支撑杆52的导轮522将导致该承载盘12无法顺畅旋转,甚至对会对该待测元件S’造成损伤。因此,该驱动部53必须驱动该二支撑杆52远离该待测元件S’,使该待测元件S’与该二支撑杆52之导轮522分离,该承载盘12方能顺利旋转。 At the same time, please refer to FIG. 12 , after the photographing device 41 finishes capturing the linear images of the outer peripheral surface of the DUT'S at various angles, the power element coupled to the rotating shaft 11 needs to drive the carrier plate 12 to rotate, A positioning groove 12 supporting another DUT S′ is aligned with the magnetic member 24 along the axial direction X. However, if the DUT S' abuts against the guide wheels 522 of the two support rods 52, the carrier plate 12 cannot rotate smoothly, and even damages the DUT S'. Therefore, the driving part 53 must drive the two support rods 52 away from the component under test S', so that the component under test S' is separated from the guide wheels 522 of the two support rods 52, so that the carrier plate 12 can rotate smoothly.
所述驱动部53可以为压缸或马达等各式习用动力输出装置,同时,该驱动部53较佳经由一传动结构(图未绘示)与该转轴11所耦接的动力元件相结合,使得该动力元件驱动该转轴11旋转时,能够同步利用该传动结构将驱动该转轴11产生轴向枢转之动力转换为驱动该支架51产生径向位移之动力,藉此能够使该二支撑杆52之动作与该承载盘12之转动过程同步,进一步确保该承载盘12可以顺利旋转,以切换与该磁性件24相互对位之定位槽121。 The driving part 53 can be various conventional power output devices such as a cylinder or a motor. At the same time, the driving part 53 is preferably combined with the power element coupled to the rotating shaft 11 via a transmission structure (not shown in the figure), When the power element drives the rotating shaft 11 to rotate, the transmission structure can be used synchronously to convert the power for driving the rotating shaft 11 to pivot axially into the power for driving the bracket 51 to generate radial displacement, thereby enabling the two support rods The action of 52 is synchronized with the rotation process of the carrier plate 12, further ensuring that the carrier plate 12 can rotate smoothly to switch the positioning groove 121 that is aligned with the magnetic member 24.
借由前面所揭示的结构特征,本实用新型实施例的元件检测装置的主要特点在于: With the structural features disclosed above, the main features of the component detection device in the embodiment of the present invention are:
利用一元件载台1提供数个定位槽121,各该定位槽121可活动地结合一待测元件S;经由一元件驱动装置2的驱动装置22驱动一磁性件24旋转,该元件载台1可以驱使支撑有待测元件S的数个定位槽12于垂直该轴向方向X之平面上移动,以分别沿该轴向方向X与该磁性件24相互对位,以利用该磁性件24吸附该待测元件S并且一并带动该待测元件S旋转;配合由一光源31朝向该待测元件S投射线性光,同时以一摄影装置41连续拍摄该待测元件S的线性影像,进而取得该待测元件S的外周面于各个角度下的线性影像。 A component carrier 1 is used to provide several positioning grooves 121, and each positioning groove 121 can be movably combined with a component S to be tested; a magnetic member 24 is driven to rotate by a driving device 22 of a component driving device 2, and the component carrier 1 The positioning slots 12 supporting the element S to be tested can be driven to move on a plane perpendicular to the axial direction X, so as to align with the magnetic piece 24 along the axial direction X, so as to use the magnetic piece 24 to attract The component under test S also drives the component under test S to rotate; cooperate with a light source 31 to project linear light towards the component under test S, and at the same time use a photographic device 41 to continuously capture linear images of the component under test S, and then obtain Linear images of the peripheral surface of the DUT S under various angles.
由此可知,相较前述习用元件检测装置9仅能利用数个影像捕获设备921、922以拍摄取得该待测元件S于不同角度下的影像,本实用新型实施例的元件检测装置可以取得该待测元件S的外周面于各个角度下的影像,据以检测该待测元件S是否存在瑕疵,因此能够完整检测待测元件S的外周面之各个角度所可能存在的瑕疵,具有提升元件瑕疵检测准确率的功效。 It can be seen that, compared with the aforementioned conventional component testing device 9, which can only use several image capture devices 921, 922 to capture images of the component under test S at different angles, the component testing device of the embodiment of the present invention can obtain the The images of the outer peripheral surface of the component S under test at various angles are used to detect whether the component S under test has defects, so it is possible to completely detect the possible defects of the outer peripheral surface of the component S under test at various angles, and has the ability to improve component defects. The power of detection accuracy.
再者,若该定位槽121中所支撑的待测元件S’长度较长,本实用新型实施例的元件检测装置可以借由一支撑模块5稳定支撑该待测元件S’,该支撑模块5包含二支撑杆52,且该二支撑杆52与该磁性件24分别形成于该元件载台1的两侧,该二支撑杆52可以抵接该待测元件S’,避免该待测元件S’受该磁性件24带动旋转的过程中产生晃动,以确保该摄影装置41所拍摄的线性影像的质量,降低该待测元件S’被误判为瑕疵品的机率,具有进一步提升元件瑕疵检测准确率的功效。 Furthermore, if the length of the component under test S' supported in the positioning groove 121 is relatively long, the component detection device according to the embodiment of the present invention can stably support the component under test S' by means of a support module 5, the support module 5 Contains two support rods 52, and the two support rods 52 and the magnetic piece 24 are respectively formed on both sides of the component carrier 1, the two support rods 52 can abut the DUT S', avoiding the DUT S Shaking is generated during the rotation driven by the magnetic part 24, so as to ensure the quality of the linear image captured by the photographic device 41, reduce the probability that the component under test S' is misjudged as a defective product, and further improve component defect detection The effect of accuracy.
综上所述,本实用新型元件检测装置确可达到提升元件瑕疵检测准确率的功效。 To sum up, the component detection device of the present invention can indeed achieve the effect of improving the detection accuracy of component defects.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本实用新型的保护范围。 The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and deformations can also be made. And deformation should also be regarded as the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107200154A (en) * | 2017-04-27 | 2017-09-26 | 安徽信陆电子科技有限公司 | Light source position adjustment mechanism |
| CN108279354A (en) * | 2017-01-05 | 2018-07-13 | 万润科技股份有限公司 | Carrier and method and device for measuring electronic components using the same |
| CN116921249A (en) * | 2022-03-31 | 2023-10-24 | 东莞倍力扣金属制品有限公司 | Optical recognition detection device and optical recognition detection method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108279354A (en) * | 2017-01-05 | 2018-07-13 | 万润科技股份有限公司 | Carrier and method and device for measuring electronic components using the same |
| CN108279354B (en) * | 2017-01-05 | 2021-05-25 | 万润科技股份有限公司 | Carrier plate and electronic component measuring method and device using the same |
| CN107200154A (en) * | 2017-04-27 | 2017-09-26 | 安徽信陆电子科技有限公司 | Light source position adjustment mechanism |
| CN116921249A (en) * | 2022-03-31 | 2023-10-24 | 东莞倍力扣金属制品有限公司 | Optical recognition detection device and optical recognition detection method |
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