CN203875474U - Full-automatic production line for drill rod friction welding - Google Patents
Full-automatic production line for drill rod friction welding Download PDFInfo
- Publication number
- CN203875474U CN203875474U CN201420166925.9U CN201420166925U CN203875474U CN 203875474 U CN203875474 U CN 203875474U CN 201420166925 U CN201420166925 U CN 201420166925U CN 203875474 U CN203875474 U CN 203875474U
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- rod
- hopper
- material box
- robot
- clamp
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Abstract
The utility model discloses a full-automatic production line for drill rod friction welding. The full-automatic production line includes the steps that a robot (13) grabs a rod head (1) from a material box (2) and puts the rod head (1) into a rotating clamp (8), the rotating clamp (8) clamps the rod head (1), the robot (13) then grabs a rod body (12) in a material box (11) again and puts the rod body (12) into a moving clamp (9), the moving clamp (9) clamps the rod body (12), after friction welding is completed, the rotating clamp (8) and the moving clamp (9) conduct releasing, and the robot (13) takes a welded drill rod (4) from the moving clamp (9) and puts the welded drill rod (4) into a material box (5); a conveying line (3) and a conveying line (10) can automatically convey the empty material box (2) and the empty material box (11) out and conveys the material box (2) loaded with rod heads (1) and the material box (11) loaded with the rod bodies (12) in to stop the material box (2) and the material box (11) on a feeding station; a conveying line (6) can automatically convey the material box (5) loaded with the drill rods (4) out and conveys the empty material box (5) in to a loading station.
Description
Technical field
The utility model belongs to equipment manufacturing technology field, particularly coal drill pipe, geologic drilling rod friction welding manufacturing technology.
Background technology
Coal drill pipe, geologic drilling rod diameter span are large, length from 1000mm～6000mm not etc., Heavy Weight.The friction welding of coal drill pipe, geologic drilling rod adopts and is well known that the fixture of manually bar head, the body of rod being put into respectively to welding machine, manually start welding machine at every turn and carry out friction welding, welding machine just completed once welding in 15 seconds, used time is very short, cause operator in one minute, at least will carry out artificial feeding, discharge twice, operator's labour intensity is large, productive labor rate is low, easily there is fatigue in operator, once there is fatigue, the personal injury accident that the body of rod injures operator by a crashing object just occur in the time of artificial feeding, discharge.Realize upper, when material of the body of rod in welding machine if adopt transport tape, will be by the body of rod of 1000mm～2500mm the feeding, discharge in welding machine, in the movable clamp of welding machine, transport tape must be installed, need the body of movable clamp to process very dark groove for this reason, this just makes body rigidity, the intensity variation of movable clamp, welding quality is unstable, and weld strength is poor, and the drilling rod after welding cannot meet the demands; Meanwhile, bar head still needs artificial loading, and this just makes operator's labour intensity also very large, easily occurs fatigue easily occurring personal injury accident, and operating efficiency is not high.
Summary of the invention
While connecing in order to solve drill pipe friction, bar head, the body of rod manually participate in feeding, discharge, operator's labour intensity is large, easily occurs fatigue, easily occurs the problem of personal injury accident, in order to improve welding production efficiency, the utility model provides a kind of drill pipe friction to connect automatic production line.
For reaching this object, the technical scheme that the utility model adopts is: on the conveyer line in the robot left side that can realize six-freedom motion, have a hopper that is in feeding station, fills bar head, on the right side conveyer line of robot, there is a hopper that is in feeding station, fills the body of rod, between robot and friction-welding machine, on conveyer line, have one to be in loading station, hopper for splendid attire drilling rod, when production line work, robot captures a bar head automatically from fill the hopper of bar head, bar head is put in the rolling clamp of friction-welding machine, rolling clamp clamps, robot automatically captures a body of rod again from the hopper of the body of rod is filled on right side, the body of rod is put in the movable clamp of friction-welding machine, movable clamp clamps, carry out friction welding, after having welded, rolling clamp unclamps, movable clamp retreats into original position with the drilling rod having welded, after movable clamp unclamps, robot automatically captures out drilling rod and is placed into and is in loading station from the movable clamp of friction-welding machine, for the hopper of splendid attire drilling rod, when the hopper sky of the hopper of dress bar head, the dress body of rod, conveyer line can be transported empty hopper automatically, transports and is parked on the station of material loading filling the hopper of bar head and the hopper of the body of rod, when the hopper of dress drilling rod has been expired, conveyer line can be transported the hopper of filling drilling rod automatically, transports an empty hopper to loading station.When work, this production line just constantly repeats to realize the automatic feeding, discharge of weldment and the work step of automatic welding, and completing these work steps does not have personnel to participate in, and is all automatically completed by production line, has realized the full-automatic friction welding process of drilling rod.
The invention has the beneficial effects as follows: full-automatic feeding, discharge and automatic welding when having realized drill pipe friction and connecing, while having avoided artificial feeding, discharge, operator's labour intensity is large, easily tired, easily occurs the situation of personal injury accident.Whole production line can be realized non-stop run in 24 hours, improve welding machine service efficiency, improve the security of production work, improve working environment, production efficiency is brought up to 340/day～380/day, really makes the friction welding of drilling rod create a kind of energy-conservation, consumption reduction, environmental protection, industrial technology efficiently.
Below in conjunction with drawings and Examples, the utility model is described in further detail
Brief description of the drawings:
Fig. 1: drill pipe friction connects automatic production line front view.
Fig. 2: drill pipe friction connects automatic production line top view.
