CN203832404U - Electric automobile integrating drive-by-wire control technology and wheel hub motor driving technology - Google Patents
Electric automobile integrating drive-by-wire control technology and wheel hub motor driving technology Download PDFInfo
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Abstract
本实用新型涉及一种集成线控技术与轮毂电机驱动技术的电动汽车。由显示界面、人机操纵界面、传感器、控制器、执行器、电源系统组成,所述的电动汽车人机操纵界面包括转向盘、磁流变液装置、转向柱、制动踏板、油门踏板,其中磁流变液装置安装在转向柱上,通过转向柱向驾驶员提供转向盘转动时的阻力矩。本实用新型实现根据动力需求进行自动选择,有效提高了在低附着系数路面上的动力性;取消了减速器、差速器等很多机械部件,结构简单,机械传递路线较短,控制灵活、响应快速,提高了汽车的动力性、驱动防滑转性能、操纵稳定性、制动性、安全性等性能。利用左右车轮驱动力矩的差值产生转向力矩,实现电子差速转向,结构简化。
The utility model relates to an electric vehicle integrating wire control technology and hub motor drive technology. It is composed of a display interface, a man-machine interface, a sensor, a controller, an actuator, and a power supply system. The electric vehicle man-machine interface includes a steering wheel, a magneto-rheological fluid device, a steering column, a brake pedal, and an accelerator pedal. Among them, the magnetorheological fluid device is installed on the steering column, and provides the driver with the resistance torque when the steering wheel rotates through the steering column. The utility model realizes automatic selection according to the power demand, effectively improves the power performance on the road surface with low adhesion coefficient; cancels many mechanical parts such as reducer and differential, has simple structure, short mechanical transmission route, flexible control and responsiveness Fast, improving the car's power, drive anti-slip performance, handling stability, braking, safety and other performance. The steering torque is generated by using the difference of the driving torque of the left and right wheels, and the electronic differential steering is realized, and the structure is simplified.
Description
技术领域 technical field
本实用新型涉及一种电动汽车,特别涉及一种集成线控技术与轮毂电机驱动技术的电动汽车。 The utility model relates to an electric vehicle, in particular to an electric vehicle integrating wire control technology and hub motor drive technology.
背景技术 Background technique
传统汽车在油门踏板、转向盘、制动踏板等人机接口与油门、转向轮、制动器等执行器之间存在机械连接,结构复杂,控制不够灵活,响应不够快速。电动汽车相比传统内燃机汽车,不但节能环保,而且更便于采用新型的线控技术,可取消油门踏板、转向盘、制动踏板与油门、转向轮、制动器等之间的机械连接,采用导线连接,结构简单,控制灵活,响应快速。常规的电动汽车电机通过减速器、差速器等机械部件与车轮相连,机械传递路线较长,结构复杂。若采用安装在车轮内部的轮毂电机直接驱动车轮,不需减速器、差速器等机械部件,结构大为简化,实现了电动汽车轻量化,控制灵活快速,可较好的提高车辆的综合性能,实现底盘的集成优化控制。 Traditional automobiles have mechanical connections between man-machine interfaces such as the accelerator pedal, steering wheel, and brake pedal, and actuators such as the accelerator, steering wheels, and brakes. The structure is complex, the control is not flexible enough, and the response is not fast enough. Compared with traditional internal combustion engine vehicles, electric vehicles are not only energy-saving and environmentally friendly, but also more convenient to adopt new wire control technology, which can cancel the mechanical connection between the accelerator pedal, steering wheel, brake pedal and accelerator, steering wheels, brakes, etc., and use wires to connect , simple structure, flexible control and fast response. Conventional electric vehicle motors are connected to the wheels through mechanical components such as reducers and differentials. The mechanical transmission route is long and the structure is complex. If the hub motor installed inside the wheel is used to directly drive the wheel, mechanical components such as reducer and differential are not needed, the structure is greatly simplified, and the electric vehicle is lightweight, flexible and fast to control, and can better improve the overall performance of the vehicle , to realize the integrated optimal control of the chassis.
已经有一些电动汽车采用线控技术或轮毂电机驱动技术等方面的专利。例如,已经公布的专利《主销零偏置线控独立驱动与转向的汽车行走机构及电动车》(中国专利公开号:101973307A)提出了一种轮边集成了驱动、转向与减震功能的车辆行走机构。但是,采用电机而没有用磁流变液装置进行转向路感反馈,结构复杂;本实用新型用磁流变液装置进行转向路感反馈,通过控制器控制磁流变液装置的线圈电流大小从而控制转向盘阻力矩大小,控制灵活,结构简单。 There are already some patents on electric vehicles using control-by-wire technology or in-wheel motor drive technology. For example, the published patent "Automobile Running Mechanism and Electric Vehicle with Kingpin Zero Offset Wire Control Independent Drive and Steering" (Chinese Patent Publication No.: 101973307A) proposes a wheel with integrated drive, steering and shock absorption functions. Vehicle running mechanism. However, the motor is used instead of the magneto-rheological fluid device for steering sense feedback, and the structure is complicated; the utility model uses the magneto-rheological fluid device for steering sense feedback, and the coil current of the magneto-rheological fluid device is controlled by the controller so that Control the size of the steering wheel resistance torque, flexible control, simple structure.
已经公布的专利《一种具有可变动力学特性的全线控电动车》(中国专利公开号:102582416 A)提出了一种具有可变动力学特性的全线控电动车,采用多轮独立驱动、独立转向、独立制动、独立主动悬架,具有多个可控自由度。已经公布的专利《一种独立转向与驱动电动汽车的线控转向装置及其悬架系统》(中国专利公开号:203094172U)提供了一种独立转向与驱动电动汽车的线控转向装置。但是,每个车轮附加了电机驱动的转向机构,增加了结构的复杂性。本实用新型仅利用左右车轮驱动力矩的差值产生转向力矩,实现电子差速转向,结构简化。 The published patent "A full-wire control electric vehicle with variable dynamic characteristics" (Chinese Patent Publication No.: 102582416 A) proposes a full-wire control electric vehicle with variable dynamic characteristics, which adopts multiple independent drive and independent steering , independent braking, independent active suspension, with multiple controllable degrees of freedom. The published patent "A Steering-by-Wire Steering Device and Its Suspension System for Independently Steering and Driving Electric Vehicles" (Chinese Patent Publication No.: 203094172U) provides a steering-by-wire device for independently steering and driving electric vehicles. However, each wheel is attached with a motor-driven steering mechanism, which increases the complexity of the structure. The utility model only utilizes the difference of the driving torque of the left and right wheels to generate the steering torque, realizes the electronic differential steering and simplifies the structure.
已经公布的专利《四轮轮毂电机驱动车辆滑动转向控制策略》(中国专利公开号:102632924A)设计了线控四轮转向、实现滑动转向的四轮轮毂电机驱动车辆,综合电子控制器根据方向盘转角位移信号判断车辆的转向趋势,通过滑动转向转矩分配器直接控制四个轮毂电机的输出转矩,满足转向时两侧车轮之间的速差要求。但是,没有采用横摆角速度传感器检测车辆的横摆角速度,进行稳定性控制。本实用新型在各种工况下利用横摆角速度传感器检测车辆的横摆角速度,与期望的车辆横摆角速度对比;在驱动、制动、转向各种工况下,车辆遇到危险时,通过控制各个车轮的轮毂电机输出的转矩提供主动横摆力矩,使车辆保持稳定行驶。 The published patent "Sliding Steering Control Strategy for Four-Wheel Hub Motor-Driven Vehicles" (Chinese Patent Publication No.: 102632924A) designed a four-wheel hub motor-driven vehicle with four-wheel steering and sliding steering. The displacement signal judges the steering trend of the vehicle, and directly controls the output torque of the four in-wheel motors through the slip steering torque distributor to meet the speed difference requirements between the wheels on both sides during steering. However, no yaw rate sensor is used to detect the yaw rate of the vehicle for stability control. The utility model uses the yaw angular velocity sensor to detect the yaw angular velocity of the vehicle under various working conditions, and compares it with the expected vehicle yaw angular velocity; The torque output from the in-wheel motors controlling each wheel provides the active yaw moment to keep the vehicle stable.
发明内容 Contents of the invention
本实用新型的目的就是针对现有技术存在的上述缺陷,提供一种集成线控技术与轮毂电机驱动技术的电动汽车,较好的优化电动汽车的结构设计,实现电动汽车的轻量化,控制灵活、快速,提高汽车的动力性、操纵稳定性、主动安全性等综合性能。 The purpose of this utility model is to aim at the above-mentioned defects existing in the prior art, to provide an electric vehicle integrating wire control technology and hub motor drive technology, to better optimize the structural design of the electric vehicle, to realize the lightweight and flexible control of the electric vehicle , fast, and improve the comprehensive performance of the car's power, handling stability, active safety and so on.
其技术方案是:包括显示界面(1)、人机操纵界面(5)、传感器、控制器、执行器、电源系统(19),所述的人机操纵界面(5)包括转向盘(2)、磁流变液装置(4)、转向柱(6)、制动踏板(30)、油门踏板(32),其中,磁流变液装置(4)安装在转向柱(6)上,通过转向柱向驾驶员提供转向盘转动时的阻力矩;所述的传感器包括转向盘转矩转角传感器(3)、制动踏板传感器(7)、油门踏板位移传感器(8)、车速传感器(33)、横摆角速度传感器(34)、第一霍尔位置传感器(13)、第二霍尔位置传感器(15)、第三霍尔位置传感器(24)、第四霍尔位置传感器(27),其中,转向盘转矩转角传感器(3)安装在转向柱(6)上,测量驾驶员转动转向盘的转矩和转角的大小和方向,制动踏板传感器(7)测量驾驶员脚踩下制动踏板(30)的位移,油门踏板位移传感器(8)测量驾驶员脚踩下油门踏板(32)的位移,车速传感器(33)测量车速,横摆角速度传感器(34)测量车辆横摆角速度值,第一霍尔位置传感器(13)测量右前轮轮毂电机(11)的转子位置,第二霍尔位置传感器(15)测量右后轮轮毂电机(14)的转子位置,第三霍尔位置传感器(24)测量左后轮轮毂电机(22)的转子位置,第四霍尔位置传感器(27)测量左前轮轮毂电机(26)的转子位置,转向盘转矩转角传感器(3)、制动踏板传感器(7)、油门踏板位移传感器(8)、车速传感器(33)、横摆角速度传感器(34)传感器通过导线与主ECU(31)连接,第一霍尔位置传感器(13)通过导线与第一单片机(9)连接,第二霍尔位置传感器(15)通过导线与第二单片机(18)连接,第三霍尔位置传感器(24)通过导线与第三单片机(20)连接,第四霍尔位置传感器(27)通过导线与第四单片机(29)连接。 Its technical solution is: including a display interface (1), a man-machine manipulation interface (5), a sensor, a controller, an actuator, and a power supply system (19), and the man-machine manipulation interface (5) includes a steering wheel (2) , magnetorheological fluid device (4), steering column (6), brake pedal (30), accelerator pedal (32), wherein the magnetorheological fluid device (4) is installed on the steering column (6), through steering The column provides the driver with the resistance torque when the steering wheel rotates; the sensors include steering wheel torque angle sensor (3), brake pedal sensor (7), accelerator pedal displacement sensor (8), vehicle speed sensor (33), The yaw rate sensor (34), the first Hall position sensor (13), the second Hall position sensor (15), the third Hall position sensor (24), and the fourth Hall position sensor (27), wherein, The steering wheel torque angle sensor (3) is installed on the steering column (6) to measure the magnitude and direction of the driver's turning steering wheel torque and the angle of rotation, and the brake pedal sensor (7) measures the driver's foot stepping on the brake pedal (30), the accelerator pedal displacement sensor (8) measures the displacement of the driver's foot on the accelerator pedal (32), the vehicle speed sensor (33) measures the vehicle speed, and the yaw rate sensor (34) measures the vehicle yaw rate value. One Hall position sensor (13) measures the rotor position of the right front wheel hub motor (11), the second Hall position sensor (15) measures the rotor position of the right rear wheel hub motor (14), and the third Hall position sensor ( 24) Measure the rotor position of the left rear wheel hub motor (22), the fourth Hall position sensor (27) measure the rotor position of the left front wheel hub motor (26), the steering wheel torque angle sensor (3), the brake pedal The sensor (7), accelerator pedal displacement sensor (8), vehicle speed sensor (33), and yaw rate sensor (34) are connected to the main ECU (31) through wires, and the first Hall position sensor (13) is connected to the first Hall position sensor (13) through wires. A single-chip microcomputer (9) is connected, the second Hall position sensor (15) is connected with the second single-chip microcomputer (18) through the wire, the third Hall position sensor (24) is connected with the third single-chip microcomputer (20) through the wire, the fourth Hall position sensor Er position sensor (27) is connected with the 4th single-chip microcomputer (29) by wire.
上述的控制器采用主从式结构,包括主ECU(31)、第一单片机(9),第二单片机(18),第三单片机(20),第四单片机(29),主ECU(31)实现整车四个车轮驱动力矩分配、四个车轮转速的上层控制,第一单片机(9),第二单片机(18),第三单片机(20),第四单片机(29)分别实现各个电机的底层驱动控制,第一单片机(9)与第一电机驱动电路(10)以导线连接,第一单片机(9)的控制信号传递到第一电机驱动电路(10),第二单片机(18)与第二电机驱动电路(17)以导线连接,第二单片机(18)的控制信号传递到第二电机驱动电路(17),第三单片机(20)与第三电机驱动电路(21)以导线连接,第三单片机(20)的控制信号传递到第三电机驱动电路(21),第四单片机(29)与第四电机驱动电路(28)以导线连接,第四单片机(29)的控制信号传递到第四电机驱动电路(28),主ECU(31)与第一单片机(9),第二单片机(18),第三单片机(20),第四单片机(29)分别以导线连接,主ECU(31)发出控制信号分别传递到第一单片机(9),第二单片机(18),第三单片机(20),第四单片机(29),第一单片机(9),第二单片机(18),第三单片机(20),第四单片机(29)处理得到的各个车轮的实际转速信号分别传递到主ECU(31)。 The above-mentioned controller adopts a master-slave structure, including a master ECU (31), a first single-chip microcomputer (9), a second single-chip microcomputer (18), a third single-chip microcomputer (20), a fourth single-chip microcomputer (29), and a main ECU (31) To realize the distribution of the driving torque of the four wheels of the vehicle and the upper-level control of the speed of the four wheels, the first single-chip microcomputer (9), the second single-chip microcomputer (18), the third single-chip microcomputer (20), and the fourth single-chip microcomputer (29) respectively realize the control of each motor Bottom drive control, the first single-chip microcomputer (9) and the first motor drive circuit (10) are connected by wires, the control signal of the first single-chip microcomputer (9) is transmitted to the first motor drive circuit (10), the second single-chip microcomputer (18) and The second motor drive circuit (17) is connected with wires, the control signal of the second single-chip microcomputer (18) is transmitted to the second motor drive circuit (17), and the third single-chip microcomputer (20) is connected with the third motor drive circuit (21) with wires , the control signal of the third single-chip microcomputer (20) is transmitted to the third motor drive circuit (21), the fourth single-chip microcomputer (29) is connected with the fourth motor drive circuit (28) by wires, and the control signal of the fourth single-chip microcomputer (29) is transmitted To the fourth motor drive circuit (28), the main ECU (31) is connected with the first single-chip microcomputer (9), the second single-chip microcomputer (18), the third single-chip microcomputer (20), and the fourth single-chip microcomputer (29) respectively with wires, and the main ECU (31) The control signals are sent to the first single-chip microcomputer (9), the second single-chip microcomputer (18), the third single-chip microcomputer (20), the fourth single-chip microcomputer (29), the first single-chip microcomputer (9), the second single-chip microcomputer (18) , the actual rotational speed signals of each wheel obtained by the third single-chip microcomputer (20) and the fourth single-chip microcomputer (29) are respectively transmitted to the main ECU (31).
上述的执行器包括结构系统的四个车轮模块,即右前轮轮毂电机(11)、右前轮(12)、第一电机驱动电路(10)组成的右前轮执行模块,右后轮轮毂电机(14)、右后轮(16)、第二电机驱动电路(17)组成的右后轮执行模块,左后轮轮毂电机(22)、左后轮(23)、第三电机驱动电路(21)组成的左后轮执行模块,左前轮(25)、左前轮轮毂电机(26)、第四电机驱动电路(28)组成的左前轮执行模块;其中,右前轮轮毂电机(11)安装在右前轮(12)内,第一电机驱动电路(10)与右前轮轮毂电机(11)以电线连接,第一电机驱动电路(10)根据第一单片机(9)的控制信号驱动右前轮轮毂电机(11)转动。 The above-mentioned actuator includes four wheel modules of the structural system, that is, the right front wheel executive module composed of the right front wheel hub motor (11), the right front wheel (12), and the first motor drive circuit (10), and the right rear wheel hub The motor (14), the right rear wheel (16), the right rear wheel execution module composed of the second motor drive circuit (17), the left rear wheel hub motor (22), the left rear wheel (23), the third motor drive circuit ( 21) consisting of the left rear wheel execution module, the left front wheel (25), the left front wheel hub motor (26), and the fourth motor drive circuit (28) the left front wheel execution module; wherein, the right front wheel hub motor ( 11) Installed in the right front wheel (12), the first motor drive circuit (10) is connected with the right front wheel hub motor (11) by wires, and the first motor drive circuit (10) is controlled by the first single-chip microcomputer (9). The signal drives the right front wheel hub motor (11) to rotate.
本实用新型的有益效果是:电动汽车集成线控技术与轮毂电机驱动技术,很好的联合发挥了线控技术与轮毂电机驱动技术的优势。电动汽车采用线控技术,取消了传统汽车油门踏板、转向盘、制动踏板与油门、转向轮、制动器等之间的机械连接,而采用导线连接,驾驶员通过人机操纵界面中的电子油门踏板、转向盘、电子动踏板向汽车输入加速、转向、制动等操纵意图,控制器通过油门踏板位移传感器、转向盘转矩转角传感器、制动踏板传感器获取驾驶员的加速、转向、制动等操纵意图,控制安装在转向柱上的磁流变液装置向驾驶员提供优化的转向感觉,控制器根据驱动算法、电子差速算法、制动算法等控制各轮毂电机实现加速、转向、制动等操纵,充分利用轮胎附着力,提高附着效率;每个车轮各用一个轮毂电机驱动,容易实现四轮驱动、前轮驱动、后轮驱动等多种驱动模式的切换,实现根据动力需求进行自动选择,有效提高了在低附着系数路面上的动力性;取消了减速器、差速器等很多机械部件,结构简单,机械传递路线较短,控制灵活、响应快速,大大提高了汽车的动力性、驱动防滑转性能、 操纵稳定性、制动性、安全性等综合性能。利用左右车轮驱动力矩的差值产生转向力矩,实现电子差速转向,结构简化。 The beneficial effect of the utility model is that the electric vehicle integrates the wire control technology and the wheel hub motor drive technology, and combines the advantages of the wire control technology and the wheel hub motor drive technology. The electric vehicle adopts the wire control technology, which cancels the mechanical connection between the accelerator pedal, steering wheel, brake pedal and the accelerator, steering wheel, brake, etc. of the traditional car, and adopts wire connection. Pedals, steering wheels, and electronic pedals input acceleration, steering, braking and other manipulation intentions to the car, and the controller obtains the driver's acceleration, steering, braking, etc. control the magneto-rheological fluid device installed on the steering column to provide the driver with an optimized steering feeling, and the controller controls each hub motor to achieve acceleration, steering, braking, etc. according to the driving algorithm, electronic differential algorithm, and braking algorithm. It can make full use of tire adhesion and improve adhesion efficiency; each wheel is driven by an in-wheel motor, which can easily switch between four-wheel drive, front-wheel drive, rear-wheel drive, etc. Automatic selection effectively improves the dynamic performance on roads with low adhesion coefficient; many mechanical components such as reducer and differential are eliminated, the structure is simple, the mechanical transmission route is short, the control is flexible, and the response is fast, which greatly improves the power of the car performance, drive anti-slip performance, handling stability, braking, safety and other comprehensive performance. The steering torque is generated by using the difference of the driving torque of the left and right wheels, and the electronic differential steering is realized, and the structure is simplified.
附图说明 Description of drawings
附图1是本实用新型的结构示意图; Accompanying drawing 1 is the structural representation of the utility model;
上图中:显示界面1、转向盘2、转向盘转矩转角传感器3、磁流变液装置4、人机操纵界面5、转向柱6、制动踏板传感器7、油门踏板位移传感器8、第一单片机9,第二单片机18,第三单片机20,第四单片机29、第一电机驱动电路10,第二电机驱动电路17,第三电机驱动电路21,第四电机驱动电路28、右前轮轮毂电机11、右前轮12、第一霍尔位置传感器13,第二霍尔位置传感器15,第三霍尔位置传感器24,第四霍尔位置传感器27、右后轮轮毂电机14、右后轮16、电源系统19、左后轮轮毂电机22、左后轮23、左前轮25、左前轮轮毂电机26、制动踏板30、主ECU31、油门踏板32、车速传感器33、横摆角速度传感器34。 Above: display interface 1, steering wheel 2, steering wheel torque angle sensor 3, magneto-rheological fluid device 4, man-machine interface 5, steering column 6, brake pedal sensor 7, accelerator pedal displacement sensor 8, the A single-chip microcomputer 9, the second single-chip microcomputer 18, the third single-chip microcomputer 20, the fourth single-chip microcomputer 29, the first motor drive circuit 10, the second motor drive circuit 17, the third motor drive circuit 21, the fourth motor drive circuit 28, the right front wheel Hub motor 11, right front wheel 12, first Hall position sensor 13, second Hall position sensor 15, third Hall position sensor 24, fourth Hall position sensor 27, right rear wheel hub motor 14, right rear Wheel 16, power supply system 19, left rear wheel hub motor 22, left rear wheel 23, left front wheel 25, left front wheel hub motor 26, brake pedal 30, main ECU 31, accelerator pedal 32, vehicle speed sensor 33, yaw rate sensor34.
具体实施方式 Detailed ways
结合附图1,对本实用新型作进一步的描述: In conjunction with accompanying drawing 1, the utility model is further described:
本实用新型由显示界面1、人机操纵界面5、传感器、控制器、执行器、电源系统19等组成,电源系统19包括锂离子动力电池组和电源电压转换模块,向第一单片机9,18,20,29、主ECU31、第一电机驱动电路10,第二电机驱动电路17,第三电机驱动电路21,第四电机驱动电路28、显示界面1等提供不同电压等级的电压。显示界面1采用液晶屏,安装在驾驶舱驾驶员前方的面板上,显示界面1与主ECU31以导线连接。主ECU31根据相关传感器测量的信息,发送信号到显示界面1,由显示界面1显示蓄电池剩余电量、电动汽车关键部件故障状态等信息。 The utility model is composed of a display interface 1, a man-machine operation interface 5, a sensor, a controller, an actuator, a power supply system 19, etc., and the power supply system 19 includes a lithium-ion power battery pack and a power supply voltage conversion module, which is connected to the first single-chip microcomputer 9, 18 , 20,29, the main ECU31, the first motor drive circuit 10, the second motor drive circuit 17, the third motor drive circuit 21, the fourth motor drive circuit 28, the display interface 1, etc. provide voltages of different voltage levels. The display interface 1 adopts a liquid crystal screen and is installed on the panel in front of the driver in the cockpit. The display interface 1 is connected with the main ECU 31 by wires. The main ECU 31 sends a signal to the display interface 1 according to the information measured by the relevant sensors, and the display interface 1 displays information such as the remaining power of the battery and the fault status of key components of the electric vehicle.
人机操纵界面5包括转向盘2、磁流变液装置4、转向柱6、制动踏板30、油门踏板32,其中磁流变液装置4安装在转向柱6上,转向盘转动时磁流变液装置4通过转向柱6、转向盘2向驾驶员提供一定的阻力矩,优化转向路感,制动踏板30、油门踏板32由左向右分别安装在驾驶舱地板驾驶员右脚部的位置; The man-machine interface 5 includes a steering wheel 2, a magneto-rheological fluid device 4, a steering column 6, a brake pedal 30, and an accelerator pedal 32, wherein the magneto-rheological fluid device 4 is installed on the steering column 6, and when the steering wheel rotates, the magnetic flow The fluid changing device 4 provides a certain resistance moment to the driver through the steering column 6 and the steering wheel 2 to optimize the steering feel. The brake pedal 30 and the accelerator pedal 32 are respectively installed on the driver's right foot on the cockpit floor from left to right. Location;
传感器包括转向盘转矩转角传感器3、制动踏板传感器7、油门踏板位移传感器8、车速传感器33、横摆角速度传感器34、第一霍尔位置传感器13,第二霍尔位置传感器15,第三霍尔位置传感器24,第四霍尔位置传感器27等,其中转向盘转矩转角传感器3安装在转向柱6上,测量驾驶员转动转向盘的转矩和转角的大小和方向,制动踏板传感器7测量驾驶员脚踩下制动踏板30的位移、油门踏板位移传感器8测量驾驶员脚踩下油门踏板32的位移,车速传感器33测量车速,横摆角速度传感器34测量车辆横摆角速度值,第一霍尔位置传感器13测量右前轮轮毂电机11的转子位置,第二霍尔位置传感器15测量右后轮轮毂电机14的转子位置,第三霍尔位置传感器24测量左后轮轮毂电机22的转子位置,第四霍尔位置传感器27测量左前轮轮毂电机26的转子位置,转向盘转矩转角传感器3、制动踏板传感器7、油门踏板位移传感器8、车速传感器33、横摆角速度传感器34等传感器通过导线与主ECU31连接,第一霍尔位置传感器13通过导线与第一单片机9连接,第二霍尔位置传感器15通过导线与第二单片机18连接,第三霍尔位置传感器24通过导线与第三单片机20连接,第四霍尔位置传感器27通过导线与第四单片机29连接; The sensors include a steering wheel torque angle sensor 3, a brake pedal sensor 7, an accelerator pedal displacement sensor 8, a vehicle speed sensor 33, a yaw rate sensor 34, a first Hall position sensor 13, a second Hall position sensor 15, and a third Hall position sensor. The Hall position sensor 24, the fourth Hall position sensor 27, etc., wherein the steering wheel torque angle sensor 3 is installed on the steering column 6 to measure the torque of the driver turning the steering wheel and the magnitude and direction of the angle of rotation, and the brake pedal sensor 7 Measure the displacement of the driver's foot on the brake pedal 30, the accelerator pedal displacement sensor 8 measures the displacement of the driver's foot on the accelerator pedal 32, the vehicle speed sensor 33 measures the vehicle speed, and the yaw rate sensor 34 measures the vehicle yaw rate value. A Hall position sensor 13 measures the rotor position of the right front wheel hub motor 11, a second Hall position sensor 15 measures the rotor position of the right rear wheel hub motor 14, and a third Hall position sensor 24 measures the rotor position of the left rear wheel hub motor 22. Rotor position, the fourth Hall position sensor 27 measures the rotor position of the left front wheel hub motor 26, the steering wheel torque angle sensor 3, the brake pedal sensor 7, the accelerator pedal displacement sensor 8, the vehicle speed sensor 33, and the yaw rate sensor 34 The other sensors are connected with the main ECU31 by wires, the first Hall position sensor 13 is connected with the first single-chip microcomputer 9 by wires, the second Hall position sensor 15 is connected with the second single-chip microcomputer 18 by wires, and the third Hall position sensor 24 is connected by wires. Be connected with the 3rd single-chip microcomputer 20, the 4th Hall position sensor 27 is connected with the 4th single-chip microcomputer 29 by wire;
控制器包括主ECU 31、第一单片机9,第二单片机18,第三单片机20,第四单片机29,第一单片机9与第一电机驱动电路10以导线连接,第一单片机9的控制信号传递到第一电机驱动电路10,第二单片机18与第二电机驱动电路17以导线连接,第二单片机18的控制信号传递到第二电机驱动电路17,第三单片机20与第三电机驱动电路21以导线连接,第三单片机20的控制信号传递到第三电机驱动电路21,第四单片机29与第四电机驱动电路28以导线连接,第四单片机29的控制信号传递到第四电机驱动电路28,主ECU 31与第一单片机9,第二单片机18,第三单片机20,第四单片机29分别以导线连接,主ECU 31发出控制信号分别传递到第一单片机9,第二单片机18,第三单片机20,第四单片机29,第一单片机9,第二单片机18,第三单片机20,第四单片机29处理获得的各个车轮的实际转速信号则分别传递到主ECU 31; Controller comprises main ECU 31, the first single-chip microcomputer 9, the second single-chip microcomputer 18, the 3rd single-chip microcomputer 20, the 4th single-chip microcomputer 29, the first single-chip microcomputer 9 is connected with the first motor drive circuit 10 with wire, the control signal transmission of the first single-chip microcomputer 9 To the first motor drive circuit 10, the second single-chip microcomputer 18 is connected with the second motor drive circuit 17 with wires, the control signal of the second single-chip microcomputer 18 is delivered to the second motor drive circuit 17, the third single-chip microcomputer 20 and the third motor drive circuit 21 Connect with wire, the control signal of the 3rd single-chip microcomputer 20 is delivered to the 3rd motor drive circuit 21, the 4th single-chip microcomputer 29 is connected with the 4th motor drive circuit 28 with wire, the control signal of the 4th single-chip microcomputer 29 is delivered to the 4th motor drive circuit 28 , the main ECU 31 is connected with the first single-chip microcomputer 9, the second single-chip microcomputer 18, the third single-chip microcomputer 20, and the fourth single-chip microcomputer 29 respectively with wires, and the main ECU 31 sends control signals to the first single-chip microcomputer 9, the second single-chip microcomputer 18, and the third single-chip microcomputer 9 respectively. Single-chip microcomputer 20, the 4th single-chip microcomputer 29, the first single-chip microcomputer 9, the second single-chip microcomputer 18, the 3rd single-chip microcomputer 20, the actual rotational speed signal of each wheel obtained by the fourth single-chip microcomputer 29 processing is then delivered to main ECU 31 respectively;
电动汽车的执行器包括结构相同的四个车轮模块,即右前轮轮毂电机11、右前轮12、第一电机驱动电路10组成的右前轮执行模块,右后轮轮毂电机14、右后轮16、第二电机驱动电路17组成的右后轮执行模块,左后轮轮毂电机22、左后轮23、第三电机驱动电路21组成的左后轮执行模块,左前轮25、左前轮轮毂电机26、第四电机驱动电路28组成的左前轮执行模块。右前轮轮毂电机11安装在右前轮12内,第一电机驱动电路10与右前轮轮毂电机11以电线连接,第一电机驱动电路10根据第一单片机9的控制信号驱动右前轮轮毂电机11转动。类似的,左前轮轮毂电机26安装在左前轮25内,第四电机驱动电路28与左前轮轮毂电机26以电线连接,第四电机驱动电路28根据第四单片机29的控制信号驱动左前轮轮毂电机26转动。右后轮轮毂电机14安装在右后轮16内,第二电机驱动电路17与右后轮轮毂电机14以电线连接,第二电机驱动电路17根据第二单片机18的控制信号驱动右后轮轮毂电机14转动。左后轮轮毂电机22安装在左后轮23内,第三电机驱动电路21与左后轮轮毂电机22以电线连接,第三电机驱动电路21根据第三单片机20的控制信号驱动左后轮轮毂电机22转动。 The actuator of the electric vehicle includes four wheel modules with the same structure, that is, the right front wheel executive module composed of the right front wheel hub motor 11, the right front wheel 12, and the first motor drive circuit 10, the right rear wheel hub motor 14, the right rear wheel The right rear wheel execution module composed of wheel 16 and the second motor drive circuit 17, the left rear wheel execution module composed of the left rear wheel hub motor 22, the left rear wheel 23, and the third motor drive circuit 21, the left front wheel 25, the left front wheel A left front wheel execution module composed of a wheel hub motor 26 and a fourth motor drive circuit 28. The right front wheel hub motor 11 is installed in the right front wheel 12, the first motor drive circuit 10 is connected with the right front wheel hub motor 11 with wires, and the first motor drive circuit 10 drives the right front wheel hub according to the control signal of the first single-chip microcomputer 9 Motor 11 rotates. Similarly, the left front wheel hub motor 26 is installed in the left front wheel 25, the fourth motor drive circuit 28 is connected with the left front wheel hub motor 26 with electric wires, and the fourth motor drive circuit 28 drives the left wheel according to the control signal of the fourth single chip microcomputer 29. The front wheel hub motor 26 rotates. The right rear wheel hub motor 14 is installed in the right rear wheel 16, and the second motor drive circuit 17 is connected with the right rear wheel hub motor 14 with wires, and the second motor drive circuit 17 drives the right rear wheel hub according to the control signal of the second single-chip microcomputer 18. The motor 14 rotates. The left rear wheel hub motor 22 is installed in the left rear wheel 23, the third motor drive circuit 21 is connected with the left rear wheel hub motor 22 with wires, and the third motor drive circuit 21 drives the left rear wheel hub according to the control signal of the third single chip microcomputer 20 The motor 22 rotates.
本实用新型的工作原理是: The working principle of the utility model is:
当驾驶员踩下油门踏板32时,油门踏板传感器8测量的油门踏板位移信号传递到主ECU 31,主ECU 31根据各轮驱动转矩分配算法、驱动防滑转算法,由车速信号、油门踏板位移信号计算所需要的驱动力矩,并分配得到各个车轮的电机驱动力矩,分别向第一单片机9,18,20,29发出控制信号,同时,第一霍尔位置传感器13测量的电机转子位置信号传递到第一单片机9,第一单片机9控制驱动电路10使右前轮轮毂电机11输出一定的转矩,实现右前轮12的转动;同时,第四霍尔位置传感器27测量的电机转子位置信号传递到第四单片机29,第四单片机29控制驱动电路28使左前轮轮毂电机26输出一定的转矩,实现左前轮25的转动;同时,第二霍尔位置传感器15测量的电机转子位置信号传递到第二单片机18,第二单片机18控制驱动电路17使右后轮轮毂电机14输出一定的转矩,实现右后轮16的转动;同时,第三霍尔位置传感器24测量的电机转子位置信号传递到第三单片机20,第三单片机20控制驱动电路21使左后轮轮毂电机22输出一定的转矩,实现左后轮23的转动。四个车轮驱动的协调控制完成车辆预期的驱动运动,提高不同路面上车辆的动力性和稳定性。 When the driver depresses the accelerator pedal 32, the accelerator pedal displacement signal measured by the accelerator pedal sensor 8 is transmitted to the main ECU 31, and the main ECU 31 uses the vehicle speed signal, the accelerator pedal displacement Calculate the required driving torque by signal, and distribute the motor driving torque of each wheel, and send control signals to the first single-chip microcomputer 9, 18, 20, 29 respectively. At the same time, the motor rotor position signal measured by the first Hall position sensor 13 is transmitted To the first single-chip microcomputer 9, the first single-chip microcomputer 9 controls the drive circuit 10 to make the right front wheel hub motor 11 output a certain torque to realize the rotation of the right front wheel 12; at the same time, the motor rotor position signal measured by the fourth Hall position sensor 27 Transfer to the fourth single-chip microcomputer 29, the fourth single-chip microcomputer 29 controls the drive circuit 28 to make the left front wheel hub motor 26 output a certain torque to realize the rotation of the left front wheel 25; meanwhile, the motor rotor position measured by the second Hall position sensor 15 The signal is transmitted to the second single-chip microcomputer 18, and the second single-chip microcomputer 18 controls the driving circuit 17 to make the right rear wheel hub motor 14 output a certain torque to realize the rotation of the right rear wheel 16; meanwhile, the motor rotor measured by the third Hall position sensor 24 The position signal is transmitted to the third single-chip microcomputer 20, and the third single-chip microcomputer 20 controls the driving circuit 21 to make the hub motor 22 of the left rear wheel output a certain torque to realize the rotation of the left rear wheel 23. The coordinated control of the four-wheel drive completes the expected driving motion of the vehicle and improves the dynamics and stability of the vehicle on different roads.
当驾驶员转动转向盘2时,转向盘转矩转角传感器3测量的转向盘转矩转角信号、车速传感器33测量的车速信号、横摆角速度传感器34测量的横摆角速度信号等信号传递到主ECU 31,主ECU 31根据转向盘转矩转角信号、车速信号控制磁流变液装置4的线圈中的电流变化,控制产生的磁场,磁流变液的粘度随磁场变化而变化,磁流变液装置4通过转向柱6向转向盘2提供阻力矩,使驾驶员的手运动阻力的变化,实现优化的转向感觉。同时,主ECU 31根据差速转向算法,计算各个车轮的转动角速度目标值,分别向第一单片机9,18,20,29发出控制信号,同时,第一单片机9计算的右前轮实际转速信号、第四单片机29计算的左前轮实际转速信号、第二单片机18计算的右后轮实际转速信号、第三单片机20计算的左前轮实际转速信号传递到主ECU 31,实现各轮转速的闭环反馈控制,完成车辆预期的转向运动,提高车辆的操纵稳定性。 When the driver turns the steering wheel 2, signals such as the steering wheel torque angle signal measured by the steering wheel torque angle sensor 3, the vehicle speed signal measured by the vehicle speed sensor 33, and the yaw rate signal measured by the yaw rate sensor 34 are transmitted to the main ECU. 31. The main ECU 31 controls the current change in the coil of the magnetorheological fluid device 4 according to the steering wheel torque angle signal and the vehicle speed signal, and controls the generated magnetic field. The viscosity of the magnetorheological fluid changes with the change of the magnetic field, and the magnetorheological fluid The device 4 provides the resistance torque to the steering wheel 2 through the steering column 6, so that the driver's hand movement resistance changes to achieve an optimized steering feeling. At the same time, the main ECU 31 calculates the rotational angular velocity target value of each wheel according to the differential steering algorithm, and sends control signals to the first single-chip microcomputers 9, 18, 20, 29 respectively. , the actual speed signal of the left front wheel calculated by the fourth single-chip microcomputer 29, the actual speed signal of the right rear wheel calculated by the second single-chip microcomputer 18, and the actual speed signal of the left front wheel calculated by the third single-chip microcomputer 20 are transmitted to the main ECU 31 to realize the rotation speed of each wheel. Closed-loop feedback control to complete the expected steering movement of the vehicle and improve the handling stability of the vehicle.
当驾驶员踩下制动踏板30时,制动踏板传感器7测量的制动踏板位移信号传递到主ECU 31,ECU 31获知驾驶员的制动意图,根据制动力矩分配算法、制动防抱死算法等计算各车轮应该提供的制动力矩,分别向第一单片机9,18,20,29发出控制信号,各个相应的电机减速提供电气制动力矩,并实现制动能量回收,实现车辆预期的制动运动,提高不同路面上的车辆制动效能和方向稳定性。 When the driver depresses the brake pedal 30, the brake pedal displacement signal measured by the brake pedal sensor 7 is transmitted to the main ECU 31, and the ECU 31 learns the driver's braking intention, and according to the braking torque distribution algorithm, the brake anti-lock The dead algorithm calculates the braking torque that each wheel should provide, and sends control signals to the first single-chip microcomputer 9, 18, 20, 29 respectively, and each corresponding motor decelerates to provide electrical braking torque, and realizes braking energy recovery, and realizes the expected performance of the vehicle. The braking movement can improve the braking efficiency and directional stability of the vehicle on different road surfaces.
在以上各种工况下,均利用横摆角速度传感器检测车辆的横摆角速度,与期望的车辆横摆角速度对比;在驱动、制动、转向各种工况下,车辆遇到危险时,通过控制各个车轮的轮毂电机输出的转矩提供主动横摆力矩,使车辆保持稳定。 Under the above various working conditions, the yaw rate sensor is used to detect the yaw rate of the vehicle, and compared with the expected vehicle yaw rate; The torque output from the in-wheel motors that control the individual wheels provides the active yaw moment that keeps the vehicle stable.
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