CN203911762U - LLC resonance converting device - Google Patents
LLC resonance converting device Download PDFInfo
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- CN203911762U CN203911762U CN201420300388.2U CN201420300388U CN203911762U CN 203911762 U CN203911762 U CN 203911762U CN 201420300388 U CN201420300388 U CN 201420300388U CN 203911762 U CN203911762 U CN 203911762U
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Abstract
本实用新型公开了一种LLC谐振变换装置,包括依次串联连接的桥式电路、谐振电路、变压器、整流电路、滤波电路;以及输入检测电路、驱动电路、峰值检测电路、输出检测电路和数字处理器。输入检测电路连接于LLC谐振变换装置输入端,检测输入电压并送入数字处理器;驱动电路连接于数字处理器,将PWM信号转为驱动电平以驱动桥式电路;峰值检测电路连接于谐振电路,检测谐振电流峰值并送入数字处理器;输出检测电路检测输出电压和输出电流,并送入数字处理器。本实用新型通过增加输入检测电路,实现输入欠压保护,有效地提高了LLC谐振变换装置在运行时的可靠性;峰值检测电路能够快速反应谐振电流峰值,可以直接实现谐振电流过流保护。采用数字控制,具有操作简单,控制灵活等优点。本实用新型适合大功率、宽输出范围应用场合。
The utility model discloses an LLC resonant conversion device, which comprises a bridge circuit, a resonant circuit, a transformer, a rectifier circuit and a filter circuit sequentially connected in series; and an input detection circuit, a drive circuit, a peak detection circuit, an output detection circuit and digital processing device. The input detection circuit is connected to the input end of the LLC resonant conversion device to detect the input voltage and send it to the digital processor; the driving circuit is connected to the digital processor to convert the PWM signal into a driving level to drive the bridge circuit; the peak detection circuit is connected to the resonance The circuit detects the peak value of the resonant current and sends it to the digital processor; the output detection circuit detects the output voltage and the output current, and sends it to the digital processor. The utility model realizes input undervoltage protection by adding an input detection circuit, and effectively improves the reliability of the LLC resonant conversion device during operation; the peak detection circuit can quickly respond to the peak value of the resonant current, and can directly realize the overcurrent protection of the resonant current. It adopts digital control, which has the advantages of simple operation and flexible control. The utility model is suitable for the application occasions with high power and wide output range.
Description
技术领域technical field
本实用新型属于DC/DC变换器领域,更具体地,涉及一种LLC谐振变换装置。The utility model belongs to the field of DC/DC converters, and more specifically relates to an LLC resonant conversion device.
背景技术Background technique
高效率、高功率密度、高可靠性一直是开关变换器的发展趋势,目前,谐振软开关技术已经被广泛应用于开关变换器以提高变换器效率以及功率密度。LLC谐振变换器工作在谐振频率以上,可实现输入桥式开关管的零电压导通,在一定负载范围内还可实现输出整流二极管的零电流关断,因此其具有效率高,体积小,电磁兼容性好等优点,近年来受到广泛关注。High efficiency, high power density, and high reliability have always been the development trend of switching converters. At present, resonant soft switching technology has been widely used in switching converters to improve converter efficiency and power density. The LLC resonant converter works above the resonant frequency, which can realize the zero-voltage conduction of the input bridge switch tube, and can also realize the zero-current shutdown of the output rectifier diode within a certain load range, so it has high efficiency, small size, electromagnetic Good compatibility and other advantages have attracted widespread attention in recent years.
不同于一般变换器,LLC谐振变换器采用脉冲频率调制技术(PulseFrequency Modulation,PFM),工作频率范围较宽,占空比始终维持在50%。通过闭环调节开关频率,维持输出电压稳定,具有输出范围宽,调节精度高,动态响应快等优点,适合大功率、宽输出范围应用场合。Unlike general converters, LLC resonant converters use pulse frequency modulation (Pulse Frequency Modulation, PFM), a wide operating frequency range, and a duty cycle that is always maintained at 50%. The switching frequency is adjusted in a closed loop to maintain a stable output voltage. It has the advantages of wide output range, high adjustment accuracy, and fast dynamic response. It is suitable for applications with high power and wide output range.
然而,LLC谐振变换器的可靠性,特别是闭环运行过程中的可靠性,需待进一步解决。LLC谐振变换器谐振电路的动态非常快,而输出动态相对缓慢,闭环控制过程中,如果输入电压跌落严重,则闭环控制的开关频率迅速上升至最低频率,此时输出动态来不及响应,则容易导致谐振电路出现过流,严重时会损坏开关管及其他电路元件;另外,在闭环调节过程中,如果开关频率调节过快,也容易导致谐振电路出现过流。现有技术方案仅仅通过检测输出电压和输出电流判断故障,响应较慢,不能实现有效保护;采用谐振电流平均值采样及保护,由于获得平均值需要增加滤波环节,滤波延时较长,也无法及时保护,并且谐振电流平均值与峰值的关系随工作点变化而变化,不容易确定保护值。However, the reliability of the LLC resonant converter, especially in the closed-loop operation process, needs to be further resolved. The dynamics of the resonant circuit of the LLC resonant converter is very fast, while the output dynamics are relatively slow. During the closed-loop control process, if the input voltage drops severely, the switching frequency of the closed-loop control will rise rapidly to the lowest frequency. At this time, the output dynamics are too late to respond, which will easily lead to Overcurrent occurs in the resonant circuit, which will damage the switch tube and other circuit components in severe cases; in addition, in the process of closed-loop adjustment, if the switching frequency is adjusted too fast, it is easy to cause overcurrent in the resonant circuit. The existing technical solution only judges the fault by detecting the output voltage and output current, the response is slow, and effective protection cannot be realized; the average value of the resonant current is used for sampling and protection, because the average value needs to be added to the filter link, and the filter delay is long, so it cannot Timely protection, and the relationship between the average value and peak value of the resonant current changes with the change of the operating point, it is not easy to determine the protection value.
实用新型内容Utility model content
针对现有技术的以上缺陷或改进需求,本实用新型提供了一种LLC谐振变换装置,有效地提高了LLC谐振变换装置在闭环运行过程中的可靠性。In view of the above defects or improvement needs of the prior art, the utility model provides an LLC resonant conversion device, which effectively improves the reliability of the LLC resonant conversion device in the closed-loop operation process.
本发明提供了一种LLC谐振变换装置,包括依次串联连接的桥式电路、谐振电路、变压器、整流电路和滤波电路;还包括输入检测电路、驱动电路、峰值检测电路、输出检测电路以及数字处理器;所述输入检测电路的输入端与所述桥式电路的输入端连接,所述输入检测电路的输出端与所述数字处理器的第一输入端连接;所述峰值检测电路的输入端与所述谐振电路和所述变压器的连接端连接,所述峰值检测电路的输出端与所述数字处理器的第二输入端连接;所述输出检测电路的输入端与所述滤波电路的输出端连接,所述输出检测电路的输出端与所述数字处理器的第三输入端连接;所述驱动电路的输入端与所述数字处理器的输出端连接,所述驱动电路的输出端与所述桥式电路的控制端连接。The invention provides an LLC resonant conversion device, which includes a bridge circuit, a resonant circuit, a transformer, a rectifier circuit and a filter circuit connected in series; it also includes an input detection circuit, a drive circuit, a peak detection circuit, an output detection circuit and digital processing device; the input end of the input detection circuit is connected to the input end of the bridge circuit, and the output end of the input detection circuit is connected to the first input end of the digital processor; the input end of the peak detection circuit It is connected with the connection end of the resonant circuit and the transformer, the output end of the peak detection circuit is connected with the second input end of the digital processor; the input end of the output detection circuit is connected with the output of the filter circuit The output terminal of the output detection circuit is connected with the third input terminal of the digital processor; the input terminal of the driving circuit is connected with the output terminal of the digital processor, and the output terminal of the driving circuit is connected with the output terminal of the digital processor. The control terminal of the bridge circuit is connected.
其中,所述输入检测电路包括依次串联的第一差分放大电路、第一电压跟随器和第一RC滤波器;以及第一采样单元、滤波电容Cins和滤波电容C5;所述滤波电容C5连接在所述第一差分放大电路中A1的正相输入端与地之间;所述滤波电容Cins连接在所述第一采样单元的输出端与地之间,所述第一采样单元的输入端作为所述输入检测电路的输入端;所述第一RC滤波器的输出端作为所述输入检测电路的输出端。Wherein, the input detection circuit includes a first differential amplifier circuit, a first voltage follower and a first RC filter connected in series; and a first sampling unit, a filter capacitor C ins and a filter capacitor C 5 ; the filter capacitor C 5 is connected between the non-inverting input terminal of A1 in the first differential amplifier circuit and the ground; the filter capacitor C ins is connected between the output terminal of the first sampling unit and the ground, and the first sampling unit The input terminal of the first RC filter is used as the input terminal of the input detection circuit; the output terminal of the first RC filter is used as the output terminal of the input detection circuit.
其中,所述第一采样单元包括第一电压霍尔器H1、电阻R0和采样电阻Rins;所述第一电压霍尔器H1的电压输入端正极V+通过电阻R0接至LLC谐振变换装置输入正极,所述第一电压霍尔器H1的电压输入端负极V-接至谐振变换装置输入负极,所述第一电压霍尔器H1的输出端作为所述第一采样单元的输出端,所述第一电压霍尔器H1的输出端还通过所述采样电阻Rins接地。Wherein, the first sampling unit includes a first voltage Hall device H1, a resistor R 0 and a sampling resistor R ins ; the voltage input terminal V+ of the first voltage Hall device H1 is connected to the LLC resonance conversion through a resistor R 0 The positive pole of the device input, the negative pole of the voltage input terminal V- of the first voltage Hall device H1 is connected to the negative pole of the input of the resonant conversion device, and the output terminal of the first voltage Hall device H1 is used as the output terminal of the first sampling unit , the output end of the first voltage Hall device H1 is also grounded through the sampling resistor R ins .
其中,所述第一差分放大电路包括电阻R1、电阻R2、电阻R3、电阻R4和运算放大器A1;所述运算放大器A1的正相输入端通过所述电阻R1连接至所述第一采样单元的输出端,所述运算放大器A1的正相输入端还通过所述电阻R3接地;所述运算放大器A1的反相输入端通过所述电阻R2接地;所述运算放大器A1的输出端作为所述第一差分放大电路的输出端;所述电阻R4连接在所述运算放大器A1的反相输入端与输出端之间。Wherein, the first differential amplifier circuit includes a resistor R 1 , a resistor R 2 , a resistor R 3 , a resistor R 4 and an operational amplifier A1; the non-inverting input terminal of the operational amplifier A1 is connected to the The output terminal of the first sampling unit, the non-inverting input terminal of the operational amplifier A1 is also grounded through the resistor R3 ; the inverting input terminal of the operational amplifier A1 is grounded through the resistor R2 ; the operational amplifier A1 The output terminal of the operational amplifier A1 is used as the output terminal of the first differential amplifier circuit; the resistor R4 is connected between the inverting input terminal and the output terminal of the operational amplifier A1.
其中,所述第一电压跟随器包括电阻R5、电阻R6和运算放大器A2;所述运算放大器A2的正相输入端通过所述电阻R5连接至所述第一差分放大电路的输出端,所述运算放大器A2的反相输入端通过所述电阻R6连接至其输出端,所述运算放大器A2的输出端作为所述第一电压跟随器的输出端。Wherein, the first voltage follower includes a resistor R5 , a resistor R6 and an operational amplifier A2; the non-inverting input terminal of the operational amplifier A2 is connected to the output terminal of the first differential amplifier circuit through the resistor R5 , the inverting input terminal of the operational amplifier A2 is connected to its output terminal through the resistor R6 , and the output terminal of the operational amplifier A2 is used as the output terminal of the first voltage follower.
其中,所述峰值检测电路包括CT线圈、采样电阻Rrs、电容Crs、半波整流模块和峰值检测模块;所述采样电阻Rrs并接于所述CT线圈的输出端,所述电容Crs与所述采样电阻Rrs并联连接;所述半波整流模块的输入端连接至所述采样电阻Rrs与所述CT线圈的连接端,所述峰值检测模块的输入端连接至所述半波整流模块的输出端,所述峰值检测模块的输出端作为所述峰值检测电路的输出端。Wherein, the peak detection circuit includes a CT coil, a sampling resistor Rrs, a capacitor Crs, a half-wave rectification module and a peak detection module; the sampling resistor Rrs is connected to the output end of the CT coil in parallel, and the capacitor Crs is connected to the The sampling resistor Rrs is connected in parallel; the input terminal of the half-wave rectification module is connected to the connection terminal between the sampling resistor Rrs and the CT coil, and the input terminal of the peak detection module is connected to the output terminal of the half-wave rectification module , the output terminal of the peak detection module is used as the output terminal of the peak detection circuit.
其中,所述半波整流模块包括电阻R8、电阻R9、电阻R10、二极管D9、二极管D10和运算放大器A3;所述电阻R8的一端作为所述半波整流模块的输入端,所述电阻R8的另一端连接至所述运算放大器A3的反相输入端,所述运算放大器A3的正相输入端通过所述电阻R9接地;所述二极管D9的阳极连接至所述运算放大器A3的反相输入端,所述二极管D9的阴极连接至所述运算放大器A3的输出端;所述二极管D10的阳极连接至所述运算放大器A3的输出端,所述二极管D10的阴极作为所述半波整流模块的输出端;所述电阻R10连接在所述运算放大器A3的反相输入端与所述二极管D10的阴极之间。Wherein, the half-wave rectification module includes a resistor R 8 , a resistor R 9 , a resistor R 10 , a diode D 9 , a diode D 10 and an operational amplifier A 3 ; one end of the resistor R 8 is used as the input of the half-wave rectification module end, the other end of the resistor R 8 is connected to the inverting input of the operational amplifier A3, and the non-inverting input of the operational amplifier A3 is grounded through the resistor R 9 ; the anode of the diode D 9 is connected to The inverting input terminal of the operational amplifier A3, the cathode of the diode D 9 is connected to the output terminal of the operational amplifier A3; the anode of the diode D 10 is connected to the output terminal of the operational amplifier A3, the diode The cathode of D 10 serves as the output end of the half-wave rectification module; the resistor R 10 is connected between the inverting input end of the operational amplifier A3 and the cathode of the diode D 10 .
其中,所述峰值检测模块包括二极管D11、电容C7、电阻R11和运算放大器A4;所述运算放大器A4的正相输入端作为所述峰值检测模块的输入端,所述二极管D11的阳极连接至所述运算放大器A4的输出端,所述二极管D11的阴极作为所述峰值检测模块的输出端;所述二极管D11的阴极还与所述运算放大器A4的反相输入端连接;所述电容C7连接在所述二极管D11的阴极与地之间;所述电阻R11与所述电容C7并联连接。Wherein, the peak detection module includes a diode D 11 , a capacitor C 7 , a resistor R 11 and an operational amplifier A4; the positive phase input of the operational amplifier A4 is used as the input of the peak detection module, and the diode D 11 The anode is connected to the output terminal of the operational amplifier A4, and the cathode of the diode D 11 is used as the output terminal of the peak detection module; the negative electrode of the diode D 11 is also connected to the inverting input terminal of the operational amplifier A4; The capacitor C 7 is connected between the cathode of the diode D 11 and ground; the resistor R 11 is connected in parallel with the capacitor C 7 .
其中,所述输出检测电路包括用于采集输出电压的输出电压检测电路和用于采集输出电流的输出电流检测电路。Wherein, the output detection circuit includes an output voltage detection circuit for collecting output voltage and an output current detection circuit for collecting output current.
其中,所述谐振电路包括依次串联的电感Lr和电容Cr;所述电感Lr的非串联连接端作为所述谐振电路的输入端,所述电容Cr的非串联连接端作为所述谐振电路的输出端。Wherein, the resonant circuit includes an inductance L r and a capacitor C r connected in series in sequence; the non-serial connection terminal of the inductance L r is used as the input terminal of the resonant circuit, and the non-serial connection terminal of the capacitor C r is used as the output of the resonant circuit.
本实用新型的主要优点是:The main advantage of the utility model is:
(1)本实用新型采用数字处理器进行控制,速度快,控制灵活;(1) The utility model adopts a digital processor to control, with fast speed and flexible control;
(2)通过增加输入检测电路,检测输入电压,实现输入欠压保护和过压保护,避免在闭环运行时,由于输入电压跌落而导致的谐振电流过流,提高了LLC谐振变换装置在闭环运行时的可靠性;(2) By increasing the input detection circuit to detect the input voltage, the input under-voltage protection and over-voltage protection are realized, and the resonant current overcurrent caused by the drop of the input voltage is avoided during the closed-loop operation, which improves the closed-loop operation of the LLC resonant conversion device time reliability;
(3)通过增加峰值检测电路,快速检测谐振电流峰值,直接实现对谐振电流峰值的限定保护,避免在闭环调节过程中,由于频率调节过快而导致的谐振电流过流,提高了LLC谐振变换装置在闭环调节过程中的可靠性。(3) By adding a peak detection circuit, quickly detect the peak value of the resonant current, directly realize the limited protection of the peak value of the resonant current, avoid the overcurrent of the resonant current caused by too fast frequency adjustment during the closed-loop adjustment process, and improve the LLC resonance conversion The reliability of the device during closed-loop regulation.