In figure: 1. bar head 2. hopper 3. transmission line 4. drilling rod 5. hopper 6. transmission lines
7. friction-welding machine 8. rolling clamp 9. movable clamp 10. transmission line 11. hoppers
12. body of rod 13. robots
Detailed description of the invention:
Embodiment 1: coal drill pipe friction welding.When production line work, robot 13 is in feeding station from left side conveyer line 3 automatically, fill in the hopper 2 of bar head 1 and capture a bar head 1, bar head 1 is put in the rolling clamp 8 of friction-welding machine 7, rolling clamp 8 clamps, robot 13 is in feeding station from right side conveyer line 10 more automatically, fill in the hopper 11 of the body of rod 12 and capture a body of rod 12, the body of rod 12 is put in the movable clamp 9 of friction-welding machine 7, movable clamp 9 clamps, carry out friction welding, after having welded, rolling clamp 8 unclamps, movable clamp 9 retreats into original position with the drilling rod 4 having welded, after movable clamp 9 unclamps, robot 13 captures out and places the drilling rod 4 having welded automatically to being in loading station from the movable clamp 9 of friction-welding machine 7, for the hopper 5 of splendid attire drilling rod 4, when hopper 11 skies of the hopper 2 of dress bar head 1, the dress body of rod 12, conveyer line 3,10 can be transported empty hopper 2,11 automatically, filling the hopper 2 of bar head 1 and the hopper 11 of the body of rod 12 is transported and is parked on the station of material loading, when the hopper 5 of dress drilling rod 4 has been expired, conveyer line 6 can be transported the hopper of fully-jewelled bar 45 automatically, then transports an empty hopper 5 to loading station.This production line repeats to realize the automatic feeding, discharge of weldment and the work step of automatic welding, and completing these work steps does not have personnel to participate in, and is all automatically completed by production line, has realized the full-automatic friction welding process of drilling rod 4.On C320 type friction-welding machine, realize automatic, quick, the reliable feeding, discharge of drilling rod, ensure completing smoothly of welding.
Claims (3)
1. a drill pipe friction connects automatic production line, it is characterized in that: when production line work, robot (13) fills the hopper (2) of bar head (1) from the conveyer line (3) in left side automatically. a bar head of middle crawl (1), put in the rolling clamp (8) of friction-welding machine (7), rolling clamp (8) clamps; Robot (13) fills the middle body of rod (12) that captures of hopper (11) of the body of rod (12) from right side conveyer line (10), put in the movable clamp (9) of friction-welding machine (7), movable clamp (9) clamps, after friction welding, rolling clamp (8) unclamps, movable clamp (9) unclamps, and robot (13) captures out drilling rod (4) to being in loading station, hopper (5) for splendid attire drilling rod (4) from movable clamp (9); Conveyer line (3), (10) can be transported empty hopper (2), (11) automatically, filling the hopper (2) of bar head (1) and feeding station is transported and be parked in to the hopper (11) of the body of rod (12); Conveyer line (6) can be transported the hopper (5) of filling drilling rod (4) automatically, then transports an empty hopper (5) to loading station.
2. a kind of drill pipe friction according to claim 1 connects automatic production line, it is characterized in that: robot (13) is one, can realize six-freedom motion.
3. a kind of drill pipe friction according to claim 1 connects automatic production line, it is characterized in that: robot (13) captures out and place the drilling rod (4) having welded in hopper (5) from movable clamp (9), after friction welding, rolling clamp (8) unclamps, movable clamp (9) retreats into original position with the drilling rod having welded (4), after movable clamp unclamps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420166925.9U CN203875474U (en) | 2014-03-31 | 2014-03-31 | Full-automatic production line for drill rod friction welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420166925.9U CN203875474U (en) | 2014-03-31 | 2014-03-31 | Full-automatic production line for drill rod friction welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203875474U true CN203875474U (en) | 2014-10-15 |
Family
ID=51676017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420166925.9U Expired - Fee Related CN203875474U (en) | 2014-03-31 | 2014-03-31 | Full-automatic production line for drill rod friction welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203875474U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855689A (en) * | 2016-05-27 | 2016-08-17 | 深圳市科达利实业股份有限公司 | Friction welding process |
| CN107344262A (en) * | 2017-08-30 | 2017-11-14 | 河北创联机械制造有限公司 | A kind of airframe agitating friction weldering welding jig |
| CN113909739A (en) * | 2021-09-08 | 2022-01-11 | 机械工业第九设计研究院股份有限公司 | Robot soldering turret long distance conveying switching mechanism |
| CN114749785A (en) * | 2022-04-14 | 2022-07-15 | 北京机械工业自动化研究所有限公司 | A kind of automatic welding method and device of circular drill pipe end |
-
2014
- 2014-03-31 CN CN201420166925.9U patent/CN203875474U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855689A (en) * | 2016-05-27 | 2016-08-17 | 深圳市科达利实业股份有限公司 | Friction welding process |
| CN107344262A (en) * | 2017-08-30 | 2017-11-14 | 河北创联机械制造有限公司 | A kind of airframe agitating friction weldering welding jig |
| CN107344262B (en) * | 2017-08-30 | 2019-10-18 | 河北创联机械制造有限公司 | Welding jig is used in a kind of weldering of airframe agitating friction |
| CN113909739A (en) * | 2021-09-08 | 2022-01-11 | 机械工业第九设计研究院股份有限公司 | Robot soldering turret long distance conveying switching mechanism |
| CN114749785A (en) * | 2022-04-14 | 2022-07-15 | 北京机械工业自动化研究所有限公司 | A kind of automatic welding method and device of circular drill pipe end |
| CN114749785B (en) * | 2022-04-14 | 2024-08-16 | 北京机械工业自动化研究所有限公司 | A method and device for automatic welding of circular drill rod ends |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141015 Termination date: 20150331 |
|
| EXPY | Termination of patent right or utility model |