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CN203857299U - Light emitting device and illuminating device - Google Patents

Light emitting device and illuminating device Download PDF

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Publication number
CN203857299U
CN203857299U CN201420119971.3U CN201420119971U CN203857299U CN 203857299 U CN203857299 U CN 203857299U CN 201420119971 U CN201420119971 U CN 201420119971U CN 203857299 U CN203857299 U CN 203857299U
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China
Prior art keywords
metal plate
layer
light emitting
base member
metal
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Expired - Fee Related
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CN201420119971.3U
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Chinese (zh)
Inventor
下川一生
佐佐木阳光
別田惣彦
大川秀树
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Toshiba Lighting and Technology Corp
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Toshiba Lighting and Technology Corp
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    • H10W72/20

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  • Led Device Packages (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The utility model provides a light emitting device and an illuminating device which have high reliability. According to the embodiment, the illuminating device is provided and comprises a base part, a plurality of semiconductor light emitting components, a mounting substrate part, a metal plate, a jointing layer, a grease layer and a fixing part. The plurality of semiconductor light emitting components are separated from the base part. The installation substrate part comprises ceramic substrates arranged between the base part and the plurality of semiconductor light emitting components. The metal plate is arranged between the base part and the installation substrate part. The metal plate is provided with an outer edge part and an inside part inside the outer edge part. The ratio of the thickness of the metal plate to the maximum length of the inside part is over 0.042. The jointing layer is arranged between the installation substrate part and the metal plate and is used for jointing the installation substrate part with the metal plate. The grease layer is arranged between the base part and the metal plate. The fixing part is used for fixing the outer edge part of the metal plate and the base part.

Description

发光装置以及照明装置Lighting device and lighting device

技术领域 technical field

本实用新型的实施方式涉及发光装置以及照明装置。  Embodiments of the present invention relate to a light emitting device and a lighting device. the

背景技术 Background technique

例如,有一种将发出蓝色光的半导体发光元件和转换光的波长的荧光体组合而发出白色光的发光装置。这样的发光装置能应用于投光器等的照明装置等。在这样的发光装置中,期望提高可靠性。  For example, there is a light-emitting device that emits white light by combining a semiconductor light-emitting element that emits blue light and a phosphor that converts the wavelength of light. Such a light emitting device can be applied to lighting devices such as light projectors and the like. In such a light-emitting device, it is desired to improve reliability. the

专利文献1:JP特开平8-8372号公报  Patent Document 1: JP Unexamined Patent Publication No. 8-8372

发明内容 Contents of the invention

本实用新型的实施方式提供高可靠性的发光装置以及照明装置。  The embodiments of the present invention provide a highly reliable light emitting device and lighting device. the

根据本实用新型的实施方式,提供一种照明装置,其包含基座部件、多个半导体发光元件、安装基板部、金属板、接合层、脂膏层和固定部。所述多个半导体发光元件与所述基座部件分开。所述安装基板部包含设于所述基座部件与所述多个半导体发光元件之间的陶瓷基板。所述金属板设于所述基座部件与所述安装基板部之间。所述金属板具有外缘部和所述外缘部内侧的内侧部。所述金属板的厚度与所述内侧部的最大长度之比为0.042以上。所述接合层设于所述安装基板部与所述金属板之间,将所述安装基板部与所述金属板接合起来。所述脂膏层设于所述基座部件与所述金属板之间。所述固定部将所述金属板的所述外缘部与所述基座部件固定起来。  According to an embodiment of the present invention, there is provided a lighting device including a base member, a plurality of semiconductor light emitting elements, a mounting board portion, a metal plate, a bonding layer, a grease layer, and a fixing portion. The plurality of semiconductor light emitting elements are separated from the base member. The mounting substrate portion includes a ceramic substrate provided between the base member and the plurality of semiconductor light emitting elements. The metal plate is provided between the base member and the mounting board portion. The metal plate has an outer edge portion and an inner portion inside the outer edge portion. A ratio of the thickness of the metal plate to the maximum length of the inner portion is 0.042 or more. The joining layer is provided between the mounting board part and the metal plate, and joins the mounting board part and the metal plate. The grease layer is provided between the base member and the metal plate. The fixing portion fixes the outer edge portion of the metal plate and the base member. the

根据本实用新型的实施方式,提供一种发光装置,以与基座部件之间隔着脂膏层的状态通过固定部固定于所述基座部件,该发光装置具备:包含陶瓷基板的安装基板部;多个半导体发光元件,设于所述安装基板部的一侧;金属板,设于所述安装基板部的另一侧并且该另一侧隔着所述脂膏层与所述基座部件热传导地连接,该金属板具有作为通过所述固定部固定 的区域的外缘部和所述外缘部内侧的内侧部,所述金属板的厚度与所述内侧部的最大长度之比为0.042以上;以及接合层,设于所述安装基板部与所述金属板之间,将所述安装基板部与所述金属板接合起来。  According to an embodiment of the present invention, there is provided a light-emitting device that is fixed to the base member through a fixing portion with a grease layer interposed therebetween, the light-emitting device comprising: a mounting substrate portion including a ceramic substrate; A plurality of semiconductor light-emitting elements are provided on one side of the mounting substrate part; a metal plate is provided on the other side of the mounting substrate part and the other side is thermally conductive to the base member via the grease layer. connected, the metal plate has an outer edge portion as a region fixed by the fixing portion and an inner portion inside the outer edge portion, the ratio of the thickness of the metal plate to the maximum length of the inner portion is 0.042 or more; and a bonding layer provided between the mounting substrate portion and the metal plate, and bonding the mounting substrate portion and the metal plate. the

本实用新型提供的发光装置以及照明装置相对于现有技术具有更高的可靠性。  Compared with the prior art, the light emitting device and the lighting device provided by the utility model have higher reliability. the

附图说明 Description of drawings

图1a以及图1b是例示第1实施方式中的发光装置以及照明装置的示意图。  1a and 1b are schematic diagrams illustrating a light emitting device and a lighting device in the first embodiment. the

图2a以及图2b是例示第1实施方式中的发光装置以及照明装置的示意图。  2a and 2b are schematic diagrams illustrating the light emitting device and the lighting device in the first embodiment. the

图3是例示发光装置以及照明装置的特性的示意图。  FIG. 3 is a schematic diagram illustrating characteristics of a light emitting device and a lighting device. the

图4是例示发光装置以及照明装置的特性的图表。  Fig. 4 is a graph illustrating characteristics of a light emitting device and a lighting device. the

图5是例示发光装置以及照明装置的特性的图表。  Fig. 5 is a graph illustrating characteristics of a light emitting device and a lighting device. the

图6是例示第1实施方式中的发光装置的示意性的剖面图。  FIG. 6 is a schematic cross-sectional view illustrating the light emitting device in the first embodiment. the

图7是例示第1实施方式中的发光装置以及照明装置的示意性的俯视图。  7 is a schematic plan view illustrating a light emitting device and an illuminating device in the first embodiment. the

图8a以及图8b是例示第1实施方式中的发光装置以及照明装置的示意图。  8a and 8b are schematic diagrams illustrating the light emitting device and the lighting device in the first embodiment. the

图9是例示第1实施方式中的发光装置以及照明装置的示意性的俯视图。  Fig. 9 is a schematic plan view illustrating the light emitting device and the lighting device in the first embodiment. the

图10是例示第2实施方式中的发光装置以及照明装置的示意性的剖面图。  Fig. 10 is a schematic cross-sectional view illustrating a light emitting device and a lighting device in a second embodiment. the

图中:  In the picture:

10:陶瓷基板;10a:第1主面;10b:第2主面;10r:外缘;11:第1金属层;11a:第1安装部分;11b:第2安装部分;11c:第3安装部分;11g:位置;11p:安装图案;11pa:第1安装图案;11pb:第2安装图案;11s:侧面;11su:角部;11u:上表面;12:第2金属层;12c:角部;12r:外缘;13a:铜层;13b:镍层;13c:钯层;13d:金层;14a:铜层;14b:镍层;14c:钯层;14d:金层;15:安装基板部;16:安装区域;16r:外 缘;17:周边区域;20:半导体发光元件;20a:第1半导体发光元件;20b:第2半导体发光元件;21:第1半导体层;21a:第1半导体部分;21b:第2半导体部分;21e:第1接合金属部件;22:第2半导体层;22e:第2接合金属部件;23:发光层;31:波长转换层;31a:波长转换粒子;31b:透光性树脂;32:反射层;35:发光元件部;40:发光部;40a:第1发光部;40b:第2发光部;44:连接部;45:第1连接器;45e:第1连接器用电极部;46:第2连接器;46e:第2连接器用电极部;51:金属板;51i:内侧部;51o:外缘部;51r:缘部;52:接合层;53:脂膏层;53r:散热膏残留部;53s:散热膏消失部;55a~55d:第1~第4边;58:孔;71:基座部件;72:基座;73:反射部;75:固定部;θ:角度;110,121:发光装置;210,221:照明装置;C51:翘曲度;L01,L02:第1,第2长度;LL:光;Lmax:最大长度;RA:散热膏残留面积率;RC1:相对翘曲度;RT1:相对厚度;SP1:试样;t10,t11,t12,t20,t51:厚度;tg:距离。  10: ceramic substrate; 10a: first main surface; 10b: second main surface; 10r: outer edge; 11: first metal layer; 11a: first installation part; 11b: second installation part; 11c: third installation Part; 11g: position; 11p: installation pattern; 11pa: first installation pattern; 11pb: second installation pattern; 11s: side; 11su: corner; 11u: upper surface; 12: second metal layer; 12c: corner ;12r: outer edge; 13a: copper layer; 13b: nickel layer; 13c: palladium layer; 13d: gold layer; 14a: copper layer; 14b: nickel layer; 14c: palladium layer; 14d: gold layer; 15: mounting substrate 16: installation area; 16r: outer edge; 17: peripheral area; 20: semiconductor light emitting element; 20a: first semiconductor light emitting element; 20b: second semiconductor light emitting element; 21: first semiconductor layer; 21a: first Semiconductor part; 21b: second semiconductor part; 21e: first bonding metal part; 22: second semiconductor layer; 22e: second bonding metal part; 23: light emitting layer; 31: wavelength converting layer; 31a: wavelength converting particles; 31b: Translucent resin; 32: Reflective layer; 35: Light emitting element part; 40: Light emitting part; 40a: First light emitting part; 40b: Second light emitting part; 44: Connection part; 45: First connector; 45e : first connector electrode part; 46: second connector; 46e: second connector electrode part; 51: metal plate; 51i: inner part; 51o: outer edge part; 51r: edge part; 52: joining layer; 53: Grease layer; 53r: Heat dissipation paste residual part; 53s: Heat dissipation paste disappearance part; 55a~55d: 1st~4th side; 58: Hole; 71: Base part; 72: Base; 73: Reflection part; 75: Fixed part; θ: Angle; 110, 121: Lighting device; 210, 221: Lighting device; C51: Warpage; L01, L02: 1st, 2nd length; LL: Light; Lmax: Maximum length; RA : residual area ratio of thermal paste; RC1: relative warpage; RT1: relative thickness; SP1: sample; t10, t11, t12, t20, t51: thickness; tg: distance. the

具体实施方式 Detailed ways

以下参照附图说明本实用新型的各实施方式。  Embodiments of the present invention will be described below with reference to the drawings. the

另外,附图是示意性的或概念性的,各部分的厚度与宽度的关系、部分间的大小比率等不一定与现实中的一样。此外,即使表示相同部分,有时也在不同附图中以互相不同的尺寸、比率来表现。  In addition, the drawings are schematic or conceptual, and the relationship between the thickness and width of each part, the size ratio between parts, and the like are not necessarily the same as those in reality. In addition, even if the same parts are shown, they may be shown with different dimensions and ratios in different drawings. the