附图说明Description of drawings
图1是本实用新型提供的LLC谐振变换装置的结构示意图;Fig. 1 is the structural representation of the LLC resonant conversion device provided by the utility model;
图2是本实用新型提供的LLC谐振变换装置的电路图;Fig. 2 is the circuit diagram of the LLC resonant conversion device provided by the utility model;
图3是本实用新型提供的驱动电平示意图;Fig. 3 is a schematic diagram of the driving level provided by the utility model;
图4是本实用新型提供的输入检测电路的具体电路图;Fig. 4 is the specific circuit diagram of the input detection circuit provided by the utility model;
图5是本实用新型提供的峰值检测电路的具体电路图;Fig. 5 is the specific circuit diagram of the peak detection circuit provided by the utility model;
图6(a)是本实用新型提供的输出电压检测电路的具体电路图;Fig. 6 (a) is the specific circuit diagram of the output voltage detection circuit provided by the utility model;
图6(b)是本实用新型提供的输出电流检测电路的具体电路图;Fig. 6 (b) is the specific circuit diagram of the output current detection circuit that the utility model provides;
图7是本实用新型提供的驱动电路的具体电路图;Fig. 7 is the specific circuit diagram of the driving circuit provided by the utility model;
图8(a)是本实用新型提供的DSP控制系统的主程序流程图;Fig. 8 (a) is the main program flowchart of the DSP control system provided by the utility model;
图8(b)是本实用新型提供的DSP控制系统的中断程序流程图。Fig. 8 (b) is the interrupt program flowchart of the DSP control system provided by the utility model.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。此外,下面所描述的本实用新型各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.
本实用新型提供了一种LLC谐振变换装置,包括依次串接的桥式电路,谐振电路,变压器,整流电路和滤波电路;以及包括输入检测电路、输出检测电路、峰值检测电路、驱动电路以及数字处理器。所述输入检测电路输入端连接至LLC谐振变换装置输入端,输出端连接至数字处理器,用于采集输入电压;所述输出检测电路输入端连接至LLC谐振变换装置输出端,输出端连接至数字处理器,用于采集输出电压和输出电流;所述峰值检测电路输入端连接至所述谐振电路,输出端连接至数字处理器,用于采集谐振电流峰值;所述驱动电路输入端连接至数字处理器,输出端连接至所述桥式电路,用于驱动桥式电路。The utility model provides an LLC resonant conversion device, which comprises a bridge circuit connected in series, a resonant circuit, a transformer, a rectifier circuit and a filter circuit; and an input detection circuit, an output detection circuit, a peak detection circuit, a drive circuit and a digital processor. The input end of the input detection circuit is connected to the input end of the LLC resonant conversion device, and the output end is connected to the digital processor for collecting the input voltage; the input end of the output detection circuit is connected to the output end of the LLC resonant conversion device, and the output end is connected to the A digital processor for collecting output voltage and output current; the input end of the peak detection circuit is connected to the resonant circuit, and the output end is connected to the digital processor for collecting the peak value of the resonant current; the input end of the driving circuit is connected to A digital processor whose output end is connected to the bridge circuit for driving the bridge circuit.
在本实用新型中,桥式电路可以是由开关器件组成的全桥电路,也可以是由开关器件组成的半桥电路。谐振电路由谐振电感Lr和谐振电容Cr串接组成,其谐振频率变压器可以是由至少两个带中心抽头的高频变压器组成,高频变压器原边绕组串联,副边绕组的中心抽头并接至输出负端,其他抽头和所述整流电路相连。整流电路可以采用二极管组成的不控整流电路。滤波电路可以采用C滤波或者采用LC滤波。输入检测电路由包含电压霍尔元件的放大电路构成。峰值检测电路由CT传感器、精密整流电流以及单运放峰值电路构成。驱动电路包括高频隔离变压器和由MOSFET构成的桥式图腾柱结构。In the present invention, the bridge circuit may be a full-bridge circuit composed of switching devices, or a half-bridge circuit composed of switching devices. The resonant circuit is composed of resonant inductance L r and resonant capacitor C r connected in series, and its resonant frequency The transformer may be composed of at least two high-frequency transformers with center taps, the primary windings of the high-frequency transformers are connected in series, the center taps of the secondary windings are connected to the negative output terminal, and the other taps are connected to the rectifier circuit. The rectification circuit can adopt an uncontrolled rectification circuit composed of diodes. The filtering circuit can adopt C filtering or LC filtering. The input detection circuit consists of an amplifier circuit including a voltage Hall element. The peak detection circuit is composed of CT sensor, precision rectified current and single operational amplifier peak circuit. The drive circuit includes a high frequency isolation transformer and a bridge totem pole structure composed of MOSFETs.
