CN203850392U - Battery winding machine - Google Patents
Battery winding machine Download PDFInfo
- Publication number
- CN203850392U CN203850392U CN201420158659.5U CN201420158659U CN203850392U CN 203850392 U CN203850392 U CN 203850392U CN 201420158659 U CN201420158659 U CN 201420158659U CN 203850392 U CN203850392 U CN 203850392U
- Authority
- CN
- China
- Prior art keywords
- pole piece
- diaphragm
- winding
- tray
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Secondary Cells (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及电池生产设备领域,尤其涉及一种电池卷绕机。The utility model relates to the field of battery production equipment, in particular to a battery winding machine.
背景技术Background technique
众所周知,在锂电池制造行业中,锂电池卷绕设备是将极片和隔膜卷绕在一起形成电芯,再经过热压、焊接极耳、注液等一系列工艺之后制造出锂电池成品。其中,电芯卷绕则是锂电池制造中的核心工艺,电芯卷绕的好坏直接决定着锂电池的性能。As we all know, in the lithium battery manufacturing industry, the lithium battery winding equipment is to wind the pole piece and the diaphragm together to form a battery cell, and then manufacture the finished lithium battery after a series of processes such as hot pressing, welding tabs, and liquid injection. Among them, cell winding is the core process in lithium battery manufacturing, and the quality of cell winding directly determines the performance of lithium batteries.
但是,现有的锂电池卷绕设备仍然存在不少的缺陷,例如,现有的锂电池卷绕设备中的带状的阳极极片、阴极极片、左隔膜及右隔膜在传输过程都容易出现偏摆的情况,使得阳极极片、阴极极片、左隔膜及右隔膜偏移正常的传输位置,造成了所卷绕出来的电芯的边缘的对齐度极差,严重影响了所卷绕出来的电芯的质量;再者,现有的锂电池卷绕设备还存在结构复杂、工作稳定性差、卷绕精度低、卷绕周期长的缺点,从而影响了电性卷绕的质量和生产效率,已远远不能满足现代制造业高效率、高质量生产的需求。However, there are still many defects in the existing lithium battery winding equipment. For example, the strip-shaped anode pole piece, cathode pole piece, left diaphragm and right diaphragm in the existing lithium battery winding equipment are all easy to move during the transmission process. The deflection occurs, which makes the anode pole piece, cathode pole piece, left diaphragm and right diaphragm deviate from the normal transmission position, resulting in extremely poor alignment of the edge of the wound battery core, which seriously affects the winding. Furthermore, the existing lithium battery winding equipment still has the disadvantages of complex structure, poor working stability, low winding precision, and long winding cycle, which affects the quality and production of electrical winding. Efficiency is far from meeting the needs of high-efficiency and high-quality production in modern manufacturing.
因此,急需要一种电池卷绕机来克服上述存在的问题。Therefore, there is an urgent need for a battery winding machine to overcome the above-mentioned problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种电池卷绕机,该电池卷绕机具有结构简单、工作稳定性好、卷绕周期短、生产效率高、能够提高所卷绕的电芯的边缘的对齐度及提高卷绕质量的优点。The purpose of the utility model is to provide a battery winding machine, which has the advantages of simple structure, good working stability, short winding cycle, high production efficiency, and can improve the alignment of the edge of the wound battery core. And the advantages of improving the winding quality.
为实现上述的目的,本实用新型提供了一种电池卷绕机,适用于将带状的阳极极片、阴极极片、左隔膜及右隔膜卷绕成型出电芯,其中,所述电池卷绕机包括:机架、安装基板、卷绕装置、两极片输送装置及两隔膜输送装置,所述安装基板沿竖直方向设于所述机架,所述卷绕装置、两极片输送装置及两隔膜输送装置均设于所述安装基板,所述两极片输送装置中的一者将所述阳极极片输送至所述卷绕装置,所述两极片输送装置中的另一者将所述阴极极片输送至所述卷绕装置,所述两隔膜输送装置中的一者将所述左隔膜输送至所述卷绕装置,所述两隔膜输送装置中的另一者将所述右隔膜输送至所述卷绕装置,所述卷绕装置将依次叠置的所述左隔膜、阳极极片、右隔膜及阴极极片卷绕成型出电芯;所述极片输送装置设有极片边缘检测机构及极片纠偏机构,所述极片边缘检测机构对所输送的所述阳极极片或所述阴极极片的边缘进行实时检测,所述极片纠偏机构根据所述极片边缘检测机构的检测数据对所输送的所述阳极极片或所述阴极极片进行实时纠偏;所述隔膜输送装置设有隔膜边缘检测机构及隔膜纠偏机构,所述隔膜边缘检测机构对所输送的所述左隔膜或所述右隔膜的边缘进行实时检测,所述隔膜纠偏机构根据所述隔膜边缘检测机构的检测数据对所输送的所述左隔膜或所述右隔膜进行实时纠偏。In order to achieve the above purpose, the utility model provides a battery winding machine, which is suitable for winding strip-shaped anode pole pieces, cathode pole pieces, left diaphragm and right diaphragm to form a battery core, wherein the battery coil The winding machine includes: a frame, a mounting substrate, a winding device, a two-pole sheet conveying device and two diaphragm conveying devices, the mounting substrate is arranged on the frame along the vertical direction, the winding device, the two-pole sheet conveying device and Both diaphragm conveying devices are arranged on the mounting substrate, one of the two pole piece conveying devices conveys the anode pole piece to the winding device, and the other of the two pole piece conveying devices conveys the anode pole piece to the winding device. The cathode pole piece is transported to the winding device, one of the two diaphragm transport devices transports the left diaphragm to the winding device, and the other of the two diaphragm transport devices transports the right diaphragm Transported to the winding device, the winding device winds the stacked left diaphragm, anode pole piece, right diaphragm and cathode pole piece in sequence to form a battery cell; the pole piece conveying device is provided with a pole piece An edge detection mechanism and a pole piece deviation correction mechanism, the pole piece edge detection mechanism detects the edge of the anode pole piece or the cathode pole piece conveyed in real time, and the pole piece deviation correction mechanism detects the edge of the pole piece according to the The detection data of the mechanism can correct the deviation of the conveyed anode pole piece or the cathode pole piece in real time; The edge of the left diaphragm or the right diaphragm is detected in real time, and the diaphragm correction mechanism performs real-time correction on the conveyed left diaphragm or the right diaphragm according to the detection data of the diaphragm edge detection mechanism.
较佳地,所述极片输送装置包括设于所述安装基板的极片换卷机构、极片入料机构、若干过辊及至少两极片自动放料机构,所述极片纠偏机构包括设于所述安装基板与所述极片自动放料机构之间的一级纠偏组件、安装于所述安装基板的二级纠偏组件及设于所述安装基板与所述极片入料机构之间的三级纠偏组件,所述至少两极片自动放料机构中的每一者与所述极片换卷机构之间均设有所述极片边缘检测机构,所述阳极极片或所述阴极极片顺次传输于所述至少两极片自动放料机构中的一者、极片边缘检测机构、极片换卷机构、二级纠偏组件、极片入料机构及卷绕装置而形成极片传输线路,所述极片自动放料机构承载并释放成卷的所述阳极极片或所述阴极极片,所述极片换卷机构切换传输所述至少两极片自动放料机构中一者输送来的所述阳极极片或所述阴极极片,所述极片入料机构将所传输的所述阳极极片或所述阴极极片送入所述卷绕装置,所述过辊沿所述极片传输线路分布于所述阳极极片或所述阴极极片需转弯传输的位置以导引所述阳极极片或所述阴极极片改变传输方向;所述一级纠偏组件驱使所述极片自动放料机构沿垂直于所述安装基板的方向移动,所述二级纠偏组件驱使所导引传输的所述阳极极片或所述阴极极片绕一平行于所述安装基板的第一轴心线摆动,所述三级纠偏组件驱使所述极片入料机构沿垂直于所述安装基板的方向移动,以对所输送的所述阳极极片或所述阴极极片进行实时纠偏。Preferably, the pole piece conveying device includes a pole piece rewinding mechanism, a pole piece feeding mechanism, a number of rollers and at least two pole piece automatic discharging mechanisms arranged on the installation base plate, and the pole piece deviation correction mechanism includes The primary deviation correction component installed between the installation substrate and the pole piece automatic feeding mechanism, the secondary deviation correction component installed on the installation substrate, and the installation substrate and the pole piece feeding mechanism The three-stage deviation correction assembly, the pole piece edge detection mechanism is provided between each of the at least two pole piece automatic feeding mechanisms and the pole piece rewinding mechanism, the anode pole piece or the cathode The pole piece is sequentially transported to one of the at least two pole piece automatic feeding mechanisms, the pole piece edge detection mechanism, the pole piece rewinding mechanism, the secondary deviation correction component, the pole piece feeding mechanism and the winding device to form the pole piece Transmission line, the pole piece automatic discharging mechanism carries and releases the anode pole piece or the cathode pole piece in rolls, and the pole piece rewinding mechanism switches and transmits one of the at least two pole piece automatic discharging mechanisms The anode pole piece or the cathode pole piece conveyed, the pole piece feeding mechanism sends the conveyed anode pole piece or the cathode pole piece into the winding device, and the passing roller The pole piece transmission line is distributed at the position where the anode pole piece or the cathode pole piece needs to be turned to guide the anode pole piece or the cathode pole piece to change the transmission direction; the first-level rectifying component drives the The pole piece automatic discharging mechanism moves along a direction perpendicular to the installation substrate, and the secondary correction component drives the guided and transported anode pole piece or the cathode pole piece to go around a direction parallel to the installation substrate The first axis line swings, and the three-stage correction assembly drives the pole piece feeding mechanism to move in a direction perpendicular to the installation substrate, so as to perform real-time inspection of the conveyed anode pole piece or the cathode pole piece. Correction.
较佳地,所述二级纠偏组件包括第一安装架、第一直线驱动器、驱动块、摆动架体及承载导引所述阳极极片或所述阴极极片的摆动辊轮,所述第一安装架设于所述安装基板,所述第一直线驱动器设于所述第一安装架,所述驱动块沿垂直所述安装基板的方向滑动设于所述第一安装架,所述驱动块连接于所述第一直线驱动器的输出端,所述摆动架体绕所述第一轴心线枢接于所述第一安装架,所述摆动辊轮沿垂直所述第一轴心线的方向枢接于所述摆动架体,所述驱动块开设有呈倾斜设置的驱动槽,所述摆动架体的一端沿平行于所述安装基板的方向凸伸有凸柱,所述凸柱呈间隙配合的伸入所述驱动槽内。Preferably, the secondary deviation correction assembly includes a first installation frame, a first linear driver, a driving block, a swing frame body, and a swing roller that carries and guides the anode pole piece or the cathode pole piece, the The first installation frame is installed on the installation base, the first linear driver is installed on the first installation frame, the driving block is slid on the first installation frame in a direction perpendicular to the installation base, and the The drive block is connected to the output end of the first linear driver, the swing frame is pivotally connected to the first installation frame around the first axis, and the swing roller is The direction of the centerline is pivotally connected to the swing frame body, the drive block is provided with a driving groove arranged at an angle, and a protruding column protrudes from one end of the swing frame body along a direction parallel to the installation base plate. The boss protrudes into the driving groove in a loose fit.
较佳地,所述极片输送装置还包括设于所述安装基板的除尘机构、极片张力调节机构、坏料检测机构、长度检测机构及裁切机构,所述除尘机构、极片张力调节机构、坏料检测机构、长度检测机构及裁切机构分布于所述极片传输线路,且所述坏料检测机构及长度检测机构均沿所述极片传输线路的传输方向位于所述裁切机构的前方,所述除尘机构采用高压静电和真空吸尘相结合的方式出去所传输的所述阳极极片或阴极极片上的灰尘,所述极片张力调节机构承载导引所传输的所述阳极极片或阴极极片并调整所传输的所述阳极极片或阴极极片的张力,所述坏料检测机构通过检测所传输的所述阳极极片或所述阴极极片上的坏料标识并将检测数据传递给所述裁切机构,所述裁切机构将具有坏料标识的一段所述阳极极片或所述阴极极片切除,所述长度检测机构检测所传输的所述阳极极片或所述阴极极片达到预设卷绕长度时,所述裁切机构将达到所述预设卷绕长度的所述阳极极片或所述阴极极片切断。Preferably, the pole piece conveying device further includes a dust removal mechanism, a pole piece tension adjustment mechanism, a bad material detection mechanism, a length detection mechanism and a cutting mechanism arranged on the installation base plate, the dust removal mechanism, the pole piece tension adjustment mechanism Mechanism, bad material detection mechanism, length detection mechanism and cutting mechanism are distributed in the pole piece transmission line, and the bad material detection mechanism and length detection mechanism are located at the cutting edge along the transmission direction of the pole piece transmission line. In front of the mechanism, the dust removal mechanism adopts a combination of high-voltage static electricity and vacuum cleaning to remove the dust on the transmitted anode pole piece or cathode pole piece, and the pole piece tension adjustment mechanism carries and guides the transmitted dust. anode pole piece or cathode pole piece and adjust the tension of the transmitted anode pole piece or cathode pole piece, and the bad material detection mechanism detects the bad material mark on the transmitted anode pole piece or cathode pole piece And transmit the detection data to the cutting mechanism, the cutting mechanism will cut off a section of the anode pole piece or the cathode pole piece with a bad material mark, and the length detection mechanism detects the transmitted anode pole piece When the sheet or the cathode sheet reaches a preset winding length, the cutting mechanism cuts off the anode sheet or the cathode sheet that has reached the preset winding length.
较佳地,所述隔膜输送装置包括设于所述安装基板的隔膜换卷机构、除铁粉机构、隔膜张力调节机构、消除静电机构、高压除尘机构、隔膜入料机构、若干换向滚轴及至少两隔膜自动放料机构,所述隔膜纠偏机构设于所述安装基板与所述隔膜自动放料机构之间,所述隔膜纠偏机构驱使所述隔膜自动放料机构沿垂直于所述安装基板的方向移动;所述左隔膜或所述右隔膜顺次传输于所述至少两极片自动放料机构中的一者、隔膜换卷机构、隔膜张力调节机构、隔膜入料机构及卷绕装置而形成隔膜传输线路,所述除铁粉机构、消除静电机构、高压除尘机构及隔膜边缘检测机构分布于所述隔膜传输线路,所述隔膜自动放料机构承载并释放成卷的所述左隔膜或所述右隔膜,所述隔膜换卷机构切换传输所述至少两隔膜自动放料机构中一者输送来的所述左隔膜或所述右隔膜,所述隔膜张力调节机构承载导引所传输的所述左隔膜或所述右隔膜并调整所传输的所述左隔膜或所述右隔膜的张力,所述隔膜入料机构将所传输的所述左隔膜或所述右隔膜送入所述卷绕装置,所述换向滚轴沿所述隔膜传输线路分布于所述左隔膜或所述右隔膜需转弯传输的位置以导引所述左隔膜或所述右隔膜改变传输方向;所述除铁粉机构采用磁铁将所述左隔膜或所述右隔膜表面粘附的铁粉吸走,所述消除静电机构采用离子风吹拂的方式将所述左隔膜或所述右隔膜所携带的静电消除,所述高压除尘机构采用高压静电板将附着在所述左隔膜或所述右隔膜上的灰尘颗粒和带电离子除去。Preferably, the diaphragm conveying device includes a diaphragm rewinding mechanism, an iron powder removal mechanism, a diaphragm tension adjustment mechanism, a static elimination mechanism, a high-pressure dust removal mechanism, a diaphragm feeding mechanism, and a number of reversing rollers arranged on the installation substrate. And at least two diaphragm automatic discharge mechanisms, the diaphragm correction mechanism is arranged between the installation substrate and the diaphragm automatic discharge mechanism, and the diaphragm correction mechanism drives the diaphragm automatic discharge mechanism along the vertical direction of the installation The direction of the substrate moves; the left diaphragm or the right diaphragm is sequentially transmitted to one of the at least two pole piece automatic feeding mechanisms, the diaphragm changing mechanism, the diaphragm tension regulating mechanism, the diaphragm feeding mechanism and the winding device To form a diaphragm transmission line, the iron powder removal mechanism, static electricity elimination mechanism, high-voltage dust removal mechanism and diaphragm edge detection mechanism are distributed on the diaphragm transmission line, and the diaphragm automatic discharging mechanism carries and releases the rolled left diaphragm or the right diaphragm, the diaphragm changing mechanism switches and transmits the left diaphragm or the right diaphragm conveyed by one of the at least two diaphragm automatic feeding mechanisms, and the diaphragm tension adjustment mechanism carries and guides the transported the left diaphragm or the right diaphragm and adjust the tension of the transmitted left diaphragm or the right diaphragm, and the diaphragm feeding mechanism sends the transmitted left diaphragm or the right diaphragm into the Winding device, the reversing roller is distributed along the diaphragm transmission line at the position where the left diaphragm or the right diaphragm needs to be turned to guide the left diaphragm or the right diaphragm to change the transmission direction; the The iron powder removal mechanism uses a magnet to suck away the iron powder adhering to the surface of the left diaphragm or the right diaphragm, and the static elimination mechanism uses ion wind to blow the static electricity carried by the left diaphragm or the right diaphragm. To eliminate, the high-voltage dust removal mechanism uses a high-voltage electrostatic plate to remove dust particles and charged ions attached to the left diaphragm or the right diaphragm.
较佳地,所述卷绕装置包括:旋转安装座、第一旋转驱动器、第一卷绕机构、第二卷绕机构、隔膜切断机构及收尾贴胶机构,所述第一旋转驱动器设于所述安装基板,所述旋转安装座连接于所述第一旋转驱动器的输出端,所述第一卷绕机构及所述第二卷绕机构相对所述旋转安装座的旋转中心线呈对称的设于所述旋转安装座,且所述第一卷绕机构及第二卷绕机构呈可伸缩于所述旋转安装座的设置,所述旋转安装座具有沿竖直方向设置且关于所述旋转安装座的旋转中心线对称的卷绕工位及卸料工位,所述卷绕工位位于所述卸料工位的上方,所述隔膜切断机构及收尾贴胶机构均设于所述安装基板并靠近于所述旋转安装座,所述隔膜切断机构用于切断连接于所述第一卷绕机构及第二卷绕机构的所述左隔膜及右隔膜,所述收尾贴胶机构将位于所述卸料工位的所述电芯最外层左隔膜或右隔膜的末端贴上终止胶带。Preferably, the winding device includes: a rotating mounting base, a first rotating driver, a first winding mechanism, a second winding mechanism, a diaphragm cutting mechanism and a finishing gluing mechanism, the first rotating driver is arranged on the The mounting substrate, the rotating mounting seat is connected to the output end of the first rotating driver, the first winding mechanism and the second winding mechanism are symmetrically arranged with respect to the rotation center line of the rotating mounting seat on the rotating mounting base, and the first winding mechanism and the second winding mechanism are telescopically arranged on the rotating mounting base, and the rotating mounting base has a vertical direction and is installed on the rotating mount The rotating center line of the seat is symmetrical to the winding station and the unloading station. The winding station is located above the unloading station. And close to the rotating mounting seat, the diaphragm cutting mechanism is used to cut off the left diaphragm and the right diaphragm connected to the first winding mechanism and the second winding mechanism, and the ending gluing mechanism will be located at the Paste termination tape on the end of the outermost left diaphragm or right diaphragm of the cell at the discharge station.
较佳地,所述电池卷绕机还包括卸料传输装置,所述卸料传输装置包括:移动承载架、传输机构、放盘机构、接料机构、预压加工机构、第一取料机构及用于承载所述电芯用的托盘,所述传输机构、放盘机构、接料机构、预压加工机构及第一取料机构均设于所述机架,所述移动承载架设于所述传输机构,所述传输机构具有方向相反的正向传输方向及反向传输方向,所述机架沿所述正向传输方向依次分布有第一工位、第二工位、第三工位及第四工位,所述放盘机构位于所述第一工位,所述放盘机构存储所述托板并轮流将所述托盘放置于所述移动承载架,所述接料机构位于所述第二工位,所述第二工位位于所述卷绕装置正下方,所述预压加工机构位于所述第三工位,所述第一取料机构位于所述第四工位,所述传输机构驱使所述移动承载架沿所述正向传输方向及反向传输方向往复移动于所述第一工位及第四工位之间;所述放盘机构将所存储的所述托盘放置于位于所述第一工位所述移动承载架,所述托盘传输至所述第二工位时,所述接料机构驱使所述托盘移动至所述卷绕装置承接完成卷绕的所述电芯;所述托盘传输至所述第三工位时,所述预压机构对所述托盘所承载的所述电芯进行预压成型;所述托盘传输至所述第四工位时,所述第一取料机构将承载有完成预压成型的所述电芯的所述托盘移离所述移动承载架;所述托盘于所述第四工位移离所述移动承载架后,所述传输机构驱使所述移动承载架沿所述反向传输方向移动至第一工位以承接下一所述托盘。Preferably, the battery winding machine also includes a discharge and transmission device, and the discharge and transmission device includes: a moving carrier, a transmission mechanism, a disk placing mechanism, a material receiving mechanism, a pre-pressing processing mechanism, a first material taking mechanism and It is used to carry the trays for the battery cells, the transmission mechanism, the tray setting mechanism, the material receiving mechanism, the pre-pressing processing mechanism and the first material picking mechanism are all set on the frame, and the mobile carrier is erected on the transmission mechanism, the transmission mechanism has a forward transmission direction and a reverse transmission direction in opposite directions, and the frame is sequentially distributed along the forward transmission direction with a first station, a second station, a third station and a first station. Four stations, the disc-discharging mechanism is located at the first station, the disc-discharging mechanism stores the pallets and places the trays on the mobile carrier in turn, and the material receiving mechanism is located at the second station position, the second station is located directly below the winding device, the pre-pressing mechanism is located at the third station, the first reclaiming mechanism is located at the fourth station, and the transmission mechanism Drive the mobile carrier to reciprocate between the first station and the fourth station along the forward conveying direction and reverse conveying direction; The mobile carrier of the first station, when the tray is transported to the second station, the material receiving mechanism drives the tray to move to the winding device to accept the battery core that has been wound; When the tray is transported to the third station, the pre-pressing mechanism pre-presses the cells carried by the tray; when the tray is transported to the fourth station, the first A retrieving mechanism moves the tray carrying the pre-pressed battery cells away from the mobile carrier; after the tray leaves the mobile carrier at the fourth station, the transmission mechanism Driving the mobile carrier to move to the first station along the reverse conveying direction to receive the next pallet.
较佳地,所述卸料传输装置还包括缓存机构及第二取料机构,所述缓存机构及第二取料机构均设于所述机架且均位于所述第四工位,所述第一取料机构将承载有完成预压成型的所述电芯的所述托盘移入或移出所述缓存机构,所述第二取料机构将位于所述第一取料机构的承载有完成预压成型的所述电芯的所述托盘移送至所述电池生产线的进行后续加工的传送台。Preferably, the unloading transmission device further includes a buffer mechanism and a second material retrieving mechanism, both of the buffer mechanism and the second material retrieving mechanism are arranged on the frame and are located at the fourth station, the The first retrieving mechanism moves the tray carrying the pre-compressed battery cores into or out of the buffer mechanism, and the second retrieving mechanism moves the tray carrying the completed pre-molded batteries located in the first retrieving mechanism. The tray of the press-formed battery cells is transferred to the transfer table of the battery production line for subsequent processing.
较佳地,所述放盘机构包括第二安装架、导向柱、左卡块、右卡块、左卡盘直线驱动器、右卡盘直线驱动器、左滑动架、右滑动架、双向螺杆、接盘托板、第一接盘直线驱动器、滑座、竖直支架及第二接盘直线驱动器,所述竖直支架沿竖直方向设于所述机架,所述第二安装架设于所述竖直支架的顶端,所述左滑动架及右滑动架沿所述安装架的左右方向呈可相互远离或靠近的滑动设于安装架,所述导向柱分别设于所述左滑动架及右滑动架,所述导向柱之间形成一用于存储放置所述托盘的储盘区,所述左卡盘直线驱动器设于所述左滑动架,所述右卡盘直线驱动器安装于所述右滑动架,所述左卡块连接于所述左卡盘驱动器的输出端,所述右卡块连接于所述右卡盘驱动器的输出端,所述左卡块及右卡块均位于所述储盘区的下方,所述左卡块及右卡块具有相互靠近以卡住位于所述储盘区最下方的所述托盘的卡锁位置及相互远离以释放位于所述储盘区最下方的所述托盘的释放位置,所述双向螺杆沿所述安装架的左右方向枢接于所述安装架,所述双向螺杆的左端具有左旋螺纹,所述双向螺杆的右端具有右旋螺纹,所述左滑动架螺纹连接于所述双向螺杆的左端,所述右滑动架螺纹连接于所述双向螺杆的右端,所述滑座沿竖直方向滑动设于所述竖直支架,所述第一接盘直线驱动器设于所述竖直支架,所述滑座连接于所述第一接盘直线驱动器的输出端,所述第二接盘直线驱动器设于所述滑座,所述接盘托板连接于所述第二接盘直线驱动器的输出端;所述第二接盘直线驱动器的输出端处于伸出位置,所述第一接盘直线驱动器驱使所述滑座朝靠近所述安装架的方向移动,直至所述接盘托板抵触于位于所述储盘区最下方的所述托盘,则所述左卡块及右卡块朝相互远离的方向移动至释放位置以释放所述托盘,所述第二接盘直线驱动器的输出端回缩而驱使所述接盘托板下移一个所述托盘的高度以承接一个所述托盘脱离于所述储盘区,则所述左卡块及右卡块朝相互靠近的方向移动至卡锁位置以卡住下一个所述托盘,所述第一接盘直线驱动器驱使所述滑座朝靠近位于第一工位的所述移动承载架的方向移动直至使所述托盘承载于所述移动承载架。Preferably, the disk releasing mechanism includes a second installation frame, a guide column, a left clamping block, a right clamping block, a left chuck linear driver, a right chuck linear driver, a left sliding frame, a right sliding frame, a two-way screw, and a tray holder. plate, the first connecting disc linear driver, the sliding seat, the vertical bracket and the second connecting disc linear driver, the vertical bracket is arranged on the frame along the vertical direction, and the second installation is set on the vertical bracket At the top, the left sliding frame and the right sliding frame are arranged on the mounting frame so as to slide away from or close to each other along the left and right direction of the mounting frame, and the guide columns are respectively arranged on the left sliding frame and the right sliding frame, so that A storage plate area for storing and placing the tray is formed between the guide columns, the left chuck linear driver is arranged on the left sliding frame, and the right chuck linear driver is installed on the right sliding frame. The left clamping block is connected to the output end of the left chuck drive, the right clamping block is connected to the output end of the right chuck drive, and both the left clamping block and the right clamping block are located in the storage area. Below, the left clamping block and the right clamping block have a locking position close to each other to lock the tray located at the bottom of the storage tray area and move away from each other to release the tray located at the bottom of the storage tray area The release position, the two-way screw is pivotally connected to the mounting frame along the left and right direction of the mounting frame, the left end of the two-way screw has a left-handed thread, the right end of the two-way screw has a right-handed thread, and the left sliding frame The screw is connected to the left end of the two-way screw, the right sliding frame is screwed to the right end of the two-way screw, the sliding seat is slid on the vertical support along the vertical direction, and the first connecting plate linear driver is set On the vertical support, the sliding seat is connected to the output end of the first connecting plate linear driver, the second connecting plate linear driver is arranged on the sliding seat, and the connecting plate supporting plate is connected to the second connecting plate The output end of the linear driver; the output end of the second connecting tray linear driver is in the extended position, and the first connecting tray linear driver drives the sliding seat to move towards the direction close to the mounting frame until the connecting tray pallet interferes For the tray located at the bottom of the storage area, the left and right blocks move away from each other to the release position to release the tray, and the output end of the second tray-connecting linear driver returns to the Shrinking and driving the receiving tray pallet to move down by the height of one tray to accept one tray out of the storage area, then the left and right blocks move toward the direction of mutual approach to the locking position To block the next pallet, the first tray linear driver drives the slide to move towards the moving carrier at the first station until the pallet is carried on the moving carrier.
较佳地,所述电池卷绕机还包括防尘隔离装置,所述防尘隔离装置包括进风过滤机构及隔离板,所述隔离板安装于所述安装基板,且所述隔离板与所述安装基板相互连接隔离出分布于所述安装基板的第一隔离室及连通于所述第一隔离室的第二隔离、第三隔离室、第四隔离室和第五隔离室,所述第二隔离室位于所述第一隔离室的上侧,所述第三隔离室及第四隔离室位于所述第一隔离室的左侧,且所述第四隔离室位于所述第三隔离室的上侧,所述第五隔离室位于所述第一隔离室的右侧,所述进风过滤机构连通于所述第一隔离室,所述卷绕装置位于所述第一隔离室,用于输送所述右隔膜的所述隔膜输送装置位于所述第二隔离室,用于输送所述左隔膜的所述隔膜输送装置位于所述第三隔离室,用于输送所述阳极极片的极片输送装置位于所述第四隔离室,用于输送所述阴极极片的极片输送装置位于所述第五隔离室。Preferably, the battery winding machine further includes a dust-proof isolation device, the dust-proof isolation device includes an air intake filter mechanism and an isolation plate, the isolation plate is installed on the installation base plate, and the isolation plate and the The installation substrates are connected to each other to isolate the first isolation chamber distributed on the installation substrate and the second isolation chamber, the third isolation chamber, the fourth isolation chamber and the fifth isolation chamber connected to the first isolation chamber, the first isolation chamber Two isolation chambers are located on the upper side of the first isolation chamber, the third isolation chamber and the fourth isolation chamber are located on the left side of the first isolation chamber, and the fourth isolation chamber is located on the third isolation chamber on the upper side of the first isolation chamber, the fifth isolation chamber is located on the right side of the first isolation chamber, the air intake filter mechanism is connected to the first isolation chamber, the winding device is located in the first isolation chamber, and The diaphragm conveying device for conveying the right diaphragm is located in the second isolation chamber, the diaphragm conveying device for conveying the left diaphragm is located in the third isolation chamber, and is used for conveying the anode pole piece The pole piece conveying device is located in the fourth isolation chamber, and the pole piece conveying device for transporting the cathode pole piece is located in the fifth isolation chamber.
与现有技术相比,由于本实用新型的电池卷绕机的卷绕装置、两极片输送装置及两隔膜输送装置均设于安装基板,两极片输送装置中的一者将阳极极片输送至卷绕装置,两极片输送装置中的另一者将阴极极片输送至卷绕装置,两隔膜输送装置中的一者将左隔膜输送至卷绕装置,两隔膜输送装置中的另一者将右隔膜输送至卷绕装置,卷绕装置将依次叠置的左隔膜、阳极极片、右隔膜及阴极极片卷绕成型出电芯,使得本实用新型的电池卷绕机具有结构简单、工作稳定性好、卷绕周期短、生产效率高及能够提高电芯卷绕质量的优点。极片输送装置设有极片边缘检测机构及极片纠偏机构,极片边缘检测机构对所输送的阳极极片或阴极极片的边缘进行实时检测,极片纠偏机构根据极片边缘检测机构的检测数据对所输送的阳极极片或阴极极片进行实时纠偏;隔膜输送装置设有隔膜边缘检测机构及隔膜纠偏机构,隔膜边缘检测机构对所输送的左隔膜或右隔膜的边缘进行实时检测,隔膜纠偏机构根据隔膜边缘检测机构的检测数据对所输送的左隔膜或右隔膜进行实时纠偏,从而保障了所卷绕出来的电芯的边缘的对齐度,更好的提高了电芯的卷绕质量。Compared with the prior art, since the winding device, the two-pole sheet conveying device and the two diaphragm conveying devices of the battery winding machine of the present utility model are all arranged on the installation substrate, one of the two-pole sheet conveying devices will convey the anode sheet to the Winding device, the other of the two pole sheet conveying devices conveys the cathode pole piece to the winding device, one of the two diaphragm conveying devices conveys the left diaphragm to the winding device, and the other of the two diaphragm conveying devices The right diaphragm is transported to the winding device, and the winding device winds the left diaphragm, the anode pole piece, the right diaphragm and the cathode pole piece stacked in sequence to form a battery cell, so that the battery winding machine of the utility model has a simple structure and is easy to operate. It has the advantages of good stability, short winding cycle, high production efficiency and the ability to improve the quality of battery winding. The pole piece conveying device is equipped with a pole piece edge detection mechanism and a pole piece correction mechanism. The pole piece edge detection mechanism detects the edge of the conveyed anode pole piece or cathode pole piece in real time. The detection data performs real-time deviation correction on the conveyed anode pole piece or cathode pole piece; the diaphragm conveying device is equipped with a diaphragm edge detection mechanism and a diaphragm correction mechanism, and the diaphragm edge detection mechanism performs real-time detection on the edge of the conveyed left diaphragm or right diaphragm, The diaphragm correction mechanism corrects the deflection of the conveyed left or right diaphragm in real time according to the detection data of the diaphragm edge detection mechanism, thereby ensuring the alignment of the edge of the wound battery core and better improving the winding of the battery core. quality.
附图说明Description of drawings
图1为本实用新型的电池卷绕机内部的平面结构示意图。Fig. 1 is a schematic plan view of the internal structure of the battery winding machine of the present invention.
图2为本实用新型的电池卷绕机的极片自动放料机构及一级纠偏组件的组合平面机构示意图。Fig. 2 is a schematic diagram of the combined plane mechanism of the pole piece automatic discharging mechanism and the first-level deviation correction component of the battery winding machine of the present invention.
图3为本实用新型的电池卷绕机的二级纠偏组件的组合立体示意图。Fig. 3 is a schematic perspective view of the combination of the secondary deviation correction components of the battery winding machine of the present invention.
图4为本实用新型的电池卷绕机的极片入料机构、裁切机构及坏料回收机构的组合平面机构示意图。Fig. 4 is a schematic diagram of a combined plane mechanism of the pole piece feeding mechanism, the cutting mechanism and the bad material recovery mechanism of the battery winding machine of the present invention.
图5为本实用新型的电池卷绕机的卸料传输装置的组合立体示意图。Fig. 5 is a combined perspective view of the unloading and conveying device of the battery winding machine of the present invention.
图6为本实用新型的电池卷绕机的放盘机构的组合立体示意图。Fig. 6 is a combined perspective schematic diagram of the disc-discharging mechanism of the battery winding machine of the present invention.
图7为本实用新型的电池卷绕机的放盘机构拆除导向柱后的组合立体示意图。Fig. 7 is a combined perspective view of the battery winding machine of the present invention after the guide column is removed from the disc setting mechanism.
图8为本实用新型的电池卷绕机的防尘隔离装置设于安装基板的组合立体示意图。FIG. 8 is a schematic perspective view of the assembly of the dust-proof isolation device of the battery winding machine of the present invention provided on the installation substrate.
图9为本实用新型的电池卷绕机的防尘隔离装置的组合立体示意图。FIG. 9 is a combined perspective view of the dust-proof and isolating device of the battery winding machine of the present invention.
具体实施方式Detailed ways
为了详细说明本实用新型的技术内容、构造特征,以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present utility model in detail, further description will be made below in conjunction with the embodiments and accompanying drawings.
请参阅图1,本实用新型的电池卷绕机100适用于将带状的阳极极片91、阴极极片92、左隔膜93及右隔膜94卷绕成型出电芯(图中未示),其中,本实用新型的电池卷绕机100包括:机架10、安装基板10a、卷绕装置20、两极片输送装置30及两隔膜输送装置40,安装基板10a沿竖直方向设于机架10,卷绕装置20、两极片输送装置30及两隔膜输送装置40均设于安装基板10a,安装基板10a优选为非拼接结构的一整块板,经加工轴能很好的保证使用平面的平面度,使得各个机构或部件安装于安装基板10a时都具有很好的基准,能够保证安装精度,而且安装基准都是统一的,利于提高卷绕的平整度和所传输的阳极极片91、阴极极片92、左隔膜93及右隔膜94的边缘的对齐度,进而提高电芯卷绕的质量;两极片输送装置30中的一者将阳极极片91输送至卷绕装置20,两极片输送装置30中的另一者将阴极极片92输送至卷绕装置20,两隔膜输送装置40中的一者将左隔膜93输送至卷绕装置20,两隔膜输送装置40中的另一者将右隔膜94输送至卷绕装置20,卷绕装置20将依次叠置的左隔膜93、阳极极片91、右隔膜94及阴极极片92卷绕成型出电芯,从而自动完成电芯的卷绕,使得本实用新型的电池卷绕机100具有结构简单、工作稳定性好、卷绕周期短、生产效率高及能够提高电芯卷绕质量的优点;极片输送装置30设有极片边缘检测机构54及极片纠偏机构(图中未标注),极片边缘检测机构54对所输送的阳极极片91或阴极极片92的边缘进行实时检测,极片纠偏机构根据极片边缘检测机构54的检测数据对所输送的阳极极片91或阴极极片92进行实时纠偏;隔膜输送装置40设有隔膜边缘检测机构61及隔膜纠偏机构(图中未示),隔膜边缘检测机构61对所输送的左隔膜93或右隔膜94的边缘进行实时检测,隔膜纠偏机构根据隔膜边缘检测机构61的检测数据对所输送的左隔膜93或右隔膜94进行实时纠偏,使得阳极极片91、阴极极片92、左隔膜93及右隔膜94在传输过程中实现自动纠偏的操作,从而保障了所卷绕出来的电芯的边缘的对齐度,更好的提高了电芯的卷绕质量。具体地,如下:Please refer to FIG. 1 , the battery winding machine 100 of the present invention is suitable for winding the strip-shaped anode pole piece 91, cathode pole piece 92, left diaphragm 93 and right diaphragm 94 to form a battery cell (not shown in the figure), Among them, the battery winding machine 100 of the present utility model includes: a frame 10, a mounting base plate 10a, a winding device 20, a two-pole piece conveying device 30 and two diaphragm conveying devices 40, and the mounting base plate 10a is arranged on the frame 10 along the vertical direction. , the winding device 20, the two-pole piece conveying device 30 and the two diaphragm conveying devices 40 are all arranged on the mounting substrate 10a, and the mounting substrate 10a is preferably a whole plate with a non-splicing structure, and the processed shaft can well ensure the use of a flat plane degree, so that each mechanism or component has a good reference when it is installed on the installation substrate 10a, the installation accuracy can be guaranteed, and the installation reference is uniform, which is beneficial to improve the flatness of the winding and the transmitted anode pole piece 91, cathode The alignment of the edges of the pole piece 92, the left diaphragm 93 and the right diaphragm 94, and then improve the quality of the winding of the electric core; one of the two pole piece conveying devices 30 transports the anode pole piece 91 to the winding device 20, and the two pole pieces convey The other in the device 30 transports the cathode pole piece 92 to the winding device 20, one of the two diaphragm conveying devices 40 conveys the left diaphragm 93 to the winding device 20, and the other in the two diaphragm conveying devices 40 The right diaphragm 94 is transported to the winding device 20, and the winding device 20 winds the left diaphragm 93, the anode pole piece 91, the right diaphragm 94 and the cathode pole piece 92 stacked in sequence to form a cell, thereby automatically completing the winding of the cell winding, so that the battery winding machine 100 of the utility model has the advantages of simple structure, good working stability, short winding cycle, high production efficiency and the ability to improve the winding quality of the battery core; the pole piece conveying device 30 is provided with the pole piece edge The detection mechanism 54 and the pole piece correction mechanism (not marked in the figure), the pole piece edge detection mechanism 54 carries out real-time detection to the edge of the anode pole piece 91 or the cathode pole piece 92 conveyed, and the pole piece deviation correction mechanism is based on the pole piece edge detection mechanism. The detection data of 54 carries out real-time deviation correction to the conveyed anode pole piece 91 or cathode pole piece 92; The edge of the transported left diaphragm 93 or right diaphragm 94 is detected in real time, and the diaphragm deviation correction mechanism performs real-time deviation correction on the transported left diaphragm 93 or right diaphragm 94 according to the detection data of the diaphragm edge detection mechanism 61, so that the anode electrode sheet 91 and the cathode electrode The sheet 92, the left diaphragm 93 and the right diaphragm 94 realize the operation of automatic deviation correction during the transmission process, thereby ensuring the alignment of the edges of the wound cells and better improving the winding quality of the cells. Specifically, as follows:
请参阅图1至图4,极片输送装置30包括设于安装基板10a的极片换卷机构31、极片入料机构32、若干过辊33及至少两极片自动放料机构34,极片纠偏机构包括设于安装基板10a与极片自动放料机构34之间的一级纠偏组件51、安装于安装基板10a的二级纠偏组件52及设于安装基板10a与极片入料机构32之间的三级纠偏组件(图中未示),至少两极片自动放料机构34中的每一者与极片换卷机构31之间均设有极片边缘检测机构54,以检测左极片或右极片的边缘是否偏离预设的位置,其中,极片边缘检测机构54的具体结构为本领域的普通技术人员所熟知,故,在此不再赘述;阳极极片91或阴极极片92顺次传输于至少两极片自动放料机构34中的一者、极片边缘检测机构54、极片换卷机构31、二级纠偏组件52、极片入料机构32及卷绕装置20而形成沿图1中箭头A或箭头B所指的方向传输的极片传输线路,极片自动放料机构34承载并释放成卷的阳极极片91或阴极极片92,在本实施例中,极片自动放料机构34能够实现成卷的阳极极片91或阴极极片92的固定和自动放卷,详细而言,极片自动放料机构34采用挂轴方式,用机械张紧的结构对成卷的阳极极片91或阴极极片92进行承载和固定,且挂轴配有承载成卷的阳极极片91或阴极极片92的块规,挂轴上还设有换料压辊,以保证成卷的阳极极片91或阴极极片92的快速定位,挂轴上还设有刻度尺,便于上料后的间距调整,其中,极片自动放料机构34的具体结构为本领域的普通技术人员所熟知,故在此不再赘述。极片换卷机构31切换传输至少两极片自动放料机构34中一者输送来的阳极极片91或阴极极片92,优选的,在本实施例中,每一极片输送装置30均包括有两极片自动放料机构34,当两极片自动放料机构34中的一者上的阳极极片91或阴极极片92用完时,极片换卷机构31自动切换传输两极片自动放料机构34中的另一者上的阳极极片91或阴极极片92,当然,本实用新型并不对极片自动放料机构34的具体设置数量做限定,其可以根据实际的使用需求而灵活选择;值得注意的是,阳极极片91及阴极极片92的尾部都贴有一条黄色胶带,极片自动放料机构34具有自动检测阳极极片91或阴极极片92尾部的黄色胶带的颜色传感器,当检测到有黄色胶带时,就表明两极片自动放料机构34中的一者上的阳极极片91或阴极极片92已经用完,并将信号传递给极片换卷机构31进行换卷工作,即极片换卷机构31将一极片自动放料机构34中快要输送完的阳极极片91或阴极极片92切断,然后接到另一极片自动放料机构34输送来的阳极极片91或阴极极片92上,使生产持续进行不间断;其中,极片换卷机构31的具体结构为本领域的普通技术人员所熟知,故在此不再赘述。极片入料机构32将所传输的阳极极片91或阴极极片92送入卷绕装置20,详细而言,在本实施例中,极片入料机构32包括:入料驱动电机321、主动辊轮322、从动压轮323及入料安装板324,入料安装板324设于安装基板10a,入料驱动电机321设于入料安装板324,主动辊轮322和从动压轮323均枢接于入料安装板324,主动辊轮322通过一传动带325连接于入料驱动电机321的输出端,阳极极片91或阴极极片92承载传输于主动辊轮322,从动压轮323抵压于阳极极片91或阴极极片92相对于主动辊轮322的另一侧,即采用滚动入料的方式,使得送料有效,且具有噪音低的优点。过辊33沿极片传输线路分布于阳极极片91或阴极极片92需转弯传输的位置以导引阳极极片91或阴极极片92改变传输方向,使得阳极极片91或阴极极片92的传输更为稳定顺畅,也有助于提高,电芯卷绕的质量,结构更为合理紧凑,且,本实用新型并不对过辊33的具体数量和具体设置位置做限定,在不同的实施例中可以根据实际的需求而灵活选择。较优是,在本实施例中,过辊33上还设有防极耳翻边机构(图中未标注),以防止所传输的阳极极片91或阴极极片92上的极耳翻边。一级纠偏组件51驱使极片自动放料机构34沿垂直于安装基板10a的方向移动,详细而言,一级纠偏组件51包括第二旋转驱动器511、第一螺杆512及一级纠偏安装座513,第二旋转驱动器511设于安装基板10a,且,第二旋转驱动器511优选为电机,当然,不以此为限;第一螺杆512连接于第二旋转驱动器511的输出端,一级纠偏安装座513沿垂直安装基板10a的方向滑动设于安装基板10a,且一级纠偏安装座513螺纹连接于第一螺杆512,极片自动放料机构34设于一级纠偏安装座513,从而根据极片边缘检测机构54的检测数据,通过第二旋转驱动器511驱使一级纠偏安装座513带动极片自动放料机构34沿垂直安装基板10a的方向移动,进而对所传输的阳极极片91或阴极极片92的传输位置进行纠偏。二级纠偏组件52驱使所导引传输的阳极极片91或阴极极片92绕一平行于安装基板10a的第一轴心线摆动,具体地,二级纠偏组件52包括第一安装架521、第一直线驱动器522、驱动块523、摆动架体524及承载导引阳极极片91或阴极极片92的摆动辊轮525,第一安装架521设于安装基板10a,第一直线驱动器522设于第一安装架521,第一直线驱动器522优选为气缸,当然,并不以此为限;驱动块523沿垂直安装基板10a的方向滑动设于第一安装架521,驱动块523连接于第一直线驱动器522的输出端,摆动架体524绕第一轴心线枢接于第一安装架521,摆动辊轮525沿垂直第一轴心线的方向枢接于摆动架体524,驱动块523开设有呈倾斜设置的驱动槽523a,摆动架体524的一端沿平行于安装基板10a的方向凸伸有凸柱,凸柱呈间隙配合的伸入驱动槽523a内。从而根据极片边缘检测机构54的检测数据,通过第一直线驱动器522驱使摆动架体524带动摆动辊轮525绕第一轴心线枢转摆动,进而对所传输的阳极极片91或阴极极片92的传输位置进行二级纠偏。三级纠偏组件驱使极片入料机构32沿垂直于安装基板10a的方向移动,以对所输送的阳极极片91或阴极极片92进行实时纠偏,且三级纠偏组件的具体结构与一级纠偏组件51的结构相同,故在此不再赘述。Please refer to Fig. 1 to Fig. 4, the pole piece conveying device 30 comprises the pole piece rewinding mechanism 31, the pole piece feeding mechanism 32, a plurality of rollers 33 and at least two pole piece automatic discharging mechanisms 34 located on the installation base plate 10a, the pole piece The deviation correction mechanism includes a first-level deviation correction component 51 arranged between the installation substrate 10a and the pole piece automatic feeding mechanism 34, a second-level deviation correction component 52 installed on the installation substrate 10a, and a gap between the installation substrate 10a and the pole piece feeding mechanism 32. Between the three-stage deviation correction assembly (not shown), at least each of the two pole piece automatic feeding mechanisms 34 and the pole piece rewinding mechanism 31 is provided with a pole piece edge detection mechanism 54 to detect the left pole piece Or whether the edge of the right pole piece deviates from the preset position, wherein the specific structure of the pole piece edge detection mechanism 54 is well known to those of ordinary skill in the art, so it will not be repeated here; the anode pole piece 91 or the cathode pole piece 92 is sequentially transmitted to at least one of the two pole piece automatic discharging mechanisms 34, the pole piece edge detection mechanism 54, the pole piece rewinding mechanism 31, the secondary deviation correction assembly 52, the pole piece feeding mechanism 32 and the winding device 20 and A pole piece transmission line is formed along the direction indicated by arrow A or arrow B in FIG. 1, and the pole piece automatic discharging mechanism 34 carries and releases the rolled anode pole piece 91 or cathode pole piece 92. In this embodiment, The pole piece automatic unwinding mechanism 34 can realize the fixing and automatic unwinding of the rolled anode pole piece 91 or cathode pole piece 92. In detail, the pole piece automatic unwinding mechanism 34 adopts the hanging shaft mode, and is mechanically tensioned. Carry and fix the rolled anode pole piece 91 or cathode pole piece 92, and the hanging shaft is equipped with a block gauge for carrying the rolled anode pole piece 91 or cathode pole piece 92, and there is also a refill roller on the hanging shaft , to ensure the rapid positioning of the rolled anode pole piece 91 or cathode pole piece 92, a scale is also provided on the hanging shaft, which is convenient for spacing adjustment after feeding. Among them, the specific structure of the pole piece automatic discharging mechanism 34 is based on It is well known to those of ordinary skill in the art, so details will not be repeated here. The pole piece rewinding mechanism 31 switches and transmits the anode pole piece 91 or the cathode pole piece 92 delivered by at least one of the two pole piece automatic discharging mechanisms 34. Preferably, in this embodiment, each pole piece conveying device 30 includes There is a bipolar piece automatic discharging mechanism 34. When the anode pole piece 91 or the cathode pole piece 92 on one of the two pole piece automatic discharging mechanisms 34 is used up, the pole piece rewinding mechanism 31 automatically switches and transmits the bipolar piece automatic discharging mechanism. The anode pole piece 91 or the cathode pole piece 92 on the other of the mechanism 34, of course, the utility model does not limit the specific setting quantity of the pole piece automatic discharging mechanism 34, which can be flexibly selected according to actual use requirements It is worth noting that a yellow tape is attached to the tail of the anode pole piece 91 and the cathode pole piece 92, and the pole piece automatic discharging mechanism 34 has a color sensor for automatically detecting the yellow tape at the tail of the anode pole piece 91 or the cathode pole piece 92 , when the yellow adhesive tape is detected, it indicates that the anode pole piece 91 or the cathode pole piece 92 on one of the two pole piece automatic feeding mechanisms 34 has been used up, and the signal is passed to the pole piece rewinding mechanism 31 for replacement. Roll work, that is, the pole piece rewinding mechanism 31 cuts off the anode pole piece 91 or cathode pole piece 92 that is about to be conveyed in one pole piece automatic discharging mechanism 34, and then receives the pole piece from another pole piece automatic discharging mechanism 34. On the anode pole piece 91 or the cathode pole piece 92, the production continues uninterrupted; wherein, the specific structure of the pole piece changing mechanism 31 is well known to those of ordinary skill in the art, so it will not be repeated here. The pole piece feeding mechanism 32 sends the transmitted anode pole piece 91 or cathode pole piece 92 into the winding device 20. In detail, in this embodiment, the pole piece feeding mechanism 32 includes: a feeding drive motor 321, The driving roller 322, the driven pressure roller 323 and the feeding installation plate 324, the feeding installation plate 324 is arranged on the installation substrate 10a, the feeding driving motor 321 is arranged on the feeding installation plate 324, the driving roller 322 and the driven pressing roller 323 are all pivotally connected to the feeding installation plate 324, the driving roller 322 is connected to the output end of the feeding drive motor 321 through a transmission belt 325, the anode pole piece 91 or the cathode pole piece 92 is carried and transmitted on the driving roller 322, and the driven pressure The wheel 323 presses against the other side of the anode pole piece 91 or the cathode pole piece 92 relative to the driving roller 322, that is, the rolling feeding method is adopted, so that the feeding is effective and has the advantages of low noise. The passing roller 33 is distributed along the pole piece transmission line at the position where the anode pole piece 91 or the cathode pole piece 92 needs to be turned and transported to guide the anode pole piece 91 or the cathode pole piece 92 to change the conveying direction, so that the anode pole piece 91 or the cathode pole piece 92 The transmission is more stable and smooth, which also helps to improve the quality of the battery core winding, and the structure is more reasonable and compact. Moreover, the utility model does not limit the specific number and specific setting positions of the rollers 33. In different embodiments It can be flexibly selected according to actual needs. Preferably, in this embodiment, an anti-tab flanging mechanism (not marked in the figure) is also provided on the passing roller 33, so as to prevent the lug flanging on the anode pole piece 91 or cathode pole piece 92 being transported. . The first-level deviation correction component 51 drives the pole piece automatic discharging mechanism 34 to move in a direction perpendicular to the installation substrate 10a. In detail, the first-level deviation correction component 51 includes a second rotary driver 511, a first screw 512 and a first-level deviation correction mounting seat 513 , the second rotary driver 511 is arranged on the installation substrate 10a, and the second rotary driver 511 is preferably a motor, of course, it is not limited thereto; the first screw 512 is connected to the output end of the second rotary driver 511, and the first-level deviation correction installation The seat 513 is slid on the installation substrate 10a along the direction perpendicular to the installation substrate 10a, and the primary deviation correction mounting seat 513 is screwed to the first screw rod 512, and the pole piece automatic discharging mechanism 34 is arranged on the primary deviation correction mounting seat 513, so that The detection data of the sheet edge detection mechanism 54 drives the first-level deviation correction mounting seat 513 through the second rotary driver 511 to drive the pole piece automatic discharge mechanism 34 to move along the direction perpendicular to the installation substrate 10a, and then the transmitted anode pole piece 91 or cathode The transmission position of the pole piece 92 is corrected. The secondary deviation correction assembly 52 drives the guided and transported anode pole piece 91 or cathode pole piece 92 to swing around a first axis parallel to the mounting substrate 10a. Specifically, the secondary deviation correction assembly 52 includes a first mounting bracket 521, The first linear driver 522, the driving block 523, the swing frame body 524 and the swing roller 525 carrying and guiding the anode pole piece 91 or the cathode pole piece 92, the first mounting frame 521 is arranged on the installation base plate 10a, and the first linear driver 522 is arranged on the first installation frame 521, and the first linear actuator 522 is preferably an air cylinder, of course, it is not limited thereto; the driving block 523 is arranged on the first mounting frame 521 along the direction perpendicular to the installation substrate 10a, and the driving block 523 Connected to the output end of the first linear driver 522, the swing frame body 524 is pivotally connected to the first mounting frame 521 around the first axis line, and the swing roller 525 is pivotally connected to the swing frame body along the direction perpendicular to the first axis line 524, the driving block 523 is provided with a driving slot 523a arranged obliquely, and one end of the swing frame body 524 protrudes along a direction parallel to the mounting substrate 10a with a protruding column, and the protruding post protrudes into the driving slot 523a in a clearance fit. Therefore, according to the detection data of the pole piece edge detection mechanism 54, the swing frame body 524 is driven by the first linear driver 522 to drive the swing roller 525 to pivot and swing around the first axis line, and then the transmitted anode pole piece 91 or cathode The transmission position of the pole piece 92 is subjected to secondary deviation correction. The three-stage deviation correction component drives the pole piece feeding mechanism 32 to move along the direction perpendicular to the mounting substrate 10a, so as to perform real-time deviation correction on the conveyed anode pole piece 91 or cathode pole piece 92, and the specific structure of the three-level deviation correction component is the same as that of the first-level The structure of the deviation correcting component 51 is the same, so it will not be repeated here.
请参阅图1及图4,极片输送装置30还包括设于安装基板10a的除尘机构35、极片张力调节机构36、坏料检测机构37、长度检测机构38及裁切机构39,除尘机构35、极片张力调节机构36、坏料检测机构37、长度检测机构38及裁切机构39分布于极片传输线路,且坏料检测机构37及长度检测机构38均沿极片传输线路的传输方向位于裁切机构39的前方,其中,除尘机构35、极片张力调节机构36、坏料检测机构37、长度检测机构38及裁切机构39的具体结构均为本领域的普通技术人员所熟知,故,在此不再赘述;除尘机构35采用高压静电和真空吸尘相结合的方式出去所传输的阳极极片91或阴极极片92上的灰尘,以保障所传输的阳极极片91或阴极极片92的洁净,提高所卷绕的电芯的质量;极片张力调节机构36承载导引所传输的阳极极片91或阴极极片92并调整所传输的阳极极片91或阴极极片92的张力,以保障所传输的阳极极片91或阴极极片92具有合适张力,提高所卷绕的电芯的质量;坏料检测机构37通过检测所传输的阳极极片91或阴极极片92上的坏料标识并将检测数据传递给裁切机构39,裁切机构39将具有坏料标识的一段阳极极片91或阴极极片92切除,从而去除被损坏的阳极极片91或阴极极片92,提高所卷绕的电芯的质量,较优是,在本实施例中,极片输送装置30还包括设于安装基板10a坏料回收机构39a,以对切除下来的具有坏料标识的一段阳极极片91或阴极极片92进行回收,结构更为合理紧凑,其中,坏料回收机构39a的具体结构为本领域的普通技术人员所熟知,故,在此不再赘述;长度检测机构38检测所传输的阳极极片91或阴极极片92达到预设卷绕长度时,裁切机构39将达到预设卷绕长度的阳极极片91或阴极极片92切断,从而实现自动裁切出预设长度的阳极极片91或阴极极片92,且保证每次卷绕成型出电芯所用的阳极极片91或阴极极片92的长度一致。Please refer to Fig. 1 and Fig. 4, pole piece conveying device 30 also comprises the dedusting mechanism 35 that is located at installation substrate 10a, pole piece tension adjusting mechanism 36, bad material detection mechanism 37, length detection mechanism 38 and cutting mechanism 39, dust removal mechanism 35. The pole piece tension adjustment mechanism 36, the bad material detection mechanism 37, the length detection mechanism 38 and the cutting mechanism 39 are distributed on the pole piece transmission line, and the bad material detection mechanism 37 and the length detection mechanism 38 are all transmitted along the pole piece transmission line The direction is located in front of the cutting mechanism 39, wherein the specific structures of the dust removal mechanism 35, the pole piece tension adjustment mechanism 36, the bad material detection mechanism 37, the length detection mechanism 38 and the cutting mechanism 39 are well known to those of ordinary skill in the art , so, no more details here; the dust removal mechanism 35 adopts the combination of high-voltage static electricity and vacuum cleaning to remove the dust on the transmitted anode pole piece 91 or cathode pole piece 92, to ensure that the transmitted anode pole piece 91 or The cleanliness of the cathode pole piece 92 improves the quality of the wound battery core; the pole piece tension adjustment mechanism 36 carries and guides the transmitted anode pole piece 91 or cathode pole piece 92 and adjusts the transmitted anode pole piece 91 or cathode pole piece The tension of the sheet 92 is to ensure that the transmitted anode sheet 91 or cathode sheet 92 has a suitable tension and improve the quality of the wound battery core; the bad material detection mechanism 37 detects the transmitted anode sheet 91 or cathode sheet Bad material mark on sheet 92 and transmit detection data to cutting mechanism 39, and cutting mechanism 39 will cut off a section of anode pole piece 91 or cathode pole piece 92 with bad material mark, thereby remove damaged anode pole piece 91 or The cathode pole piece 92 improves the quality of the wound electric core. Preferably, in this embodiment, the pole piece conveying device 30 also includes a bad material recovery mechanism 39a arranged on the installation substrate 10a, so as to remove the bad material that has been cut off. A section of the anode pole piece 91 or the cathode pole piece 92 of the material mark is recovered, and the structure is more reasonable and compact. Among them, the specific structure of the bad material recovery mechanism 39a is well known to those of ordinary skill in the art, so it will not be repeated here; When the length detection mechanism 38 detects that the anode pole piece 91 or cathode pole piece 92 transmitted reaches the preset winding length, the cutting mechanism 39 will cut off the anode pole piece 91 or the cathode pole piece 92 reaching the preset winding length, thereby realizing The anode pole piece 91 or the cathode pole piece 92 of the preset length is automatically cut out, and the length of the anode pole piece 91 or the cathode pole piece 92 used for forming the battery core is guaranteed to be consistent each time.
请参阅图1,隔膜输送装置40包括设于安装基板10a的隔膜换卷机构41、除铁粉机构42、隔膜张力调节机构43、消除静电机构44、高压除尘机构45、隔膜入料机构46、若干换向滚轴47及至少两隔膜自动放料机构48,隔膜纠偏机构设于安装基板10a与隔膜自动放料机构48之间,隔膜纠偏机构驱使隔膜自动放料机构48沿垂直于安装基板10a的方向移动,以对左隔膜93或右隔膜94进行纠偏;左隔膜93或右隔膜94顺次传输于至少两极片自动放料机构34中的一者、隔膜换卷机构41、隔膜张力调节机构43、隔膜入料机构46及卷绕装置20而形成沿图1中箭头C或箭头D所指的方向传输的隔膜传输线路,除铁粉机构42、消除静电机构44、高压除尘机构45及隔膜边缘检测机构61分布于隔膜传输线路,其中,除铁粉机构42、隔膜张力调节机构43、消除静电机构44及高压除尘机构45的具体结构均为本领域的普通技术人员所熟知,故,在此不再赘述;隔膜自动放料机构48承载并释放成卷的左隔膜93或右隔膜94,在本实施例中,隔膜自动放料机构48能够实现成卷的左隔膜93或右隔膜94的固定和自动放卷,详细而言,隔膜自动放料机构48也采用挂轴方式,用机械张紧的结构对成卷的左隔膜93或右隔膜94进行承载和固定,且挂轴也配有承载成卷的左隔膜93或右隔膜94的块规,挂轴上也设有用于保证成卷的左隔膜93或右隔膜94快速定位的换料压辊、便于上料后的间距调整的刻度尺,其中,隔膜自动放料机构48的具体结构为本领域的普通技术人员所熟知,故在此不再赘述。隔膜换卷机构41切换传输至少两隔膜自动放料机构48中一者输送来的左隔膜93或右隔膜94,优选的,在本实施例中,每一隔膜输送装置40均包括有两隔膜自动放料机构48,当两隔膜自动放料机构48中的一者上的左隔膜93或右隔膜94用完时,隔膜换卷机构41自动切换传输两隔膜自动放料机构48中的另一者上的左隔膜93或右隔膜94,当然,本实用新型并不对隔膜自动放料机构48的具体设置数量做限定,其可以根据实际的使用需求而灵活选择;值得注意的是,左隔膜93及右隔膜94的尾部都贴有一条黄色胶带,隔膜自动放料机构48具有自动检测左隔膜93或右隔膜94尾部的黄色胶带的颜色传感器,当检测到有黄色胶带时,就表明两隔膜自动放料机构48中的一者上的左隔膜93或右隔膜94已经用完,并将信号传递给隔膜换卷机构41进行换卷工作,即隔膜换卷机构41将一隔膜自动放料机构48中快要输送完的左隔膜93或右隔膜94切断,然后接到另一隔膜自动放料机构48输送来的左隔膜93或右隔膜94,使生产持续进行不间断;其中,隔膜换卷机构41的具体结构为本领域的普通技术人员所熟知,故在此不再赘述。隔膜张力调节机构43承载导引所传输的左隔膜93或右隔膜94并调整所传输的左隔膜93或右隔膜94的张力,以保障所传输的左隔膜93或右隔膜94具有合适张力,提高所卷绕的电芯的质量;隔膜入料机构46将所传输的左隔膜93或右隔膜94送入卷绕装置20,隔膜入料机构46的具体结构均为本领域的普通技术人员所熟知,故,在此不再赘述;换向滚轴47沿隔膜传输线路分布于左隔膜93或右隔膜94需转弯传输的位置以导引左隔膜93或右隔膜94改变传输方向,使得左隔膜93或右隔膜94的传输更为稳定顺畅,也有助于提高,电芯卷绕的质量,结构更为合理紧凑,且,本实用新型并不对导向滚轴的具体数量和具体设置位置做限定,在不同的实施例中可以根据实际的需求而灵活选择。除铁粉机构42采用磁铁将左隔膜93或右隔膜94表面粘附的铁粉吸走,消除静电机构44采用离子风吹拂的方式将左隔膜93或右隔膜94所携带的静电消除,高压除尘机构45采用高压静电板将附着在左隔膜93或右隔膜94上的灰尘颗粒和带电离子除去,以保障所传输的左隔膜93或右隔膜94的洁净,提高所卷绕的电芯的质量,结构更为合理紧凑。Referring to Fig. 1, the diaphragm conveying device 40 includes a diaphragm changing mechanism 41, an iron powder removing mechanism 42, a diaphragm tension regulating mechanism 43, a static elimination mechanism 44, a high-pressure dust removal mechanism 45, a diaphragm feeding mechanism 46, A plurality of reversing rollers 47 and at least two diaphragm automatic discharge mechanisms 48, the diaphragm correction mechanism is located between the installation substrate 10a and the diaphragm automatic discharge mechanism 48, and the diaphragm correction mechanism drives the diaphragm automatic discharge mechanism 48 along the direction perpendicular to the installation substrate 10a to move in the direction of the left diaphragm 93 or the right diaphragm 94; the left diaphragm 93 or the right diaphragm 94 is sequentially transmitted to at least one of the two-pole automatic feeding mechanism 34, the diaphragm changing mechanism 41, and the diaphragm tension adjustment mechanism 43. Diaphragm feeding mechanism 46 and winding device 20 form a diaphragm transmission line transmitted along the direction indicated by arrow C or arrow D in Fig. 1, iron powder removal mechanism 42, static electricity elimination mechanism 44, high-pressure dust removal mechanism 45 and diaphragm The edge detection mechanism 61 is distributed in the diaphragm transmission line, wherein, the specific structures of the iron powder removal mechanism 42, the diaphragm tension adjustment mechanism 43, the static electricity elimination mechanism 44 and the high-voltage dust removal mechanism 45 are well known to those of ordinary skill in the art. This will not be described in detail; the diaphragm automatic discharging mechanism 48 carries and releases the left diaphragm 93 or the right diaphragm 94 in rolls. In this embodiment, the diaphragm automatic discharging mechanism 48 can realize the rolling of the left diaphragm 93 or the right diaphragm 94 Fixed and automatic unwinding, in detail, the diaphragm automatic unwinding mechanism 48 also adopts the hanging shaft method, and uses the structure of mechanical tension to carry and fix the rolled left diaphragm 93 or right diaphragm 94, and the hanging shaft is also equipped with The block gauge that carries the rolled left diaphragm 93 or right diaphragm 94 is also provided on the hanging shaft to ensure the rapid positioning of the rolled left diaphragm 93 or right diaphragm 94. The refill roller is also convenient for the adjustment of the spacing after loading. Ruler, wherein, the specific structure of the diaphragm automatic feeding mechanism 48 is well known to those of ordinary skill in the art, so it will not be repeated here. The diaphragm changing mechanism 41 switches and transmits the left diaphragm 93 or the right diaphragm 94 conveyed by at least one of the two diaphragm automatic feeding mechanisms 48. Preferably, in this embodiment, each diaphragm conveying device 40 includes two diaphragm automatic feeding devices. The feeding mechanism 48, when the left diaphragm 93 or the right diaphragm 94 on one of the two diaphragm automatic discharging mechanisms 48 is used up, the diaphragm changing mechanism 41 automatically switches and transmits the other in the two diaphragm automatic discharging mechanisms 48 The left diaphragm 93 or the right diaphragm 94 on the top, of course, the utility model does not limit the specific setting quantity of the diaphragm automatic feeding mechanism 48, which can be flexibly selected according to actual use requirements; it is worth noting that the left diaphragm 93 and A yellow adhesive tape is attached to the tail of the right diaphragm 94, and the diaphragm automatic discharge mechanism 48 has a color sensor for automatically detecting the yellow tape at the tail of the left diaphragm 93 or the right diaphragm 94. When a yellow tape is detected, it indicates that the two diaphragms are automatically released. The left diaphragm 93 or the right diaphragm 94 on one of the material mechanism 48 has been used up, and the signal is transmitted to the diaphragm changing mechanism 41 to perform the changing work, that is, the diaphragm changing mechanism 41 puts a diaphragm in the automatic feeding mechanism 48. The left diaphragm 93 or right diaphragm 94 that is about to be transported is cut off, and then received by another diaphragm automatic feeding mechanism 48 to deliver the left diaphragm 93 or right diaphragm 94, so that the production continues uninterrupted; wherein, the diaphragm changing mechanism 41 The specific structure is well known to those skilled in the art, so it will not be repeated here. Diaphragm tension adjustment mechanism 43 carries and guides the transmitted left diaphragm 93 or right diaphragm 94 and adjusts the tension of the transmitted left diaphragm 93 or right diaphragm 94, so as to ensure that the transmitted left diaphragm 93 or right diaphragm 94 has a suitable tension and improve The quality of the electric core that is wound; Diaphragm feeding mechanism 46 sends the conveyed left diaphragm 93 or right diaphragm 94 into winding device 20, and the specific structure of diaphragm feeding mechanism 46 is well known to those of ordinary skill in the art , so, no more details here; the reversing roller 47 is distributed along the diaphragm transmission line at the position where the left diaphragm 93 or the right diaphragm 94 needs to turn and transmit to guide the left diaphragm 93 or the right diaphragm 94 to change the transmission direction, so that the left diaphragm 93 Or the transmission of the right diaphragm 94 is more stable and smooth, which also helps to improve the quality of the battery core winding, and the structure is more reasonable and compact, and the utility model does not limit the specific number and specific setting positions of the guide rollers. Different embodiments can be flexibly selected according to actual requirements. The iron powder removal mechanism 42 uses magnets to suck away the iron powder adhering to the surface of the left diaphragm 93 or the right diaphragm 94, and the static elimination mechanism 44 eliminates the static electricity carried by the left diaphragm 93 or the right diaphragm 94 by blowing the ion wind. The mechanism 45 uses a high-voltage electrostatic plate to remove dust particles and charged ions attached to the left diaphragm 93 or the right diaphragm 94, so as to ensure the cleanliness of the transmitted left diaphragm 93 or right diaphragm 94 and improve the quality of the wound electric core. The structure is more reasonable and compact.
请参阅图1,卷绕装置20包括:旋转安装座21、第一旋转驱动器(图中未示)、第一卷绕机构23、第二卷绕机构24、隔膜切断机构25及收尾贴胶机构26,第一旋转驱动器设于安装基板10a,第一旋转驱动器优选为电机,但,并不以此为限,旋转安装座21连接于第一旋转驱动器的输出端,第一卷绕机构23及第二卷绕机构24相对旋转安装座21的旋转中心线呈对称的设于旋转安装座21,且第一卷绕机构23及第二卷绕机构24呈可伸缩于旋转安装座21的设置,旋转安装座21具有沿竖直方向设置且关于旋转安装座21的旋转中心线对称的卷绕工位及卸料工位,卷绕工位位于卸料工位的上方,隔膜切断机构25及收尾贴胶机构26均设于安装基板10a并靠近于旋转安装座21,隔膜切断机构25用于切断连接于第一卷绕机构23及第二卷绕机构24的左隔膜93及右隔膜94,且,在本实施例中,隔膜切断机构25通过热切的方式切断左隔膜93及右隔膜94,使得左隔膜93和右隔膜94在切口处会粘在一起,有利于卷绕;收尾贴胶机构26将位于卸料工位的电芯最外层左隔膜93或右隔膜94的末端贴上终止胶带,在本实施例中,左隔膜93位于电芯的最外层,故收尾贴胶机构26将终止胶带贴于左隔膜93的末端,以防止完成卷绕的电芯散开。即,在本实施例中,卷绕装置20采用双卷针单侧抽针双工位的机构,第一卷绕机构23或第二卷绕机构24中的卷针可以从中间分开,当左隔膜93及右隔膜94进入后即可夹住,阳极极片91及阴极极片92通过极片入料机构32送入右隔膜94的两边(即阴极极片92位于右隔膜94的右边,阳极极片91位于右隔膜94的左边,左隔膜93位于阳极阳极极片91的左边),第一卷绕机构23的卷针在驱动电机的带动下在卷绕工位进行卷绕时(此时,第二卷绕机构24位于卸料工位),通过长度检测机构38检测输送完预设长度的阳极极片91和阴极极片92后,裁切机构39切断阳极极片91和阴极极片92,当阳极极片91和阴极极片92的末端距离第一卷绕机构23的卷针的距离达到预设值时停止卷绕,第二卷绕机构24的卷针已回缩于旋转安装座21内以完成将卷绕好的电芯卸下的操作,则在第一旋转驱动器的驱使下,第一卷绕机构23枢转至卸料工位,而第二卷绕机构24枢转至卷绕工位,且第二卷绕机构24的卷针再伸出旋转安装座21以夹住左隔膜93和右隔膜94,则隔膜切断机构25将卷绕工位和卸料工位之间的左隔膜93和右隔膜94切断,位于卷绕工位的第二卷绕机构24可以继续进行下一个电芯的卷绕,而收尾贴胶机构26将位于卸料工位的第一卷绕机构23所完成卷绕的电芯贴终止胶带,然后第一卷绕机构23的卷针进行回缩抽针以卸掉完成贴胶后的电芯,从而完成一次卷绕工作,并如此往复循环作业。值得注意的是,第一卷绕机构23、第二卷绕机构24、隔膜切断机构25及收尾贴胶机构26的具体结构均为本领域的普通技术人员所熟知,故,在此不再赘述。Please refer to Fig. 1, the winding device 20 includes: a rotating mounting base 21, a first rotating driver (not shown in the figure), a first winding mechanism 23, a second winding mechanism 24, a diaphragm cutting mechanism 25 and a finishing glue application mechanism 26. The first rotary driver is arranged on the mounting substrate 10a. The first rotary driver is preferably a motor, but it is not limited thereto. The rotary mounting base 21 is connected to the output end of the first rotary driver, and the first winding mechanism 23 and The second winding mechanism 24 is symmetrically arranged on the rotating mounting seat 21 relative to the rotation center line of the rotating mounting seat 21, and the first winding mechanism 23 and the second winding mechanism 24 are telescopically arranged on the rotating mounting seat 21, The rotating mount 21 has a winding station and an unloading station arranged vertically and symmetrically with respect to the center line of rotation of the rotating mount 21. The winding station is located above the unloading station. The diaphragm cutting mechanism 25 and the finishing The glue sticking mechanism 26 is all arranged on the mounting base plate 10a and is close to the rotating mounting seat 21. The diaphragm cutting mechanism 25 is used to cut off the left diaphragm 93 and the right diaphragm 94 connected to the first winding mechanism 23 and the second winding mechanism 24, and , in this embodiment, the diaphragm cutting mechanism 25 cuts off the left diaphragm 93 and the right diaphragm 94 in a hot cutting manner, so that the left diaphragm 93 and the right diaphragm 94 will stick together at the incision, which is conducive to winding; Paste the termination tape on the end of the outermost left diaphragm 93 or right diaphragm 94 of the electric core located at the unloading station. The termination tape is attached to the end of the left diaphragm 93 to prevent the fully wound electric core from falling apart. That is to say, in this embodiment, the winding device 20 adopts the mechanism of double-rolling needles, single-side needle-drawing and double-station, and the winding needles in the first winding mechanism 23 or the second winding mechanism 24 can be separated from the middle, and when left Diaphragm 93 and right diaphragm 94 can be clamped after entering, anode pole piece 91 and cathode pole piece 92 are sent into the both sides of right diaphragm 94 by pole piece feeding mechanism 32 (that is cathode pole piece 92 is positioned at the right side of right diaphragm 94, anode The pole piece 91 is positioned at the left side of the right diaphragm 94, and the left diaphragm 93 is positioned at the left side of the anode anode pole piece 91), and the winding needle of the first winding mechanism 23 is driven by the drive motor when winding at the winding station (at this time , the second winding mechanism 24 is located at the unloading station), and after the anode pole piece 91 and the cathode pole piece 92 of the preset length are detected by the length detection mechanism 38, the cutting mechanism 39 cuts off the anode pole piece 91 and the cathode pole piece 92. Stop winding when the distance between the ends of the anode pole piece 91 and the cathode pole piece 92 from the winding needle of the first winding mechanism 23 reaches a preset value, and the winding needle of the second winding mechanism 24 has retracted to the rotating installation In order to complete the operation of unloading the wound battery core in the seat 21, under the drive of the first rotary driver, the first winding mechanism 23 pivots to the unloading station, while the second winding mechanism 24 pivots to the winding station, and the winding needle of the second winding mechanism 24 extends out of the rotating mounting seat 21 to clamp the left diaphragm 93 and the right diaphragm 94, then the diaphragm cutting mechanism 25 will turn the winding station and the unloading station The left diaphragm 93 and the right diaphragm 94 in between are cut off, the second winding mechanism 24 at the winding station can continue to wind the next cell, and the final glue sticking mechanism 26 will be located at the unloading station. The battery cells wound by the winding mechanism 23 are pasted with termination tape, and then the winding needle of the first winding mechanism 23 is retracted to remove the battery cells after the glue has been pasted, thereby completing a winding work, and so forth cycle job. It is worth noting that the specific structures of the first winding mechanism 23, the second winding mechanism 24, the diaphragm cutting mechanism 25 and the finishing glue application mechanism 26 are well known to those of ordinary skill in the art, so details will not be repeated here. .
请参阅图1、图5、图6及图7,本实用新型的电池卷绕机100还包括卸料传输装置70,卸料传输装置70包括:移动承载架71、传输机构72、放盘机构73、接料机构74、预压加工机构75、第一取料机构76及用于承载电芯用的托盘77,传输机构72、放盘机构73、接料机构74、预压加工机构75及第一取料机构76均设于机架10,移动承载架71设于传输机构72,传输机构72具有方向相反的正向传输方向(图5中箭头E所指的方向)及反向传输方向(图5中箭头E所指的相反方向),机架10沿正向传输方向依次分布有第一工位、第二工位、第三工位及第四工位,放盘机构73位于第一工位,放盘机构73存储托板并轮流将托盘77放置于移动承载架71,接料机构74位于第二工位,第二工位位于卷绕装置20正下方,预压加工机构75位于第三工位,第一取料机构76位于第四工位,传输机构72驱使移动承载架71沿正向传输方向及反向传输方向往复移动于第一工位及第四工位之间;放盘机构73将所存储的托盘77放置于位于第一工位移动承载架71,托盘77传输至第二工位时,接料机构74驱使托盘77移动至卷绕装置20承接完成卷绕的电芯;托盘77传输至第三工位时,预压机构对托盘77所承载的电芯进行预压成型;托盘77传输至第四工位时,第一取料机构76将承载有完成预压成型的电芯的托盘77移离移动承载架71;托盘77于第四工位移离移动承载架71后,传输机构72驱使移动承载架71沿反向传输方向移动至第一工位以承接下一托盘77,如此往复循环作业。从而使得卸料传输装置70能够自动完成:承接电芯、传输电芯、将电芯进行预压成型及将电芯从移动承载架71中自动移离以进行存储或移送到后续加工的工作台的工序,进而使卸料传输装置70实现了代替人工作业,加快生产节奏。需要声明的是,为了方便图示的参阅,图5中所示的卸料传输装置70中,在第一工位、第二工位及第三工位均示有移动承载架71及托盘77,而在实际的使用中,传输机构72中仅设有一个移动承载架71。较优是,在本实施例中,卸料传输装置70还包括缓存机构78及第二取料机构79,缓存机构78及第二取料机构79均设于机架10且均位于第四工位,第一取料机构76将承载有完成预压成型的电芯的托盘77移入或移出缓存机构78,第二取料机构79将位于第一取料机构76的承载有完成预压成型的电芯的托盘77移送至电池生产线的进行后续加工的传送台70a。即,第一取料机构76、第二取料机构79及缓存机构78相互配合的作业过程为:当检测到承载有电芯的托盘77到达第四工位时,如果电池生产线的下游发出了需要电芯的出料信号,第一取料机构76直接将传输至第四工位的电芯传递给第二取料机构79,并由第二取料机构79移送放到下游传送台70a上;如果电池生产线的下游没有发出出料信号时,第一取料机构76将传输至第四工位的电芯移送放置于缓存机构78;当电池生产线的下游发出出料信号,传输机构72又没有电芯传输到第四工位时,就要用到缓存机构78内的电芯,则由第一取料机构76将缓存机构78内所存储的电芯取出传递给第二取料机构79,并由第二取料机构79移送放到下游传送台70a上。具体地,放盘机构73包括第二安装架731、导向柱732、左卡块733a、右卡块733b、左卡盘直线驱动器733c、右卡盘直线驱动器733d、左滑动架733e、右滑动架733f、双向螺杆733g、接盘托板734、第一接盘直线驱动器735、滑座736、竖直支架737及第二接盘直线驱动器738,竖直支架737沿竖直方向设于机架10,第二安装架731设于竖直支架737的顶端,左滑动架733e及右滑动架733f沿安装架的左右方向呈可相互远离或靠近的滑动设于安装架,导向柱732分别设于左滑动架733e及右滑动架733f,导向柱732之间形成一用于存储放置托盘77的储盘区739,左卡盘直线驱动器733c设于左滑动架733e,右卡盘直线驱动器733d安装于右滑动架733f,左卡块733a连接于左卡盘驱动器的输出端,右卡块733b连接于右卡盘驱动器的输出端,左卡块733a及右卡块733b均位于储盘区739的下方,左卡块733a及右卡块733b具有相互靠近以卡住位于储盘区739最下方的托盘77的卡锁位置及相互远离以释放位于储盘区739最下方的托盘77的释放位置,双向螺杆733g沿安装架的左右方向枢接于安装架,双向螺杆733g的左端具有左旋螺纹,双向螺杆733g的右端具有右旋螺纹,左滑动架733e螺纹连接于双向螺杆733g的左端,右滑动架733f螺纹连接于双向螺杆733g的右端,通过枢转双向螺杆733g,即可驱使左滑动架733e及右滑动架733f相互靠近或相互远离的滑动,以调节设于左滑动架733e导向柱732与设于右滑动架733f上的导向柱732之间的距离,从而能够满足适应承载不同规格尺寸的托盘77的需求,使用更为方便。滑座736沿竖直方向滑动设于竖直支架737,第一接盘直线驱动器735设于竖直支架737,滑座736连接于第一接盘直线驱动器735的输出端,第二接盘直线驱动器738设于滑座736,接盘托板734连接于第二接盘直线驱动器738的输出端;在本实施例中,左卡盘直线驱动器733c、右卡盘直线驱动器733d、第一接盘直线驱动器735及第二接盘直线驱动器738均优选为气缸,作动更为快速灵活,但,并不以此为限。可选择的是,在本实施例中,竖直支架737上设有第一传感器737a,且第一传感器737a靠近于接料托板设置,以检测接料托板是否承载有托盘77,结构更为合理紧凑。当要需要将存储于储盘区739的托盘77放置于移动承载架71时,第二接盘直线驱动器738的输出端处于伸出位置,第一接盘直线驱动器735驱使滑座736朝靠近安装架的方向移动,直至接盘托板734抵触于位于储盘区739最下方的托盘77,则左卡块733a及右卡块733b朝相互远离的方向移动至释放位置以释放托盘77,第二接盘直线驱动器738的输出端回缩而驱使接盘托板734下移一个托盘77的高度以承接一个托盘77脱离于储盘区739,则左卡块733a及右卡块733b朝相互靠近的方向移动至卡锁位置以卡住下一个托盘77,第一接盘直线驱动器735驱使滑座736朝靠近位于第一工位的移动承载架71的方向移动直至使托盘77承载于移动承载架71,使得放盘机构73完成放置托盘77的动作。其中,传输机构72、接料机构74、预压加工机构75、第一取料机构76、缓存机构78及第二取料机构79的具体结构均为本领域的普通技术人员所熟知,故,在此不再赘述。值得注意者,在本实施例中,机架10在位于第一工位、第二工位、第三工位及第四工位的位置均设有用于感应检测移动承载架71是否达到相应工位的第二传感器(图中未标注),结构更为合理紧凑,作业更为安全可靠。Please refer to Fig. 1, Fig. 5, Fig. 6 and Fig. 7, the battery winding machine 100 of the present invention also includes an unloading conveying device 70, and the unloading conveying device 70 includes: a mobile carrier 71, a conveying mechanism 72, and a disc-discharging mechanism 73 , receiving mechanism 74, pre-pressing processing mechanism 75, the first feeding mechanism 76 and the pallet 77 used for carrying the electric core, transmission mechanism 72, disc-discharging mechanism 73, material-connecting mechanism 74, pre-pressing processing mechanism 75 and the first The retrieving mechanism 76 is all arranged on the frame 10, and the mobile carrier 71 is arranged on the transmission mechanism 72, and the transmission mechanism 72 has a forward transmission direction (the direction indicated by the arrow E in Fig. 5) and a reverse transmission direction (the direction indicated by the arrow E in Fig. 5, the opposite direction indicated by the arrow E), the frame 10 is distributed with the first station, the second station, the third station and the fourth station in sequence along the forward transmission direction, and the disk releasing mechanism 73 is located at the first station , the disc-discharging mechanism 73 stores the pallets and places the pallets 77 on the mobile carrier 71 in turn, the material receiving mechanism 74 is located at the second station, the second station is located directly below the winding device 20, and the pre-pressing processing mechanism 75 is located at the third station. position, the first retrieving mechanism 76 is located at the fourth station, and the transmission mechanism 72 drives the mobile carrier 71 to reciprocate along the forward transmission direction and the reverse transmission direction between the first station and the fourth station; The stored tray 77 is placed on the mobile carrier 71 at the first station, and when the tray 77 is transferred to the second station, the material receiving mechanism 74 drives the tray 77 to move to the winding device 20 to accept the wound batteries; the tray When the tray 77 is transferred to the third station, the pre-pressing mechanism pre-presses the batteries carried by the tray 77; The pallet 77 of the core moves away from the mobile carrier 71; after the pallet 77 leaves the mobile carrier 71 at the fourth station, the transmission mechanism 72 drives the mobile carrier 71 to move to the first station along the reverse transmission direction to accept the next pallet 77 , so the reciprocating cycle operation. In this way, the unloading and conveying device 70 can automatically complete: receiving the battery cells, transporting the cells, pre-pressing the cells, and automatically removing the cells from the mobile carrier 71 for storage or transfer to the workbench for subsequent processing process, and then make the unloading conveying device 70 realize the replacement of manual work and speed up the production rhythm. It should be stated that, in order to facilitate the reference of the illustrations, in the unloading transfer device 70 shown in FIG. , but in actual use, only one mobile carrier 71 is provided in the transmission mechanism 72 . Preferably, in this embodiment, the unloading transfer device 70 also includes a buffer mechanism 78 and a second retrieving mechanism 79, the buffer mechanism 78 and the second retrieving mechanism 79 are both arranged on the frame 10 and located in the fourth working position, the first retrieving mechanism 76 moves the tray 77 carrying the pre-compressed batteries into or out of the buffer mechanism 78, and the second retrieving mechanism 79 moves the tray 77 on the first retrieving mechanism 76 carrying the completed pre-compressed batteries. The tray 77 of battery cells is transferred to the transfer table 70a for subsequent processing of the battery production line. That is to say, the operation process of the first retrieving mechanism 76, the second retrieving mechanism 79 and the buffer mechanism 78 is as follows: when detecting that the tray 77 carrying the batteries arrives at the fourth station, if the downstream of the battery production line sends out When the discharge signal of the cell is required, the first retrieving mechanism 76 directly transfers the cell transferred to the fourth station to the second retrieving mechanism 79, and the second retrieving mechanism 79 transfers it to the downstream transfer platform 70a ; If the downstream of the battery production line does not send a discharge signal, the first retrieving mechanism 76 will transfer the batteries transferred to the fourth station and place them in the buffer mechanism 78; when the downstream of the battery production line sends a discharge signal, the transmission mechanism 72 When no electric core is transferred to the fourth station, the electric core in the cache mechanism 78 will be used, and then the first retrieving mechanism 76 will take out the electric core stored in the cache mechanism 78 and transfer it to the second retrieving mechanism 79 , and be transferred by the second reclaiming mechanism 79 and placed on the downstream delivery platform 70a. Specifically, the disk releasing mechanism 73 includes a second mounting frame 731, a guide column 732, a left clamping block 733a, a right clamping block 733b, a left chuck linear driver 733c, a right chuck linear driver 733d, a left sliding frame 733e, and a right sliding frame 733f. , two-way screw 733g, tray pallet 734, first tray linear driver 735, slide seat 736, vertical bracket 737 and second tray linear driver 738, vertical bracket 737 is arranged on the frame 10 along the vertical direction, and the second installation Frame 731 is arranged on the top of vertical support 737, and left sliding frame 733e and right sliding frame 733f are arranged on mounting frame along the left-right direction of mounting frame and can slide away from or close to each other, and guide post 732 is respectively arranged on left sliding frame 733e and The right sliding frame 733f and the guide column 732 form a storage area 739 for storing the tray 77. The left chuck linear driver 733c is arranged on the left sliding frame 733e, and the right chuck linear driver 733d is installed on the right sliding frame 733f. The left clamping block 733a is connected to the output end of the left chuck drive, and the right clamping block 733b is connected to the output end of the right chuck drive. And the right clamping block 733b has a locking position close to each other to block the tray 77 located at the bottom of the storage panel area 739 and a release position away from each other to release the tray 77 located at the bottom of the storage panel area 739. The two-way screw rod 733g is along the mounting frame The left and right directions of the two-way screw rod 733g are pivotally connected to the mounting frame, the left end of the two-way screw rod 733g has a left-handed thread, the right end of the two-way screw rod 733g has a right-handed thread, the left sliding frame 733e is threaded on the left end of the two-way screw rod 733g, and the right sliding frame 733f is threaded on the two-way screw rod The right end of 733g, by pivoting the two-way screw rod 733g, can drive left sliding frame 733e and right sliding frame 733f to slide toward each other or slide away from each other, to adjust the guide column 732 that is located on the left sliding frame 733e and be located on the right sliding frame 733f The distance between the guide columns 732 can meet the requirements of carrying trays 77 of different specifications and sizes, and the use is more convenient. The sliding seat 736 is slid on the vertical support 737 along the vertical direction, the first connecting plate linear driver 735 is arranged on the vertical support 737, the sliding seat 736 is connected to the output end of the first connecting plate linear driver 735, and the second connecting plate linear driver 738 is set On the sliding seat 736, the tray support plate 734 is connected to the output end of the second tray linear driver 738; in this embodiment, the left chuck linear driver 733c, the right chuck linear driver 733d, the first tray linear driver 735 and the second tray linear driver The disk-connecting linear actuators 738 are preferably air cylinders, which are quicker and more flexible in action, but are not limited thereto. Optionally, in this embodiment, the vertical support 737 is provided with a first sensor 737a, and the first sensor 737a is arranged close to the receiving pallet to detect whether the receiving pallet carries a tray 77, and the structure is more to be reasonably compact. When the pallet 77 stored in the storage area 739 needs to be placed on the mobile carrier 71, the output end of the second tray linear driver 738 is in the extended position, and the first tray linear driver 735 drives the slide seat 736 toward the position close to the mounting frame. Direction movement, until the tray pallet 734 is in contact with the tray 77 located at the bottom of the storage area 739, then the left clamping block 733a and the right clamping block 733b move to the release position in a direction away from each other to release the tray 77, and the second tray linear drive The output end of 738 is retracted and drives the receiving tray pallet 734 to move down by the height of a tray 77 to accept a tray 77 and break away from the storage area 739, then the left clamping block 733a and the right clamping block 733b move towards the direction of mutual approach to the locking position to block the next tray 77, the first disk receiving linear driver 735 drives the slide seat 736 to move towards the direction close to the moving carrier 71 located at the first station until the tray 77 is carried on the moving carrier 71, so that the disc placing mechanism 73 is completed The action of placing the tray 77. Wherein, the specific structures of the transmission mechanism 72, the material receiving mechanism 74, the pre-pressing processing mechanism 75, the first material retrieving mechanism 76, the buffer mechanism 78 and the second material retrieving mechanism 79 are well known to those of ordinary skill in the art, so, I won't repeat them here. It should be noted that, in this embodiment, the frame 10 is equipped with sensors for detecting whether the mobile carrier 71 has reached the corresponding position at the positions of the first station, the second station, the third station and the fourth station. The second sensor (not marked in the figure) has a more reasonable and compact structure, and the operation is safer and more reliable.
请参阅图1、图8及图9,本实用新型的电池卷绕机100构还包括防尘隔离装置80,防尘隔离装置80包括进风过滤机构81及隔离板82,隔离板82安装于安装基板10a,且隔离板82与安装基板10a相互连接隔离出分布于安装基板10a的第一隔离室83及连通于第一隔离室83的第二隔离、第三隔离室85、第四隔离室86和第五隔离室87,第二隔离室84位于第一隔离室83的上侧,第三隔离室85及第四隔离室86位于第一隔离室83的左侧,且第四隔离室86位于第三隔离室85的上侧,第五隔离室87位于第一隔离室83的右侧,位于第一隔离室83及第二隔离室84之间的隔离板82开设有连通于一隔离室及第二隔离室84之间的第一连通孔841,位于第一隔离室83及第三隔离室85之间的隔离板82开设有连通于一隔离室及第三隔离室85之间的第二连通孔851,位于第一隔离室83及第四隔离室86之间的隔离板82开设有连通于一隔离室及第四隔离室86之间的第三连通孔861,位于第一隔离室83及第五隔离室87之间的隔离板82开设有连通于一隔离室及第五隔离室87之间的第四连通孔871;进风过滤机构81连通于第一隔离室83,以通过进风过滤机构81将空气中的水分、灰尘颗粒等杂质过滤掉,将干燥洁净的空气送入第一隔离室83,进风过滤机构81包括离子风机,离子风机设于隔离板82,离子风机的出风口连通于第一隔离室83,离子风机不断提供干燥洁净的空气给第一隔离室83,干燥洁净的空气再经第一连通孔841、第二连通孔851、第三连通孔861及第四连通孔871分别进入第二隔离室84、第三隔离室85、第四隔离室86及第五隔离室87,为第一隔离室83、第二隔离室84、第三隔离室85、第四隔离室86及第五隔离室87提供稳定的正压,隔绝外部空气的污染。卷绕装置20位于第一隔离室83,用于输送右隔膜94的隔膜输送装置40位于第二隔离室84,用于输送左隔膜93的隔膜输送装置40位于第三隔离室85,用于输送阳极极片91的极片输送装置30位于第四隔离室86,用于输送阴极极片92的极片输送装置30位于第五隔离室87,从而使本实用新型的电池卷绕机100的电芯卷绕生产的环境能够与外界的环境隔离开来,使得第一隔离室83、第二隔离室84、第三隔离室85、第四隔离室86及第五隔离室87都能达到良好的干燥度和洁净度;且通过隔离分区的结构,使得第一隔离室83具有最好的干燥度和洁净度,第二隔离室84的干燥度和洁净度次之,而第三隔离室85、第四隔离室86及第五隔离室87的干燥度和洁净度再次之,能够着重保护对生产环境要求高的生产环节。值得注意者,为了使阳极极片91、阴极极片92、左隔膜93及右隔膜94能够安全可靠的输送至卷绕装置20,极片输送装置30及隔膜输送装置40均有部分的结构位于第一隔离室83,结构更为合理紧凑,但,并不以此为限。Please refer to Fig. 1, Fig. 8 and Fig. 9, the battery winding machine 100 structure of the present invention also includes a dust-proof isolation device 80, and the dust-proof isolation device 80 includes an air inlet filter mechanism 81 and an isolation plate 82, and the isolation plate 82 is installed on The installation substrate 10a, and the isolation plate 82 is connected with the installation substrate 10a to isolate the first isolation chamber 83 distributed on the installation substrate 10a and the second isolation, the third isolation chamber 85 and the fourth isolation chamber communicated with the first isolation chamber 83 86 and the fifth isolation chamber 87, the second isolation chamber 84 is located on the upper side of the first isolation chamber 83, the third isolation chamber 85 and the fourth isolation chamber 86 are located on the left side of the first isolation chamber 83, and the fourth isolation chamber 86 Located on the upper side of the third isolation chamber 85, the fifth isolation chamber 87 is located on the right side of the first isolation chamber 83, and the isolation plate 82 between the first isolation chamber 83 and the second isolation chamber 84 is provided with a wall connected to an isolation chamber. and the first communication hole 841 between the second isolation chamber 84, and the isolation plate 82 between the first isolation chamber 83 and the third isolation chamber 85 is opened with a first communication hole 841 communicating between the first isolation chamber and the third isolation chamber 85. Two communication holes 851, the isolation plate 82 between the first isolation chamber 83 and the fourth isolation chamber 86 is provided with a third communication hole 861 communicating between the first isolation chamber and the fourth isolation chamber 86, located in the first isolation chamber The isolation plate 82 between 83 and the fifth isolation chamber 87 is provided with a fourth communication hole 871 communicating between an isolation chamber and the fifth isolation chamber 87; the air intake filter mechanism 81 is communicated with the first isolation chamber 83 to pass Air intake filter mechanism 81 filters impurities such as moisture and dust particles in the air, and sends dry and clean air into the first isolation chamber 83. The air outlet is connected to the first isolation chamber 83, and the ion fan continuously provides dry and clean air to the first isolation chamber 83, and the dry and clean air passes through the first communication hole 841, the second communication hole 851, the third communication hole 861 and The fourth communication hole 871 enters the second isolation chamber 84, the third isolation chamber 85, the fourth isolation chamber 86 and the fifth isolation chamber 87 respectively, and is the first isolation chamber 83, the second isolation chamber 84, the third isolation chamber 85, The fourth isolation chamber 86 and the fifth isolation chamber 87 provide stable positive pressure to isolate the pollution of external air. The winding device 20 is located in the first isolation chamber 83, the membrane delivery device 40 for delivering the right membrane 94 is located in the second isolation chamber 84, and the membrane delivery device 40 for delivering the left membrane 93 is located in the third isolation chamber 85 for delivering The pole piece conveying device 30 of the anode pole piece 91 is located in the fourth isolation chamber 86, and the pole piece conveying device 30 for conveying the cathode pole piece 92 is located in the fifth isolation chamber 87, so that the electric battery winding machine 100 of the utility model The environment of core winding production can be isolated from the external environment, so that the first isolation chamber 83, the second isolation chamber 84, the third isolation chamber 85, the fourth isolation chamber 86 and the fifth isolation chamber 87 can all achieve good Dryness and cleanliness; and through the structure of the isolation partition, the first isolation chamber 83 has the best dryness and cleanliness, the dryness and cleanliness of the second isolation chamber 84 are second, and the third isolation chamber 85, The dryness and cleanliness of the fourth isolation chamber 86 and the fifth isolation chamber 87 are again high, which can focus on protecting the production links with high requirements on the production environment. It is worth noting that in order to enable the anode pole piece 91, the cathode pole piece 92, the left diaphragm 93 and the right diaphragm 94 to be safely and reliably conveyed to the winding device 20, the pole piece conveying device 30 and the diaphragm conveying device 40 have partial structures located at The first isolation chamber 83 has a more reasonable and compact structure, but it is not limited thereto.
结合附图,对本实用新型的电池卷绕机100的工作原理作详细说明:成卷的阳极极片91或阴极极片92从所对应的极片自动放料机构34中的一者输送出来,传输经过极片边缘检测机构54,由极片边缘检测机构54对边缘进行实时检测,判定是否在预设的正常传输位置,并由一级纠偏组件51驱使极片自动放料机构34沿垂直安装基板10a的方向移动以进行纠偏;再传输经过极片换卷机构31传输,当极片自动放料机构34中的一者上的阳极极片91或阴极极片92用完时,极片换卷机构31自动切换传输两极片自动放料机构34中的另一者上的阳极极片91或阴极极片92;再依次传输经过除尘机构35、二级纠偏组件52、极片张力调节机构36、坏料检测机构37、长度检测机构38、极片入料机构32及裁切机构39,最终送入卷绕装置20,其中,三级纠偏机构驱使极片入料机构32沿垂直安装基板10a的方向移动以对所传输阳极极片91或阴极极片92进行三级纠偏的操作;成卷的左隔膜93或右隔膜94从所对应的隔膜自动放料机构48中的一者输送出来,并由隔膜纠偏组件驱使极片自动放料机构34沿垂直安装基板10a的方向移动以进行纠偏;再传输经过隔膜换卷机构41传输,当隔膜自动放料机构48中的一者上的左隔膜93或右隔膜94用完时,隔膜换卷机构41自动切换传输两隔膜自动放料机构48中的另一者上的左隔膜93或右隔膜94;再依次传输经过除铁粉机构42、隔膜张力调节机构43、消除静电机构44、高压除尘机构45及隔膜入料机构46,最终送入卷绕装置20;卷绕装置20将依次叠置的左隔膜93、阳极极片91、右隔膜94及阴极极片92卷绕成型出电芯,并由卸料卸料传输装置70对完成卷绕的电芯进行再加工及输送。In conjunction with the accompanying drawings, the working principle of the battery winding machine 100 of the present invention is described in detail: the coiled anode pole piece 91 or cathode pole piece 92 is delivered from one of the corresponding pole piece automatic discharging mechanisms 34, The transmission passes through the pole piece edge detection mechanism 54, and the pole piece edge detection mechanism 54 detects the edge in real time to determine whether it is at the preset normal transmission position, and the first-level deviation correction component 51 drives the pole piece automatic feeding mechanism 34 to install vertically. The direction of the substrate 10a moves to correct the deviation; the transmission passes through the pole piece rewinding mechanism 31, and when the anode pole piece 91 or the cathode pole piece 92 on one of the pole piece automatic discharging mechanism 34 is used up, the pole piece is replaced. The roll mechanism 31 automatically switches and transmits the anode pole piece 91 or the cathode pole piece 92 on the other of the two-pole piece automatic discharge mechanism 34; , a bad material detection mechanism 37, a length detection mechanism 38, a pole piece feeding mechanism 32 and a cutting mechanism 39, and finally sent to the winding device 20, wherein the three-stage correction mechanism drives the pole piece feeding mechanism 32 to install the substrate 10a vertically Move in the direction to carry out the operation of three-stage rectification to the conveyed anode pole piece 91 or cathode pole piece 92; The coiled left diaphragm 93 or right diaphragm 94 is delivered from one of the corresponding diaphragm automatic feeding mechanism 48, And the pole piece automatic feeding mechanism 34 is driven by the diaphragm correction assembly to move along the direction perpendicular to the installation substrate 10a to correct the deviation; and then transmitted through the diaphragm changing mechanism 41, when the left diaphragm on one of the diaphragm automatic discharging mechanisms 48 93 or when the right diaphragm 94 was used up, the diaphragm rewinding mechanism 41 automatically switched and transmitted the left diaphragm 93 or the right diaphragm 94 on the other in the two diaphragm automatic discharge mechanisms 48; The tension adjustment mechanism 43, the static elimination mechanism 44, the high-voltage dust removal mechanism 45 and the diaphragm feeding mechanism 46 are finally sent to the winding device 20; and the cathode pole piece 92 are wound to form a cell, and the unloading and conveying device 70 reprocesses and transports the wound cell.
可选择的是,本实用新型的电池卷绕机100的极片输送装置30、极片边缘检测机构54、极片纠偏机构、隔膜输送装置40、隔膜边缘检测机构61、隔膜纠偏机构、卷绕装置20、卸料传输装置70及防尘隔离装置80均还适用于与控制器(图中未示)电性连接,从而通过控制器可以更好的控制及协调各个装置或机构工作。Optionally, the pole piece conveying device 30, the pole piece edge detection mechanism 54, the pole piece deviation correction mechanism, the diaphragm conveying device 40, the diaphragm edge detection mechanism 61, the diaphragm deviation correction mechanism, the winding The device 20, the unloading conveying device 70 and the dust-proof isolation device 80 are also suitable for electrical connection with a controller (not shown in the figure), so that the controller can better control and coordinate the work of each device or mechanism.
与现有技术相比,由于本实用新型的电池卷绕机100的卷绕装置20、两极片输送装置30及两隔膜输送装置40均设于安装基板10a,两极片输送装置30中的一者将阳极极片91输送至卷绕装置20,两极片输送装置30中的另一者将阴极极片92输送至卷绕装置20,两隔膜输送装置40中的一者将左隔膜93输送至卷绕装置20,两隔膜输送装置40中的另一者将右隔膜94输送至卷绕装置20,卷绕装置20将依次叠置的左隔膜93、阳极极片91、右隔膜94及阴极极片92卷绕成型出电芯,使得本实用新型的电池卷绕机100具有结构简单、工作稳定性好、卷绕周期短、生产效率高及能够提高电芯卷绕质量的优点。极片输送装置30设有极片边缘检测机构54及极片纠偏机构,极片边缘检测机构54对所输送的阳极极片91或阴极极片92的边缘进行实时检测,极片纠偏机构根据极片边缘检测机构54的检测数据对所输送的阳极极片91或阴极极片92进行实时纠偏;隔膜输送装置40设有隔膜边缘检测机构61及隔膜纠偏机构,隔膜边缘检测机构61对所输送的左隔膜93或右隔膜94的边缘进行实时检测,隔膜纠偏机构根据隔膜边缘检测机构61的检测数据对所输送的左隔膜93或右隔膜94进行实时纠偏,从而保障了所卷绕出来的电芯的边缘的对齐度,更好的提高了电芯的卷绕质量。Compared with the prior art, since the winding device 20, the pole piece conveying device 30 and the two diaphragm conveying devices 40 of the battery winding machine 100 of the present invention are all arranged on the mounting substrate 10a, one of the pole piece conveying devices 30 The anode pole piece 91 is transported to the winding device 20, the other of the two pole piece conveying devices 30 transports the cathode pole piece 92 to the winding device 20, and one of the two diaphragm conveying devices 40 transports the left diaphragm 93 to the coil. winding device 20, the other of the two diaphragm conveying devices 40 transports the right diaphragm 94 to the winding device 20, and the winding device 20 will stack the left diaphragm 93, the anode pole piece 91, the right diaphragm 94 and the cathode pole piece successively 92 winds and forms the battery, so that the battery winding machine 100 of the present invention has the advantages of simple structure, good working stability, short winding cycle, high production efficiency and the ability to improve the winding quality of the battery. The pole piece conveying device 30 is provided with a pole piece edge detection mechanism 54 and a pole piece deviation correction mechanism. The detection data of sheet edge detection mechanism 54 carries out real-time deviation correction to the conveyed anode pole piece 91 or cathode pole piece 92; The edge of the left diaphragm 93 or the right diaphragm 94 is detected in real time, and the diaphragm correction mechanism performs real-time correction on the conveyed left diaphragm 93 or right diaphragm 94 according to the detection data of the diaphragm edge detection mechanism 61, thereby ensuring the winding out of the cell. The alignment of the edges better improves the winding quality of the battery.
以上所揭露的仅为本实用新型的较佳实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属于本实用新型所涵盖的范围。The above disclosures are only preferred embodiments of the present utility model, and of course the scope of rights of the present utility model cannot be limited by this, so equivalent changes made according to the claims of the present utility model still belong to the scope covered by the present utility model .
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420158659.5U CN203850392U (en) | 2014-04-02 | 2014-04-02 | Battery winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420158659.5U CN203850392U (en) | 2014-04-02 | 2014-04-02 | Battery winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203850392U true CN203850392U (en) | 2014-09-24 |
Family
ID=51563370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420158659.5U Expired - Lifetime CN203850392U (en) | 2014-04-02 | 2014-04-02 | Battery winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203850392U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103915654A (en) * | 2014-04-02 | 2014-07-09 | 东莞市博拓自动化设备有限公司 | Battery winder |
| CN107910601A (en) * | 2017-09-30 | 2018-04-13 | 博众精工科技股份有限公司 | The battery core film-making coiling all-in-one machine of high-precision coiling |
| CN108631016A (en) * | 2017-03-24 | 2018-10-09 | 银隆新能源股份有限公司 | Winding device for recycling battery |
| CN109269420A (en) * | 2018-08-31 | 2019-01-25 | 广州超音速自动化科技股份有限公司 | Bare cell appearance size and pole piece deviation detection method, device, medium and system |
| CN109390636A (en) * | 2018-08-31 | 2019-02-26 | 广州超音速自动化科技股份有限公司 | Sutomatic winding machine pole piece deviation correction method, electronic equipment, storage medium and system |
| CN109560332A (en) * | 2017-09-27 | 2019-04-02 | 东莞市雅康精密机械有限公司 | Winding apparatus |
| CN109560331A (en) * | 2017-09-27 | 2019-04-02 | 东莞市雅康精密机械有限公司 | Winding apparatus |
| CN109560333A (en) * | 2017-09-27 | 2019-04-02 | 东莞市雅康精密机械有限公司 | Winding apparatus |
| CN109768336A (en) * | 2018-12-06 | 2019-05-17 | 东莞泓宇智能装备有限公司 | Pole piece tape-walking layout method and structure thereof |
| CN111180640A (en) * | 2020-03-04 | 2020-05-19 | 中材锂膜有限公司 | Novel lithium battery diaphragm spraying coating production equipment |
| WO2023197167A1 (en) * | 2022-04-12 | 2023-10-19 | 宁德时代新能源科技股份有限公司 | Control method and stacking system |
-
2014
- 2014-04-02 CN CN201420158659.5U patent/CN203850392U/en not_active Expired - Lifetime
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103915654B (en) * | 2014-04-02 | 2016-06-29 | 东莞市博拓自动化设备有限公司 | Battery winder |
| CN103915654A (en) * | 2014-04-02 | 2014-07-09 | 东莞市博拓自动化设备有限公司 | Battery winder |
| CN108631016A (en) * | 2017-03-24 | 2018-10-09 | 银隆新能源股份有限公司 | Winding device for recycling battery |
| CN109560332B (en) * | 2017-09-27 | 2020-12-01 | 东莞市雅康精密机械有限公司 | winding equipment |
| CN109560332A (en) * | 2017-09-27 | 2019-04-02 | 东莞市雅康精密机械有限公司 | Winding apparatus |
| CN109560331A (en) * | 2017-09-27 | 2019-04-02 | 东莞市雅康精密机械有限公司 | Winding apparatus |
| CN109560333A (en) * | 2017-09-27 | 2019-04-02 | 东莞市雅康精密机械有限公司 | Winding apparatus |
| CN109560333B (en) * | 2017-09-27 | 2020-09-01 | 东莞市雅康精密机械有限公司 | winding equipment |
| CN109560331B (en) * | 2017-09-27 | 2020-12-01 | 东莞市雅康精密机械有限公司 | winding equipment |
| CN107910601A (en) * | 2017-09-30 | 2018-04-13 | 博众精工科技股份有限公司 | The battery core film-making coiling all-in-one machine of high-precision coiling |
| CN109269420A (en) * | 2018-08-31 | 2019-01-25 | 广州超音速自动化科技股份有限公司 | Bare cell appearance size and pole piece deviation detection method, device, medium and system |
| CN109390636A (en) * | 2018-08-31 | 2019-02-26 | 广州超音速自动化科技股份有限公司 | Sutomatic winding machine pole piece deviation correction method, electronic equipment, storage medium and system |
| CN109390636B (en) * | 2018-08-31 | 2021-06-04 | 广州超音速自动化科技股份有限公司 | Automatic winding machine pole piece correction method, electronic equipment, storage medium and system |
| CN109768336A (en) * | 2018-12-06 | 2019-05-17 | 东莞泓宇智能装备有限公司 | Pole piece tape-walking layout method and structure thereof |
| CN111180640A (en) * | 2020-03-04 | 2020-05-19 | 中材锂膜有限公司 | Novel lithium battery diaphragm spraying coating production equipment |
| WO2023197167A1 (en) * | 2022-04-12 | 2023-10-19 | 宁德时代新能源科技股份有限公司 | Control method and stacking system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203850392U (en) | Battery winding machine | |
| CN204315681U (en) | Cell winding device | |
| CN103915654B (en) | Battery winder | |
| CN102263294B (en) | Automatic winding device for battery cell | |
| CN105914406B (en) | A continuous manufacturing device for laminated batteries | |
| KR101933550B1 (en) | System for Manufacturing Cell Stack of Secondary Battery | |
| CN101924237B (en) | Integrated equipment for manufacturing battery pole piece and winding battery cell | |
| KR101956763B1 (en) | Edge Position Control System for Secondary Battery Cell Manufacturing Machine | |
| CN201207415Y (en) | Automatic film sealing machine | |
| CN111162305B (en) | Battery stacking machine | |
| CN109075313B (en) | Sheet-making and winding integrated machine | |
| CN107645019A (en) | Full-automatic lithium battery cell winding machine | |
| CN211700486U (en) | Square electric core positive plate outsourcing winding mechanism and duplex position winder | |
| CN108306055B (en) | Lithium battery cell one shot forming lamination machine | |
| CN111354983B (en) | Square battery positive electrode sheet outwrapping winding mechanism and double-station winding machine | |
| CN113353672A (en) | High-speed cutting and stacking integrated machine | |
| CN201629381U (en) | Battery pole group lamination machine | |
| CN205911364U (en) | A continuous manufacturing device for laminated batteries | |
| CN109148141A (en) | Automate magnetic core rubberizing equipment | |
| CN108735975A (en) | A kind of folded equipment integrating of lithium battery pole slice brush | |
| CN112768744B (en) | Battery manufacturing apparatus | |
| CN105742720B (en) | Winding device for battery core winding lamination machine | |
| CN117276625A (en) | Multi-piece lamination all-in-one machine | |
| CN111816931A (en) | A continuous production device of laminated battery | |
| CN116344902A (en) | Quick lamination mechanism of pole piece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140924 Effective date of abandoning: 20160629 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140924 Effective date of abandoning: 20160629 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |