CN203932175U - A kind of fuel cell electricity getting device - Google Patents
A kind of fuel cell electricity getting device Download PDFInfo
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- CN203932175U CN203932175U CN201420311311.5U CN201420311311U CN203932175U CN 203932175 U CN203932175 U CN 203932175U CN 201420311311 U CN201420311311 U CN 201420311311U CN 203932175 U CN203932175 U CN 203932175U
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Abstract
本实用新型公开了一种燃料电池取电装置,包括取电板和电极柱,取电板上设置多个电极柱,取电板上开设有定位孔,定位孔是中空结构,电极柱通过定位孔垂直设置在取电板上,电极柱两两平行且间隔距离相等;取电板与电极柱相接触的一端设置轴肩,轴肩的长度略小于取电板的厚度,轴肩钎焊在定位孔上并形成一个局部钎焊层,取电板背离电极柱的一侧设置镀金层。本实用新型提供的燃料电池取电板装置采用了均布式电极柱与取电板通过钎焊连接后形成燃料电池取电装置,不仅可以提供均匀的取电效果,防止取电板面积上出现较大的面电位差;而且能有效利用燃料电池堆的周边空间,有利于提高电池堆的体积功率密度,对于大功率电堆尤其如此。
The utility model discloses a power-taking device for a fuel cell, which comprises a power-taking plate and an electrode column. A plurality of electrode columns are arranged on the power-taking plate, and a positioning hole is opened on the power-taking plate. The positioning hole is a hollow structure, and the electrode column passes through the positioning The holes are vertically arranged on the power-taking plate, and the electrode columns are parallel to each other and the distance is equal; the end of the power-taking plate in contact with the electrode column is provided with a shoulder, the length of which is slightly smaller than the thickness of the power-taking plate, and the shoulder is brazed on the A local brazing layer is formed on the positioning hole, and a gold-plated layer is arranged on the side of the electric plate away from the electrode column. The fuel cell power-taking plate device provided by the utility model adopts a uniformly distributed electrode column and the power-taking plate are connected by brazing to form a fuel cell power-taking device, which can not only provide a uniform power-taking effect, but also prevent the occurrence of Large surface potential difference; and can effectively use the surrounding space of the fuel cell stack, which is conducive to improving the volume power density of the cell stack, especially for high-power stacks.
Description
技术领域technical field
本实用新型涉及电池取电装置,特别是指一种燃料电池取电装置,属于燃料电池技术领域。The utility model relates to a battery power-taking device, in particular to a fuel cell power-taking device, which belongs to the technical field of fuel cells.
背景技术Background technique
质子交换膜氢燃料电池(PEMFC)是燃料电池(FC)家族中的重要一员,在与外电路形成回路时,氢气和空气(氧气)这两种反应气体在其中发生催化状态下的氧化还原反应并产生电子的定向移动,从而将反应气蕴含的化学能直接转换为电能。燃料电池电堆的基本单元是单电池,就PEMFC电堆而言,其单电池由膜电极、膜电极两侧的扩散层、与扩散层相邻的电极板构成,与氢气同侧的电极板称为阳极,与空气(氧气)同侧的电极板称为阴极。膜电极由质子交换膜及涂敷在两侧的催化剂组成,催化剂占用的面积称为活性面积。单电池的有效电压很低,其开路电压最高也只有1.229V,每平方厘米的单位面积一般也只能提供1A左右的电流,因此面积太小的单电池不具有实用性。通常将单电池制造为面积较大的薄层结构,外电路的回路电流是单位面积电流的并联和,面积越大,提供给外电路的电流也就越大;然后由很多单电池串联用来获得需要的足够高的电压,此时,一个单电池的阳极与另一个单电池的阴极合并,并称之为双极板。双极板与膜电极之间还存在密封圈,用以隔绝大气,这种由多层单电池组成的带有密封圈的层叠结构体是电堆的核心部分,电堆在层叠结构体外还具有封装结构,在封装结构中,有两块取电板位于上述多层单电池层叠结构体的两侧,分别形成整个燃料电池堆的正极、负极,用于外电路的取电连接。The proton exchange membrane hydrogen fuel cell (PEMFC) is an important member of the fuel cell (FC) family. When forming a loop with an external circuit, the two reaction gases, hydrogen and air (oxygen), undergo redox in a catalytic state. React and generate directional movement of electrons, thereby directly converting the chemical energy contained in the reactant gas into electrical energy. The basic unit of a fuel cell stack is a single cell. For a PEMFC stack, the single cell consists of a membrane electrode, a diffusion layer on both sides of the membrane electrode, and an electrode plate adjacent to the diffusion layer. The electrode plate on the same side as the hydrogen gas It is called the anode, and the electrode plate on the same side as the air (oxygen) is called the cathode. Membrane electrodes are composed of proton exchange membranes and catalysts coated on both sides. The area occupied by the catalyst is called the active area. The effective voltage of a single cell is very low, the highest open circuit voltage is only 1.229V, and the unit area per square centimeter generally can only provide a current of about 1A, so a single cell with too small area is not practical. Usually the single cell is manufactured as a thin-layer structure with a large area. The loop current of the external circuit is the parallel sum of the current per unit area. The larger the area, the greater the current supplied to the external circuit; then many single cells are used in series. To obtain the required high enough voltage, at this point, the anode of one cell is combined with the cathode of the other cell and is called a bipolar plate. There is also a sealing ring between the bipolar plate and the membrane electrode to isolate the atmosphere. This stacked structure composed of multi-layer single cells with a sealing ring is the core part of the stack. Encapsulation structure, in the encapsulation structure, there are two power-taking boards located on both sides of the above-mentioned multi-layer single-cell stacked structure, which respectively form the positive pole and negative pole of the entire fuel cell stack, and are used for power-taking connection of external circuits.
随着燃料电池的关键技术不断取得突破,燃料电池的应用范围越来越广泛,尤其是将燃料电池电堆作为车载动力电池,其需求量将不低于传统燃油发动机。燃料电池技术的发展趋势是电堆功率密度越来越大,实现方式的基础条件是在前述活性面积上,其单位面积能够发出更大的电流,燃料电池对外输出的电流等于单位面积的电流与活性面积的乘积,目前大功率电堆的电流已达到400A左右,未来会有更大电流的可能。With continuous breakthroughs in the key technologies of fuel cells, the scope of application of fuel cells is becoming wider and wider. In particular, fuel cell stacks are used as vehicle power batteries, and their demand will not be lower than that of traditional fuel engines. The development trend of fuel cell technology is that the power density of the stack is getting higher and higher. The basic condition of the realization method is that on the aforementioned active area, its unit area can emit a larger current, and the external output current of the fuel cell is equal to the current per unit area and The product of the active area, the current of the high-power stack has reached about 400A, and there will be a possibility of a larger current in the future.
取电板装置是燃料电池电堆的一个重要零部件,是电堆产生的电能对外输出的连接装置。对于燃料电池而言,活性面积上均匀发电、各单电池均匀发电是保证电堆健康运行的很重要的条件。这种均匀性也反应在面电位的一致性,除了单电池自身的发电状态会影响这种一致性,外电路的取电方式也会造成明显的影响,进而会与发电反应相互作用:当取电板自身在面积上存在电位差时,会逐层影响单电池的面电位,从而导致单电池活性面上产生横向电流,这种横向电流是一种能量自耗损失、还会损害单位面积上发电反应的正常进行,尤其是当膜电极反应自身存在不均匀时,这种因取电方式带来的面电位差会加剧不均匀状态,增加反应趋于反向进行的概率,造成膜电极损毁。The power-taking board device is an important part of the fuel cell stack, and it is a connecting device for the external output of the electric energy generated by the stack. For fuel cells, the uniform power generation on the active area and the uniform power generation of each single cell are very important conditions to ensure the healthy operation of the stack. This uniformity is also reflected in the consistency of the surface potential. In addition to the power generation status of the single cell itself will affect this consistency, the way the power is taken from the external circuit will also have a significant impact, which will interact with the power generation reaction: When there is a potential difference in the area of the electric plate itself, it will affect the surface potential of the single cell layer by layer, resulting in a lateral current on the active surface of the single cell. The normal progress of the power generation reaction, especially when the membrane electrode reaction itself is uneven, the surface potential difference caused by the way of taking electricity will aggravate the uneven state, increase the probability of the reaction tending to reverse, and cause damage to the membrane electrode .
目前常见取电方式一般有取电板侧边引出、面上采用大极柱引出等集中取电方式,实际测量取电板各处的电位差会达到0.3V左右,而一般要求膜电极的面电位极差不要超过0.05V,可见取电板的电压差会存在较大的不良影响。At present, the common power-taking methods generally include centralized power-taking methods such as the side lead-out of the power-taking plate and the use of large poles on the surface. The actual measurement of the potential difference between the various parts of the power-taking plate will reach about 0.3V. The potential difference should not exceed 0.05V. It can be seen that the voltage difference of the power-taking board will have a large adverse effect.
