CN203918598U - Automatic mounting cutter system - Google Patents
Automatic mounting cutter system Download PDFInfo
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- CN203918598U CN203918598U CN201420245386.8U CN201420245386U CN203918598U CN 203918598 U CN203918598 U CN 203918598U CN 201420245386 U CN201420245386 U CN 201420245386U CN 203918598 U CN203918598 U CN 203918598U
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- cutter shaft
- push broach
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Abstract
Description
技术领域 technical field
本实用新型涉及冶金生产线中的圆盘剪自动装刀系统。 The utility model relates to an automatic knife loading system for disc shears in a metallurgical production line.
背景技术 Background technique
圆盘剪是用来剪切钢板的一种加工设备,圆盘剪上设置有平行的上、下刀轴,上、下刀轴上分别设置有圆盘刀片。 Disc shears are a kind of processing equipment for cutting steel plates. The disc shears are provided with parallel upper and lower knife shafts, and the upper and lower knife shafts are respectively provided with disc blades.
当圆盘刀片因为磨损、损坏等原因需要更换时,现有都是人工手动换刀,需要的时间长,严重影响了生产的效率,费时费力。 When the disc blade needs to be replaced due to wear, damage, etc., the existing manual blade change takes a long time, seriously affects the production efficiency, and is time-consuming and laborious.
实用新型内容 Utility model content
针对上述问题,本实用新型提供一种自动装刀系统,以解决现有技术中圆盘刀片更换效率低下,费时费力的问题。 In view of the above problems, the utility model provides an automatic knife loading system to solve the problems of low efficiency, time-consuming and labor-intensive replacement of disc blades in the prior art.
为了实现上述目的,本实用新型的技术方案如下: In order to achieve the above object, the technical scheme of the utility model is as follows:
自动装刀系统,其特征在于,包括一字臂换刀装置和推刀装置; The automatic tool loading system is characterized in that it includes a straight arm tool changing device and a pushing tool device;
所述一字臂换刀装置包括带有导轨的底座、设置在该底座上且可沿导轨线性运动的支架总成,所述支架总成包括下支架和上支架,所述上支架通过一旋转复位装置与下支架连接,上支架可以相对下机架旋转,所述上支架的两侧分别设置有一组支架刀轴组,该支架刀轴组与圆盘剪上、下刀轴相对应; The inline arm tool changing device includes a base with a guide rail, a bracket assembly that is arranged on the base and can move linearly along the guide rail, the bracket assembly includes a lower bracket and an upper bracket, and the upper bracket is rotated through a The reset device is connected with the lower frame, and the upper frame can rotate relative to the lower frame. A set of bracket knife shaft groups are respectively arranged on both sides of the upper bracket, and the bracket knife shaft groups correspond to the upper and lower knife shafts of the disc shears;
所述推刀装置包括带有滑轨的固定架、设置在该固定架上且可沿滑轨线性运动的移动架,所述移动架上设置有用以将圆盘剪的圆盘刀片推至一字臂换刀装置的支架刀轴组上的推刀架、用以将支架刀轴组上圆盘刀片推至圆盘剪上的拉刀架。 The knife pushing device includes a fixed frame with a slide rail, a movable frame which is arranged on the fixed frame and can move linearly along the slide rail, and the movable frame is provided with a disc blade for pushing the disc cutter to a The push tool rest on the support cutter shaft group of the word arm tool changing device is used to push the disc blade on the support cutter shaft group to the pull tool rest on the disc shears.
在本实用新型中,所述支架总成与液压马达连接,由其带动支架总成沿导轨线性运动。 In the utility model, the support assembly is connected with a hydraulic motor, which drives the support assembly to move linearly along the guide rail.
在本实用新型中,所述移动架与油压缸连接,由其带动移动架沿滑轨线性运动。 In the utility model, the moving frame is connected with the hydraulic cylinder, which drives the moving frame to move linearly along the slide rail.
在本实用新型中,所述支架刀轴组的刀轴上设置有调节装置。 In the utility model, an adjusting device is arranged on the cutter shaft of the bracket cutter shaft group.
在本实用新型中,支架刀轴组的刀轴端部都装有导向键,内部也都装有铜衬套 。 In the utility model, guide keys are installed at the ends of the cutter shafts of the bracket cutter shaft group, and copper bushings are also installed inside.
在本实用新型中,所述推刀架固定设置在移动架上,所述拉刀架通过一升降装置可升降设置在移动架上,且拉刀架设置在推刀架的前方。所述升降装置包括一弹性复位件。 In the present utility model, the pushing tool frame is fixedly arranged on the moving frame, the pulling tool frame can be lifted and lowered on the moving frame by a lifting device, and the pulling tool frame is arranged in front of the pushing tool frame. The lifting device includes an elastic reset member.