另外,在本申请说明书和各附图中,对与已通过附图叙述的要素相同的要素标注相同符号并适当省略详细的说明。  In addition, in this-application specification and each drawing, the same code|symbol is attached|subjected to the same element as what was already described by drawing, and detailed description is abbreviate|omitted suitably. the

(第1实施方式)  (first embodiment)

图1a以及图1b是例示第1实施方式中的发光装置以及照明装置的示意图。  1a and 1b are schematic diagrams illustrating a light emitting device and a lighting device in the first embodiment. the

图1a是俯视图。图1b是例示图1a的A1-A2线剖面的一部分的剖面图。  Figure 1a is a top view. Fig. 1b is a cross-sectional view illustrating a part of the cross-section along line A1-A2 in Fig. 1a. the

如图1a以及图1b所示,本实施方式中的发光装置110包含:基座部件71、脂膏层53、金属板51、接合层52、安装基板部15、多个半导体发光元件20。发光装置110例如用于照明装置210。  As shown in FIGS. 1a and 1b , a light emitting device 110 in this embodiment includes a base member 71 , a grease layer 53 , a metal plate 51 , a bonding layer 52 , a mounting substrate portion 15 , and a plurality of semiconductor light emitting elements 20 . The light emitting device 110 is used, for example, as a lighting device 210 . the

将从基座部件71朝向安装基板部15的方向设为层叠方向(Z轴方向)。将与Z轴方向垂直的一个方向设为X轴方向。将与Z轴方向和X轴方向垂直的方向设为Y轴方向。  Let the direction from the base member 71 toward the mounting substrate portion 15 be the stacking direction (Z-axis direction). Let one direction perpendicular to the Z-axis direction be the X-axis direction. Let the direction perpendicular to the Z-axis direction and the X-axis direction be the Y-axis direction. the

在基座部件71上依次配置脂膏层53、金属板51、接合层52、安装基板部15以及多个半导体发光元件20。  On the base member 71, the grease layer 53, the metal plate 51, the bonding layer 52, the mounting substrate portion 15, and the plurality of semiconductor light emitting elements 20 are sequentially arranged. the

即,多个半导体发光元件20与基座部件71在Z轴方向上分离。安装基板部15包含陶瓷基板10。陶瓷基板10设于基座部件71与多个半导体发光元件之间。金属板51设于基座部件71与安装基板部15之间。  That is, the plurality of semiconductor light emitting elements 20 are separated from the base member 71 in the Z-axis direction. The mounting substrate portion 15 includes the ceramic substrate 10 . The ceramic substrate 10 is provided between the base member 71 and the plurality of semiconductor light emitting elements. The metal plate 51 is provided between the base member 71 and the mounting substrate portion 15 . the

如图1a例示,金属板51具有外缘部51o和内侧部51i。内侧部51i位于外缘部51o的内侧。在将金属板51投影于X-Y平面时,外缘部51o沿着金属板51的外缘51r设置。在将金属板51投影于X-Y平面时,内侧部51i位于外缘部51o的内侧。在后叙述外缘部51o和内侧部51i的例子。  As illustrated in FIG. 1a, the metal plate 51 has an outer edge portion 51o and an inner portion 51i. The inner portion 51i is located inside the outer edge portion 51o. When the metal plate 51 is projected on the XY plane, the outer edge portion 51 o is provided along the outer edge 51 r of the metal plate 51 . When the metal plate 51 is projected on the XY plane, the inside part 51i is located inside the outer edge part 51o. Examples of the outer edge portion 51o and the inner portion 51i will be described later. the

如图1b例示,接合层52设于安装基板部15与金属板51之间。接合层52接合安装基板部15与金属板51。  As illustrated in FIG. 1 b , the bonding layer 52 is provided between the mounting substrate portion 15 and the metal plate 51 . The bonding layer 52 bonds the mounting substrate portion 15 and the metal plate 51 . the

脂膏层53设于基座部件71与金属板51之间。脂膏层53将金属板51的热传至基座部件71。  The grease layer 53 is provided between the base member 71 and the metal plate 51 . The grease layer 53 transfers the heat of the metal plate 51 to the base member 71 . the

固定部75固定金属板51的外缘部51o和基座部件71。在本例中,金属板51具有设于外缘部51o的孔58(例如贯穿孔)。固定部75使用螺丝。螺丝经由孔58到达基座部件71。即,固定部75的一部分通过孔58。由此,金属板51的外缘部51o和基座部件71被固定。另外,金属板51的内侧部51i不与基座部件71固定在一起。  The fixing portion 75 fixes the outer edge portion 51 o of the metal plate 51 and the base member 71 . In this example, the metal plate 51 has a hole 58 (for example, a through hole) provided in the outer edge portion 51o. Screws are used for the fixing portion 75 . The screws reach the base part 71 via the holes 58 . That is, a part of the fixing portion 75 passes through the hole 58 . Thereby, the outer edge part 51o of the metal plate 51 and the base member 71 are fixed. In addition, the inner side portion 51 i of the metal plate 51 is not fixed to the base member 71 . the

以下,说明图1a及图1b所示的发光装置110(以及照明装置210)的例子。  Hereinafter, an example of the light emitting device 110 (and the lighting device 210 ) shown in FIGS. 1 a and 1 b will be described. the

在发光装置110中设置发光部40。在金属板51上设置发光部40。在金属板51与发光部40之间设置接合层52。  The light emitting unit 40 is provided in the light emitting device 110 . The light emitting unit 40 is provided on the metal plate 51 . A bonding layer 52 is provided between the metal plate 51 and the light emitting portion 40 . the

在本申请说明书中,设于其上的状态,除了直接设于其上的状态之外,还包含在它们之间插入其它要素的状态。  In the specification of the present application, the state provided thereon includes not only the state provided directly thereon, but also the state in which other elements are inserted therebetween. the

从金属板51朝向发光部40的方向与层叠方向对应。在本申请说明书中,层叠的状态,除了直接接触而重叠的状态之外,还包含在它们之间插 入其它要素而重叠的状态。  The direction from the metal plate 51 toward the light emitting portion 40 corresponds to the stacking direction. In the specification of this application, the state of stacking includes not only the state of overlapping with direct contact, but also the state of overlapping with other elements interposed therebetween. the

金属板51是例如板状。金属板51的主面例如与X-Y平面实质上平行。金属板51的平面形状例如是矩形。金属板51具有例如第1~第4边55a~55d。第2边55b与第1边55a分开。第3边55c连接第1边55a的一端和第2边55b的一端。第4边55d与第3边55c分开,连接第1边55a的另一端和第2边55b的另一端。金属板51的平面形状的角部也可以是曲线状。金属板51的平面形状可以不是矩形,而是任意的。  The metal plate 51 is, for example, plate-shaped. The main surface of the metal plate 51 is substantially parallel to the XY plane, for example. The planar shape of the metal plate 51 is, for example, a rectangle. The metal plate 51 has, for example, first to fourth sides 55a to 55d. The second side 55b is separated from the first side 55a. The third side 55c connects one end of the first side 55a and one end of the second side 55b. The fourth side 55d is separated from the third side 55c, and connects the other end of the first side 55a and the other end of the second side 55b. The corners of the planar shape of the metal plate 51 may be curved. The planar shape of the metal plate 51 may be arbitrary instead of rectangular. the

金属板51可以使用例如金属等的基板。金属板51可以使用例如铜、铜合金或铝等。  For the metal plate 51, a substrate such as metal can be used, for example. For the metal plate 51, copper, copper alloy, or aluminum can be used, for example. the

发光部40放出光。与此同时,发光部40产生热。接合层52将发光部40所产生的热高效率地传导至金属板51。接合层52可以使用例如焊料等。即,接合层52包含焊料。接合层52可以使用例如以Sn为主材的焊料材料。接合层52可以使用例如SnAg、SnCu、SnAgCu、SnSb、SnBi或SnZn等。  The light emitting unit 40 emits light. At the same time, the light emitting unit 40 generates heat. The bonding layer 52 efficiently conducts the heat generated in the light emitting portion 40 to the metal plate 51 . For the bonding layer 52 , for example, solder or the like can be used. That is, the bonding layer 52 contains solder. For the bonding layer 52 , for example, a solder material mainly composed of Sn can be used. For the bonding layer 52 , for example, SnAg, SnCu, SnAgCu, SnSb, SnBi, or SnZn can be used. the

发光部40包含安装基板部15和发光元件部35。  The light emitting unit 40 includes the mounting board unit 15 and the light emitting element unit 35 . the

安装基板部15包含陶瓷基板10、第1金属层11和第2金属层12。  Mounting substrate portion 15 includes ceramic substrate 10 , first metal layer 11 , and second metal layer 12 . the

陶瓷基板10具有第1主面10a和第2主面10b。第2主面10b是第1主面10a的相反侧的面。金属板51与陶瓷基板10的第2主面对置。换言之,第2主面10b是金属板51侧的面。即,第2主面10b是接合层52一侧的面。  The ceramic substrate 10 has a first main surface 10a and a second main surface 10b. The second main surface 10b is a surface on the opposite side to the first main surface 10a. The metal plate 51 faces the second main surface of the ceramic substrate 10 . In other words, the second main surface 10 b is a surface on the metal plate 51 side. That is, the second main surface 10 b is a surface on the bonding layer 52 side. the

在本申请说明书中,对置的状态,除了直接面对的状态之外,还包含在它们之间插入其它要素的状态。  In the specification of the present application, the state of facing each other includes not only the state of directly facing each other, but also the state of interposing other elements therebetween. the

第1主面10a包含安装区域16。例如,安装区域16与第1主面10a的外缘10r分离。在本例中,安装区域16设于第1主面10a的中央部分。第1主面10a还包含周边区域17。周边区域17设于安装区域16的周围。安装区域16的例子在后叙述。  The first main surface 10 a includes a mounting region 16 . For example, the mounting region 16 is separated from the outer edge 10r of the first main surface 10a. In this example, the mounting region 16 is provided in the central portion of the first main surface 10a. The first main surface 10 a also includes a peripheral region 17 . The peripheral area 17 is provided around the installation area 16 . An example of the installation area 16 will be described later. the

陶瓷基板10包含例如氧化铝。陶瓷基板10可以使用例如以氧化铝为主成分的陶瓷。能得到高热传导性和高绝缘性。能得到高可靠性。  The ceramic substrate 10 contains, for example, alumina. For the ceramic substrate 10 , for example, ceramics mainly composed of alumina can be used. High thermal conductivity and high insulation can be obtained. High reliability can be obtained. the

第1金属层11设于第1主面10a上。第1金属层11包含多个安装图案11p。多个安装图案11p设于安装区域16。多个安装图案11p中的至少 任意两个以上互相分开。例如,多个安装图案11p中的至少任意一个为岛状。多个安装图案11p中的两个互相独立。多个安装图案11p包含例如第1安装图案11pa以及第2安装图案11pb等。  The first metal layer 11 is provided on the first main surface 10a. The first metal layer 11 includes a plurality of mounting patterns 11p. A plurality of mounting patterns 11 p are provided in the mounting area 16 . At least any two or more of the plurality of mounting patterns 11p are separated from each other. For example, at least any one of the plurality of mounting patterns 11p has an island shape. Two of the plurality of mounting patterns 11p are independent from each other. The plurality of mounting patterns 11p include, for example, a first mounting pattern 11pa, a second mounting pattern 11pb, and the like. the

多个安装图案11p分别包含例如第1安装部分11a和第2安装部分11b。在本例中,安装图案11p还包含第3安装部分11c。第3安装部分11c设于第1安装部分11a与第2安装部分11b之间,连接第1安装部分11a与第2安装部分11b。关于这些安装部分的例子,在后叙述。  Each of the plurality of mounting patterns 11p includes, for example, the first mounting portion 11a and the second mounting portion 11b. In this example, the mounting pattern 11p also includes the third mounting portion 11c. The 3rd mounting part 11c is provided between the 1st mounting part 11a and the 2nd mounting part 11b, and connects the 1st mounting part 11a and the 2nd mounting part 11b. Examples of these installation parts will be described later. the

第1金属层11也可以还包含将多个安装图案11p互相连接的连接部44。在本例中,第1金属层11还包含第1连接器用电极部45e和第2连接器用电极部46e。第1连接器用电极部45e与多个安装图案11p中的一个电连接。第2连接器用电极部46e与多个安装图案11p中不同于上述一个的另一个电连接。例如,在一个安装图案11p的一部分上配置半导体发光元件20。通过该半导体发光元件20,第1连接器用电极部45e与安装图案11p中的一个电连接。进而,在另一个安装图案11p的一部分上配置半导体发光元件20。通过该半导体发光元件20,第2连接器用电极部46e与另一个安装图案11p中的一个电连接。  The first metal layer 11 may further include connection portions 44 that connect the plurality of mounting patterns 11p to each other. In this example, the first metal layer 11 further includes a first connector electrode portion 45e and a second connector electrode portion 46e. The first electrode portion 45e for a connector is electrically connected to one of the plurality of mounting patterns 11p. The second electrode portion 46e for a connector is electrically connected to another one of the plurality of mounting patterns 11p that is different from the one described above. For example, the semiconductor light emitting element 20 is arranged on a part of one mounting pattern 11p. With this semiconductor light emitting element 20, the first connector electrode portion 45e is electrically connected to one of the mounting patterns 11p. Furthermore, the semiconductor light emitting element 20 is arranged on a part of another mounting pattern 11p. Through this semiconductor light emitting element 20, the second connector electrode portion 46e is electrically connected to one of the other mounting patterns 11p. the

在本例中,发光部40还包含设于第1主面10a上的第1连接器45和第2连接器46。第1连接器45与第1连接器用电极部45e电连接。第2连接器46与第2连接器用电极部46e电连接。在本例中,在第1连接器用电极部45e上设有第1连接器45。在第2连接器用电极部46e上设有第2连接器46。在第1连接器45与第2连接器46之间配置发光元件部35。经由这些连接器向发光部40供给电力。  In this example, the light emitting unit 40 further includes a first connector 45 and a second connector 46 provided on the first main surface 10a. The first connector 45 is electrically connected to the first connector electrode portion 45e. The second connector 46 is electrically connected to the second connector electrode portion 46e. In this example, the first connector 45 is provided on the first connector electrode portion 45e. The 2nd connector 46 is provided in the electrode part 46e for 2nd connectors. The light emitting element unit 35 is arranged between the first connector 45 and the second connector 46 . Power is supplied to the light emitting unit 40 via these connectors. the

第2金属层12设于第2主面10b上。第2金属层12与第1金属层11电绝缘。第2金属层12的至少一部分在投影到X-Y平面(与第1主面10a平行的第1平面)时,与安装区域16重叠。  The second metal layer 12 is provided on the second main surface 10b. The second metal layer 12 is electrically insulated from the first metal layer 11 . At least a part of the second metal layer 12 overlaps the mounting region 16 when projected onto the XY plane (first plane parallel to the first main surface 10 a ). the

这样,在陶瓷基板10的上表面(第1主面10a)上设有第1金属层11,在陶瓷基板10的下表面(第2主面10b)上设有第2金属层12。  Thus, the first metal layer 11 is provided on the upper surface (first main surface 10 a ) of the ceramic substrate 10 , and the second metal layer 12 is provided on the lower surface (second main surface 10 b ) of the ceramic substrate 10 . the

发光元件部35设于陶瓷基板10的第1主面10a上。发光元件部35包含多个半导体发光元件20和波长转换层31。  The light emitting element portion 35 is provided on the first main surface 10 a of the ceramic substrate 10 . The light emitting element unit 35 includes a plurality of semiconductor light emitting elements 20 and a wavelength conversion layer 31 . the

多个半导体发光元件20设于第1主面10a上。多个半导体发光元件 20分别放出光。半导体发光元件20包含例如氮化物半导体。半导体发光元件20包含例如InyAlzGa1-x-yN(0≤x≤1,0≤y≤1,x+y≤1)。其中,在实施方式中,半导体发光元件20为任意的。  A plurality of semiconductor light emitting elements 20 are provided on the first main surface 10a. The plurality of semiconductor light emitting elements 20 emit light respectively. The semiconductor light emitting element 20 includes, for example, a nitride semiconductor. The semiconductor light emitting element 20 includes, for example, In y Al z Ga 1-x-y N (0≤x≤1, 0≤y≤1, x+y≤1). However, in the embodiment, the semiconductor light emitting element 20 is arbitrary.

多个半导体发光元件20包含例如第1半导体发光元件20a以及第2半导体发光元件20b等。多个半导体发光元件20分别与多个安装图案11p中的任意一个安装图案11p和多个安装图案11p中的与上述任意一个相邻的另一个安装图案11p电连接。  The plurality of semiconductor light emitting elements 20 include, for example, a first semiconductor light emitting element 20a, a second semiconductor light emitting element 20b, and the like. The plurality of semiconductor light emitting elements 20 are respectively electrically connected to any one of the plurality of mounting patterns 11p and another mounting pattern 11p adjacent to any one of the plurality of mounting patterns 11p. the

例如,第1半导体发光元件20a与多个安装图案11p中的第1安装图案11pa和第2安装图案11pb电连接。第2安装图案11pb相当于与第1安装图案11pa相邻的另一个安装图案11p。  For example, the first semiconductor light emitting element 20a is electrically connected to the first mounting pattern 11pa and the second mounting pattern 11pb among the plurality of mounting patterns 11p. The second mounting pattern 11pb corresponds to another mounting pattern 11p adjacent to the first mounting pattern 11pa. the

例如,多个半导体发光元件20分别包含第1导电型的第1半导体层21、第2导电型的第2半导体层22和发光层23。例如,第1导电型为n型,第2导电型为p型。也可以是第1导电型为p型,第2导电型为n型。  For example, each of the plurality of semiconductor light emitting elements 20 includes a first semiconductor layer 21 of the first conductivity type, a second semiconductor layer 22 of the second conductivity type, and a light emitting layer 23 . For example, the first conductivity type is n-type, and the second conductivity type is p-type. The first conductivity type may be p-type, and the second conductivity type may be n-type. the

第1半导体层21包含第1部分(第1半导体部分21a)和第2部分(第2半导体部分21b)。第2半导体部分21b在与层叠方向(从金属板51朝向发光部40的Z轴方向)交叉的方向(例如,X轴方向)上与第1半导体部分21a并列。  The first semiconductor layer 21 includes a first portion (first semiconductor portion 21a) and a second portion (second semiconductor portion 21b). The second semiconductor portion 21b is juxtaposed with the first semiconductor portion 21a in a direction (for example, the X-axis direction) intersecting the stacking direction (the Z-axis direction from the metal plate 51 toward the light emitting portion 40). the

第2半导体层22设于第2半导体部分21b与安装基板部15之间。发光层23设于第2半导体部分21b与第2半导体层22之间。  The second semiconductor layer 22 is provided between the second semiconductor portion 21 b and the mounting substrate portion 15 . The light emitting layer 23 is provided between the second semiconductor portion 21 b and the second semiconductor layer 22 . the

半导体发光元件20是例如倒装型的LED。  The semiconductor light emitting element 20 is, for example, a flip-chip LED. the

例如,第1半导体层21的第1半导体部分21a与安装图案11p的第1安装部分11a对置。第2半导体层22与安装图案11p的第2安装部分11b对置。第1半导体层21的第1半导体部分21a与第1安装部分11a电连接。第2半导体层22与第2安装部分11b电连接。该连接可以使用例如焊料、金凸块等。该连接可以通过例如金属熔融焊接而进行。或者,该连接通过例如使用金凸块的超声波热压接法进行。  For example, the first semiconductor portion 21a of the first semiconductor layer 21 faces the first mounting portion 11a of the mounting pattern 11p. The second semiconductor layer 22 faces the second mounting portion 11b of the mounting pattern 11p. The first semiconductor portion 21a of the first semiconductor layer 21 is electrically connected to the first mounting portion 11a. The second semiconductor layer 22 is electrically connected to the second mounting portion 11b. The connection may use, for example, solder, gold bumps, or the like. The connection can be made, for example, by metal fusion welding. Alternatively, the connection is performed by, for example, ultrasonic thermocompression bonding using gold bumps. the

即,例如,发光元件部35还包含第1接合金属部件21e和第2接合金属部件22e。第1接合金属部件21e设于第1半导体部分21a与任意一个安装图案11p(例如第1安装部分11a)之间。第2接合金属部件22e设于第2半导体层22与另一个安装图案11p(例如第2安装图案11pb) 之间。第1接合金属部件21e以及第2接合金属部件22e中的至少一个包含焊料或金凸块。由此,能增大第1接合金属部件21e以及第2接合金属部件22e各自的剖面面积(由X-Y平面切断时的剖面面积)。由此,能够通过第1接合金属部件21e以及第2接合金属部件22e将热高效率地传递至安装基板部15,散热性提高。  That is, for example, the light emitting element portion 35 further includes the first joining metal member 21e and the second joining metal member 22e. The first bonding metal member 21e is provided between the first semiconductor portion 21a and any one of the mounting patterns 11p (for example, the first mounting portion 11a). The second bonding metal member 22e is provided between the second semiconductor layer 22 and another mounting pattern 11p (for example, the second mounting pattern 11pb). At least one of the first joint metal member 21e and the second joint metal member 22e includes solder or a gold bump. Thereby, the cross-sectional area (the cross-sectional area when cut along the XY plane) of each of the first metal joining member 21e and the second metal joining member 22e can be increased. Thereby, heat can be efficiently transmitted to the mounting board part 15 through the 1st metal joining member 21e and the 2nd metal joining member 22e, and heat dissipation improves. the

波长转换层31覆盖多个半导体发光元件20的至少一部分。波长转换层31吸收从多个半导体发光元件20放出的光(例如第1光)的至少一部分,放出第2光。第2光的波长(例如峰值波长)与第1光的波长(例如峰值波长)不同。波长转换层31包含例如荧光体等的多个波长转换粒子、和分散有多个波长转换粒子的透光性树脂。第1光包含例如蓝色光。第2光包含波长比第1光更长的光。第2光包含例如黄色光以及红色光中的至少任意一个。  The wavelength conversion layer 31 covers at least a part of the plurality of semiconductor light emitting elements 20 . The wavelength conversion layer 31 absorbs at least part of the light (for example, first light) emitted from the plurality of semiconductor light emitting elements 20 and emits second light. The wavelength (for example, peak wavelength) of the second light is different from the wavelength (for example, peak wavelength) of the first light. The wavelength conversion layer 31 includes, for example, a plurality of wavelength conversion particles such as phosphors, and a translucent resin in which the plurality of wavelength conversion particles are dispersed. The first light includes, for example, blue light. The second light includes light having a longer wavelength than the first light. The second light includes, for example, at least one of yellow light and red light. the

在本例中,发光元件部35还包含反射层32。反射层32在X-Y平面内包围波长转换层31。反射层32中包含例如金属氧化物等的多个粒子、和分散有该粒子的透光性树脂。金属氧化物等的粒子具有光反射性。作为该金属氧化物等的粒子能够使用例如TiO2以及Al2O3中的至少任意一种。通过设置反射层32,从半导体发光元件20放出的光能够在沿着层叠方向的方向(例如上方向)上高效率地射出。  In this example, the light emitting element portion 35 further includes the reflective layer 32 . The reflective layer 32 surrounds the wavelength conversion layer 31 in the XY plane. Reflective layer 32 includes, for example, a plurality of particles of metal oxide and a translucent resin in which the particles are dispersed. Particles such as metal oxides have light reflectivity. At least any one of TiO 2 and Al 2 O 3 can be used as the particles of the metal oxide or the like, for example. By providing the reflective layer 32, the light emitted from the semiconductor light emitting element 20 can be efficiently emitted in a direction (for example, an upward direction) along the stacking direction.

发光部40是例如板上芯片(COB)型的LED模块。  The light emitting unit 40 is, for example, a chip-on-board (COB) type LED module. the

在本实施方式中,从发光元件部35(多个半导体发光元件20)放出的光的发光度为10lm/mm2(流明/平方毫米)以上、100lm/mm2以下。优选为20lm/mm2以上。即,在本实施方式中,从发光元件部35放出的光与发光面积之比(发光度)非常高。在本申请说明书中,发光面积实质上与安装区域16的面积对应。  In the present embodiment, the luminosity of light emitted from the light emitting element portion 35 (the plurality of semiconductor light emitting elements 20 ) is 10 lm/mm 2 (lumen/square millimeter) or more and 100 lm/mm 2 or less. Preferably it is 20 lm/mm 2 or more. That is, in the present embodiment, the ratio (luminosity) of the light emitted from the light emitting element portion 35 to the light emitting area is very high. In the specification of the present application, the light emitting area substantially corresponds to the area of the mounting region 16 .

本实施方式中的发光装置110可以适用于例如投光器等照明装置210。  The light emitting device 110 in this embodiment can be applied to an illumination device 210 such as a light projector, for example. the

脂膏层53可以使用液体状、浆状、粘土状或固体状的散热膏等。散热膏可以使用例如硅油。例如,对硅油混合金属粒子以及陶瓷粒子中的至少任意一种。由此,硅油的热传导率升高。对脂膏层53也可以使用例如具有导电性的散热膏(导电性散热膏)等。该导电性散热膏,例如,在硅中包含热传导率高的纯金属的粒子。例如,发光元件部35的热通过脂膏 层53向基座部件71传导而散热。  For the grease layer 53 , liquid, paste, clay, or solid thermal paste can be used. As the thermal paste, for example, silicone oil can be used. For example, at least one of metal particles and ceramic particles is mixed with silicone oil. Accordingly, the thermal conductivity of the silicone oil increases. For the grease layer 53 , for example, conductive heat dissipation paste (conductive heat dissipation paste) or the like may be used. This conductive heat dissipation paste contains, for example, silicon with pure metal particles having high thermal conductivity. For example, the heat of the light emitting element portion 35 is conducted to the base member 71 through the grease layer 53 to dissipate heat. the

在本实施方式中的发光装置110中,例如,将金属板51投影到X-Y平面时,金属板51具有安装区域16的面积的5倍以上的面积。即,在本实施方式中,相对于安装区域16的面积,金属板51的面积设置为非常大。由此,设置于安装区域16上的发光元件部35所产生的热通过面积很大的金属板51向面内方向(X-Y面内方向)扩散。而且,向面内方向扩散的热例如向基座部件71传递,而高效地散热。  In the light emitting device 110 according to the present embodiment, for example, when the metal plate 51 is projected on the XY plane, the metal plate 51 has an area five times or more the area of the mounting region 16 . That is, in the present embodiment, the area of the metal plate 51 is set to be very large relative to the area of the mounting region 16 . Accordingly, the heat generated by the light emitting element portion 35 provided on the mounting region 16 is diffused in the in-plane direction (XY in-plane direction) through the metal plate 51 having a large area. Furthermore, the heat diffused in the in-plane direction is transferred to, for example, the base member 71 to dissipate heat efficiently. the

图2a以及图2b是例示第1实施方式中的发光装置以及照明装置的示意图。  2a and 2b are schematic diagrams illustrating the light emitting device and the lighting device in the first embodiment. the

图2a是例示金属板51的示意性的俯视图。图2b是图2a的B1-B2剖面图。  FIG. 2 a is a schematic top view illustrating the metal plate 51 . Fig. 2b is a B1-B2 sectional view of Fig. 2a. the

如图2a所例示,金属板51具有外缘部51o。外缘部51o沿着金属板51的外缘51r设置成环状。外缘部51o的内侧为内侧部51i。  As illustrated in Fig. 2a, the metal plate 51 has an outer edge portion 51o. The outer edge portion 51 o is provided in a ring shape along the outer edge 51 r of the metal plate 51 . The inner side of the outer edge part 51o is the inner side part 51i. the

在本例中,金属板51具有孔58。孔58设于外缘部51o,贯穿金属板51。设有孔58的区域成为外缘部51o。外缘部51o与内侧部51i的边界与例如孔58的内侧的一端相接。  In this example, the metal plate 51 has holes 58 . The hole 58 is provided in the outer edge portion 51 o and penetrates through the metal plate 51 . The region where the hole 58 is provided serves as an outer edge portion 51o. The boundary between the outer edge portion 51 o and the inner portion 51 i is in contact with, for example, one end inside the hole 58 . the

例如,内侧部51i的外接矩形与孔58相接。例如,在向X-Y平面投影时,内侧部51i的外接矩形与固定部75相接。在本例中,内侧部51i为矩形。  For example, the circumscribed rectangle of the inner portion 51 i is in contact with the hole 58 . For example, when projected on the XY plane, the circumscribed rectangle of the inner portion 51i is in contact with the fixing portion 75 . In this example, the inner portion 51i is rectangular. the

在本例中,金属板51具有例如第1~第4边55a~55d。例如,第1边55a沿着X轴方向延伸。第2边55b与第1边55a分开,沿着X轴方向延伸。第3边55c连接第1边55a的一端与第2边55b的一端。第4边55d与第3边55c分开,连接第1边55a的另一端和第2边55b的另一端。在本例中,第1边55a的长度以及第2边55b的长度分别比第3边55c的长度以及第4边55d的长度长。  In this example, the metal plate 51 has, for example, first to fourth sides 55a to 55d. For example, the first side 55a extends along the X-axis direction. The second side 55b is separated from the first side 55a and extends along the X-axis direction. The third side 55c connects one end of the first side 55a and one end of the second side 55b. The fourth side 55d is separated from the third side 55c, and connects the other end of the first side 55a and the other end of the second side 55b. In this example, the length of the first side 55a and the length of the second side 55b are longer than the length of the third side 55c and the length of the fourth side 55d, respectively. the

在本例中,金属板51的形状为矩形。例如,金属板51的X轴方向的长度(第1长度L01)为例如76mm(毫米)。例如,金属板51的Y轴方向的长度(第2长度L02)为例如65mm。这些值是例子,在实施方式中,这些值是任意的。第1长度L01也可以与第2长度L02相等。在金属板51的角部可以设置曲线部分。角部也可以相对于边的延伸方向倾斜。  In this example, the metal plate 51 has a rectangular shape. For example, the length (1st length L01) of the X-axis direction of the metal plate 51 is 76 mm (millimeters), for example. For example, the length (2nd length L02) of the Y-axis direction of the metal plate 51 is 65 mm, for example. These values are examples, and in the embodiment, these values are arbitrary. The first length L01 may be equal to the second length L02. Curved portions may be provided at corners of the metal plate 51 . The corners can also be inclined with respect to the direction in which the sides extend. the

在实施方式中,将内侧部51i的最大长度设为最大长Lmax。最大长Lmax是将金属板51投影到X-Y平面时的内侧部51i的X-Y平面内的长度的最大值。在本例中,内侧部51i是矩形,最大长Lmax与矩形的对角线的长度对应。最大长Lmax的单位是例如毫米。  In the embodiment, the maximum length of the inner portion 51i is set to the maximum length Lmax. The maximum length Lmax is the maximum value of the length in the XY plane of the inner part 51i when the metal plate 51 is projected on the XY plane. In this example, the inner portion 51i is rectangular, and the maximum length Lmax corresponds to the length of the diagonal of the rectangle. The unit of the maximum length Lmax is, for example, millimeters. the

如图2b所例示,金属板51可以是弯的。例如,金属板51与发光部40以高温接合。通过热膨胀系数之差,有时金属板51变弯。  As illustrated in Figure 2b, the metal plate 51 may be bent. For example, the metal plate 51 is bonded to the light emitting unit 40 at high temperature. Due to the difference in thermal expansion coefficient, the metal plate 51 may be bent. the

金属板51的翘曲度C51是金属板51的内侧部51i的端部在Z轴方向的位置与内侧部51i的中心部在Z轴方向的位置的差的绝对值中的最大值。内侧部51i的中心部比内侧部51i的端部位于上方。例如,翘曲度C51是内侧部51i的端部处的金属板51的下表面与内侧部51i的中心处的金属板51的下表面之间的Z轴方向上的距离。翘曲度C51是内侧部51i的端部处的金属板51的上表面与内侧部51i的中心处的金属板51的上表面之间的Z轴方向的距离。翘曲度C51的单位是例如毫米。  The degree of warping C51 of the metal plate 51 is the maximum value of the absolute values of the differences between the Z-axis direction position of the end portion of the inner portion 51i and the Z-axis direction position of the center portion of the inner portion 51i of the metal plate 51 . The center part of the inner part 51i is located above the edge part of the inner part 51i. For example, the degree of warpage C51 is the distance in the Z-axis direction between the lower surface of the metal plate 51 at the end of the inner portion 51i and the lower surface of the metal plate 51 at the center of the inner portion 51i. The degree of warpage C51 is the distance in the Z-axis direction between the upper surface of the metal plate 51 at the end of the inner portion 51i and the upper surface of the metal plate 51 at the center of the inner portion 51i. The unit of the degree of warpage C51 is, for example, millimeters. the

另一方面,金属板51具有厚度t51。厚度t51与例如内侧部51i的中心部处的金属板51在Z轴方向的长度对应。厚度t51的单位例如是毫米。  On the other hand, the metal plate 51 has a thickness t51. The thickness t51 corresponds to, for example, the length in the Z-axis direction of the metal plate 51 at the central portion of the inner portion 51i. The unit of thickness t51 is millimeters, for example. the

在实施方式中,最大长Lmax,翘曲度C51以及厚度t51是室温(25℃)下的值。  In the embodiment, the maximum length Lmax, the degree of curvature C51, and the thickness t51 are values at room temperature (25° C.). the

在实施方式中,金属板51的厚度t51与内侧部51i的最大长度(最大长Lmax)之比设为0.042以上。比是t51/Lmax。外侧部51o由固定部75压住。外侧部51o中实质上不发生弯曲。因此,采用金属板51的厚度t51与内侧部51i的最大长度(最大长Lmax)之比。  In the embodiment, the ratio of the thickness t51 of the metal plate 51 to the maximum length (maximum length Lmax) of the inner portion 51i is set to 0.042 or more. The ratio is t51/Lmax. The outer portion 51 o is pressed by the fixing portion 75 . Substantially no bending occurs in the outer portion 51o. Therefore, the ratio of the thickness t51 of the metal plate 51 to the maximum length (maximum length Lmax) of the inner portion 51i is employed. the

由此,在发光装置110(以及照明装置210)中得到高可靠性。  Accordingly, high reliability is obtained in the light emitting device 110 (and the lighting device 210). the

以下,说明作为导出本实施方式中的结构的基础的实验结果。  Hereinafter, experimental results serving as a basis for deriving the structure in this embodiment will be described. the

在该实验中,金属板51的形状为矩形,金属板51的第1长度L01为76mm,金属板51的第2长度L02为65mm。内侧部51i在X轴方向的长度为59.6mm,内侧部51i在Y轴方向的长度为48.6mm。内侧部51i的最大长Lmax(内侧部51i的对角线的长度)为76.9mm。而且,制作对金属板51的厚度t51进行了改变的多个试样,并测定这些试样的翘曲度C51。金属板51是铜板。陶瓷基板10是氧化铝基板。基座部件71是铝或铝合金。  In this experiment, the shape of the metal plate 51 was rectangular, the first length L01 of the metal plate 51 was 76 mm, and the second length L02 of the metal plate 51 was 65 mm. The length of the inner part 51i in the X-axis direction is 59.6 mm, and the length of the inner part 51i in the Y-axis direction is 48.6 mm. The maximum length Lmax (diagonal length of the inner portion 51i ) of the inner portion 51i is 76.9 mm. Then, a plurality of samples in which the thickness t51 of the metal plate 51 was changed were produced, and the degree of warpage C51 of these samples was measured. The metal plate 51 is a copper plate. The ceramic substrate 10 is an alumina substrate. The base member 71 is aluminum or an aluminum alloy. the

在这些试样中,进行可靠性试验,并评价了可靠性试验后的脂膏层53的状态。可靠性试验为温度循环试验。例如,设将试样在-40℃保持30分钟后、以120℃保持30分钟为一个循环。重复循环,对试样提供热过程。  In these samples, a reliability test was performed, and the state of the grease layer 53 after the reliability test was evaluated. The reliability test is a temperature cycle test. For example, it is assumed that one cycle is maintained at 120° C. for 30 minutes after holding the sample at −40° C. for 30 minutes. The cycle is repeated to provide the thermal history of the specimen. the

若进行这样的可靠性试验,则试样的温度在室温与高温(例如90℃左右)之间反复变化。随着该温度的变化,金属板51的中心部(内侧部51i)与基座部件71之间的距离变化。由此,能观察到脂膏层53从金属板51与基座部件71之间向外部挤出的现象。即,脂膏层53的材料被抽出。  When such a reliability test is performed, the temperature of the sample is repeatedly changed between room temperature and high temperature (for example, about 90° C.). With this change in temperature, the distance between the central portion (inner portion 51i) of the metal plate 51 and the base member 71 changes. Thus, a phenomenon in which the grease layer 53 protrudes to the outside from between the metal plate 51 and the base member 71 can be observed. That is, the material of the grease layer 53 is drawn out. the

图3是示出发光装置以及照明装置的特性的示意图。图3是例示上述可靠性试验之后的脂膏层53的状态的示意图。即,可靠性试验之后去除固定部75,将金属板51从基座部件71分离。示出露出的脂膏层53的状态。图3所示的试样SP1中,金属板51的厚度t51为5mm。  Fig. 3 is a schematic diagram illustrating characteristics of a light emitting device and an illumination device. FIG. 3 is a schematic diagram illustrating the state of the grease layer 53 after the reliability test described above. That is, after the reliability test, the fixing portion 75 is removed, and the metal plate 51 is separated from the base member 71 . The state of the exposed grease layer 53 is shown. In the sample SP1 shown in FIG. 3 , the thickness t51 of the metal plate 51 is 5 mm. the

在图3中示出了金属板51、孔58、脂膏层53。在可靠性试验之前,脂膏层53设于金属板51的整面。可靠性试验之后,由于抽出,脂膏层53的一部分散热膏消失。所以,如图3所示,产生散热膏残留部53r和散热膏消失部53s。在散热膏残留部53r中,金属板51被散热膏覆盖。在散热膏消失部53s,散热膏消失,金属板51露出。  FIG. 3 shows metal plate 51 , hole 58 , grease layer 53 . Before the reliability test, the grease layer 53 is provided on the entire surface of the metal plate 51 . After the reliability test, a part of the thermal paste of the grease layer 53 disappeared due to extraction. Therefore, as shown in FIG. 3 , a heat dissipation paste remaining portion 53r and a heat dissipation paste disappearing portion 53s are generated. In the heat dissipation paste remaining portion 53r, the metal plate 51 is covered with heat dissipation paste. In the heat dissipation paste disappearing portion 53s, the heat dissipation paste disappears and the metal plate 51 is exposed. the

根据图3可知,在厚度t51为5mm的试样SP1中,散热膏残留部53r的面积大,散热膏消失部53s的面积小。  As can be seen from FIG. 3 , in the sample SP1 having a thickness t51 of 5 mm, the area of the heat dissipation paste remaining portion 53 r is large, and the area of the heat dissipation paste disappearing portion 53 s is small. the

如果散热膏残留部53r的面积小、散热膏消失部53s的面积大,则难以将金属板51的热向基座部件71传递。在该状态下,如果使发光装置工作,则发光部的温度过度上升。例如,发光效率降低。例如,元件被破坏。  If the thermal paste remaining portion 53 r has a small area and the thermal grease disappearing portion 53 s has a large area, it becomes difficult to transfer the heat of the metal plate 51 to the base member 71 . In this state, when the light-emitting device is operated, the temperature of the light-emitting portion rises excessively. For example, luminous efficiency decreases. For example, a component is destroyed. the

将散热膏残留部53r的面积设为S53r,将金属板51的面积设为S51。此时,散热膏残留面积率RA表示为S53r/S51。根据可靠性试验的结果,可知在散热膏残留部53r的面积(S53r)与试验前的面积(与S51对应)之比(散热膏残留面积率RA)高时,能得到良好的可靠性。  Let the area of the thermal paste residual portion 53r be S53r, and let the area of the metal plate 51 be S51. At this time, the thermal paste residual area ratio RA is expressed as S53r/S51. From the results of the reliability test, it was found that good reliability is obtained when the ratio of the area ( S53r ) of the thermal paste remaining portion 53r to the area before the test (corresponding to S51 ) (the residual area ratio of thermal grease RA ) is high. the

已知散热膏残留面积率RA依赖于翘曲度C51。翘曲度C51是室温(25℃)下的值。在可靠性试验中,发光装置的温度反复发生较大的变动。可以认为,由于该变化而产生的抽出的程度依赖于翘曲度C51。在该实验中,在金属板51的厚度t51为2mm时,翘曲度C51为约0.44mm。在金属板51的厚度t51为3mm时,翘曲度C51为约0.26mm。在金属板51的 厚度t51为5mm时,翘曲度C51为约0.12mm。  It is known that the thermal paste residual area ratio RA depends on the degree of warpage C51. The degree of curvature C51 is a value at room temperature (25° C.). In the reliability test, the temperature of the light-emitting device fluctuated greatly repeatedly. It is considered that the degree of extraction due to this change depends on the degree of warpage C51. In this experiment, when the thickness t51 of the metal plate 51 was 2 mm, the degree of warpage C51 was about 0.44 mm. When the thickness t51 of the metal plate 51 is 3 mm, the curvature C51 is about 0.26 mm. When the thickness t51 of the metal plate 51 is 5 mm, the degree of warpage C51 is about 0.12 mm. the

图4为例示发光装置以及照明装置的特性的图表。  FIG. 4 is a graph illustrating characteristics of a light emitting device and a lighting device. the

图4例示了可靠性试验的结果。图4的横轴是相对翘曲度RC1。相对翘曲度RC1为C51/Lmax。相对翘曲度RC1为金属板51的翘曲度与内侧部51i的最大长度之比。图4的纵轴是散热膏残留面积率RA。  Fig. 4 illustrates the results of the reliability test. The horizontal axis in FIG. 4 is the relative warpage RC1. The relative warpage RC1 is C51/Lmax. The relative degree of curvature RC1 is the ratio of the degree of curvature of the metal plate 51 to the maximum length of the inner portion 51i. The vertical axis of FIG. 4 is the thermal paste residual area ratio RA. the

在金属板51的厚度t51为2mm时,散热膏残留面积率RA是约37%。在金属板51的厚度t51为3mm时,散热膏残留面积率RA为约37%。在金属板51的厚度t51为5mm时,散热膏残留面积率RA为约70%。  When the thickness t51 of the metal plate 51 is 2 mm, the thermal paste remaining area ratio RA is about 37%. When the thickness t51 of the metal plate 51 is 3 mm, the thermal paste remaining area ratio RA is about 37%. When the thickness t51 of the metal plate 51 is 5 mm, the heat radiation paste remaining area ratio RA is about 70%. the

根据图4可知,在相对翘曲度RC1为0.28%以下时,能够看出散热膏残留面积率RA的改善倾向。相对翘曲度RC1优选为0.23%以下。由此,例如,散热膏残留面积RA成为50%以上。在散热膏残留面积率RA为50%以上时,能将发光元件所产生的热的一半左右向金属板51传递。相对翘曲度RC1更优选地为0.2%以下。由此,例如散热膏残留面积RA为成60%以上。  As can be seen from FIG. 4 , when the relative warpage RC1 is 0.28% or less, there is a tendency to improve the thermal paste residual area ratio RA. The relative curvature RC1 is preferably 0.23% or less. Thereby, for example, the thermal paste residual area RA becomes 50% or more. When the thermal paste remaining area ratio RA is 50% or more, about half of the heat generated by the light emitting element can be transferred to the metal plate 51 . The relative curvature RC1 is more preferably 0.2% or less. Thus, for example, the thermal paste remaining area RA becomes 60% or more. the

在相对翘曲度RC1低于0.03%时,有时导致金属板51的重量变大、成本升高。在相对翘曲度RC1低于0.03%时,有时金属板51向与相对翘曲度RC1高的情况相反的方向弯曲,导致对螺丝等产生负担,固定变得不稳定。  When the relative degree of curvature RC1 is less than 0.03%, the weight of the metal plate 51 may increase and the cost may increase. When the relative degree of warping RC1 is less than 0.03%, the metal plate 51 may bend in the opposite direction to that of the case where the relative degree of warping RC1 is high, which may impose a burden on screws and the like, and fixation may become unstable. the

在实施方式中,例如,将相对翘曲度RC1设为0.28%以下。由此,能得到高的可靠性。  In embodiment, for example, relative curvature RC1 is made into 0.28 % or less. Thereby, high reliability can be obtained. the

图5是例示发光装置以及照明装置的特性的图表。  Fig. 5 is a graph illustrating characteristics of a light emitting device and a lighting device. the

图5例示了可靠性试验的结果。图5的横轴为相对厚度RT1。相对厚度RT1为t51/Lmax。相对厚度RT1为金属板51的厚度t51与内侧部51i的最大长度(最大长Lmax)之比。  Fig. 5 illustrates the results of the reliability test. The horizontal axis in FIG. 5 is the relative thickness RT1. The relative thickness RT1 is t51/Lmax. The relative thickness RT1 is the ratio of the thickness t51 of the metal plate 51 to the maximum length (maximum length Lmax) of the inner portion 51i. the

根据图5可知,在相对厚度RT1为0.042以上时,能发现散热膏残留面积率RA的改善倾向。优选RT1为0.050以上。由此,例如,散热膏残留面积率RA成为50%以上。更优选RT1为0.056以上。由此,例如,散热膏残留面积RA成为60%以上。  As can be seen from FIG. 5 , when the relative thickness RT1 is 0.042 or more, a tendency to improve the thermal paste residual area ratio RA is observed. Preferably, RT1 is 0.050 or more. Accordingly, for example, the thermal paste residual area ratio RA becomes 50% or more. More preferably, RT1 is 0.056 or more. Thereby, for example, the thermal paste residual area RA becomes 60% or more. the

相对厚度RT1优选为0.13以下。相对厚度RT1大于0.13时,有时导致金属板51的重量变大,成本变高。在相对厚度RT1大于0.13的情况下, 有时金属板51向相对厚度RT1小时的相反方向弯曲,导致对螺丝等产生负担,固定变得不稳定。  The relative thickness RT1 is preferably 0.13 or less. When the relative thickness RT1 is greater than 0.13, the weight of the metal plate 51 may increase and the cost may increase. When the relative thickness RT1 is larger than 0.13, the metal plate 51 may be bent in the opposite direction when the relative thickness RT1 is small, which may impose a burden on the screws or the like, and fixation may become unstable. the

在实施方式中,将相对厚度RT1设为0.055以上。由此,能得到高的可靠性。  In embodiment, relative thickness RT1 is made into 0.055 or more. Thereby, high reliability can be obtained. the

在上述说明的实验中,金属板51是铜板,陶瓷基板10是氧化铝基板。实施方式不限于此,作为金属板51,使用铝板也能得到同样的结果。即,如上所述,作为可靠性的指标的散热膏残留面积率RA依赖于翘曲度C51(即,相对翘曲度RC1)。翘曲度C51因金属板51与陶瓷基板10中的热膨胀之差而产生。翘曲度C51除了材料的热膨胀系数之外,还依赖于尺寸。陶瓷基板10的热膨胀系数比金属板51的热膨胀系数小。这个差大于作为金属板51使用的材料(铜或铝等)之间的差。因此,即使在金属板51的材料使用铜以外的材料的情况下,也能得到与上述同样的结果。  In the experiments described above, the metal plate 51 was a copper plate, and the ceramic substrate 10 was an alumina substrate. The embodiment is not limited thereto, and the same result can be obtained even if an aluminum plate is used as the metal plate 51 . That is, as described above, the thermal paste remaining area ratio RA, which is an index of reliability, depends on the degree of warpage C51 (that is, the relative degree of warpage RC1 ). The degree of warpage C51 occurs due to the difference in thermal expansion between the metal plate 51 and the ceramic substrate 10 . The degree of warpage C51 also depends on the size in addition to the thermal expansion coefficient of the material. The thermal expansion coefficient of the ceramic substrate 10 is smaller than that of the metal plate 51 . This difference is larger than the difference between materials (copper or aluminum, etc.) used as the metal plate 51 . Therefore, even when a material other than copper is used as the material of the metal plate 51, the same result as above can be obtained. the

在实施方式中,内侧部51i与基座部件71之间的距离随温度的变化而变化。该变化导致抽出现象的发生,使散热性降低(劣化或恶化),使产品的寿命变短。即,外缘部51o通过固定部75固定于基座部件71,但内侧部51i在Z轴方向上的相对的位置随着温度变化而变化。例如,内侧部51i与基座部件71之间的距离的温度变化比外缘部51o与基座部件71之间的距离的温度变化大。  In the embodiment, the distance between the inner portion 51i and the base member 71 varies with temperature. This change leads to the occurrence of a draw-out phenomenon, which lowers (degrades or worsens) heat dissipation and shortens the life of the product. That is, the outer edge portion 51o is fixed to the base member 71 by the fixing portion 75, but the relative position of the inner portion 51i in the Z-axis direction changes with temperature changes. For example, the temperature change in the distance between the inner portion 51 i and the base member 71 is greater than the temperature change in the distance between the outer edge portion 51 o and the base member 71 . the

此时,通过将相对翘曲度RC1维持得较小,能够将散热膏残留面积率RA维持得较大。当相对厚度RT1为0.055以上时,能维持高的可靠性。  At this time, by keeping the relative curvature RC1 small, the thermal paste remaining area ratio RA can be kept large. When the relative thickness RT1 is 0.055 or more, high reliability can be maintained. the

图6是例示第1实施方式中的发光装置的示意性的剖面图。  FIG. 6 is a schematic cross-sectional view illustrating the light emitting device in the first embodiment. the

图6例示了发光部40的一部分。  FIG. 6 illustrates a part of the light emitting unit 40 as an example. the

如图6所示,第1金属层11包含铜层13a(Cu层)。第1金属层11也可以进一步包含金层13d(Au)层)。铜层13a设于金层13d和陶瓷基板10之间。在本例中,第1金属层11还包含:设于铜层13a与金层13d之间的镍层13b(Ni层)、以及设于镍层13b和金层13d之间的钯层13c(Pd层)。这样,在本例中,第1金属层11具有Cu/Ni/Pd/Au的层叠构造。  As shown in FIG. 6, the first metal layer 11 includes a copper layer 13a (Cu layer). The first metal layer 11 may further include a gold layer 13d (Au layer). The copper layer 13 a is provided between the gold layer 13 d and the ceramic substrate 10 . In this example, the first metal layer 11 also includes: a nickel layer 13b (Ni layer) disposed between the copper layer 13a and the gold layer 13d, and a palladium layer 13c (Ni layer) disposed between the nickel layer 13b and the gold layer 13d. Pd layer). Thus, in this example, the first metal layer 11 has a stacked structure of Cu/Ni/Pd/Au. the

另一方面,第2金属层12包含铜层14a。第2金属层12也可以进一步包含金层14d。铜层14a设于金层14d和陶瓷基板10之间。在本例中,第2金属层12还包含:设于铜层14a与金层14d之间的镍层14b、以及设 于镍层14b与金层14d之间的钯层14c。这样,在本例中,第2金属层12具有Cu/Ni/Pd/Au的层叠构造。  On the other hand, the second metal layer 12 includes a copper layer 14a. The second metal layer 12 may further include a gold layer 14d. The copper layer 14 a is disposed between the gold layer 14 d and the ceramic substrate 10 . In this example, the second metal layer 12 further includes: a nickel layer 14b disposed between the copper layer 14a and the gold layer 14d, and a palladium layer 14c disposed between the nickel layer 14b and the gold layer 14d. Thus, in this example, the second metal layer 12 has a stacked structure of Cu/Ni/Pd/Au. the

在上述说明中,铜层、镍层、钯层以及金层各自之间的边界有时不明确。这些层的一部分可以具有混合的状态(例如合金状态)。  In the above description, the boundaries among the copper layer, the nickel layer, the palladium layer, and the gold layer are sometimes unclear. Some of these layers may have mixed states (eg alloy states). the

第2金属层12能够使用例如与第1金属层11的材料相同的材料。对于第2金属层12,能够应用与第1金属层11的层叠构造相同的层叠构造。由此,形成这些金属层变得容易。在实施方式中,第2金属层12的结构也可以与第1金属层11的结构不同。  For the second metal layer 12 , for example, the same material as that of the first metal layer 11 can be used. The same stacked structure as that of the first metal layer 11 can be applied to the second metal layer 12 . This makes it easy to form these metal layers. In the embodiment, the structure of the second metal layer 12 may be different from that of the first metal layer 11 . the

第1金属层11的厚度t11是例如30μm以上、100μm以下,例如40μm以上、60μm以下。第2金属层12的厚度t12是例如30μm以上、100μm以下,例如40μm以上、60μm以下。  The thickness t11 of the first metal layer 11 is, for example, 30 μm or more and 100 μm or less, for example, 40 μm or more and 60 μm or less. The thickness t12 of the second metal layer 12 is, for example, 30 μm or more and 100 μm or less, for example, 40 μm or more and 60 μm or less. the

第1金属层11的铜层13a以及第2金属层12的铜层14a能够通过例如电解镀金而形成。铜层13a的厚度及铜层14a的厚度分别是例如30μm以上、100μm以下,例如是约50μm。  The copper layer 13 a of the first metal layer 11 and the copper layer 14 a of the second metal layer 12 can be formed by, for example, electrolytic gold plating. The thickness of the copper layer 13 a and the thickness of the copper layer 14 a are respectively, for example, 30 μm or more and 100 μm or less, for example, about 50 μm. the

镍层13b、钯层13c以及金层13d通过例如非电解镀金而形成。镍层14b、钯层14c以及金层14d通过例如电解镀金而形成。  The nickel layer 13b, the palladium layer 13c, and the gold layer 13d are formed by, for example, electroless gold plating. The nickel layer 14b, the palladium layer 14c, and the gold layer 14d are formed by, for example, electrolytic gold plating. the

镍层13b的厚度以及镍层14b的厚度分别是例如2μm以上、8μm以下,例如约4.5μm。钯层13c的厚度以及钯层14c的厚度分别是例如0.075μm以上、0.2μm以下,例如约0.1μm。金层13d的厚度以及金层14d的厚度分别是例如0.05μm以上、0.2μm以下,例如约0.1μm。  The thickness of the nickel layer 13b and the thickness of the nickel layer 14b are, for example, not less than 2 μm and not more than 8 μm, for example, about 4.5 μm. The thickness of the palladium layer 13 c and the thickness of the palladium layer 14 c are, for example, 0.075 μm or more and 0.2 μm or less, for example, about 0.1 μm, respectively. The thickness of the gold layer 13d and the thickness of the gold layer 14d are, for example, not less than 0.05 μm and not more than 0.2 μm, for example, about 0.1 μm. the

通过非电解镀金形成第1金属层11的至少一部分以及第2金属层12的至少一部分,从而能使第1金属层11的侧面以及第2金属层12的侧面实质上垂直。  By forming at least a part of the first metal layer 11 and at least a part of the second metal layer 12 by electroless gold plating, the side surfaces of the first metal layer 11 and the side surfaces of the second metal layer 12 can be substantially perpendicular. the

例如,以与第1主面10a垂直的平面(例如,Y-Z平面等的第2平面)切割时,能够使第1金属层11的侧面11s相对于层叠方向(Z轴方向)大致平行。第1金属层11的侧面11s与第1主面10a之间的角度θ为例如80度以上95度以下。角度θ更优选为例如85度以上。  For example, when cutting on a plane (for example, a second plane such as a YZ plane) perpendicular to the first main surface 10a, the side surface 11s of the first metal layer 11 can be substantially parallel to the stacking direction (Z-axis direction). The angle θ between the side surface 11 s of the first metal layer 11 and the first main surface 10 a is, for example, 80 degrees or more and 95 degrees or less. The angle θ is more preferably, for example, 85 degrees or more. the

如果该角度θ较小,则相对于第1金属层11的一部分即安装图案11p的安装所用的面积(例如上表面的面积),安装图案11p的下表面的面积变得过大。所以,在陶瓷基板10的上表面(第1主面10a)中,由安装图 案11p覆盖住的部分的比例变高。所以,难以提高安装区域16整体的反射率。  If the angle θ is small, the area of the lower surface of the mounting pattern 11p becomes too large relative to the area (for example, the area of the upper surface) for mounting the mounting pattern 11p which is a part of the first metal layer 11 . Therefore, in the upper surface (first main surface 10a) of the ceramic substrate 10, the ratio of the portion covered by the mounting pattern 11p becomes high. Therefore, it is difficult to increase the reflectance of the entire mounting region 16 . the

通过将第1金属层11的侧面11s与第1主面10a之间的角度θ设为80度以上95度以下,能够在陶瓷基板10的上表面(第1主面10a)中,降低被安装图案11p覆盖住的部分的比例。由此,能够充分地提高安装区域16整体的反射率。由此,能够提高发光度。  By setting the angle θ between the side surface 11s of the first metal layer 11 and the first main surface 10a to be 80 degrees or more and 95 degrees or less, the upper surface (the first main surface 10a) of the ceramic substrate 10 can be mounted on the upper surface (the first main surface 10a). The ratio of the portion covered by the pattern 11p. Accordingly, the reflectance of the entire mounting region 16 can be sufficiently improved. Thereby, luminosity can be improved. the

第1金属层11的剖面的角部的曲率比较高。即,曲率半径小。第1金属层11的剖面近于矩形,即侧面11s近于垂直。例如,第1金属层11还具有与X-Y平面(第1平面)平行的上表面11u。将第1金属层11的上表面11u与第1金属层11的侧面11s相连的角部11su的曲率半径为10μm以下。由此,能够使安装图案11p的下表面的面积相对于安装图案11p的安装所用的面积(例如安装图案11p的上表面11u的面积)小。由此,能够提高安装区域16整体的反射率,能够提高发光度。  The curvature of the corner portion of the cross section of the first metal layer 11 is relatively high. That is, the radius of curvature is small. The cross section of the first metal layer 11 is nearly rectangular, that is, the side 11s is nearly vertical. For example, the first metal layer 11 further has an upper surface 11u parallel to the XY plane (first plane). The radius of curvature of the corner portion 11su connecting the upper surface 11u of the first metal layer 11 and the side surface 11s of the first metal layer 11 is 10 μm or less. Accordingly, the area of the lower surface of the mounting pattern 11p can be made smaller than the area used for mounting the mounting pattern 11p (for example, the area of the upper surface 11u of the mounting pattern 11p). Thereby, the reflectance of the entire mounting region 16 can be improved, and the luminosity can be improved. the

在本例中,波长转换层31的一部分配置于多个半导体发光元件20中的任意一个与陶瓷基板10之间的位置11g(空间)。位置11g是任意一个安装图案11p(例如第1安装图案11pa)与另一个安装图案11p(例如,第2安装图案11pb)之间的位置。通过在该位置11g(空间)中也配置波长转换层31的一部分,能够通过波长转换层31将从半导体发光元件20放出的第1光高效率地转换为第2光。在位置11g(空间)中还可以另行配置包含透明的树脂、其它荧光体材料的波长转换构件。  In this example, a part of the wavelength conversion layer 31 is disposed at a position 11 g (space) between any one of the plurality of semiconductor light emitting elements 20 and the ceramic substrate 10 . The position 11g is a position between any one of the mounting patterns 11p (for example, the first mounting pattern 11pa) and the other mounting pattern 11p (for example, the second mounting pattern 11pb). By arranging a part of the wavelength conversion layer 31 also in this position 11g (space), the first light emitted from the semiconductor light emitting element 20 can be efficiently converted into the second light by the wavelength conversion layer 31 . In the position 11g (space), a wavelength conversion member made of transparent resin or other phosphor materials may be separately arranged. the

为了将波长转换层31的一部分配置于上述的位置11g(空间),也可以使包含位置11g的空间增大。例如,使半导体发光元件20和陶瓷基板10之间的间隙增大。例如,沿着Z轴方向(从金属板51朝向发光部40的层叠方向)的、多个半导体发光元件20中的任意一个与陶瓷基板10之间的距离tg设定为较长。例如,距离tg是多个半导体发光元件20沿着Z轴方向的厚度t20(高度)的1/10以上。  In order to arrange part of the wavelength conversion layer 31 in the above-mentioned position 11g (space), the space including the position 11g may be enlarged. For example, the gap between the semiconductor light emitting element 20 and the ceramic substrate 10 is increased. For example, the distance tg between any one of the plurality of semiconductor light emitting elements 20 and the ceramic substrate 10 along the Z-axis direction (the stacking direction from the metal plate 51 toward the light emitting portion 40 ) is set to be long. For example, the distance tg is 1/10 or more of the thickness t20 (height) of the plurality of semiconductor light emitting elements 20 along the Z-axis direction. the

例如,半导体发光元件20的高度(沿着Z轴方向的厚度t20)是例如50μm以上、500μm以下,例如300μm。距离tg是例如40μm以上、110μm以下,例如60μm。通过增厚第1金属层11的厚度t11,能增长距离tg。  For example, the height (thickness t20 along the Z-axis direction) of the semiconductor light emitting element 20 is, for example, 50 μm or more and 500 μm or less, for example, 300 μm. The distance tg is, for example, not less than 40 μm and not more than 110 μm, for example, 60 μm. The distance tg can be increased by increasing the thickness t11 of the first metal layer 11 . the

在实施方式中,陶瓷基板10的厚度t10为例如0.3mm以上、2mm以 下,例如0.635mm。如果陶瓷基板10的厚度t10不足0.3mm,则例如陶瓷基板10的机械性强度会变弱。如果陶瓷基板10的厚度t10超过2mm,则例如半导体发光元件20(发光元件部35)所产生的热向金属板51传导的效率变低。  In an embodiment, the thickness t10 of the ceramic substrate 10 is, for example, not less than 0.3 mm and not more than 2 mm, for example, 0.635 mm. If the thickness t10 of the ceramic substrate 10 is less than 0.3 mm, for example, the mechanical strength of the ceramic substrate 10 will be weakened. If the thickness t10 of the ceramic substrate 10 exceeds 2 mm, for example, heat generated in the semiconductor light emitting element 20 (light emitting element portion 35 ) is conducted to the metal plate 51 with low efficiency. the

如图6所例示,波长转换层31包含荧光体等的多个波长转换粒子31a、和分散有多个波长转换粒子31a的透光性树脂31b。波长转换粒子31a吸收从多个半导体发光元件20放出的第1光的至少一部分,放出与第1光的波长不同的波长的第2光。  As shown in FIG. 6 , the wavelength conversion layer 31 includes a plurality of wavelength conversion particles 31 a such as phosphors, and a translucent resin 31 b in which the plurality of wavelength conversion particles 31 a are dispersed. The wavelength conversion particles 31a absorb at least a part of the first light emitted from the plurality of semiconductor light emitting elements 20, and emit second light having a wavelength different from that of the first light. the

图7是例示第1实施方式中的发光装置以及照明装置的示意性的俯视图。  7 is a schematic plan view illustrating a light emitting device and an illuminating device in the first embodiment. the

图7例示了金属板51。如图7所示,在本例中,接近金属板51的4个角部而分别设置一个孔58。此时能够定义如图7所例示的外缘部51o和内侧部51i。  FIG. 7 illustrates the metal plate 51 . As shown in FIG. 7 , in this example, one hole 58 is provided near each of the four corners of the metal plate 51 . At this time, an outer edge portion 51o and an inner portion 51i as illustrated in FIG. 7 can be defined. the

图8a以及图8b是例示第1实施方式中的发光装置以及照明装置的示意图。图8a是例示金属板51的示意性的俯视图。如图8a所示,在本例中,金属板51在外缘部51o上没有孔58。在本例中,通过固定部75固定金属板51的4个角部。通过固定部75与金属板51的接触部分,如图8a所示,能够定义外缘部51o和内侧部51i。  8a and 8b are schematic diagrams illustrating the light emitting device and the lighting device in the first embodiment. FIG. 8 a is a schematic top view illustrating the metal plate 51 . As shown in FIG. 8a, in this example, the metal plate 51 has no hole 58 on the outer edge portion 51o. In this example, four corners of the metal plate 51 are fixed by the fixing part 75 . By the contact part of the fixing part 75 and the metal plate 51, as shown in FIG. 8a, the outer edge part 51o and the inner part 51i can be defined. the

图8b是图8a所例示的发光装置以及照明装置在Y-Z平面上的透视平面图。  Fig. 8b is a perspective plan view of the light emitting device and the illuminating device illustrated in Fig. 8a on the YZ plane. the

图9是例示第1实施方式中的发光装置以及照明装置的示意性的俯视图。  Fig. 9 is a schematic plan view illustrating the light emitting device and the lighting device in the first embodiment. the

图9例示了第2金属层12。第2金属层12的面积被设为较大。第2金属层12的面积比安装区域16的面积大。  FIG. 9 illustrates the second metal layer 12 . The area of the second metal layer 12 is set larger. The area of the second metal layer 12 is larger than the area of the mounting region 16 . the

接合层52的平面图案实质上沿着第2金属层12的图案。通过增大第2金属层12的面积,能够扩大接合层52的面积。由此,能够提高经由接合层52的热传导效率。  The planar pattern of the bonding layer 52 substantially follows the pattern of the second metal layer 12 . By increasing the area of the second metal layer 12, the area of the bonding layer 52 can be enlarged. Thereby, the heat conduction efficiency via the bonding layer 52 can be improved. the

例如,投影到X-Y平面(第1平面)时的第2金属层12的外缘12r位于安装区域16的外缘16r的外侧。  For example, the outer edge 12 r of the second metal layer 12 when projected on the XY plane (first plane) is positioned outside the outer edge 16 r of the mounting region 16 . the

在本例中,第2金属层12的外缘12r的角部12c为曲线状。角部12c 中的R值是例如1mm以上。由此,在第2金属层12以及接合层52中产生的应力被分散,局部性的变形减轻。在角部12c的焊料的变形减少。例如,能减少陶瓷基板10中产生的变形,从而抑制裂纹产生。由此,能得到更高的可靠性。  In this example, the corner portion 12c of the outer edge 12r of the second metal layer 12 is curved. The R value in the corner portion 12c is, for example, 1 mm or more. Thereby, the stress generated in the second metal layer 12 and the bonding layer 52 is dispersed, and local deformation is reduced. Distortion of the solder at the corner 12c is reduced. For example, deformation occurring in the ceramic substrate 10 can be reduced, thereby suppressing occurrence of cracks. Thereby, higher reliability can be obtained. the

在实施方式中,在投影到X-Y平面时,第1金属层11的图案外端位于第2金属层12的外缘12r的内侧。投影到X-Y平面时,第1金属层11的图案外端与第2金属层12的外缘12r之间的距离为2mm以上。由此,能够进一步抑制变形,能够得到更高的可靠性。  In the embodiment, when projected on the XY plane, the pattern outer end of the first metal layer 11 is located inside the outer edge 12r of the second metal layer 12 . When projected on the XY plane, the distance between the pattern outer end of the first metal layer 11 and the outer edge 12r of the second metal layer 12 is 2 mm or more. Accordingly, deformation can be further suppressed, and higher reliability can be obtained. the

(第2实施方式)  (second embodiment)

本实施方式涉及照明装置。本照明装置包含上述的发光装置。本照明装置还可以包含以下说明的反射部。  This embodiment relates to a lighting device. The lighting device includes the above-mentioned light emitting device. The lighting device may further include a reflector described below. the

图10是例示第2实施方式中的发光装置以及照明装置的示意性的剖面图。  Fig. 10 is a schematic cross-sectional view illustrating a light emitting device and a lighting device in a second embodiment. the

如图10所例示,本实施方式中的照明装置221包含发光装置121和基座部件71。基座部件71例如包含基座72和反射部73。在本例中,基座72为板状。反射部73沿着基座72的边缘设置。在基座72上设有发光装置121。反射部73反射从发光装置121射出的光LL。通过反射部73能够将光LL高效地向期望的方向照射。基座72在保持发光装置121的同时高效地释放发光装置121所产生的热。  As shown in FIG. 10 , the lighting device 221 in this embodiment includes the light emitting device 121 and the base member 71 . The base member 71 includes, for example, a base 72 and a reflector 73 . In this example, the base 72 has a plate shape. The reflection part 73 is provided along the edge of the base 72 . A light emitting device 121 is provided on the base 72 . The reflector 73 reflects the light LL emitted from the light emitting device 121 . The light LL can be efficiently irradiated in a desired direction by the reflector 73 . The base 72 efficiently releases heat generated by the light emitting device 121 while holding the light emitting device 121 . the

在本例中,发光装置121包含金属板51、接合层52、和多个发光部40(例如,第1发光部40a以及第2发光部40b等)。  In this example, the light emitting device 121 includes a metal plate 51, a bonding layer 52, and a plurality of light emitting parts 40 (for example, a first light emitting part 40a, a second light emitting part 40b, etc.). the

在本例中,也将金属板51的厚度t51与内侧部51i的最大长度之比设为0.042以上。由此,能得到高可靠性。  Also in this example, the ratio of the thickness t51 of the metal plate 51 to the maximum length of the inner portion 51i is set to 0.042 or more. Thereby, high reliability can be obtained. the

在实施方式中,安装区域16为安装半导体发光元件20的区域。该区域与发光区域对应。安装基板部15的面积与安装区域16的面积之比为例如2倍以上、11以下。金属板51的面积与安装区域16的面积之比为6以上、33以下。  In the embodiment, the mounting region 16 is a region where the semiconductor light emitting element 20 is mounted. This area corresponds to the light emitting area. The ratio of the area of the mounting substrate portion 15 to the area of the mounting region 16 is, for example, 2 times or more and 11 or less. The ratio of the area of the metal plate 51 to the area of the mounting region 16 is 6 or more and 33 or less. the

金属板51能够使用铜板。该铜板中的铜的纯度为例如98%以上。金属板51的线热膨胀系数为例如16ppm/K以上18ppm/K以下。金属板51的热传导率为例如300W/m·K以上。金属板51的抗拉强度为250N/mm2 以上600N/mm2以下。金属板51的维氏硬度为75以上160以下。由此,容易得到高的可靠性。  A copper plate can be used for the metal plate 51 . The purity of the copper in the copper plate is, for example, 98% or more. The linear thermal expansion coefficient of the metal plate 51 is, for example, not less than 16 ppm/K and not more than 18 ppm/K. The thermal conductivity of the metal plate 51 is, for example, 300 W/m·K or more. The tensile strength of the metal plate 51 is not less than 250 N/mm 2 and not more than 600 N/mm 2 . The Vickers hardness of the metal plate 51 is not less than 75 and not more than 160. Thus, high reliability can be easily obtained.

例如,有组合蓝色LED与荧光体而发出白光的发光装置。随着这样的发光装置的发光效率(得到的光量与输入电力之比)的提高,这样的发光装置逐渐替换灯泡等光源。进而,例如,期望光输出比家庭用光源高、并能搭载于屋外照明或高屋顶照明的发光装置。在该发光装置中,例如输入电力为50W以上,总光通量为5,000lm以上。在这样的大功率发光装置中,绝缘耐压以及雷涌耐性为5kV以上。  For example, there is a light-emitting device that emits white light by combining a blue LED and a phosphor. As the luminous efficiency (the ratio of the amount of light obtained to the input power) of such light-emitting devices increases, such light-emitting devices are gradually replacing light sources such as light bulbs. Furthermore, for example, a light-emitting device that has a higher light output than a light source for household use and can be mounted on outdoor lighting or high-ceiling lighting is desired. In this light emitting device, for example, the input power is 50 W or more, and the total luminous flux is 5,000 lm or more. In such a high-power light-emitting device, the dielectric breakdown voltage and lightning surge resistance are 5 kV or higher. the

在大功率发光装置中,需要恰当的散热构造,即需要低热阻构造。根据本实施方式,能够实现低热阻,且能够得到高的可靠性。  In a high-power light-emitting device, an appropriate heat dissipation structure is required, that is, a low thermal resistance structure is required. According to this embodiment, low thermal resistance can be realized, and high reliability can be obtained. the

根据实施方式,提供高可靠性的发光装置以及照明装置。  According to the embodiment, a highly reliable light emitting device and lighting device are provided. the

另外,在本申请说明书中,“垂直”以及“平行”不仅仅是严格的垂直以及严格的平行,也包含例如制造工序中的偏差等,只要是实质上的垂直以及实质上的平行即可。  In addition, in the present specification, "perpendicular" and "parallel" are not only strictly perpendicular and strictly parallel, but also include, for example, deviations in the manufacturing process, as long as they are substantially perpendicular and substantially parallel. the

以上,参照具体例,说明了本实用新型的实施方式。但是,本实用新型的实施方式不限于这些具体例。例如,关于发光装置以及照明装置所包含的发光部、安装基板部、发光元件部、基板、第1金属层、第2金属层、半导体发光元件、波长转换层、反射层、金属板、接合层、脂膏层、光反射树脂层、基座部件、基座以及反射部等的各要件的具体的结构,只要是本领域技术人员通过从公知的范围内进行适当选择而能够同样地实施于本实用新型并能得到同样的效果,均包含在本实用新型的范围内。  As mentioned above, embodiment of this invention was demonstrated with reference to a specific example. However, embodiment of this invention is not limited to these specific examples. For example, regarding a light-emitting unit, a mounted substrate unit, a light-emitting element unit, a substrate, a first metal layer, a second metal layer, a semiconductor light-emitting element, a wavelength conversion layer, a reflective layer, a metal plate, and a bonding layer included in a light-emitting device and a lighting device , the grease layer, the light-reflecting resin layer, the base member, the base, and the reflection part, etc., can be similarly implemented in the present invention as long as those skilled in the art make appropriate selections from the known range. Novel and can obtain same effect, all be included in the scope of the present utility model. the

此外,在技术上可能的范围内组合各具体例中的任意两个以上的要素的方案,只要包含本实用新型的要旨,就包含于本实用新型的范围。  In addition, a combination of arbitrary two or more elements in each specific example within a technically possible range is included in the scope of the present invention as long as the gist of the present invention is included. the

另外,本领域技术人员以作为本实用新型的实施方式在前面所叙述的发光装置以及照明装置为基础进行适当的设计变更而得到的所有的发光装置以及照明装置,只要包含本实用新型的要旨,均属于本实用新型的范围。  In addition, all light-emitting devices and lighting devices obtained by those skilled in the art by making appropriate design changes based on the light-emitting devices and lighting devices described above as the embodiments of the present invention, as long as they include the gist of the present invention, All belong to the scope of the present utility model. the

另外,可以理解,在本实用新型的思想的范畴内,本领域技术人员能够想到各种变更例以及修改例,而这些变更例以及修改例也属于本实用新型的范围。  In addition, it can be understood that within the scope of the idea of the present invention, those skilled in the art can conceive of various changes and modifications, and these changes and modifications also belong to the scope of the present invention. the

以上说明了本实用新型的几个实施方式,但这些实施方式是作为例子而提示的,并不意味着对实用新型的范围进行限定。这些新的实施方式能够以其它各种方式进行实施,在不脱离实用新型的要旨的范围内,能够进行各种省略、置换、改变。这些实施方式及其变形均包含于实用新型的范围及要旨中,并且包含于权利要求所记载的实用新型及与其等同的范围内。  As mentioned above, although some embodiment of this invention was demonstrated, these embodiment was shown as an example, and it does not mean that the range of the invention is limited. These new embodiments can be implemented in other various forms, and various omissions, substitutions, and changes can be made without departing from the gist of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the scope equivalent thereto. the

Claims (10)

1.一种照明装置,具备:  1. A lighting device, comprising: 基座部件;  base parts; 与所述基座部件分离的多个半导体发光元件;  a plurality of semiconductor light emitting elements separated from the base member; 安装基板部,包含设于所述基座部件与所述多个半导体发光元件之间的陶瓷基板;  The mounting substrate portion includes a ceramic substrate disposed between the base member and the plurality of semiconductor light emitting elements; 金属板,设于所述基座部件与所述安装基板部之间,该金属板具有外缘部和所述外缘部内侧的内侧部,所述金属板的厚度与所述内侧部的最大长度之比为0.042以上;  a metal plate disposed between the base member and the mounting substrate portion, the metal plate has an outer edge portion and an inner portion inside the outer edge portion, the thickness of the metal plate is equal to a maximum of the inner portion The length ratio is above 0.042; 接合层,设于所述安装基板部与所述金属板之间,将所述安装基板部与所述金属板接合起来;  A joining layer is provided between the mounting substrate portion and the metal plate, and joins the mounting substrate portion and the metal plate; 脂膏层,设于所述基座部件与所述金属板之间;以及  a layer of grease disposed between the base member and the metal plate; and 固定部,固定所述金属板的所述外缘部与所述基座部件。  The fixing part fixes the outer edge part of the metal plate and the base member. the 2.根据权利要求1所述的照明装置,其中,  2. The lighting device according to claim 1, wherein, 所述金属板的所述厚度为4mm以上。  The thickness of the metal plate is 4 mm or more. the 3.根据权利要求1或2所述的照明装置,其中,  3. The lighting device according to claim 1 or 2, wherein, 所述接合层包含焊料。  The bonding layer includes solder. the 4.根据权利要求1或2所述的照明装置,其中,  4. The lighting device according to claim 1 or 2, wherein, 所述陶瓷基板具有:第1主面、和在所述第1主面的相反侧的所述接合层侧的第2主面,  The ceramic substrate has: a first main surface and a second main surface on the bonding layer side opposite to the first main surface, 所述安装基板部包含:设于所述第1主面上并安装有所述多个半导体发光元件的第1金属层、和设于所述第2主面上的第2金属层,  The mounting substrate part includes: a first metal layer provided on the first main surface and mounted with the plurality of semiconductor light emitting elements, and a second metal layer provided on the second main surface, 所述接合层将所述第2金属层和所述金属板接合起来。  The joining layer joins the second metal layer and the metal plate. the 5.根据权利要求1或2所述的照明装置,其中,  5. The lighting device according to claim 1 or 2, wherein, 所述内侧部与所述基座部件之间的距离随着温度而变化,所述距离的 温度变化大于所述外缘部与所述基座部件之间的距离的温度变化。  A distance between the inner portion and the base member varies with temperature, the distance having a greater temperature change than a distance between the outer edge portion and the base member. the 6.根据权利要求1或2所述的照明装置,其中,  6. The lighting device according to claim 1 or 2, wherein, 所述内侧部的外接矩形与所述固定部相接。  A circumscribing rectangle of the inner portion is in contact with the fixing portion. the 7.根据权利要求1或2所述的照明装置,其中,  7. The lighting device according to claim 1 or 2, wherein, 所述金属板具有设于所述外缘部的贯穿孔,  The metal plate has a through hole provided on the outer edge, 所述固定部的一部分通过所述贯穿孔。  A part of the fixing portion passes through the through hole. the 8.根据权利要求1或2所述的照明装置,其中,  8. The lighting device according to claim 1 or 2, wherein, 所述金属板的翘曲度与所述内侧部的最大长度之比为0.28以下。  A ratio of the degree of warpage of the metal plate to the maximum length of the inner portion is 0.28 or less. the 9.根据权利要求1或2所述的照明装置,其中,  9. The lighting device according to claim 1 or 2, wherein, 所述陶瓷基板为氧化铝基板,  The ceramic substrate is an alumina substrate, 所述金属板为铜板。  The metal plate is copper plate. the 10.一种发光装置,以与基座部件之间隔着脂膏层的状态通过固定部固定于所述基座部件,该发光装置具备:  10. A light-emitting device, which is fixed to the base member through a fixing part with a grease layer interposed therebetween, the light-emitting device comprising: 包含陶瓷基板的安装基板部;  The mounting substrate part including the ceramic substrate; 多个半导体发光元件,设于所述安装基板部的一侧;  A plurality of semiconductor light-emitting elements are arranged on one side of the mounting substrate part; 金属板,设于所述安装基板部的另一侧并且该另一侧隔着所述脂膏层与所述基座部件热传导地连接,该金属板具有作为通过所述固定部固定的区域的外缘部和所述外缘部内侧的内侧部,所述金属板的厚度与所述内侧部的最大长度之比为0.042以上;以及  a metal plate provided on the other side of the mounting substrate portion and thermally conductively connected to the base member on the other side via the grease layer, the metal plate having an outer portion as a region fixed by the fixing portion. The edge portion and the inner portion inside the outer edge portion, the ratio of the thickness of the metal plate to the maximum length of the inner portion is 0.042 or more; and 接合层,设于所述安装基板部与所述金属板之间,将所述安装基板部与所述金属板接合起来。  The bonding layer is provided between the mounting board part and the metal plate, and joins the mounting board part and the metal plate. the
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