本实用新型采用数字处理器进行控制,速度快,控制灵活;通过增加输入检测电路,检测输入电压,实现输入欠压保护和过压保护,避免在闭环运行时,由于输入电压跌落而导致的谐振电流过流,提高了LLC谐振变换装置在闭环运行时的可靠性;通过增加峰值检测电路,快速检测谐振电流峰值,直接实现对谐振电流峰值的限定保护,避免在闭环调节过程中,由于频率调节过快而导致的谐振电流过流,提高了LLC谐振变换装置在闭环调节过程中的可靠性。The utility model adopts a digital processor for control, with fast speed and flexible control; by adding an input detection circuit to detect the input voltage, the input under-voltage protection and over-voltage protection can be realized, and the resonance caused by the drop of the input voltage can be avoided during closed-loop operation The current overcurrent improves the reliability of the LLC resonant conversion device during closed-loop operation; by adding a peak detection circuit, the peak value of the resonant current can be quickly detected, and the limited protection of the peak value of the resonant current can be directly realized, avoiding the frequency adjustment during the closed-loop adjustment process. The resonant current overcurrent caused by too fast improves the reliability of the LLC resonant conversion device in the closed-loop adjustment process.
如图1所示,本实用新型提供的LLC谐振变换装置包括依次串接的桥式电路10、谐振电路11、变压器12、整流电路13、滤波电路14,以及输入检测电路20、驱动电路21、峰值检测电路22、输出检测电路23、数字处理器30,桥式电路10受驱动电平驱动后,将输入直流电压转为与驱动电平同频率的方波电压输出;方波电压经过谐振电路11,形成一定的谐振阻抗,产生谐振电流;谐振电流流进变压器12原边,经过变换后从变压器12副边流出;整流电路13对变压器12的副边电流进行整流,输出半波电流;滤波电路14对整流电路13的输出电流进行滤波后,输出直流电流给负载供电。其中,输入检测电路20,输入端与桥式电路10的输入端连接后作为LLC谐振变换装置的输入端,输出端连接至数字处理器30的第一输入端,用于采集输入电压Vin;驱动电路21的输入端与数字处理器30的输出端连接,输出端与桥式电路10的驱动端连接,根据数字处理器30输出的PWM控制信号产生驱动电平;峰值检测电路22的输入端连接至谐振电路11的输出端,峰值检测电路22的输出端连接至数字处理器30的第二输入端,用于采集谐振电流;输出检测电路23的输入端连接至滤波电路14的输出端,输出检测电路23的输出端连接至数字处理器30的第三输入端,用于采集输出电压和输出电流;数字处理器30根据采集的输入电压Vin和谐振电流输出,并根据采集的输出电压和输出电流输出PWM控制信号。控制所述LLC谐振变换装置的运行,本实施例中采用TMS320F2808芯片作为数字处理器。As shown in Figure 1, the LLC resonant conversion device provided by the utility model includes a bridge circuit 10, a resonant circuit 11, a transformer 12, a rectifier circuit 13, a filter circuit 14, an input detection circuit 20, a drive circuit 21, Peak detection circuit 22, output detection circuit 23, digital processor 30, after the bridge circuit 10 is driven by the drive level, the input DC voltage is converted into a square wave voltage output with the same frequency as the drive level; the square wave voltage passes through the resonant circuit 11. A certain resonant impedance is formed to generate a resonant current; the resonant current flows into the primary side of the transformer 12, and flows out from the secondary side of the transformer 12 after transformation; the rectifier circuit 13 rectifies the secondary side current of the transformer 12, and outputs a half-wave current; filtering After the circuit 14 filters the output current of the rectification circuit 13, it outputs a direct current to supply power to the load. Wherein, in the input detection circuit 20, the input terminal is connected to the input terminal of the bridge circuit 10 as the input terminal of the LLC resonant conversion device, and the output terminal is connected to the first input terminal of the digital processor 30 for collecting the input voltage Vin; The input end of the circuit 21 is connected with the output end of the digital processor 30, and the output end is connected with the driving end of the bridge circuit 10, and generates a drive level according to the PWM control signal output by the digital processor 30; the input end of the peak detection circuit 22 is connected To the output end of the resonant circuit 11, the output end of the peak detection circuit 22 is connected to the second input end of the digital processor 30 for collecting the resonant current; the input end of the output detection circuit 23 is connected to the output end of the filter circuit 14, and the output The output terminal of the detection circuit 23 is connected to the third input terminal of the digital processor 30 for collecting the output voltage and output current; the digital processor 30 outputs according to the collected input voltage Vin and the resonant current, and according to the collected output voltage and output Current output PWM control signal. To control the operation of the LLC resonant conversion device, a TMS320F2808 chip is used as a digital processor in this embodiment.
谐振电路11由谐振电感Lr和谐振电容Cr串接组成,其谐振频率
如图2所示,是本实用新型实施例的LLC谐振变换装置的电路图,包括依次串接的桥式电路10、谐振电路11、变压器12、整流电路13和滤波电路14。桥式电路10包括T1、T2、T3和T4四个开关管,开关管T1至T4均包含MOSFET、续流二极管以及缓冲电容,MOSFET、续流二极管以及缓冲电容并联连接。开关管T1和开关管T2处于同一桥臂,开关管T3和开关管T4处于同一桥臂,两桥臂连接于输入电源的正负母线,输入电源电压为600V,开关管T1和开关管T2间的点A与开关管T3和开关管T4间的点B引出接于后端谐振电路。As shown in FIG. 2 , it is a circuit diagram of an LLC resonant conversion device according to an embodiment of the present invention, including a bridge circuit 10 , a resonant circuit 11 , a transformer 12 , a rectifier circuit 13 and a filter circuit 14 connected in series. The bridge circuit 10 includes four switch tubes T1, T2, T3 and T4. The switch tubes T1 to T4 all include MOSFETs, freewheeling diodes and snubber capacitors, and the MOSFETs, freewheeling diodes and snubber capacitors are connected in parallel. The switching tube T1 and the switching tube T2 are in the same bridge arm, the switching tube T3 and the switching tube T4 are in the same bridge arm, and the two bridge arms are connected to the positive and negative bus bars of the input power supply, the input power supply voltage is 600V, the gap between the switching tube T1 and the switching tube T2 The point A between the switch tube T3 and the switch tube T4 is connected to the rear-end resonant circuit.
谐振电路11包括电感Lr和电容Cr,电感Lr与电容Cr串联,电感感值Lr=37.07uH,电容容值Cr=23.63nF,谐振频率为170kHz。The resonant circuit 11 includes an inductor L r and a capacitor C r , the inductor L r is connected in series with the capacitor C r , the inductance L r =37.07 uH, the capacitor C r =23.63 nF, and the resonant frequency is 170 kHz.
变压器12包括第一变压器和第二变压器,第一变压器和第二变压器均具有三个绕组,变比均为26∶3∶3。第一变压器原边绕组与第二变压器原边绕组串联连接,第一变压器副边绕组端子s2、s3和第二变压器副边绕组端子s6、s7共同连接于输出负极,绕组端子s1、s4、s5、s8接于后端整流电路。The transformer 12 includes a first transformer and a second transformer. Both the first transformer and the second transformer have three windings, and both have a transformation ratio of 26:3:3. The primary winding of the first transformer is connected in series with the primary winding of the second transformer, the terminals s2, s3 of the secondary winding of the first transformer and the terminals s6, s7 of the secondary winding of the second transformer are jointly connected to the output negative pole, and the terminals s1, s4, s5 of the winding , s8 connected to the rear rectifier circuit.
整流电路13包括第一至第四共四个二极管,第一二极管D5的正极接于第一变压器副边端子s1,第二二极管D6的正极接于第一变压器副边端子s4,第三二极管D7的正极接于第二变压器副边端子s5,第四二极管D8的正极接于第二变压器副边端子s8,第一至第四二极管负极共同连接于输出正极。The rectifier circuit 13 includes four diodes from the first to the fourth, the anode of the first diode D5 is connected to the secondary terminal s1 of the first transformer, and the anode of the second diode D6 is connected to the secondary terminal of the first transformer s4, the anode of the third diode D7 is connected to the secondary terminal s5 of the second transformer, the anode of the fourth diode D8 is connected to the secondary terminal s8 of the second transformer, and the negative poles of the first to fourth diodes are common Connect to output positive.
滤波电路14包括电容器C,并接于输出正负极,其容值C=11.48mF。The filter circuit 14 includes a capacitor C, which is connected to the positive and negative poles of the output, and its capacitance C=11.48mF.
开关T1~T4的驱动电平如图3所示,驱动电平占空比为D≈50%,死区时间td固定,周期T通过闭环控制调节。The drive levels of the switches T1-T4 are shown in Figure 3, the duty cycle of the drive level is D≈50%, the dead time td is fixed, and the cycle T is adjusted through closed-loop control.
图4所示为输入检测电路20实施例,包括第一采样单元201、第一滤波电容Cins、第一差分放大电路202、第二滤波电容C5、第一电压跟随器203以及第一RC滤波器204;其中第一采样单元201包括第一电压霍尔器H1、电阻R0和采样电阻Rins;第一电压霍尔器H1通过电阻R0并接至LLC谐振变换装置输入正负极,第一电压霍尔器H1输出侧并接采样电阻Rins将电压霍尔H1输出的电流信号转换为电压信号V1,滤波电容Cins并接至采样电阻Rins以平滑第一电压霍尔器H1的输出信号;电阻R1、R2、R3、R4以及运算放大器A1构成第一差分放大电路202,将电压霍尔输出信号V1进行电压比例放大,得到一个范围合适的电压V2,放大比例为电容C5与电阻R3并联,用于对V2进一步滤波;电阻R5、R6以及运算放大器A2构成第一电压跟随器203,其输出电压V3跟随电压V2,同时增加输出阻抗;电阻R7与电容C6构成RC滤波器204,对电压V3进行滤波,得到较为干净、平滑的电压信号Vin_s,电压Vin_s输入到数字处理器30,通过数字处理器内部的AD模块进行AD转换。Figure 4 shows an embodiment of the input detection circuit 20, including a first sampling unit 201, a first filter capacitor C ins , a first differential amplifier circuit 202, a second filter capacitor C 5 , a first voltage follower 203 and a first RC Filter 204; wherein the first sampling unit 201 includes a first voltage Hall device H1, a resistor R 0 and a sampling resistor R ins ; the first voltage Hall device H1 is connected to the positive and negative poles of the input of the LLC resonant conversion device through the resistor R 0 , the output side of the first voltage Hall device H1 is connected to the sampling resistor R ins in parallel to convert the current signal output by the voltage Hall H1 into a voltage signal V 1 , and the filter capacitor C ins is connected to the sampling resistor R ins to smooth the first voltage Hall The output signal of the device H1; the resistors R 1 , R 2 , R 3 , R 4 and the operational amplifier A1 constitute the first differential amplifier circuit 202, which amplifies the voltage Hall output signal V 1 proportionally to obtain a voltage V with a suitable range 2 , the magnification ratio is Capacitor C 5 is connected in parallel with resistor R 3 for further filtering V 2 ; resistors R 5 , R 6 and operational amplifier A2 form a first voltage follower 203, whose output voltage V 3 follows voltage V 2 and increases output impedance; Resistor R 7 and capacitor C 6 form an RC filter 204, which filters the voltage V 3 to obtain a relatively clean and smooth voltage signal V in_s , the voltage V in_s is input to the digital processor 30, and is processed by the AD module inside the digital processor. AD conversion.
图5所示为峰值检测电路22实施例,包括CT线圈、采样电阻Rrs、电容Crs、半波整流模块221和峰值检测模块222;其中谐振电路的输出从CT线圈中穿过,CT线圈匝比数为1∶200,CT线圈副边输出电流与谐振电流之比为1∶200,采样电阻Rrs并接于CT线圈输出,将CT输出的交流电流信号转换为交流电压信号V4,电容Crs并接于采样电阻Rrs,对电压V4进行滤波;电阻R8、R9、R20和二极管D9、D10以及运算放大器A3构成半波整流模块221,对交流电压信号V4进行半波整流,输出只有正半波的电压信号V5,二极管D11、电容C7、电阻R11以及运算放大器A4构成峰值检测模块222,对半波电压信号V5的峰值进行采集,输出峰值直流电压信号Vrp_s,电压Vrp_s输入到数字处理器30,通过数字处理器30内部的AD模块进行AD转换。Figure 5 shows an embodiment of the peak detection circuit 22, including a CT coil, a sampling resistor Rrs, a capacitor Crs, a half-wave rectification module 221, and a peak detection module 222; wherein the output of the resonant circuit passes through the CT coil, and the CT coil turns ratio The number is 1:200, the ratio of CT coil secondary output current to resonant current is 1:200, the sampling resistor Rrs is connected to the CT coil output in parallel, and the AC current signal output by the CT is converted into an AC voltage signal V 4 , and the capacitor Crs is connected in parallel Connected to the sampling resistor Rrs to filter the voltage V4 ; resistors R8 , R9 , R20 , diodes D9 , D10 and operational amplifier A3 form a half-wave rectification module 221, which performs half-wave rectification on the AC voltage signal V4 , output only positive half-wave voltage signal V 5 , diode D 11 , capacitor C 7 , resistor R 11 and operational amplifier A4 form a peak detection module 222 to collect the peak value of the half-wave voltage signal V 5 and output a peak DC voltage signal V rp_s , the voltage V rp_s is input to the digital processor 30 , and the AD conversion is performed by the AD module inside the digital processor 30 .
图6所示为输出检测电路23实施例,其中,(a)为输出电压检测电路231,(b)为输出电流检测电路232。其中输出电压检测电路231包括第二采样单元2311、滤波电容Cos、第二差分放大电路2312、电容C8、第二电压跟随器2313和第二RC滤波器2314;其中第二采样单元2311包括第二电压霍尔H2、电阻R12和采样电阻Ros;电压霍尔H2通过电阻R12并接至LLC谐振变换装置输出正负极,电压霍尔H2输出侧并接采样电阻Ros将电压霍尔H2输出的电流信号转换为电压信号V6,滤波电容Cos并接至Ros以平滑电压霍尔H2的输出信号;电阻R13、R14、R15、R16以及运算放大器A5构成第二差分放大电路2312,将电压霍尔输出信号V6进行电压比例放大,得到一个范围合适的电压V7,放大比例为电容C8与R15并联,对V6进一步滤波;电阻R17、R18以及运算放大器A6构成第二电压跟随器2313,其输出电压V8跟随电压V7,同时增加输出阻抗;电阻R19与电容C9构成第二RC滤波器2314,对电压V8进行滤波,得到较为干净、平滑的电压信号Vo_s,电压Vo_s输入到数字处理器30,通过数字处理器内部的AD模块进行AD转换。FIG. 6 shows an embodiment of the output detection circuit 23 , wherein (a) is the output voltage detection circuit 231 , and (b) is the output current detection circuit 232 . The output voltage detection circuit 231 includes a second sampling unit 2311, a filter capacitor C os , a second differential amplifier circuit 2312, a capacitor C 8 , a second voltage follower 2313 and a second RC filter 2314; wherein the second sampling unit 2311 includes The second voltage Hall H2, resistor R 12 and sampling resistor R os ; the voltage Hall H2 is connected to the positive and negative poles of the output of the LLC resonant conversion device through the resistor R 12 , and the output side of the voltage Hall H2 is connected to the sampling resistor R os to convert the voltage The current signal output by Hall H2 is converted into voltage signal V 6 , and the filter capacitor C os is connected to R os to smooth the output signal of voltage Hall H2; resistors R 13 , R 14 , R 15 , R 16 and operational amplifier A5 constitute The second differential amplifier circuit 2312 amplifies the voltage Hall output signal V 6 proportionally to obtain a voltage V 7 in a suitable range, and the amplification ratio is Capacitor C 8 is connected in parallel with R 15 to further filter V 6 ; resistors R 17 , R 18 and operational amplifier A6 form a second voltage follower 2313, whose output voltage V 8 follows voltage V 7 while increasing the output impedance; resistor R 19 The second RC filter 2314 is formed with the capacitor C9 , and the voltage V8 is filtered to obtain a relatively clean and smooth voltage signal V o_s , the voltage V o_s is input to the digital processor 30, and AD is performed through the AD module inside the digital processor convert.