本实用新型使圆盘剪的换刀不那么的繁琐,只要站在操作台前按几下按钮,就可以完成整个换刀的流程,大大提高了工作的效率。 The utility model makes the tool change of the disc scissors not so cumbersome, and the whole process of tool change can be completed only by pressing a few buttons while standing in front of the operating table, which greatly improves the work efficiency.
本实用新型的特点可参阅本案图式及以下较好实施方式的详细说明而获得清楚地了解。 The features of the utility model can be clearly understood by referring to the drawings of this case and the detailed description of the following preferred embodiments.
附图说明 Description of drawings
图1为本实用新型的示意图。 Fig. 1 is the schematic diagram of the utility model.
图2为推刀架和拉刀架整体前进示意图。 Figure 2 is a schematic diagram of the overall advancement of the push tool holder and the pull tool holder.
图3为拉刀架放下示意图。 Fig. 3 is a schematic diagram of putting down the broach holder.
图4为推刀架和拉刀架整体后退示意图。 Fig. 4 is a schematic diagram of the overall retreat of the push tool holder and the pull tool holder.
图5为拉刀架升起、支架总成退回的示意图。 Fig. 5 is a schematic diagram of raising the broach frame and returning the bracket assembly.
具体实施方式 Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例进一步阐述本实用新型。 In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
参见图1,自动装刀系统,其特征在于,包括一字臂换刀装置100和推刀装置200。 Referring to FIG. 1 , the automatic tool loading system is characterized in that it includes a straight arm tool changing device 100 and a tool pushing device 200 .
一字臂换刀装置包括带有导轨的底座110、设置在该底座上且可沿导轨线性运动的支架总成,支架总成与液压马达连接,由其带动支架总成沿导轨线性运动。支架总成包括下支架121和上支架122,上支架通过一旋转复位装置与下支架连接,上支架122可以相对下机架121旋转。上支架的两侧分别设置有一组支架刀轴组130,支架刀轴组包括上、下两根刀轴131,与圆盘剪上、下刀轴相对应;为了能使上下刀轴的中心与圆盘剪切机的上下刀轴的中心重合,支架刀轴组的刀轴上设置有调节装置。为了保证上下刀轴与圆盘剪切机上下刀轴的同心度,支架刀轴组的刀轴端部都装有导向键,内部也都装有铜衬套。 The straight-arm tool changing device includes a base 110 with a guide rail, and a bracket assembly arranged on the base and capable of linear movement along the guide rail. The bracket assembly is connected with a hydraulic motor, which drives the bracket assembly to move linearly along the guide rail. The bracket assembly includes a lower bracket 121 and an upper bracket 122 , the upper bracket is connected with the lower bracket through a rotating reset device, and the upper bracket 122 can rotate relative to the lower frame 121 . Both sides of the upper bracket are respectively provided with a group of bracket cutter shaft groups 130, and the bracket cutter shaft group includes upper and lower two cutter shafts 131, corresponding to the upper and lower cutter shafts of the disc; in order to make the center of the upper and lower cutter shafts The centers of the upper and lower cutter shafts of the disc shearing machine are coincident, and the cutter shafts of the bracket cutter shaft group are provided with adjustment devices. In order to ensure the concentricity between the upper and lower cutter shafts and the upper and lower cutter shafts of the disc shearing machine, guide keys are installed at the ends of the cutter shafts of the bracket cutter shaft group, and copper bushings are also installed inside.
推刀装置200包括带有滑轨的固定架210、设置在该固定架上且可沿滑轨线性运动的移动架220,移动架220与油压缸连接,由其带动移动架沿滑轨线性运动。移动架上设置有推刀架230和拉刀架240。推刀架230固定设置在移动架220上,拉刀架通过一升降装置250可升降设置在移动架上,且拉刀架设置在推刀架的前方。升降装置包括一弹性复位件。推刀架用以将圆盘剪的圆盘刀片推至一字臂换刀装置的支架刀轴组上,拉刀架用以将支架刀轴组上圆盘刀片推至圆盘剪上。 The knife pushing device 200 includes a fixed frame 210 with a slide rail, a movable frame 220 which is arranged on the fixed frame and can move linearly along the slide rail. sports. The moving frame is provided with a pushing tool frame 230 and a pulling tool frame 240 . The pushing knife frame 230 is fixedly arranged on the moving frame 220, the pulling tool frame can be lifted and lowered on the moving frame by a lifting device 250, and the pulling tool frame is arranged in front of the pushing tool frame. The lifting device includes an elastic reset member. The push tool frame is used to push the disc blade of the disc shears onto the bracket cutter shaft group of the straight arm tool changer, and the pull tool frame is used to push the disc blade on the bracket knife shaft group onto the disc shears.
参见图2、3、4、5,使用时,通过移动架带动推刀架向前运动,推刀架将圆盘剪的圆盘刀片推至一字臂换刀装置的支架刀轴组上,转动一字臂换刀装置的上支架,使得预装好的刀片转换到上料位置,然后通过升降装置将拉刀架放下,通过移动架带动拉刀架向后运动,直至将支架刀轴组上圆盘刀片推至圆盘剪上,然后升降装置将拉刀架升起,一字臂换刀装置的支架总成退回。 See Figures 2, 3, 4, and 5. When in use, the moving frame drives the push knife frame to move forward, and the push knife frame pushes the disc blade of the disc shears onto the bracket knife shaft group of the one-arm tool changer. Rotate the upper bracket of the one-arm tool changer to switch the pre-installed blade to the feeding position, then lower the broach frame through the lifting device, and drive the broach frame to move backward through the moving frame until the bracket knife shaft is assembled The upper disc blade is pushed onto the disc scissors, then the lifting device raises the broaching tool frame, and the bracket assembly of the straight arm tool changer returns.
需要换刀片时,首先将圆盘剪上、下刀轴的键条通过位移传感器定位到刀轴的顶部,再通过位移传感器将圆盘剪上下刀轴的中心距调整到指定的距离,然后通过油压缸移开圆盘剪的活动牌坊,将一字臂换刀装置平移交接,再通过推刀装置将圆盘剪上的圆盘刀片推上一字臂装置的一端刀轴上来,移动一字臂装置,使其和圆盘剪脱开,再将一字臂装置旋转180度,二次移动一字臂装置,完成和圆盘剪的第二次交接,然后用拉刀装置将事先在一字臂装置刀轴上排好的刀片拉回到圆盘剪的刀轴上。整个过程中,除了一字臂旋转是人工或自动旋转,其它所有动作都是电液控制的。 When it is necessary to change the blade, firstly position the key bars of the upper and lower knife shafts of the disc shears to the top of the knife shafts through the displacement sensor, and then adjust the center distance of the upper and lower knife shafts of the disc shears to the specified distance through the displacement sensor, and then pass The hydraulic cylinder removes the movable archway of the disc shears, shifts the one-arm tool changing device to transfer, and then pushes the disc blade on the disc shears onto the knife shaft at one end of the one-arm device through the knife pushing device, and moves The arm device is separated from the disc shears, and then the arm device is rotated 180 degrees, and the arm device is moved for the second time to complete the second handover with the disc shears, and then the broach device is used to remove the The blades arranged on the cutter shaft of the straight arm device are pulled back on the cutter shaft of the disc shears. In the whole process, except that the arm rotation is manual or automatic, all other movements are controlled by electro-hydraulic.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principle of the utility model. There will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420245386.8U CN203918598U (en) | 2014-05-14 | 2014-05-14 | Automatic mounting cutter system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420245386.8U CN203918598U (en) | 2014-05-14 | 2014-05-14 | Automatic mounting cutter system |
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| Publication Number | Publication Date |
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| CN203918598U true CN203918598U (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420245386.8U Expired - Fee Related CN203918598U (en) | 2014-05-14 | 2014-05-14 | Automatic mounting cutter system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877233A (en) * | 2017-11-01 | 2018-04-06 | 安徽众源新材料股份有限公司 | A kind of offline face milling machine cutter replacing method and combinations thereof tool changing device |
| CN116765443A (en) * | 2023-07-03 | 2023-09-19 | 大连富地重工机械制造有限公司 | Quick change disc scissors automatic tool changing tool holder |
| CN119589482A (en) * | 2025-01-15 | 2025-03-11 | 江之海锦业(江苏)科技有限公司 | Fully automatic tool changing equipment and tool changing method |
-
2014
- 2014-05-14 CN CN201420245386.8U patent/CN203918598U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877233A (en) * | 2017-11-01 | 2018-04-06 | 安徽众源新材料股份有限公司 | A kind of offline face milling machine cutter replacing method and combinations thereof tool changing device |
| CN116765443A (en) * | 2023-07-03 | 2023-09-19 | 大连富地重工机械制造有限公司 | Quick change disc scissors automatic tool changing tool holder |
| CN119589482A (en) * | 2025-01-15 | 2025-03-11 | 江之海锦业(江苏)科技有限公司 | Fully automatic tool changing equipment and tool changing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 Termination date: 20170514 |