另一方面,集中取电方式会造成取电板电流集中的地方温度显著升高,这种温度会影响邻近区域的膜电极温度,改变其水热状态,不利于反应稳定,同时还有可能烧毁膜电极。On the other hand, the centralized power-taking method will cause a significant increase in the temperature of the place where the current of the power-taking plate is concentrated. This temperature will affect the temperature of the membrane electrode in the adjacent area and change its hydrothermal state, which is not conducive to the stability of the reaction. At the same time, it may burn membrane electrode.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提出一种制造可行,成本低、取电均匀的燃料电池取电装置。In view of this, the purpose of the utility model is to propose a fuel cell power-taking device that is feasible to manufacture, low in cost and uniform in power taking.
基于上述目的本实用新型提供的一种燃料电池取电装置,包括取电板和电极柱,所述取电板上设置多个电极柱,所述取电板上开设有定位孔,所述定位孔是中空结构,所述电极柱通过所述定位孔垂直设置在所述取电板上,所述电极柱两两平行且间隔距离相等;所述取电板与所述电极柱相接触的一端设置轴肩,所述轴肩的长度略小于所述取电板的厚度,所述轴肩钎焊在所述定位孔上并形成一个局部钎焊层,所述取电板背离电极柱的一侧设置镀金层。Based on the above purpose, the utility model provides a fuel cell power-taking device, which includes a power-taking plate and an electrode column, a plurality of electrode columns are arranged on the power-taking plate, positioning holes are opened on the power-taking plate, and the positioning The hole is a hollow structure, and the electrode columns are vertically arranged on the power-taking plate through the positioning holes, and the electrode columns are parallel to each other and the distance is equal; A shaft shoulder is set, the length of the shaft shoulder is slightly smaller than the thickness of the power-taking plate, the shoulder is brazed on the positioning hole and forms a local brazing layer, and the power-taking plate is away from a side of the electrode column. The side is provided with a gold-plated layer.
在一些实施例中,所述取电板分别设置在燃料电池堆的两端,所述取电板与所述电极柱相接触的一侧与绝缘板和夹持端板连接,所述夹持端板设置在所述绝缘板的外侧,所述取电板与电极柱不相接触的一端设置镀金层并与该燃料电池堆中的双极板连接。In some embodiments, the power-taking plates are respectively arranged at both ends of the fuel cell stack, and the side of the power-taking plate in contact with the electrode column is connected with an insulating plate and a clamping end plate, and the clamping The end plate is arranged on the outside of the insulating plate, and the end of the power-taking plate which is not in contact with the electrode column is provided with a gold-plated layer and connected to the bipolar plate in the fuel cell stack.
在一些实施例中,所述取电板为PCB板时增设敷铜板,所述敷铜板为设置在所述取电板与所述电极柱相接触的一端的第一敷铜板和所述取电板与电极柱不相接触的另一端的第二敷铜板;所述PCB板通过均匀过孔敷铜形成导电过孔,在所述导电过孔处沉积铜使两面敷铜层电气连通。In some embodiments, when the power-taking board is a PCB board, a copper-clad board is added, and the copper-clad board is the first copper-clad board arranged at the end of the power-taking board in contact with the electrode column and the power-taking board. The second copper-clad plate at the other end where the plate is not in contact with the electrode column; the PCB board forms conductive vias through uniform via-hole copper coating, and deposits copper at the conductive vias to electrically connect the copper clad layers on both sides.
在一些实施例中,所述电极柱与所述取电板相接触的一端的横截面积不大于所述电极柱与所述取电板不相接触的一端的横截面积。In some embodiments, the cross-sectional area of the end of the electrode column that is in contact with the power-taking plate is not greater than the cross-sectional area of the end of the electrode post that is not in contact with the power-taking plate.
在一些实施例中,所述燃料电池活性面积为在取电板上设置电极柱的对应区域,所述对应区域按照每30cm2~40cm2的活性面积上设置一个电极柱。In some embodiments, the active area of the fuel cell is the corresponding area where electrode posts are arranged on the power-taking plate, and one electrode post is arranged on every active area of 30 cm 2 -40 cm 2 in the corresponding area.
在一些实施例中,所述轴肩的直径不大于3mm,所述电极柱的直径不大于12mm。In some embodiments, the diameter of the shoulder is not greater than 3 mm, and the diameter of the electrode post is not greater than 12 mm.
在一些实施例中,所述电极柱为6根且按照取电板的面积均匀设置在所述取电板上。In some embodiments, there are 6 electrode columns and they are evenly arranged on the power-taking board according to the area of the power-taking board.
在一些实施例中,所述定位孔是直径均相等的中空结构。In some embodiments, the positioning holes are hollow structures with equal diameters.
本实用新型在取电板与活性面积对应区域均匀地焊接多个电极柱,电极柱的直径大小及其数量根据活性面积大小与电流强度而决定,每个电极柱对应的膜电极活性面积应大致相同,即电极柱应均布。这样在连接外电路后,活性面积上产生的电流都可以通过就近的电极柱,避免了集中或偏向一侧取电的不均匀问题。同时因为电极板上的面电位会很均匀,也不会出现大电流集中过热,较好的解决了前述集中取电的问题,对于大功率电堆,其效果优势会更明显。The utility model evenly welds a plurality of electrode columns in the area corresponding to the electric plate and the active area. The diameter and quantity of the electrode columns are determined according to the size of the active area and the current intensity. The active area of the membrane electrode corresponding to each electrode column should be approximately The same, that is, the electrode columns should be evenly distributed. In this way, after the external circuit is connected, the current generated on the active area can pass through the nearest electrode column, avoiding the uneven problem of centralized or biased electricity collection. At the same time, because the surface potential on the electrode plate will be very uniform, there will be no concentrated overheating of large currents, which better solves the aforementioned problem of centralized power collection. For high-power stacks, its effect advantages will be more obvious.
在燃料电池堆装置方面,取电板的外侧上表面必须有绝缘板,绝缘板外侧还有夹持端板,这样取电板上焊接的电极柱必须穿过绝缘板与夹持端板,绝缘板与夹持端板在取电板电极柱穿过的地方加工有通孔。这样对取电板的电极柱焊接的位置精度存在较高的要求,以保证取电装置符合燃料电池电堆的装配要求、有利于反应正常进行并减少功率自耗。In terms of the fuel cell stack device, there must be an insulating plate on the outer surface of the power-taking plate, and a clamping end plate on the outside of the insulating plate, so that the electrode column welded on the power-taking plate must pass through the insulating plate and the clamping end plate to insulate The plate and the clamping end plate are processed with through holes at the place where the electrode column of the power-taking plate passes through. In this way, there are high requirements on the positional accuracy of the electrode column welding of the power-taking plate, so as to ensure that the power-taking device meets the assembly requirements of the fuel cell stack, which is conducive to normal reaction and reduces power consumption.
从上面所述可以看出,本实用新型提供的燃料电池取电板装置采用了均布式电极柱与取电板通过钎焊连接后形成燃料电池取电装置具有如下优点:From the above, it can be seen that the fuel cell power-taking plate device provided by the utility model adopts a uniformly distributed electrode column and the power-taking plate is connected by brazing to form a fuel cell power-taking device, which has the following advantages:
1)由于在所述取电板上设置多个电极柱,所述电极柱两两平行排列且垂直设置于所述取电板。所以对于燃料电池而言,可以提供均匀的取电效果,防止取电板面积上出现较大的面电位差;1) Since a plurality of electrode columns are arranged on the power-taking plate, the electrode columns are arranged in parallel and vertically arranged on the power-taking plate. Therefore, for the fuel cell, it can provide a uniform power-taking effect and prevent a large surface potential difference on the area of the power-taking plate;
2)由于所述电极柱根据所述燃料电池的活性面积设置电极柱两两之间的间隔距离且所述取电板均匀设置安装定位孔。可以防止出现电流集中的过热,通过将电流分散,燃料电池的外部引线直径可以较细,能有效利用燃料电池堆的周边空间,有利于提高电池堆的体积功率密度,对于大功率电堆尤其如此。2) The distance between the electrode columns is set according to the active area of the fuel cell, and the power-taking plate is uniformly provided with installation positioning holes. It can prevent overheating due to current concentration. By dispersing the current, the diameter of the external lead wire of the fuel cell can be thinner, which can effectively use the surrounding space of the fuel cell stack, and is conducive to improving the volumetric power density of the cell stack, especially for high-power stacks. .
附图说明Description of drawings
图1为本实用新型实施例中燃料电池取电板装置(取电板为紫铜板)示意图;Fig. 1 is a schematic diagram of a fuel cell power-taking board device (the power-taking board is a red copper plate) in an embodiment of the present invention;
图2为本实用新型实施例中燃料电池取电板装置(取电板为PCB板)示意图。Fig. 2 is a schematic diagram of the power-taking board device of the fuel cell (the power-taking board is a PCB board) in the embodiment of the utility model.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本实用新型进一步详细说明。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
请参考图1,一种燃料电池取电装置,包括取电板102和电极柱101,所述取电板102上设置多个电极柱101,所述取电板102上开设有定位孔103,所述定位孔103是中空结构,所述电极柱101通过所述定位孔103垂直设置在所述取电板102上,所述电极柱101两两平行且间隔距离相等;所述取电板102与所述电极柱101相接触的一端设置轴肩104,所述轴肩104的长度略小于所述取电板102的厚度,所述轴肩104钎焊在所述定位孔103上并形成一个局部钎焊层105,所述取电板102背离电极柱101的一侧设置镀金层。由于所述取电板102上开设有定位孔103,所述定位孔103是中空结构,使得取电板102被划分为多个的较小的取电板结构。由于所述电极柱101通过所述定位孔103垂直设置在所述取电板102上,所述电极柱101两两平行且间隔距离相等,可以防止取电板102面积上出现较大的面电位差,也可以防止出现电流集中的过热,利于反应稳定,同时还降低了烧毁膜电极的可能性。由于所述取电板102与所述电极柱101相接触的一端设置轴肩104,所述轴肩104的长度略小于所述取电板102的厚度,通过设置轴肩104可便于电极柱101固定在取电板102上。同时,由于所述轴肩104钎焊在所述定位孔103上并形成一个局部钎焊层105,钎焊的温度较低,使取电板102热变形小,也容易保持形位精度。由于所述取电板102背离电极柱101的一侧设置镀金层,焊接后在背离电极柱101的取电面另一侧需镀金,以减小取电板102与双极板之间的接触电阻。常见为镀金,一般可采用金锡钎料。这一侧需要有导电性能好、耐电化学腐蚀能力强的材料。因为金比较常见,其他材料一般效果不好。Please refer to FIG. 1 , a fuel cell power-taking device, including a power-taking plate 102 and an electrode column 101, a plurality of electrode columns 101 are arranged on the power-taking plate 102, and a positioning hole 103 is opened on the power-taking plate 102, The positioning hole 103 is a hollow structure, and the electrode column 101 is vertically arranged on the power-taking plate 102 through the positioning hole 103, and the electrode columns 101 are parallel to each other and have equal spacing distances; the power-taking plate 102 One end in contact with the electrode column 101 is provided with a shoulder 104, the length of the shoulder 104 is slightly smaller than the thickness of the power-taking plate 102, and the shoulder 104 is brazed on the positioning hole 103 to form a The local brazing layer 105 is provided with a gold-plated layer on the side of the power-taking plate 102 away from the electrode post 101 . Since the power-taking board 102 is provided with a positioning hole 103 , and the positioning hole 103 is a hollow structure, the power-taking board 102 is divided into a plurality of smaller power-taking board structures. Since the electrode columns 101 are vertically arranged on the power-taking plate 102 through the positioning holes 103, the electrode columns 101 are parallel and spaced at equal distances, which can prevent large surface potentials from appearing on the area of the power-taking plate 102 Poor, it can also prevent overheating due to current concentration, which is beneficial to the stability of the reaction, and at the same time reduces the possibility of burning the membrane electrode. Since the end of the power-taking plate 102 in contact with the electrode column 101 is provided with a shoulder 104, the length of the shoulder 104 is slightly smaller than the thickness of the power-taking plate 102, and the electrode column 101 can be facilitated by setting the shoulder 104. It is fixed on the power-taking board 102. At the same time, since the shoulder 104 is brazed on the positioning hole 103 to form a local brazing layer 105 , the brazing temperature is low, so that the thermal deformation of the power-taking plate 102 is small, and the shape and position accuracy is easy to maintain. Since the side of the power-taking plate 102 away from the electrode column 101 is provided with a gold-plated layer, after welding, the other side of the power-taking surface away from the electrode column 101 needs to be plated with gold to reduce the contact between the power-taking plate 102 and the bipolar plate. resistance. Gold plating is common, and gold-tin solder can generally be used. This side needs to have a material with good electrical conductivity and strong resistance to electrochemical corrosion. Because gold is more common, other materials generally do not work as well.
对取电板102的电极柱101焊接的位置精度存在较高的要求,以保证取电装置符合燃料电池电堆的装配要求、有利于反应正常进行并减少功率自耗,因此有必要对取电板102焊接电极柱101的制造工艺加以优化。There is a high requirement for the welding position accuracy of the electrode column 101 of the power-taking plate 102, so as to ensure that the power-taking device meets the assembly requirements of the fuel cell stack, which is conducive to the normal reaction and reduces power consumption. The manufacturing process of plate 102 welding electrode column 101 is optimized.
具体而言制造工艺的优化方法如下:Specifically, the optimization method of the manufacturing process is as follows:
以取电板102为紫铜板为例,可以在紫铜板上加工直径为3mm的定位孔103若干个,其个数根据目前燃料电池膜电极的技术水平,可以选择每40平方厘米内加工一个定位孔103,这样每个电极柱101通过的电流大约为40A,电极柱101的直径大约为12mm。采用的加工方式应保证取电板102一次装夹、一次基准定位后通过加工设备自动定位所有圆孔位置并加工出圆孔,以防止圆孔位置误差的扩大,这种圆孔作为电极柱101的定位孔103安装。钎焊后将紫铜板没有焊接电极柱101的一面镀金,即可形成所述的燃料电池取电装置。Taking the copper plate 102 as an example, a number of positioning holes 103 with a diameter of 3 mm can be processed on the copper plate, and the number can be selected to process one positioning hole per 40 square centimeters according to the current technical level of the fuel cell membrane electrode. hole 103, so that the current passing through each electrode column 101 is about 40A, and the diameter of the electrode column 101 is about 12mm. The processing method adopted should ensure that the power-taking plate 102 is clamped once, and after a reference positioning, the positions of all the round holes are automatically positioned by the processing equipment and the round holes are processed to prevent the expansion of the position error of the round holes. This round hole is used as the electrode column 101 The positioning hole 103 is installed. After brazing, the side of the red copper plate that is not welded with the electrode post 101 is plated with gold to form the power-taking device for the fuel cell.
这样燃料电池在封装装置中,有两块取电板102位于多层单电池层叠装置体的两侧,分别形成整个燃料电池堆的正极、负极,用于外电路的取电连接。进一步从整体上减少了燃料电池因取电方式带来的面电位差导致的不均匀发电,减少反应趋于反向进行的概率和膜电极损毁。In this way, in the packaging device of the fuel cell, there are two power-taking plates 102 located on both sides of the multi-layer single-cell stacked device body, which respectively form the positive pole and the negative pole of the entire fuel cell stack, and are used for power-taking connections of external circuits. It further reduces the uneven power generation of the fuel cell caused by the surface potential difference caused by the way of taking electricity, and reduces the probability of the reaction tending to go in the opposite direction and the damage of the membrane electrode.
在本实施例中,可选的,所述电极柱101采用紫铜材料,也可以采用其他导电性好的材料,如银。In this embodiment, optionally, the electrode post 101 is made of red copper, and other materials with good conductivity, such as silver, may also be used.
在本实施例中,可选的,所述取电板102为紫铜板。紫铜板导电性良好且紫铜板外价格便宜,是应用广泛的一个铜材料品种。加之其具有良好的机械性能,热态下塑性良好,冷态下塑性尚可,可切削性好。In this embodiment, optionally, the power-taking board 102 is a red copper board. The copper plate has good electrical conductivity and is cheap outside the copper plate. It is a widely used variety of copper materials. In addition, it has good mechanical properties, good plasticity in hot state, fair plasticity in cold state, and good machinability.
请参考图1和图2,所述取电板102为PCB板时增设两面敷铜板,所述敷铜板为设置在所述取电板102与所述电极柱101相接触的一端的第一敷铜板207和所述取电板102与电极柱101不相接触的另一端的第二敷铜板208;所述PCB板通过均匀过孔敷铜形成导电过孔206,在所述导电过孔206处沉积铜使两面敷铜层电气连通。由于采用了PCB板,所以需要采用过孔敷铜的方法形成导电过孔206,保证第一敷铜板207和第二敷铜板208的电气连通,在所述取电板102工作时,便于导通电池堆中的电流。Please refer to FIG. 1 and FIG. 2 , when the power-taking board 102 is a PCB board, a copper-clad board on both sides is added, and the copper-clad board is the first cladding board arranged at the end of the power-taking board 102 in contact with the electrode column 101. Copper plate 207 and the second copper-clad plate 208 at the other end of the power-taking plate 102 that is not in contact with the electrode column 101; the PCB board forms conductive vias 206 through uniform via-hole copper coating, and at the conductive vias 206 Depositing copper makes the two copper layers electrically connected. Since a PCB board is used, it is necessary to form a conductive via hole 206 by using a copper-clad via hole method to ensure the electrical connection between the first copper-clad board 207 and the second copper-clad board 208, and facilitate conduction when the power-taking board 102 is working. current in the battery stack.
采用PCB板时,两侧板面应敷光铜,两侧板面的第一敷铜板207和第二敷铜板208是指PCB板的上、下两个板面,且两侧板面之间应通过均匀分布的敷铜过孔连接。具体而言制造工艺的优化方法如下:When a PCB board is used, the boards on both sides should be coated with bare copper. The first copper-clad board 207 and the second copper-clad board 208 on both sides of the board refer to the upper and lower boards of the PCB, and the two boards between the two sides Connections should be made through evenly spaced copper vias. Specifically, the optimization method of the manufacturing process is as follows:
具体而言,在PCB板上加工直径为3mm的通孔若干个即为定位孔103,其个数根据目前燃料电池膜电极的技术水平,可以选择每30~40平方厘米内加工一个定位孔103,这样每个电极柱101通过的电流大约为30A~40A,电极柱101的直径大约为12mm。电极柱101钎焊后将PCB板没有焊接电极柱101的取电板102一面镀金,即可形成所述的燃料电池取电装置。所用PCB板的双面需要有敷铜层,PCB板上还应均布过孔,过孔敷铜形成导电过孔206,所述导电过孔206将两侧敷铜层电气连通。Specifically, a number of through holes with a diameter of 3 mm are processed on the PCB to form the positioning holes 103. According to the current technical level of fuel cell membrane electrodes, one positioning hole 103 can be processed within every 30 to 40 square centimeters. , so that the current passing through each electrode column 101 is about 30A-40A, and the diameter of the electrode column 101 is about 12mm. After the electrode posts 101 are brazed, one side of the power-taking plate 102 of the PCB without welding the electrode posts 101 is plated with gold to form the fuel cell power-taking device. Both sides of the used PCB board need to have copper clad layers, and via holes should be evenly distributed on the PCB board. The via holes are coated with copper to form conductive vias 206, and the conductive vias 206 electrically connect the copper clad layers on both sides.
在本实施例中,可选的,所述取电板102分别设置在燃料电池堆的两端,所述取电板102与所述电极柱101相接触的一侧与绝缘板和夹持端板连接,所述夹持端板设置在所述绝缘板的外侧,所述取电板102与电极柱101不相接触的一端设置镀金层并与该燃料电池堆中的双极板连接。取电板102是燃料电池堆产生的电能对外输出的连接装置。对于燃料电池堆而言,活性面积上均匀发电、各单电池均匀发电能够保证电堆健康运行。当取电板102自身在面积上不存在电位差时,不会对单电池的面电位产生影响,从而使单电池活性面上产生减少出现横向电流。In this embodiment, optionally, the power-taking board 102 is respectively arranged at both ends of the fuel cell stack, and the side of the power-taking board 102 in contact with the electrode column 101 is connected to the insulating plate and the clamping end. The clamping end plate is arranged on the outside of the insulating plate, and the end of the power-taking plate 102 that is not in contact with the electrode column 101 is provided with a gold-plated layer and connected to the bipolar plate in the fuel cell stack. The power-taking board 102 is a connecting device for external output of electric energy generated by the fuel cell stack. For a fuel cell stack, the uniform power generation on the active area and the uniform power generation of each single cell can ensure the healthy operation of the stack. When there is no potential difference in the area of the power-taking plate 102 itself, it will not affect the surface potential of the single cell, so that the generation of lateral current on the active surface of the single cell is reduced.
在本实施例中,可选的,所述电极柱101与所述取电板102相接触的一端的横截面积不大于所述电极柱101与所述取电板102不相接触的一端的横截面积。为了加工方便,所述电极柱101采用圆柱体,电极柱101顶部直径的实体面积应与电极柱101通过的电流大小适应。在采用圆锥体时,与取电板102装配的一端直径应大于顶部直径,这样采用圆锥体的底面积会更大,周长更长,如果采用手工焊时,可能只能焊其外圆周,这样更长的外圆周长的导电能力更有保证。In this embodiment, optionally, the cross-sectional area of the end of the electrode column 101 that is in contact with the power-taking plate 102 is not larger than that of the end of the electrode column 101 that is not in contact with the power-taking plate 102 cross-sectional area. For the convenience of processing, the electrode column 101 is a cylinder, and the solid area of the diameter of the top of the electrode column 101 should be adapted to the magnitude of the current passed by the electrode column 101 . When a cone is used, the diameter of one end assembled with the power-taking plate 102 should be greater than the diameter of the top, so that the bottom area of the cone is larger and the circumference is longer. If manual welding is used, only its outer circumference may be welded. In this way, the conductivity of the longer outer circumference is more guaranteed.
在本实施例中,可选的,所述燃料电池活性面积为在取电板102上设置电极柱101的对应区域,所述对应区域按照每30cm2~40cm2的活性面积上设置一个电极柱101。以取电板102为紫铜板为例,在紫铜板上加工直径为3mm的定位孔103若干个,其个数根据目前燃料电池膜电极的技术水平,可以选择每40平方厘米内加工一个定位孔103,这样每个电极柱101通过的电流大约为40A,电极柱101的直径大约为12mm。钎焊后将紫铜板没有焊接电极柱101的一面镀金,即可形成所述的燃料电池取电装置。In this embodiment, optionally, the active area of the fuel cell is the corresponding area where the electrode column 101 is arranged on the power-taking plate 102, and the corresponding area is provided with an electrode column for every active area of 30 cm 2 -40 cm 2 101. Take the copper plate 102 as an example, process a number of positioning holes 103 with a diameter of 3 mm on the copper plate, and the number can be selected to process one positioning hole per 40 square centimeters according to the current technical level of the fuel cell membrane electrode 103, so that the current passing through each electrode column 101 is about 40A, and the diameter of the electrode column 101 is about 12mm. After brazing, the side of the red copper plate that is not welded with the electrode post 101 is plated with gold to form the power-taking device for the fuel cell.
在本实施例中,可选的,所述轴肩104的直径不大于3mm,即在取电板102上的定位孔103的名义直径一致均不大于3mm,但轴肩104直径应取负公差以方便插入所述取电板102的定位孔103中。所述电极柱101的直径不大于12mm。In this embodiment, optionally, the diameter of the shaft shoulder 104 is not greater than 3 mm, that is, the nominal diameters of the positioning holes 103 on the power-taking plate 102 are uniformly not greater than 3 mm, but the diameter of the shaft shoulder 104 should take a negative tolerance To facilitate insertion into the positioning hole 103 of the power-taking board 102 . The diameter of the electrode column 101 is not greater than 12mm.
在本实施例中,可选的,所述电极柱101为6根且按照取电板102的面积均匀设置在所述取电板102上。若按照所述对应区域按照每30cm2~40cm2的活性面积上设置一个电极柱101,该电池取电板102装置设置6根时为其最优选的情况,当然本领域技术人员可以根据活性面积和需要布置任意数量的电极柱101。所述电极柱101之间输出的电位差相等,因为电极柱101两两平行且间隔距离相等,且电极柱101的体积相同,所以相同的时间内通过其中的电流相同,进而输出的电位差也相等。In this embodiment, optionally, there are six electrode columns 101 and they are evenly arranged on the power-taking plate 102 according to the area of the power-taking plate 102 . If one electrode column 101 is installed on the active area of 30cm 2 to 40cm 2 according to the corresponding area, it is the most preferred case to install 6 battery power-taking plates 102 devices. And any number of electrode columns 101 need to be arranged. The output potential differences between the electrode columns 101 are equal, because the electrode columns 101 are parallel and have the same spacing distance, and the volume of the electrode columns 101 is the same, so the current passing through them in the same time is the same, and the output potential difference is also the same. equal.
在本实施例中,可选的,所述定位孔103是直径均相等的中空结构,由于采用了在取电板102是直径均相等的中空结构,所以定位孔103与活性面积对应区域均匀地焊接多个电极柱101,电极柱101的直径大小及其数量根据活性面积大小与电流强度而决定,每个电极柱101对应的膜电极活性面积应大致相同,即能够使电极柱101均布。这样在连接外电路后,活性面积上产生的电流都可以通过就近的电极柱101,避免了集中或偏向一侧取电的不均匀问题。In this embodiment, optionally, the positioning hole 103 is a hollow structure with the same diameter. Since the power-taking plate 102 is a hollow structure with the same diameter, the positioning hole 103 and the corresponding area of the active area are evenly spaced. A plurality of electrode columns 101 are welded. The diameter and number of the electrode columns 101 are determined according to the active area and the current intensity. The active area of the membrane electrode corresponding to each electrode column 101 should be roughly the same, that is, the electrode columns 101 can be evenly distributed. In this way, after the external circuit is connected, the current generated on the active area can pass through the nearest electrode column 101, avoiding the uneven problem of centralized or biased electricity collection.
所属领域的普通技术人员应当理解:以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Those of ordinary skill in the art should understand that: the above descriptions are only specific embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications made within the spirit and principles of the present utility model, equivalent Replacement, improvement, etc. should all be included in the protection scope of the present utility model.
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Effective date of registration: 20200624 Address after: 100076 Beijing, Fengtai District, South Road, No. 1, Patentee after: BEIJING INSTITUTE OF SPACE LAUNCH TECHNOLOGY Address before: 4003, room 2, building 17, South Yongchang Road, Beijing economic and Technological Development Zone, Beijing, Daxing District 100076, China Patentee before: AEROSPACE NEW LONG MARCH ELECTRIC VEHICLE TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20141105 |
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