输出电流检测电路232包括第三采样单元2321、采样电阻Ros1、第三差分放大电路2322、电容C10、第三电压跟随器2323和第三RC滤波器2324;其中第三采样单元2321包括第三电流霍尔H3和采样电阻Ros1;其中第三电流霍尔H3串接在输出,其输出侧并接采样电阻Ros1将电流霍尔H3输出的电流信号转换为电压信号V9,滤波电容Cos1并接至Ros1以平滑电流霍尔H3的输出信号;电阻R20、R21、R22、R23以及运算放大器A7构成第三差分放大电路2322,将电流霍尔输出信号V9进行电压比例放大,得到一个范围合适的电压V10,放大比例为电容C10与R22并联,对V9进一步滤波;电阻R24、R25以及运算放大器A8构成第三电压跟随器2323,其输出电压V11跟随电压V10,同时增加输出阻抗;电阻R26与电容C11构成第三RC滤波器2324,对电压V11进行滤波,得到较为干净、平滑的电压信号Io_s,电压Io_s输入到数字处理器30,通过数字处理器内部的AD模块进行AD转换。The output current detection circuit 232 includes a third sampling unit 2321, a sampling resistor R os1 , a third differential amplifier circuit 2322, a capacitor C10, a third voltage follower 2323 and a third RC filter 2324; wherein the third sampling unit 2321 includes a third Current Hall H3 and sampling resistor R os1 ; the third current Hall H3 is connected in series to the output, and its output side is connected in parallel with the sampling resistor R os1 to convert the current signal output by the current Hall H3 into a voltage signal V 9 , and the filter capacitor C os1 is parallel connected to R os1 to smooth the output signal of current Hall H3; resistors R 20 , R 21 , R 22 , R 23 and operational amplifier A7 form a third differential amplifier circuit 2322, which converts the current Hall output signal V 9 into a voltage Amplify the ratio to get a voltage V 10 with a suitable range, and the amplification ratio is Capacitor C 10 is connected in parallel with R 22 to further filter V 9 ; resistors R 24 , R 25 and operational amplifier A8 form a third voltage follower 2323, whose output voltage V 11 follows voltage V 10 while increasing the output impedance; resistor R 26 The third RC filter 2324 is formed with the capacitor C 11 , and the voltage V 11 is filtered to obtain a relatively clean and smooth voltage signal I o_s , the voltage I o_s is input to the digital processor 30, and AD is performed through the AD module inside the digital processor convert.
图7所示为驱动电路实施例,DRIVE_H、DRIVE-L分别为数字处理器发出的两路PWM信号,DRIVE_H和DRIVE_L的周期以及占空比相同,相位相差180°。驱动电路原边采用了高速MOSFET Q1~Q4以及电容Cd1~Cd8组成的图腾柱式推动结构,能对数字处理器30发来的PWM信号DRIVE_H和DRIVE_L实现快速切换及功率放大。驱动电路副边Q5~Q8分别对驱动电平G1~G4形成快速放电回路,在驱动关断时间加速驱动电平后沿关断。Figure 7 shows an embodiment of the driving circuit. DRIVE_H and DRIVE-L are two PWM signals sent by the digital processor respectively. The period and duty cycle of DRIVE_H and DRIVE_L are the same, and the phase difference is 180°. The primary side of the driving circuit adopts a totem pole driving structure composed of high-speed MOSFETs Q1-Q4 and capacitors Cd1 - Cd8 , which can realize fast switching and power amplification of the PWM signals DRIVE_H and DRIVE_L sent by the digital processor 30 . The secondary sides Q5-Q8 of the drive circuit respectively form a rapid discharge circuit for the drive levels G1-G4, and are turned off at the trailing edge of the accelerated drive level during the drive turn-off time.
图8所示为本实用新型实施例的DSP控制系统流程图,其中,(a)为主程序流程图,(b)为中断程序流程图。所述LLC谐振变换装置启动时,首先进入主程序,如(a)所示,在进行DSP初始化、变量初始化以及零漂校正后,主程序进入死循环,循环体中,DSP不断地进行逻辑判断和通信查询。逻辑判断的主要作用是判断所述LLC谐振变换装置的运行状态以及控制各状态间的转化;通信查询的主要作用是控制DSP与上位机的通讯。所述LLC谐振变换装置的闭环运行通过中断程序实现,如(b)所示,DSP每隔15us执行一次此中断程序,进入中断后,DSP首先读取各采样量的AD结果,然后进行故障判断,故障包括输入欠压故障、输入过压故障、谐振电流过流故障、输出过压故障、输出过流故障,最后进行运行模式判断,根据判断结果进行电压闭环控制或者电流闭环控制。Fig. 8 shows the flow chart of the DSP control system of the utility model embodiment, wherein, (a) is the flow chart of the main program, (b) is the flow chart of the interrupt program. When the LLC resonant conversion device is started, it first enters the main program, as shown in (a), after DSP initialization, variable initialization and zero drift correction, the main program enters an endless loop, and in the loop body, the DSP continuously performs logical judgments and communication inquiries. The main function of the logical judgment is to judge the operating state of the LLC resonant conversion device and control the transition between states; the main function of the communication query is to control the communication between the DSP and the upper computer. The closed-loop operation of the LLC resonant conversion device is realized by an interrupt program. As shown in (b), the DSP executes this interrupt program every 15us. After entering the interrupt, the DSP first reads the AD results of each sampling amount, and then performs fault judgment , Faults include input undervoltage fault, input overvoltage fault, resonant current overcurrent fault, output overvoltage fault, output overcurrent fault, and finally judge the operation mode, and perform voltage closed-loop control or current closed-loop control according to the judgment result.
本实用新型提供的LLC谐振变换装置采用采用数字处理器进行控制,速度快,控制灵活;通过增加输入检测电路,检测输入电压,实现输入欠压保护和过压保护,避免在闭环运行时,由于输入电压跌落而导致的谐振电流过流;通过增加峰值检测电路,检测谐振电流峰值,直接实现对谐振电流峰值的限定保护,避免在闭环调节过程中,由于频率调节过快而导致的谐振电流过流。The LLC resonant conversion device provided by the utility model is controlled by a digital processor, with fast speed and flexible control; by adding an input detection circuit to detect the input voltage, the input under-voltage protection and over-voltage protection are realized, and the closed-loop operation is avoided due to Resonant current overcurrent caused by input voltage drop; by adding a peak detection circuit to detect the peak value of the resonant current, the limit protection for the peak value of the resonant current can be directly realized, and the resonant current overcurrent caused by too fast frequency adjustment can be avoided during the closed-loop adjustment process. flow.
本领域的技术人员容易理解,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and modifications made within the spirit and principles of the utility model Improvements and the like should all be included within the protection scope of the present utility model.
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