CN203863815U - Bottom die core for manufacturing tiles with corrugated edges and concave-convex surfaces - Google Patents
Bottom die core for manufacturing tiles with corrugated edges and concave-convex surfaces Download PDFInfo
- Publication number
- CN203863815U CN203863815U CN201420239694.XU CN201420239694U CN203863815U CN 203863815 U CN203863815 U CN 203863815U CN 201420239694 U CN201420239694 U CN 201420239694U CN 203863815 U CN203863815 U CN 203863815U
- Authority
- CN
- China
- Prior art keywords
- die core
- bed die
- corrugated edges
- tiles
- bottom die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 239000000919 ceramic Substances 0.000 claims description 24
- 238000005336 cracking Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 4
- 238000010304 firing Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 1
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 1
- 244000025254 Cannabis sativa Species 0.000 abstract 1
- 241001465754 Metazoa Species 0.000 abstract 1
- 244000082204 Phyllostachys viridis Species 0.000 abstract 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 1
- 239000011425 bamboo Substances 0.000 abstract 1
- 239000004575 stone Substances 0.000 abstract 1
- 239000011159 matrix material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000011452 unfired brick Substances 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A bottom die core for manufacturing tiles with corrugated edges and concave-convex surfaces adopts the structure that one or more corrugated edges are formed on the outer sides of a bottom die core body; pressurizing areas and depressurizing areas are formed in the corrugated edges. The bottom die core provided by the utility model has the advantages that 1, a natural emulational surface is designed to meet the requirements of applying natural architectural ornament materials on the tiles, that is, all natural shapes such as stone, bamboo, flowers, grass and animals can be formed in the surfaces of the tiles; 2, the corrugated edges are designed to meet the integrity of surface patterns of the tiles and pattern continuity after paving and pasting; 3, stress shaving tables are additionally arranged on the corrugated edges to avoid blank body cracking caused by the stress function of tile blanks during high-temperature firing; 4, the pressurizing areas and the depressurizing areas are designed to overcome the cracking and deforming defects caused by unbalanced blank body stress during pressing and firing, and particularly, the depressurizing and pressurizing degrees are minus 30 percent and 30 percent; 5, the inclination of a side plate arranged for meeting the requirements of demoulding and production during tile blank pressing is 91 to 120 degrees; 6, the die cavity side plate is made of a special alloy material to meet the requirements of bearing larger pressure and being higher in wearing resistance during tile blank pressing.
Description
Technical field
The utility model relates to a kind of for processing the mould of ceramic tile, is specifically the bed die core that a kind of ripple limit male and fomale(M&F) ceramic tile is made.
Background technology
As everyone knows, ceramic tile, is with fire-resistant metal oxide and half-metal oxide, and via the process of grinding, mixing, compacting, glazing, sintering, and the building of porcelain or the Shi Zhi etc. of a kind of acid and alkali-resistance of formation or the material of decoration are always referred to as ceramic tile.Its raw material are many to be mixed by clay, quartz sand etc.The use of ceramic tile is seen everywhere, and has stretched into daily life, and the processing of ceramic tile is normally prepared from by supporting mould; Along with ceramic tile application widely gradually, the making mould of ceramic tile is also focused on by technical staff thereupon.
The utility model of the patent No. 201120415185.4 provides a kind of tile mould of high-strength adhesion isostatic mould-core, above the matrix of a tile mould, be evenly distributed with multiple staggered stripe shape grooves anyhow, the glue head of top rubber cushion setting corresponding to stripe shape groove sticks in corresponding stripe shape groove, seal oil chamber in matrix passes to matrix top and forms the buffering space between matrix and rubber cushion, is provided with and the corresponding sealing strip groove of rubber cushion periphery for pasting in matrix surrounding.When use, Seal Oil in matrix can regulate pressurized space in the buffering space between stripe shape groove voluntarily, make the ceramic tile entirety pressed density of processing consistent, to reduce ceramic tile sintering warpage, because the glue head entirety of rubber cushion sticks in stripe shape groove, constantly repeatedly suppressing in knockout course, there will not be rubber cushion and matrix to come off or rubber cushion fracture phenomena, there is long service life, wait the distinguishing features such as the large and static pressure of quiet area is effective.
The utility model patent of the patent No. 00237114.6 discloses a kind of pressing-forming mould for ceramic tile, comprise the upper mold core and the lower mold core that lay respectively in upper and lower mould side plate, be characterized at least having exhaust passage at one of upper and lower core rod the powder filling cavity UNICOM between described exhaust passage and upper and lower core rod.The utility model has shortened evacuation time, has improved the shaping speed of pressing unfired brick, and can improve uniformity and the compactness of adobe density.
The utility model of patent No. 01233880.X discloses a kind of mould of arced ceramic tile, include the outer mold for placing adobe, on outer mold, be formed with the face of cylinder of indent, also increase and have an inner mould core, inner mould core has the external cylindrical surface with indent face of cylinder corresponding matching, inner mould core can be put into outer mold adobe is sandwiched in middle and is exerted pressure, such mould, the radial brick entirety uniformity of producing, radian deviation is little, and production efficiency is high, quality is good, be easy to adjustment, overcome the defect of the high moulding of traditional moulds large, the inconsistent rate of distortion.
But, the analysis found that, the tile product that existing quilt uses is in a large number all straight flange right-angle design, forms and significantly cuts apart lines like this in paving is used, the not nature of looking ill at ease.Another straight flange right angle product can cause seam crossing to occur height step because of deformation of products or construction wrong, affects result of use.
Utility model content
The bed die core that provides ecosystem emulation furring tile in a kind of ripple limit to make at this is provided the purpose of this utility model; The utility model carries out in the following manner: construct the bed die core that ecosystem emulation furring tile in a kind of ripple limit is made, it is characterized in that:
Comprise bed die core, face mould core and die cavity side plate; Described bed die core outside is the bent limit of ripple glaze shape; Bed die core is embodied in supercharging and the reduced pressure zone in ripple limit.
Make mould according to ripple described in the utility model limit ecosystem emulation furring tile, it is characterized in that: the bent limit of described bed die core ripple glaze shape wave amplitude is from 1mm to 50mm.
Make mould according to ripple described in the utility model limit ecosystem emulation furring tile, it is characterized in that: bed die core is that alloy material is made.
The utility model has the advantage of: the utility model provides a kind of ripple limit male and fomale(M&F) ceramic tile to make bed die core at this; 1, for meeting the integrality of ceramic tile surface pattern and the bent limit shape of ripple glaze (to multiple, wave amplitude is from 1mm to 50mm) that paving is used the continuity of rear pattern to design; 2, in high-temperature firing process, cut stress platform because of what adobe effect of stress caused that blank cracking sets up on bent limit for solving product; 3, conciliate nip territory for the bed die supercharging that solves the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, be embodied in decompression and degree of boost ± 30%; 4, be 91～120 degree for meeting the hypotenuse angle that the adobe demoulding and production technology needs in compacting arrange; 5, require selected specific alloy material etc. for meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting.
Brief description of the drawings
Fig. 1 is the utility model bed die core schematic diagram
Fig. 2 is face mould core schematic diagram
Fig. 3 is ripple limit ecosystem emulation furring tile schematic diagram
Fig. 4 is A-A profile in the utility model Fig. 3
Fig. 5 is ripple limit ecosystem emulation furring tile die assembly floor map
Fig. 6 is ripple limit ecosystem emulation furring tile die assembly generalized section
Fig. 7 is ripple limit ecosystem emulation furring tile die assembly perspective diagram
Wherein: cavity 301, the cavity side plate 302 with indent region 201, die cavity side plate middle part in the bent limit of ripple glaze shape 101, bed die core pressurizing area 102, reduced pressure zone 103, face mould core outside bed die core 100, face mould core 200, die cavity side plate 300, bed die core.
Detailed description of the invention
Below in conjunction with accompanying drawing, 1-7 is elaborated to the utility model, technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, a kind of ripple limit male and fomale(M&F) ceramic tile is made bed die core, and described bed die core 100 outsides are the bent limit of ripple glaze shape 101; Bed die core 100 is embodied in supercharging 102 and the reduced pressure zone 103 in ripple limit.Bed die core 100 can be used in conjunction with the face mould core 200 shown in Fig. 2, and described face mould core 200 outsides are the bent limit of ripple glaze shape; In face mould core 200 with indent region 201.
As shown in Fig. 5-7, die cavity side plate 300 middle parts are the cavity 301 mating with bed die core 100, face mould core 200.
Described bed die core 100, face mould core 200 outsides are the bent limit of more than one ripple glaze shape; The bent limit of ripple glaze shape wave amplitude can be from 1mm to 50mm.
It is 91～120 degree that die cavity side plate 300 middle parts are cavity side plate 302 gradients of mating with bed die core 100, face mould core 200.
Bed die core 100, face mould core 200 and die cavity side plate 300 are made for alloy material.
Ripple described in the utility model limit male and fomale(M&F) ceramic tile is made mould, has:
1, for meeting the integrality of ceramic tile surface pattern and the bent limit shape of ripple glaze (to multiple, wave amplitude is from 1mm to 50mm) that paving is used the continuity of rear pattern to design;
2, in high-temperature firing process, cut stress platform because of what adobe effect of stress caused that blank cracking sets up on bent limit for solving product;
3, conciliate nip territory for the bed die supercharging that solves the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, be embodied in decompression and degree of boost ± 30%;
4, be 91～120 degree for meeting the side plate gradient that the adobe demoulding and production technology needs in compacting arrange;
5, require selected specific alloy material etc. for meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting.
Ripple described in the utility model limit male and fomale(M&F) ceramic tile is made bed die core, carries out in the following manner work;
1, face mould is statically placed in die cavity start bit, and bed die is still in die cavity top;
2, filling base substrate powder, strikes off;
3, bed die is depressed and is entered die cavity, and pressure balance is to setting size;
4, bed die moves upward, and rises to die cavity top;
5, the adobe of face mould jack-up is to die cavity upper edge hole, and distributing device is released adobe;
6, face mould is got back to start bit, enters next pressed compact program.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the utility model mould and thus mould produce product.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (3)
1. the bed die core that male and fomale(M&F) ceramic tile in ripple limit is made, is characterized in that: described bed die core (100) outside is the bent limit shape of more than one ripple glaze (101); Bed die core (100) is embodied in supercharging (102) and the reduced pressure zone (103) in ripple limit.
2. the bed die core that male and fomale(M&F) ceramic tile in ripple limit is made according to claim 1, is characterized in that: the bent limit of described bed die core (100) ripple glaze shape wave amplitude is from 1mm to 50mm.
3. the bed die core of making according to claim 1 ripple limit male and fomale(M&F) ceramic tile, is characterized in that: bed die core (100) is made for alloy material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420239694.XU CN203863815U (en) | 2014-05-12 | 2014-05-12 | Bottom die core for manufacturing tiles with corrugated edges and concave-convex surfaces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420239694.XU CN203863815U (en) | 2014-05-12 | 2014-05-12 | Bottom die core for manufacturing tiles with corrugated edges and concave-convex surfaces |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203863815U true CN203863815U (en) | 2014-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420239694.XU Expired - Fee Related CN203863815U (en) | 2014-05-12 | 2014-05-12 | Bottom die core for manufacturing tiles with corrugated edges and concave-convex surfaces |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203863815U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934887A (en) * | 2014-05-12 | 2014-07-23 | 四川省明珠陶瓷有限公司 | Corrugated-edge concave-convex-face ceramic tile manufacturing bottom mold core |
-
2014
- 2014-05-12 CN CN201420239694.XU patent/CN203863815U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934887A (en) * | 2014-05-12 | 2014-07-23 | 四川省明珠陶瓷有限公司 | Corrugated-edge concave-convex-face ceramic tile manufacturing bottom mold core |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20180512 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |