CN203869076U - Device for protecting gas heat exchanger - Google Patents
Device for protecting gas heat exchanger Download PDFInfo
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- CN203869076U CN203869076U CN201420198547.2U CN201420198547U CN203869076U CN 203869076 U CN203869076 U CN 203869076U CN 201420198547 U CN201420198547 U CN 201420198547U CN 203869076 U CN203869076 U CN 203869076U
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- valve
- heat exchanger
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- shaped pipeline
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- 239000000571 coke Substances 0.000 abstract description 9
- 239000011280 coal tar Substances 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Coke Industry (AREA)
Abstract
一种保护煤气换热器的装置,在换热器进气口管路和出气口管路设置一个U形管路,在换热器顶部和底部的管路分别设置阀门,在与换热器顶部底部连接的U形管路两端也加设阀门。与现有的技术相比,本实用新型的有益效果是:1)避免了因为换热器出现漏点,导致煤气泄漏现象的发生,从而减少事故停产时间。2)避免焦炉煤气内煤焦油等有害物质,经过预热后粘附在阀门翻板上,造成对阀门的损害,提高阀门使用寿命。3)间接的提高了经济效益,免去了维修时间以及维修或更换费用。
A device for protecting a gas heat exchanger. A U-shaped pipeline is installed on the inlet pipeline and the gas outlet pipeline of the heat exchanger, and valves are respectively installed on the top and bottom pipelines of the heat exchanger. Valves are also added at both ends of the U-shaped pipeline connected to the top and bottom. Compared with the existing technology, the beneficial effects of the utility model are: 1) avoiding the occurrence of gas leakage caused by leaks in the heat exchanger, thereby reducing the downtime of accidents. 2) Avoid harmful substances such as coal tar in the coke oven gas, which will adhere to the valve flap after preheating, causing damage to the valve and improving the service life of the valve. 3) The economic benefits are indirectly improved, and the maintenance time and maintenance or replacement costs are eliminated.
Description
技术领域technical field
本实用新型涉及换热器领域,尤其涉及一种保护煤气换热器的装置。The utility model relates to the field of heat exchangers, in particular to a device for protecting a gas heat exchanger.
背景技术Background technique
在实际生产中,由于厚板部加热炉使用的是混合煤气,混合煤气需要经过换热器预热后,进入炉内燃烧。原有装置存在两方面的问题:第一点是当换热器出现漏点时,预热的混合煤气将从漏点泄漏,存在严重的安全隐患;第二点是使用焦炉煤气时,焦炉煤气内含有的煤焦油等有害物质,经预热后会腐蚀换热器和阀门,这样既有安全隐患又会造成设备损坏,进而带来经济损失,造成浪费。In actual production, since the thick plate part heating furnace uses mixed gas, the mixed gas needs to be preheated by a heat exchanger before entering the furnace for combustion. The original device has two problems: the first point is that when there is a leak in the heat exchanger, the preheated mixed gas will leak from the leak point, which poses a serious safety hazard; the second point is that when coke oven gas is used, the coke Harmful substances such as coal tar contained in the furnace gas will corrode the heat exchanger and valves after preheating, which will not only cause safety hazards but also cause equipment damage, which will bring economic losses and cause waste.
发明内容Contents of the invention
本实用新型的目的在于提供一种保护煤气换热器的装置,在换热器进气口管路和出气口管路设置一个U形管路,在换热器顶部和底部的管路分别设置阀门,在与换热器顶部底部连接的U形管路两端也加设阀门。不仅免除了安全隐患,而且保护了换热器,提高了换热器的使用寿命。The purpose of this utility model is to provide a device for protecting the gas heat exchanger. A U-shaped pipeline is arranged on the inlet pipeline and the gas outlet pipeline of the heat exchanger, and the pipelines on the top and bottom of the heat exchanger are respectively arranged Valves are also provided at both ends of the U-shaped pipeline connected to the top and bottom of the heat exchanger. It not only eliminates potential safety hazards, but also protects the heat exchanger and improves the service life of the heat exchanger.
为实现上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions:
一种保护煤气换热器的装置,包括U形管路、阀门,所述的阀门分为阀门一、阀门二、阀门三、阀门四,阀门一设置在换热器顶部管路进气口处,阀门二设置在换热器底部管路出气口处,阀门三、阀门四设置在U形管路上,阀门三设置在与阀门一所在管路连接的U形管路的一端,阀门四设置在与阀门二所在管路连接的U形管路的一端。A device for protecting a gas heat exchanger, including a U-shaped pipeline and a valve. The valves are divided into valve one, valve two, valve three, and valve four. , Valve 2 is set at the gas outlet of the pipeline at the bottom of the heat exchanger, valve 3 and valve 4 are set on the U-shaped pipeline, valve 3 is set at one end of the U-shaped pipeline connected to the pipeline where valve 1 is located, and valve 4 is set at One end of the U-shaped pipeline connected to the pipeline where the valve 2 is located.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)避免了因为换热器出现漏点,导致煤气泄漏现象的发生,从而减少由于事故停产时间。1) It avoids the occurrence of gas leakage due to leaks in the heat exchanger, thereby reducing the downtime due to accidents.
2)避免焦炉煤气内煤焦油等有害物质,经过预热后粘附在阀门翻板上,造成对阀门的损害,提高阀门使用寿命。2) Avoid harmful substances such as coal tar in coke oven gas, which will adhere to the valve flap after preheating, causing damage to the valve and improving the service life of the valve.
3)间接的提高了经济效益,免去了维修时间以及维修或更换费用。3) Economic benefits are indirectly improved, and maintenance time and maintenance or replacement costs are eliminated.
附图说明Description of drawings
图1是本实用新型保护煤气换热器装置的结构图。Fig. 1 is a structural diagram of the protection gas heat exchanger device of the utility model.
图2是使用保护煤气换热器装置之前的效果图。Figure 2 is the effect diagram before using the protective gas heat exchanger device.
1-U形管路2-阀门一3-阀门二4-阀门三5-阀门四6-换热器1-U-shaped pipeline 2-Valve 1 3-Valve 2 4-Valve 3 5-Valve 4 6-Heat exchanger
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式进一步说明:The specific embodiment of the utility model is further described below in conjunction with accompanying drawing:
如图1所示,一种保护煤气换热器的装置,由U形管路1、阀门一2、阀门二3、阀门三4和阀门四5组成的,阀门一2设置在换热器6顶部管路进气口处,阀门二3设置在换热器6底部出气口处,阀门三4、阀门四5设置在U形管路1上,阀门三4设置在与阀门一2所在管路连接的U形管路1的一端,阀门四5设置在与阀门二3所在管路连接的U形管路1的另一端。As shown in Figure 1, a device for protecting the gas heat exchanger is composed of U-shaped pipeline 1, valve 1 2, valve 2 3, valve 3 4 and valve 4 5, and valve 1 2 is set on the heat exchanger 6 At the air inlet of the top pipeline, the valve 2 3 is set at the gas outlet at the bottom of the heat exchanger 6, the valve 3 4 and valve 4 5 are set on the U-shaped pipeline 1, and the valve 3 4 is set on the pipeline with the valve 1 2 One end of the connected U-shaped pipeline 1, the valve four 5 is arranged on the other end of the U-shaped pipeline 1 connected to the pipeline where the valve two 3 is located.
正常生产时,开启阀门一2、阀门二3,关闭U形管路1上的阀门三4、阀门四5,煤气按A方向进入换热器,预热前煤气从换热器顶部管路进入经过换热器6,成为预热后煤气。当出现故障时,按以下方式灵活调整:During normal production, open valve 1 2 and valve 2 3, close valve 3 4 and valve 4 5 on U-shaped pipeline 1, the gas enters the heat exchanger in direction A, and the gas enters from the top pipeline of the heat exchanger before preheating After passing through the heat exchanger 6, it becomes preheated gas. When a failure occurs, it can be flexibly adjusted in the following ways:
实施例1:Example 1:
换热器有漏点时When there is a leak in the heat exchanger
当换热器出现漏点时,可关闭换热器顶部底部管路的阀门一2和阀门二3,打开旁接U形管路的阀门三4和阀门四5,混合煤气经过支路管道,按照B方向进入加热炉,从而减少事故停产时间。When there is a leak in the heat exchanger, close the valve 1 2 and valve 2 3 of the pipeline at the top and bottom of the heat exchanger, open the valve 3 4 and valve 4 5 of the side-connected U-shaped pipeline, and the mixed gas passes through the branch pipeline. Follow B direction to enter the heating furnace, thereby reducing accidental downtime.
实施例2:Example 2:
使用焦炉煤气use coke oven gas
焦炉煤气内有害物质煤焦油经过换热器6预热后,结焦粘附在阀门翻板上,影响阀门使用。因此当使用焦炉煤气时,可关闭换热器6顶部阀门一2和底部阀门二3,打开旁接U形管路的阀门三4和阀门四5,焦炉煤气经过U形管路1,按照B方向进入加热炉,从而保护阀门翻板,提高阀门使用寿命。The harmful substance coal tar in the coke oven gas is preheated by the heat exchanger 6, and coke adheres to the flap of the valve, which affects the use of the valve. Therefore, when coke oven gas is used, valve one 2 at the top of the heat exchanger 6 and valve two 3 at the bottom can be closed, valve three 4 and valve four 5 next to the U-shaped pipeline can be opened, and the coke oven gas passes through the U-shaped pipeline 1, Enter the heating furnace according to the B direction, so as to protect the valve flap and improve the service life of the valve.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420198547.2U CN203869076U (en) | 2014-04-21 | 2014-04-21 | Device for protecting gas heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420198547.2U CN203869076U (en) | 2014-04-21 | 2014-04-21 | Device for protecting gas heat exchanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203869076U true CN203869076U (en) | 2014-10-08 |
Family
ID=51650022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420198547.2U Expired - Fee Related CN203869076U (en) | 2014-04-21 | 2014-04-21 | Device for protecting gas heat exchanger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203869076U (en) |
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2014
- 2014-04-21 CN CN201420198547.2U patent/CN203869076U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20200421 |
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| CF01 | Termination of patent right due to non-payment of annual fee |