CN203875162U - Full-automatic aluminum profile bending forming detector - Google Patents
Full-automatic aluminum profile bending forming detector Download PDFInfo
- Publication number
- CN203875162U CN203875162U CN201420231395.1U CN201420231395U CN203875162U CN 203875162 U CN203875162 U CN 203875162U CN 201420231395 U CN201420231395 U CN 201420231395U CN 203875162 U CN203875162 U CN 203875162U
- Authority
- CN
- China
- Prior art keywords
- electronic ruler
- cylinder
- air cylinder
- guide pillar
- blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 30
- 238000005452 bending Methods 0.000 title abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 239000004411 aluminium Substances 0.000 claims description 26
- 238000005259 measurement Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 244000309464 bull Species 0.000 abstract 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model relates to a full-automatic aluminum profile bending forming detector. The full-automatic aluminum profile bending forming detector comprises a large air cylinder, guide posts, a rack, an upper pressing block, die plates, electronic rulers, air cylinder connecting blocks and electronic ruler installing blocks. The large air cylinder is installed on an upper platen, the guide posts are installed on the two sides of the upper platen, and the upper platen is installed on the rack. A motor fixing plate is installed on the large air cylinder, a pinion is connected with a motor, a bull gear is connected with the large air cylinder, and the bull gear is meshed with the pinion. The air cylinder connecting blocks are connected with the large air cylinder, the upper pressing block is installed below the air cylinder connecting blocks, and the upper die plate is connected with the upper pressing block. A bottom plate is installed on the lower portion of the rack, lower die cushion blocks are installed on the two sides of the bottom plate, lower die connecting blocks are installed on the lower die cushion blocks, and the two ends of the lower die plate are connected with the lower die connecting blocks. Guide sleeve parts of steel ball type independent guide post assemblies are connected with the upper pressing block, the guide post parts are connected with the bottom plate, the electronic ruler installing blocks are arranged on the bottom plate, and the electronic rulers are installed on the electronic ruler installing blocks. The full-automatic aluminum profile bending forming detector is convenient to use, easy to adjust, safe and reliable.
Description
Technical field
The utility model relates to a kind of aluminium section bar bent into shape checkout equipment, and the bent into shape that relates in particular to a kind of aluminium section bar of compound section structure detects machine.
Background technology
The radian bent into shape of aluminium section bar is generally to complete on common punch press or roller head machine.Use common punch press processing stability poor, cannot eliminate stress.Use roller head machine limitation large, and easily to aluminium alloy extrusions generation bump injury.Especially for aluminium alloys for automobile section bar, cannot carry out accurately and effectively bent into shape.
Measurement after completing for simple aluminium section bar shaping, general gap or the detection of use three-dimensional that uses clearance gauge measurements to be positioned over aluminium section bar on platform and contact with platform face, the former certainty of measurement is poor, and measure error is very large, and that the latter measures is consuming time longer, be unfavorable for the batch production of product.
For above 2 points, need to develop and a kind ofly can carry out the special equipment that radian bent into shape can detect the aluminium section bar after moulding again easily to section bar.
Summary of the invention
Cannot carry out bent into shape processing to the aluminium alloys for automobile section bar of section structure complexity easily and effectively in order to overcome under existing condition punch press and roller head machine, the aluminium alloy extrusions after also cannot completing bent into shape rapidly detects.The purpose of this utility model is to provide a kind of can carry out bent into shape processing to the radian of the aluminium alloys for automobile section bar of section structure complexity, can after bent into shape machines, measure again, the fast and convenient full automatic aluminium section bar bent into shape that is simultaneously easy to adjust of measuring process detects machine.
The full automatic aluminium section bar bent into shape the utility model proposes detects machine, by large cylinder 1, pinion 2, gear wheel 3, motor fixing plate 4, motor 5, cylinder cushion block 6, lead 7, upper platen 8, frame 9, upper holder block 10, cope match-plate pattern 11, steel ball type independence guide pillar assembly 12, lower bolster 13, counterdie contiguous block 14, counterdie cushion block 15, electronic ruler 16, base plate 17, cylinder contiguous block 18 and electronic ruler mounting blocks 19 form, wherein: large cylinder 1 is installed on upper platen 8 by cylinder cushion block 6, lead 7 is two, two leads 7 are installed on respectively upper platen 8 both sides, top, upper platen 8 is installed on frame 9 tops, motor fixing plate 4 is installed on large cylinder 1, and motor 5 is positioned at motor fixing plate 4 top one sides, and pinion 2 connects motor 5, and gear wheel 3 connects large cylinder 1, and gear wheel 3 is intermeshing with pinion 2, cylinder contiguous block 18 is connected in large cylinder 1 bottom, and upper holder block 10 is installed on cylinder contiguous block 18 belows, and cope match-plate pattern 11 interconnects with upper holder block 10, base plate 17 is installed on frame 9 bottoms, counterdie cushion block 15 is two, be installed on respectively base plate 17 left and right sides, counterdie contiguous block 14 is two, be installed on respectively on corresponding counterdie cushion block 15, lower bolster 13 two ends, below are connected with two counterdie contiguous blocks 14 respectively, and lower bolster 13 is positioned at cope match-plate pattern 11 belows, steel ball type independence guide pillar assembly 12 is two, steel ball type independence guide pillar assembly 12 is divided into guide pillar part and guide pin bushing part, the structure of guide pillar part and guide pin bushing part matches, guide pin bushing part is connected with upper holder block 10 bottoms, guide pin bushing part is positioned at upper module 11 both sides, and guide pillar part is connected with base plate 17 tops, and guide pillar part is positioned at lower bolster 13 both sides, electronic ruler mounting blocks 19 is installed on base plate 17, and electronic ruler 16 is installed on electronic ruler mounting blocks 19.
In the utility model, the profile of electronic ruler mounting blocks 19, electronic ruler 16, quantity, distribution situation determined by profile and the arc measurement point of the aluminium section bar G1 that is shaped processing, and electronic ruler mounting blocks 19 is identical with the quantity of electronic ruler 16.
In the utility model, described large cylinder 1, motor 5 are connected respectively PLC controller with electronic ruler 16.
The utility model beneficial effect is that the radian data of measuring by electronic ruler, after PLC controller feedback, by big or small gear driven cylinder, reach thereby adjust stroke the object of adjusting press-bending parameter by motor.In moulding testing process, measure quick, simple in structure, be easy to adjust, safe and convenient to use reliable.
Brief description of the drawings
Fig. 1 is the front view of aluminium section bar forming machine for bending structural representation.
Fig. 2 is the left view of aluminium section bar forming machine for bending structural representation.
Fig. 3 is the right view of aluminium section bar forming machine for bending bent into shape part.
Number in the figure: 1 is large cylinder, 2 is pinion, and 3 is gear wheel, and 4 is motor fixing plate, 5 is motor, and 6 is cylinder cushion block, and 7 is lead, and 8 is upper platen, 9 is frame, and 10 is upper holder block, and 11 is cope match-plate pattern, 12 is steel ball type independence guide pillar assembly, and 13 is lower bolster, and 14 is counterdie contiguous block, 15 is counterdie cushion block, and 16 is electronic ruler, and 17 is base plate, 18 is cylinder contiguous block, and 19 is electronic ruler mounting blocks, and G1 is aluminium section bar.
Detailed description of the invention
Below in conjunction with accompanying drawing and operating process, the utility model is further illustrated.
Embodiment 1:
The coaxial multi-cutting machine of full automatic aluminium section bar, structure is as Fig. 1, Fig. 2, shown in Fig. 3, by large cylinder 1, pinion 2, gear wheel 3, motor fixing plate 4, motor 5, cylinder cushion block 6, lead 7, upper platen 8, frame 9, upper holder block 10, cope match-plate pattern 11, steel ball type independence guide pillar assembly 12, lower bolster 13, counterdie contiguous block 14, counterdie cushion block 15, electronic ruler 16, base plate 17, cylinder contiguous block 18 and electronic ruler mounting blocks 19 form, wherein: large cylinder 1 is installed on upper platen 8 by cylinder cushion block 6, lead 7 is two, two leads 7 are installed on respectively upper platen 8 both sides, upper platen 8 is installed on frame 9 tops, motor fixing plate 4 is installed on large cylinder 1, and motor 5 connects motor fixing plate 4 opposite sides, and pinion 2 connects motor 5, and gear wheel 3 connects large cylinder 1, and gear wheel 3 is intermeshing with pinion 2, cylinder contiguous block 18 connects large cylinder 1, and upper holder block 10 is installed on the below of cylinder contiguous block 18, and cope match-plate pattern 11 interconnects with upper holder block 10, base plate 17 is installed on frame 9 bottoms, and counterdie cushion block 15 is two, is installed on respectively base plate 17 left and right sides, counterdie contiguous block 14 is two, be installed on respectively on two counterdie cushion blocks 15, lower bolster 13 is connected with two counterdie contiguous blocks 14 respectively, and lower bolster 13 is positioned at cope match-plate pattern 11 belows, steel ball type independence guide pillar assembly 12 is two, steel ball type independence guide pillar assembly 12 is divided into guide pillar part and guide pin bushing part, guide pin bushing part is connected with upper holder block 10, guide pillar part is connected with base plate 17, electronic ruler mounting blocks 19 is five, on installation and base plate 17, electronic ruler 16 is five respectively, respectively on installation and five electronic ruler mounting blocks 19.
