CN203858338U - Fully automatic FPC electrical testing machine - Google Patents
Fully automatic FPC electrical testing machine Download PDFInfo
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- CN203858338U CN203858338U CN201420278520.4U CN201420278520U CN203858338U CN 203858338 U CN203858338 U CN 203858338U CN 201420278520 U CN201420278520 U CN 201420278520U CN 203858338 U CN203858338 U CN 203858338U
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Abstract
The utility model discloses a fully automatic FPC electrical testing machine. The machine mainly comprises an elevating feeding mechanism disposed inside a frame, a feeding hand mechanism, a discharging hand mechanism, a marking mechanism, a double-position material receiving mechanism and a control system. The elevating feeding mechanism is disposed at the bottom part of the frame and used for moving the materials to the preset position. The feeding hand mechanism is disposed above the elevating feeding mechanism and used for moving the position preset materials to a detection position. The discharging mechanism is disposed above the elevating feeding mechanism and disposed at one side of the feeding hand mechanism, and used for moving the tested materials to the discharging position. The marking mechanism is disposed at one side of the discharging mechanism and used for marking disqualified materials. The double-position material receiving mechanism is disposed below the marking mechanism and used for receiving the materials. The testing machine enables fully automatic detection of an FPC flexible circuit board, allows a plurality of machines operated by one person, and save manpower.
Description
Technical field
The utility model relates to the device of testing flexible PCB, relates in particular to a kind of full-automatic FPC electric logging device.
Background technology
Along with the high speed development of smart mobile phone in recent years, flexible circuit board development is swift and violent, and especially along with the proposition of the concept of wearable device and be accepted gradually, FPC (flexible PCB) more will welcome the high speed development of a new round.
In the manufacturing process of FPC, have and be referred to as together electrical measurement, for testing the impedance data of FPC; Because for traditional PCB, there is the characteristic that harmomegathus is larger in FPC.Therefore, this FPC electrical measurement operation adopts semi-automatic electric logging device conventionally, and concrete operations mode is: get plate by hand, the first unit that test is put into test station, start semi-automatic electric logging device, (as shown, NG has problem, manual the making marks in this unit; As shown, PASS represents to pass through, it goes without doing mark) manually move on to again next to-be-measured cell after completing, change again one until survey complete plate;
This kind of operating type needs machine of one man operation, and manpower waste is serious, and along with the continuous rising of human cost and falling sharply of skilled labor, this kind of work pattern will affect the development of industry day by day.In view of this, be necessary above-mentioned proving installation to be further improved.
Utility model content
Technical problem to be solved in the utility model is: a kind of full-automatic FPC electric logging device that can save manpower, handled easily is provided.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of full-automatic FPC electric logging device is provided, comprise frame and testing agency, also comprise the lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism and the control system that are arranged in frame; Described lifting feed mechanism is positioned at the bottom of frame, and material is moved to predeterminated position; Described material loading mobile phone structure is arranged at the top of lifting feed mechanism, and the material of predeterminated position is moved to detection position; Described cutting agency is arranged at the top of lifting feeding structure and is positioned at a side of material loading mobile phone structure, and the material after test is moved to blanking position; Described marking mechanism is positioned at a side of cutting agency, and defective material is carried out to mark; Described dibit receiving mechanism is positioned at the bottom of marking mechanism, receive defective material qualified and that mark is good, described lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism and dibit receiving mechanism are all electrically connected with control system and are controlled by control system.
Further, also comprise transverse-moving mechanism, described transverse-moving mechanism is flexibly connected with material loading mobile phone structure and blanking mobile phone structure respectively, can drive material loading mobile phone structure and blanking mobile phone structure reciprocating.
Further, described lifting feed mechanism comprises base plate, to be processed lifting base plate, lifter plate, crane panel, charging tray base plate, charging tray panel, the lifting axis of guide, lifting guide bearing, charging tray panel support post, pilot pin rotary middle spindle, product space sensor, to be processed pilot pin, pilot pin mounting bar, line slide rail and to be processed adjusting rotating mechanism.
Further, described material loading mobile phone structure comprises that crossbeam line slide rail installing plate, X-direction move left and right device, Y direction moves forward and backward device, paw three axle cylinders, paw nozzle installing plate and sucker, and described X axis moves left and right device and comprises the first servomotor, servomotor installing plate, synchronizing wheel, Timing Belt, leading screw holder, the first leading screw and slide rail; Described Y direction moves forward and backward device and comprises that servomotor, paw move installing plate, the second leading screw and paw module.
Further, described blanking mobile phone structure comprises that stepper motor, stepper motor installing plate, synchronizing wheel, Timing Belt, paw move installing plate, paw three axle cylinders, paw nozzle installing plate and sucker.
Further, described marking mechanism comprises initiatively wheel seat, mark platform floor, mark platform line slide rail, the driven wheel seat of mark Timing Belt, mark Timing Belt tensioning device, marking carrier disk, marking machine stepper motor, mark stepper motor installing plate, the second synchronizing wheel, the second Timing Belt, labelling head line slide rail installing plate, the driven wheel seat of labelling head Timing Belt, labelling head rectilinear movement slide rail, labelling head cylinder and labelling head of stepper motor, labelling head motor mounting plate, the first synchronizing wheel, the first Timing Belt, mark Timing Belt.
Further, described dibit receiving mechanism comprises that rewinding box plate, rewinding box move cylinder holder, rewinding box cylinder, rewinding box holder, rewinding box holder, rewinding box placement plate, rewinding cassette holder, defective products rewinding box and non-defective unit rewinding box.
The beneficial effects of the utility model are: the utility model is by adopting lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism and control system, full-automatic detection that can material (FPC flexible PCB), the process of being specially is, material is moved to predeterminated position by lifting feed mechanism, material is moved to detection position by material loading mobile phone structure, testing agency detects and separates qualified material and defective material material, qualified material and defective material are moved to blanking position by blanking mobile phone structure, marking mechanism carries out mark to underproof material, dibit receiving mechanism storage qualified material and defective material.The automaticity of whole device is high, can realize people's multi-machine operation, can save labour, no longer relies on skilled labor, and handled easily, can enhance productivity.
Brief description of the drawings
Fig. 1 is the structural drawing of the full-automatic FPC electric logging device of the utility model;
Fig. 2 is the front elevation of lifting feed mechanism in the utility model;
Fig. 3 is the side view of lifting feed mechanism in the utility model
Fig. 4 is the structural drawing of material loading mobile phone structure and blanking mobile phone structure in the utility model;
Fig. 5 is the side-looking structural drawing of blanking mobile phone structure and blanking mobile phone structure in the utility model;
Fig. 6 is the structural drawing of testing agency in the utility model;
Fig. 7 is the structural drawing of marking mechanism in the utility model;
Fig. 8 is the structural drawing of dibit receiving mechanism in the utility model.
Label declaration:
1-casing, 2-frame;
3-lifting feed mechanism: 8-base plate, to be processed lifting base plate of 15-, 16-lifter plate, 17-crane panel, 18-charging tray base plate, 19-charging tray panel, the 24-lifting axis of guide, 25-lifting guide bearing, 26-charging tray panel support post, 27-pilot pin rotary middle spindle, 14-product space sensor, to be processed pilot pin of 20-, 21-pilot pin mounting bar, 22-line slide rail, to be processed adjusting rotating mechanism of 23-;
4-material loading mobile phone structure: 28-crossbeam line slide rail installing plate, 40-paw three axle cylinders, 41-paw nozzle installing plate, 42-sucker, 29-the first servomotor, 30-servomotor installing plate, 31-synchronizing wheel, 32-Timing Belt, 33-leading screw holder, 34-the first leading screw, 35-slide rail; 36-the second servomotor, 37-paw move installing plate, 38-the second leading screw;
43-stepper motor, 44-stepper motor installing plate, 45-synchronizing wheel, 46-Timing Belt, 47-paw move installing plate, 48-paw three axle cylinders, 49-paw nozzle installing plate, 50-sucker;
5-testing agency: during 51-examination criteria cylinder, 52-detection guidepost, 53-detection of straight lines bearing, 54-detection guide plate, 55-detection support column, 56-detection top board, 57-detect, under plate, the upper smelting tool of 58-, 59-, smelting tool, 60-detect base plate;
6-marking mechanism: 61-stepper motor, 62-labelling head motor mounting plate, 63-the first synchronizing wheel, 64-the first Timing Belt, 65-mark Timing Belt is wheel seat initiatively, 66-mark platform floor, 67-mark platform line slide rail, the driven wheel seat of 68-mark Timing Belt, 69-mark Timing Belt tensioning device, 70-marking carrier disk, 71-marking machine stepper motor, 72-mark stepper motor installing plate, 73-the second synchronizing wheel, 74-the second Timing Belt, 75-labelling head line slide rail installing plate, the driven wheel seat of 76-labelling head Timing Belt, 77-labelling head rectilinear movement slide rail, 78-labelling head cylinder, 79-labelling head,
7-dibit receiving mechanism: 80-rewinding box plate, 81-rewinding box move cylinder holder, 82-rewinding box cylinder, 83-rewinding box holder, 84-rewinding box holder, 85-rewinding box placement plate, 86-rewinding cassette holder, 87-defective products rewinding box, 88-non-defective unit rewinding box.
Embodiment
By describing technology contents of the present utility model, structural attitude in detail, being realized object and effect, below in conjunction with embodiment and coordinate accompanying drawing to be explained in detail.
The design of the utility model most critical is: the utility model is by being arranged at lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism and the control system in frame, can be to the full-automatic detection of FPC flexible PCB, can realize people's multi-machine operation, save manpower.
Refer to Fig. 1, a kind of full-automatic FPC electric logging device, comprises casing 1, frame 2 and testing agency 5, also comprises the lifting feed mechanism 3, material loading mobile phone structure 4, blanking mobile phone structure, marking mechanism 6, dibit receiving mechanism 7 and the control system that are arranged in frame; Described lifting feed mechanism 3 is positioned at the bottom of frame 2, and material is moved to predeterminated position; Described material loading mobile phone structure 4 is arranged at the top of lifting feed mechanism 3, and the material of predeterminated position is moved to detection position; Described cutting agency is arranged at the top of lifting feeding structure 3 and is positioned at a side of material loading mobile phone structure 4, and the material after test is moved to blanking position; Described marking mechanism 6 is positioned at a side of cutting agency, and defective material is carried out to mark; Described dibit receiving mechanism 7 is positioned at the bottom of marking mechanism 6, receives defective material qualified and that mark is good; Described lifting feed mechanism 3, material loading mobile phone structure 4, blanking mobile phone structure, marking mechanism 6 and dibit receiving mechanism 7 are all electrically connected with control system and are controlled by control system.
From foregoing description, the beneficial effects of the utility model are: the beneficial effects of the utility model are: the utility model is by adopting lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism and control system, full-automatic detection that can material (FPC flexible PCB), the process of being specially is, material is moved to predeterminated position by lifting feed mechanism, material is moved to detection position by material loading mobile phone structure, testing agency detects and separates qualified material and defective material material, qualified material and defective material are moved to blanking position by blanking mobile phone structure, marking mechanism carries out mark to underproof material, dibit receiving mechanism storage qualified material and defective material.The automaticity of whole device is high, can realize people's multi-machine operation, can save labour, no longer relies on skilled labor, and handled easily, can enhance productivity.
Further, also comprise transverse-moving mechanism, described transverse-moving mechanism is flexibly connected with material loading mobile phone structure 4 and blanking mobile phone structure respectively, can drive material loading mobile phone structure and blanking mobile phone structure reciprocating.
Consult Fig. 2 and Fig. 3, further, described lifting feed mechanism comprises base plate 8, to be processed lifting base plate 15, lifter plate 16, crane panel 17, charging tray base plate 18, charging tray panel 19, the lifting axis of guide 24, lifting guide bearing 25, charging tray panel support post 26, pilot pin rotary middle spindle 27, product space sensor 14, to be processed pilot pin 20, pilot pin mounting bar 21, line slide rail 22 and to be processed adjusting rotating mechanism 23.Whole folded flexible PCB (FPC) is positioned in to be processed pilot pin 20 of charging tray panel 19, carries out preliminary location.Line slide rail 22 by be processed adjusting rotating mechanism 23 rotates corresponding angle along Z axis, the lifting driver being arranged on base plate 8 makes charging tray panel 19 upwards rise along the lifting axis of guide 24, provide stop signal by product space sensor 14, now material (flexible PCB) moves to predeterminated position.
Consult Fig. 4 and Fig. 5, further, material loading mobile phone structure comprises: crossbeam line slide rail installing plate 28, X-direction move left and right device, Y direction moves forward and backward the part compositions such as device, paw three axle cylinders 40, paw nozzle installing plate 41, sucker 42; Described X axis moves left and right device and comprises the member compositions such as the first servomotor 29, servomotor installing plate 30, synchronizing wheel 31, Timing Belt 32, leading screw holder 33, the first leading screw 34, slide rail 35; Described Y direction moves forward and backward device and comprises that the second servomotor 36, paw move installing plate 37, the second leading screw 38, paw module.The nozzle installing plate 41 of material loading mobile phone structure is provided with 6 suckers 42, and cylinder 40 stretches out downwards, holds flexible PCB (FPC) by sucker 42, and cylinder 40 is upwards regained; Nozzle installing plate 41 can move along X-axis under the driving of servomotor 29, also can under the driving of servomotor 36, move along Y-axis; Material loading mobile phone structure is by moving along XY axle, flexible PCB (FPC) is moved in testing agency, cylinder 40 stretches out downwards, unclamp sucker 42, flexible PCB (FPC) is moved to detection position, and then cylinder 40 is retracted, and material loading mobile phone structure exits, move to charging tray panel 19 tops along X and Y-direction, complete a material loading cycle.
Consult Fig. 4, further, described blanking mobile phone structure comprises: stepper motor 43, stepper motor installing plate 44, synchronizing wheel 45, Timing Belt 46, paw move the part compositions such as installing plate 47, paw three axle cylinders 48, paw nozzle installing plate 49, sucker 50.Blanking mobile phone structure moves to detection station along X-axis under stepper motor 43 drives; Blanking paw nozzle installing plate 49 is provided with 6 suckers 50, paw three axle cylinders 48 do and stretch out downwards, hold flexible PCB (FPC) by sucker 50, paw three axle cylinders 48 are upwards retracted, blanking mobile phone structure moves along directions X under stepper motor 43 drives, and the product testing is transported to lower material level; If the test result of the whole unit of fruit product is all PASS, non-defective unit magazine 88 moves on to lower material level by cylinder 82, and paw three axle cylinders 48 stretch out downwards, discharges sucker 50, and flexible PCB (FPC) is put into non-defective unit rewinding box 88; If having unit testing result is NG, marking carrier disk 70 drives by stepper motor 61, move on to lower material level along mark platform line slide rail 67, paw three axle cylinders 48 stretch out downwards, discharge sucker 50, flexible PCB (FPC) is put into marking carrier disk 70, and paw three axle cylinders 48 are upwards retracted.
Consult Fig. 6, described testing agency comprises: examination criteria cylinder 51, detect guidepost 52, detection of straight lines bearing 53, detect guide plate 54, detect support column 55, detect top board 56, detect in plate 57, upper smelting tool 58, lower smelting tool 59, detect the part compositions such as base plate 60.
Consult Fig. 7, further, marking mechanism comprises: stepper motor 61, labelling head motor mounting plate 62, the first synchronizing wheel 63, the first Timing Belt 64, mark Timing Belt is wheel seat 65 initiatively, mark platform floor 66, mark platform line slide rail 67, the driven wheel seat 68 of mark Timing Belt, mark Timing Belt tensioning device 69, marking carrier disk 70, marking machine stepper motor 71, mark stepper motor installing plate 72, the second synchronizing wheel 73, the second Timing Belt 74, labelling head line slide rail installing plate 75, the driven wheel seat 76 of labelling head Timing Belt, labelling head rectilinear movement slide rail 77, labelling head cylinder 78, labelling head 79 compositions such as member such as grade.Marking carrier disk 70 drives by stepper motor 61, move on to mark position along mark platform line slide rail 67, now, drive by stepper motor 71, mark head 79 moves on to flexible PCB (FPC) mark NG cell position, stretch out downwards by labelling head cylinder 78, flexible PCB (FPC) NG unit is carried out to mark successively; After mark, marking carrier disk 70 drives by motor 61, the fishplate bar position before getting back to, and meanwhile, cylinder 82 moves on to lower material level defective products rewinding box 87; The paw three axle cylinders 48 of blanking mobile phone structure stretch out downwards, hold flexible PCB (FPC) by sucker 50, paw three axle cylinders 48 are upwards retracted, marking carrier disk 70 is crossed motor 61 and is driven reset to remove, discharge blanking hand sucker 50, product is put in defective products rewinding box 87, and paw three axle cylinders 48 are upwards retracted, and the whole electrical measurement cycle completes.
Consult Fig. 8, further, described dibit receiving mechanism comprises: rewinding box plate 80, rewinding box move the member compositions such as cylinder holder 81, rewinding box cylinder 82, rewinding box holder 83, rewinding box holder 84, rewinding box placement plate 85, rewinding cassette holder 86, defective products rewinding box 87, non-defective unit rewinding box 88.
The full-automatic concrete course of work of FPC electric logging device is: whole folded FPC flexible PCB to be tested is put in the pilot pin of upper material level, and upper material level can automatic controlled height; Material loading handgrip FPC to be tested is transported to test station from upper material level, puts down rear material loading hand and exits, and mechanism for testing closes up, and starts electrical measurement: if test result is NG, send marking signal to control system, the later stage, automatic marking mechanism made marks in corresponding units; If test result is PASS, send by signal, directly carry out the test of next unit; Mechanism for testing is opened, and material loading hand enters, and FPC is moved on to next unit to be tested; Test successively behind whole unit, mechanism for testing is opened, and blanking hand enters; The FPC testing is transported to lower material level by blanking hand, and meanwhile, next piece board under test of material loading handgrip is transported to test station; The material loading backed off after random that hands down, the product of blanking hand will depend on the circumstances: if the test result of the whole unit of fruit product is all PASS, non-defective unit charging tray moves on to lower material level, and product is put into wherein; If having unit testing result is NG, marking carrier disk moves on to lower material level, and defective products is put in marking carrier disk; Marking carrier disk is transported to mark position FPC, and marking mechanism makes marks in NG position, after, marking carrier disk is transported to lower material level FPC again; Blanking handgrip FPC mentions, and marking carrier disk is removed, and defective products rewinding dish moves on to lower material level simultaneously, and blanking hand is put into FPC in defective products rewinding dish; The whole cycle completes.
In sum, the full-automatic FPC electric logging device of one that the utility model provides comprises lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism and control system, wherein material is moved to predeterminated position by lifting feed mechanism, material is moved to detection position by material loading mobile phone structure, testing agency detects and separates qualified material and defective material material, qualified material and defective material are moved to blanking position by blanking mobile phone structure, marking mechanism carries out mark to underproof material, dibit receiving mechanism storage qualified material and defective material, full-automatic detection that can material (FPC flexible PCB).Lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism are all controlled by control system, make the automaticity of whole device high, can realize people's multi-machine operation, can save labour, no longer rely on skilled labor, handled easily, can enhance productivity.
The foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model instructions and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (7)
1. a full-automatic FPC electric logging device, comprises frame and testing agency, it is characterized in that, also comprises the lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism, dibit receiving mechanism and the control system that are arranged in frame; Described lifting feed mechanism is positioned at the bottom of frame, and material is moved to predeterminated position; Described material loading mobile phone structure is arranged at the top of lifting feed mechanism, and the material of predeterminated position is moved to detection position; Described cutting agency is arranged at the top of lifting feeding structure and is positioned at a side of material loading mobile phone structure, and the material after test is moved to blanking position; Described marking mechanism is positioned at a side of cutting agency, and defective material is carried out to mark; Described dibit receiving mechanism is positioned at the bottom of marking mechanism, receives defective material qualified and that mark is good;
Described lifting feed mechanism, material loading mobile phone structure, blanking mobile phone structure, marking mechanism and dibit receiving mechanism are all electrically connected with control system and are controlled by control system.
2. full-automatic FPC electric logging device according to claim 1, is characterized in that, also comprises transverse-moving mechanism, and described transverse-moving mechanism is flexibly connected with material loading mobile phone structure and blanking mobile phone structure respectively, can drive material loading mobile phone structure and blanking mobile phone structure reciprocating.
3. full-automatic FPC electric logging device according to claim 1, it is characterized in that, described lifting feed mechanism comprises base plate, to be processed lifting base plate, lifter plate, crane panel, charging tray base plate, charging tray panel, the lifting axis of guide, lifting guide bearing, charging tray panel support post, pilot pin rotary middle spindle, product space sensor, to be processed pilot pin, pilot pin mounting bar, line slide rail and to be processed adjusting rotating mechanism.
4. full-automatic FPC electric logging device according to claim 1, it is characterized in that, described material loading mobile phone structure comprises that crossbeam line slide rail installing plate, X-direction move left and right device, Y direction moves forward and backward device, paw three axle cylinders, paw nozzle installing plate and sucker, and described X axis moves left and right device and comprises the first servomotor, servomotor installing plate, synchronizing wheel, Timing Belt, leading screw holder, the first leading screw and slide rail; Described Y direction moves forward and backward device and comprises that servomotor, paw move installing plate, the second leading screw and paw module.
5. full-automatic FPC electric logging device according to claim 1, it is characterized in that, described blanking mobile phone structure comprises that stepper motor, stepper motor installing plate, synchronizing wheel, Timing Belt, paw move installing plate, paw three axle cylinders, paw nozzle installing plate and sucker.
6. full-automatic FPC electric logging device according to claim 1, it is characterized in that, described marking mechanism comprises stepper motor, labelling head motor mounting plate, the first synchronizing wheel, the first Timing Belt, mark Timing Belt is wheel seat initiatively, mark platform floor, mark platform line slide rail, the driven wheel seat of mark Timing Belt, mark Timing Belt tensioning device, marking carrier disk, marking machine stepper motor, mark stepper motor installing plate, the second synchronizing wheel, the second Timing Belt, labelling head line slide rail installing plate, the driven wheel seat of labelling head Timing Belt, labelling head rectilinear movement slide rail, labelling head cylinder and labelling head.
7. full-automatic FPC electric logging device according to claim 1, it is characterized in that, described dibit receiving mechanism comprises that rewinding box plate, rewinding box move cylinder holder, rewinding box cylinder, rewinding box holder, rewinding box holder, rewinding box placement plate, rewinding cassette holder, defective products rewinding box and non-defective unit rewinding box.
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| CN201420278520.4U CN203858338U (en) | 2014-05-28 | 2014-05-28 | Fully automatic FPC electrical testing machine |
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| CN201420278520.4U CN203858338U (en) | 2014-05-28 | 2014-05-28 | Fully automatic FPC electrical testing machine |
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