Adopt after above-mentioned aluminium section bar shaping detection machine, can by the measurement data of electronic ruler in detection components by PLC controller feedback after, automatically adjust cylinder and adjust stroke and reach the requirement of shaping, easy to use, be easy to adjust, safe and reliable, be applicable to producing in enormous quantities needs.
The course of work of the present utility model is as follows:
When the utility model uses, power-on, the aluminium section bar G1 that needs bent into shape is positioned on lower bolster 13 as shown in Figure 1, press starting switch, large cylinder 1 is started working, and band dynamic air cylinder contiguous block 18 presses down, and makes cope match-plate pattern 11 push down aluminium section bar G1, to the aluminium section bar G1 processing of bending, bending machines rear large cylinder 1 and recovers initial position.Electronic ruler 16 is measured the radian of aluminium section bar G1 and is imported detection data into PLC, after processing, PLC feeds back the arc measurement value of aluminium section bar G1, and work according to the measured value drive motor 5 of feedback, motor 5 drives gear wheel 3 by pinion 2, thereby adjust the stroke of large cylinder 1, large cylinder 1 task again after adjustment completes, repeats until the arc measurement value of aluminium section bar G1 is qualified.So far the bent into shape of vehicle dormer window guide rail has detected, and can process next section bar.
Claims (3)
1. a full automatic aluminium section bar bent into shape detects machine, by large cylinder (1), pinion (2), gear wheel (3), motor fixing plate (4), motor (5), cylinder cushion block (6), lead (7), upper platen (8), frame (9), upper holder block (10), cope match-plate pattern (11), steel ball type independence guide pillar assembly (12), lower bolster (13), counterdie contiguous block (14), counterdie cushion block (15), electronic ruler (16), base plate (17), cylinder contiguous block (18) and electronic ruler mounting blocks (19) composition, wherein: large cylinder (1) is installed on upper platen (8) by cylinder cushion block (6), lead (7) is two, two leads (7) are installed on respectively both sides, upper platen (8) top, upper platen (8) is installed on frame (9) top, motor fixing plate (4) is installed on large cylinder (1), motor (5) is positioned at motor fixing plate (4) top one side, pinion (2) connects motor (5), gear wheel (3) connects large cylinder (1), and gear wheel (3) is intermeshing with pinion (2), cylinder contiguous block (18) is connected in large cylinder (1) bottom, and upper holder block (10) is installed on cylinder contiguous block (18) below, and cope match-plate pattern (11) interconnects with upper holder block (10), base plate (17) is installed on frame (9) bottom, counterdie cushion block (15) is two, be installed on respectively base plate (17) left and right sides, counterdie contiguous block (14) is two, be installed on respectively on corresponding counterdie cushion block (15), two ends, lower bolster (13) below are connected with two counterdie contiguous blocks (14) respectively, and lower bolster (13) is positioned at cope match-plate pattern (11) below, steel ball type independence guide pillar assembly (12) is two, steel ball type independence guide pillar assembly (12) is divided into guide pillar part and guide pin bushing part, the structure of guide pillar part and guide pin bushing part matches, guide pin bushing part is connected with upper holder block (10) bottom, guide pin bushing part is positioned at upper module (11) both sides, guide pillar part is connected with base plate (17), guide pillar part is positioned at lower bolster (13) both sides, it is upper that electronic ruler mounting blocks (19) is installed on base plate (17), and electronic ruler (16) is installed on electronic ruler mounting blocks (19).
2. full automatic aluminium section bar bent into shape according to claim 1 detects machine, it is characterized in that described electronic ruler mounting blocks (19) is identical with the quantity of electronic ruler (16), the profile of electronic ruler mounting blocks (19) and electronic ruler (16), quantity, distribution situation are determined by profile and the arc measurement point of the aluminium section bar (G1) that is shaped processing.
3. full automatic aluminium section bar bent into shape according to claim 1 detects machine, it is characterized in that large cylinder (1), motor (5) and electronic ruler (16) are connected respectively PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420231395.1U CN203875162U (en) | 2014-05-08 | 2014-05-08 | Full-automatic aluminum profile bending forming detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420231395.1U CN203875162U (en) | 2014-05-08 | 2014-05-08 | Full-automatic aluminum profile bending forming detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203875162U true CN203875162U (en) | 2014-10-15 |
Family
ID=51675705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420231395.1U Expired - Fee Related CN203875162U (en) | 2014-05-08 | 2014-05-08 | Full-automatic aluminum profile bending forming detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203875162U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180415A (en) * | 2016-08-31 | 2016-12-07 | 江苏利通电子有限公司 | A kind of curved surface module lamp bar heat sink section bar mould |
| CN106583514A (en) * | 2016-12-15 | 2017-04-26 | 中车长春轨道客车股份有限公司 | Rail vehicle hollow aluminum alloy profile bending die and application method thereof |
| CN106825155A (en) * | 2017-03-14 | 2017-06-13 | 浙江卓逸铝业有限公司 | A kind of aluminium section bar bent into shape device |
| CN107186014A (en) * | 2017-06-19 | 2017-09-22 | 广西明匠智能制造有限公司 | A kind of servo bender |
| CN107377696A (en) * | 2017-09-22 | 2017-11-24 | 芜湖火龙动力科技有限公司 | A kind of metal plate rolling and unrolling machine |
| CN110102615A (en) * | 2019-04-17 | 2019-08-09 | 郑州明泰交通新材料有限公司 | Become to T6 state 6005A aluminium alloy extrusions the method for radius bend |
| CN110814115A (en) * | 2019-10-18 | 2020-02-21 | 宁波敏实汽车零部件技术研发有限公司 | Mold core positioning mechanism of automobile sunroof guide rail bending mold |
| CN118493995A (en) * | 2024-07-17 | 2024-08-16 | 常州鑫邦板业有限公司 | Hyperboloid honeycomb panel presses equipment of shaping |
-
2014
- 2014-05-08 CN CN201420231395.1U patent/CN203875162U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180415A (en) * | 2016-08-31 | 2016-12-07 | 江苏利通电子有限公司 | A kind of curved surface module lamp bar heat sink section bar mould |
| CN106583514A (en) * | 2016-12-15 | 2017-04-26 | 中车长春轨道客车股份有限公司 | Rail vehicle hollow aluminum alloy profile bending die and application method thereof |
| CN106583514B (en) * | 2016-12-15 | 2019-06-11 | 中车长春轨道客车股份有限公司 | Using rail vehicle hollow aluminium alloy profile bending die to the bending process of profile |
| CN106825155A (en) * | 2017-03-14 | 2017-06-13 | 浙江卓逸铝业有限公司 | A kind of aluminium section bar bent into shape device |
| CN107186014A (en) * | 2017-06-19 | 2017-09-22 | 广西明匠智能制造有限公司 | A kind of servo bender |
| CN107377696A (en) * | 2017-09-22 | 2017-11-24 | 芜湖火龙动力科技有限公司 | A kind of metal plate rolling and unrolling machine |
| CN110102615A (en) * | 2019-04-17 | 2019-08-09 | 郑州明泰交通新材料有限公司 | Become to T6 state 6005A aluminium alloy extrusions the method for radius bend |
| CN110814115A (en) * | 2019-10-18 | 2020-02-21 | 宁波敏实汽车零部件技术研发有限公司 | Mold core positioning mechanism of automobile sunroof guide rail bending mold |
| CN118493995A (en) * | 2024-07-17 | 2024-08-16 | 常州鑫邦板业有限公司 | Hyperboloid honeycomb panel presses equipment of shaping |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141015 Termination date: 20180508 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |