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CN203839530U - New connectors and new connection terminals for new energy vehicles - Google Patents

New connectors and new connection terminals for new energy vehicles Download PDF

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Publication number
CN203839530U
CN203839530U CN201420269012.XU CN201420269012U CN203839530U CN 203839530 U CN203839530 U CN 203839530U CN 201420269012 U CN201420269012 U CN 201420269012U CN 203839530 U CN203839530 U CN 203839530U
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China
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new
splicing ear
housing
hole
pilum
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Expired - Fee Related
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CN201420269012.XU
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Chinese (zh)
Inventor
李学修
姚海湘
魏斌
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Tyco Electronics Shanghai Co Ltd
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Tyco Electronics Shanghai Co Ltd
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Abstract

本实用新型公开了一种新型连接器及用于新能源汽车的新型连接端子。本实用新型中的新型连接器,其特征在于,包括壳体和连接端子;所述连接端子插置于所述壳体内,并从所述壳体一端延伸至另一端之外,所述连接端子的一端设置有安装孔;所述安装孔位于所述壳体之外。本实用新型尤其适合用于高压环境,如新能源汽车领域,的高压小电流连接器。

The utility model discloses a novel connector and a novel connection terminal for new energy vehicles. The new connector in the utility model is characterized in that it includes a housing and a connecting terminal; the connecting terminal is inserted into the housing and extends from one end of the housing to the other end, and the connecting terminal An installation hole is provided at one end; the installation hole is located outside the housing. The utility model is especially suitable for a high-voltage low-current connector in a high-voltage environment, such as the field of new energy vehicles.

Description

新型连接器及用于新能源汽车的新型连接端子New connectors and new connection terminals for new energy vehicles

技术领域technical field

本实用新型涉及一种新型连接器及新型连接端子,特别是用于高压环境的连接器及用于新能源汽车的新型连接端子。The utility model relates to a new connector and a new connection terminal, in particular to a connector used in a high-voltage environment and a new connection terminal used for a new energy vehicle.

背景技术Background technique

连接器是电气连接中的重要部件,其具有非常广泛的用途。其中一种用于高压环境,如新能源汽车领域,的高压小电流连接器,其结构包括壳体和连接端子。连接端子插置在壳体上。连接端子端部设置有管腔。为与用电设备连接,必须使用导线转接。导线与连接端子采用压接方式。导线中的导体插入管腔内,采用压接设备按压连接端子的管腔壁,使之变形后与导线连接。这种连接器,接插件应用到设备当中时,导线占用空间大,且导线的布线安装复杂。需要增加导线的固定和防护结构及零部件增加了成本,同时增加了组装的复杂性和时间。高压导线与端子通过压接形式进行连接,加工时间长,工艺复杂。Connectors are important components in electrical connections and have a very wide range of uses. One of the high-voltage low-current connectors used in high-voltage environments, such as the field of new energy vehicles, has a structure including a housing and connecting terminals. The connection terminal is inserted on the housing. A lumen is provided at the end of the connecting terminal. In order to connect with electrical equipment, wire transfer must be used. The wire and the connection terminal adopt the crimping method. The conductor in the wire is inserted into the lumen, and the crimping equipment is used to press the lumen wall of the connecting terminal to make it deform and connect with the wire. When such connectors and connectors are applied to equipment, the wires occupy a large space, and the wiring and installation of the wires is complicated. The need for additional wire securing and guarding structures and components increases cost while increasing assembly complexity and time. The high-voltage wires and terminals are connected by crimping, which requires long processing time and complicated processes.

实用新型内容Utility model content

本实用新型的目的之一是为了克服现有技术中的不足,提供一种结构简单,组装方便的新型连接器,特别是用于高压环境的连接器。One of the purposes of the utility model is to overcome the deficiencies in the prior art and provide a new type of connector with simple structure and convenient assembly, especially a connector for high-pressure environment.

为实现以上目的,本实用新型通过以下技术方案实现:In order to achieve the above purpose, the utility model is realized through the following technical solutions:

新型连接器,其特征在于,包括壳体和连接端子;所述连接端子插置于所述壳体内,并从所述壳体一端延伸至另一端之外,所述连接端子的一端设置有安装孔;所述安装孔位于所述壳体之外。The novel connector is characterized in that it includes a housing and a connecting terminal; the connecting terminal is inserted into the housing and extends from one end of the housing to the outside of the other end, and one end of the connecting terminal is provided with a mounting holes; the mounting holes are located outside the housing.

优选地是,所述安装孔为通孔。Preferably, the mounting hole is a through hole.

优选地是,所述连接端子包括基柱,所述基柱两端分别设置有插接片和连接片,所述安装孔设置于所述连接片端部;所述基柱插置于所述壳体上。Preferably, the connection terminal includes a base column, the two ends of the base column are respectively provided with a plug-in piece and a connection piece, and the installation hole is provided at the end of the connection piece; the base column is inserted into the shell physically.

优选地是,所述连接片包括宽度较窄的基带和宽度较宽的连接段;所述安装孔设置于所述连接段上。Preferably, the connecting piece includes a narrower base strip and a wider connecting section; the mounting hole is provided on the connecting section.

优选地是,所述基柱表面设置有凸块;所述凸块突出于所述基柱表面。Preferably, a bump is provided on the surface of the base pillar; the bump protrudes from the surface of the base pillar.

优选地是,还包括导线,所述导线与所述连接端子通过螺栓与螺母相配合、螺丝、铆钉或销子连接。Preferably, it also includes wires, and the wires are connected to the connecting terminals through bolts and nuts, screws, rivets or pins.

优选地是,所述导线端部设置有对配端子;所述对配端子设置有对配孔;所述对配孔与所述安装孔位置相对;所述螺丝、螺栓、铆钉或销轴穿过所述对配孔与所述安装孔将所述连接端子与所述对配端子连接。Preferably, the ends of the wires are provided with mating terminals; the mating terminals are provided with mating holes; the mating holes are opposite to the installation holes; the screws, bolts, rivets or pins pass through The connecting terminal is connected to the mating terminal through the mating hole and the mounting hole.

优选地是,所述壳体设置有插孔;所述连接端子插置于所述插孔内。Preferably, the housing is provided with a socket; the connecting terminal is inserted into the socket.

优选地是,所述连接端子为一体成型的冲压件。Preferably, the connecting terminal is an integrally formed stamping part.

优选地是,所述新型连接器为新能源汽车连接器。Preferably, the new type connector is a new energy vehicle connector.

本实用新型的目的之二是为了克服现有技术中的不足,提供一种结构简单,组装方便的用于新能源汽车的新型连接端子,特别是用于高压环境的连接器。The second purpose of the utility model is to overcome the deficiencies in the prior art and provide a new connecting terminal for new energy vehicles with simple structure and convenient assembly, especially a connector for high-voltage environment.

为实现以上目的,本实用新型通过以下技术方案实现:In order to achieve the above purpose, the utility model is realized through the following technical solutions:

一种用于新能源汽车的新型连接端子,其特征在于,所述连接端子的一端设置有安装孔。A novel connection terminal for new energy vehicles, characterized in that one end of the connection terminal is provided with a mounting hole.

优选地是,所述安装孔为通孔。Preferably, the mounting hole is a through hole.

优选地是,所述连接端子包括基柱,所述基柱两端分别设置有插接片和连接片,所述安装孔设置于所述连接片端部。Preferably, the connection terminal includes a base column, the two ends of the base column are respectively provided with a plug piece and a connection piece, and the installation hole is provided at the end of the connection piece.

优选地是,所述连接片包括宽度较窄的基带和宽度较宽的连接段;所述安装孔设置于所述连接段上。Preferably, the connecting piece includes a narrower base strip and a wider connecting section; the mounting hole is provided on the connecting section.

优选地是,所述基柱表面设置有凸块;所述凸块突出于所述基柱表面。Preferably, a bump is provided on the surface of the base pillar; the bump protrudes from the surface of the base pillar.

优选地是,所述连接端子为一体成型的冲压件。Preferably, the connecting terminal is an integrally formed stamping part.

本实用新型中的新型连接器,连接端子设置安装孔,连接端子可直接与用电设备连接,可省略导线。解决了导线占用空间大、布线复杂、成本高的问题。因无需设置导线,因此在使用时无需设置专门的防护结构。连接端子直接安装于壳体上即可使用,省略了连接端子与导线的压接组装,工艺简单,节省了生产时间,提高了生产效率。本实用新型还可以方便地增加导线,以适应较长距离的电力传输。连接端子端部设置有安装孔,在导线端部设置对配端子,并在对配端子上设置对配孔,利用螺丝、螺栓、铆钉和销子等可方便地将导线和连接端子连接,增加其适应场合。本实用新型尤其适合用于高压环境,如新能源汽车领域,的高压小电流连接器。In the novel connector of the utility model, the connection terminals are provided with installation holes, the connection terminals can be directly connected with electrical equipment, and the wires can be omitted. The problems of large space occupied by wires, complicated wiring and high cost are solved. Because there is no need to set up wires, there is no need to set up a special protective structure during use. The connecting terminal can be used directly after being installed on the casing, the crimping assembly of the connecting terminal and the wire is omitted, the process is simple, the production time is saved, and the production efficiency is improved. The utility model can also conveniently add wires to adapt to longer-distance power transmission. The end of the connection terminal is provided with a mounting hole, a mating terminal is provided at the end of the wire, and a mating hole is provided on the mating terminal, and the wire and the connection terminal can be conveniently connected by using screws, bolts, rivets and pins, etc., increasing It suits the occasion. The utility model is especially suitable for a high-voltage low-current connector in a high-voltage environment, such as the field of new energy vehicles.

附图说明Description of drawings

图1为新型连接器示意图。Figure 1 is a schematic diagram of the new connector.

图2为新型连接器爆炸图。Figure 2 is an exploded view of the new connector.

图3为新型连接器剖视图。Figure 3 is a sectional view of the new connector.

图4为新型连接器接线示意图。Figure 4 is a schematic diagram of the new connector wiring.

具体实施方式Detailed ways

如图1所示,新型连接器,包括壳体10和连接端子20。连接端子20一端插置于壳体10内,并从壳体一端12连续延伸至壳体另一端13。连接端子20的,一端设置有安装孔21。安装孔21位于壳体10之外。壳体10用于与对配壳体连接,形成电传输线路。在本实用新型的应用场合,对配端子连接在电源输出线上,连接端子20与用电设备连接。对配连接器(图中未示出)连接在壳体另一端13上,并与连接端子20电连接。As shown in FIG. 1 , the new connector includes a housing 10 and connecting terminals 20 . One end of the connection terminal 20 is inserted into the housing 10 and extends continuously from the one end 12 of the housing to the other end 13 of the housing. One end of the connecting terminal 20 is provided with a mounting hole 21 . The mounting hole 21 is located outside the housing 10 . The casing 10 is used to connect with a matching casing to form an electric transmission line. In the application of the present invention, the mating terminal is connected to the output line of the power supply, and the connecting terminal 20 is connected to the electrical equipment. A mating connector (not shown in the figure) is connected to the other end 13 of the housing, and is electrically connected to the connecting terminal 20 .

如图2、图3中所示,新型连接器的壳体10具有多个插孔11。每个连接端子20插置于其中一个插孔11内。壳体10还可设置有用于安装新型连接器的安装结构,如螺纹孔。As shown in FIGS. 2 and 3 , the housing 10 of the novel connector has a plurality of sockets 11 . Each connection terminal 20 is inserted into one of the jacks 11 . The housing 10 can also be provided with installation structures for installing new connectors, such as threaded holes.

如图2、图3中所示,新型连接器的连接端子20包括基柱22。基柱22为长方体柱状。基柱22插置于壳体10的插孔11内。采用长方体基柱22,可增加连接端子20与壳体10的连接强度,可将连接端子20稳定的安装在壳体10上,防止组装及使用过程在折断或损坏。基柱22表面设置有凸块29。凸块29突出于基柱22外表面。凸块29可与壳体10的相应结构相配合,增强基柱22与壳体10的连接强度及稳定性。As shown in FIGS. 2 and 3 , the connecting terminal 20 of the new connector includes a base post 22 . The base column 22 is a rectangular parallelepiped column. The base post 22 is inserted into the insertion hole 11 of the casing 10 . The rectangular parallelepiped base 22 can increase the connection strength between the connecting terminal 20 and the housing 10 , and can stably install the connecting terminal 20 on the housing 10 to prevent breakage or damage during assembly and use. Protrusions 29 are provided on the surface of the base pillar 22 . The protrusion 29 protrudes from the outer surface of the base post 22 . The protrusion 29 can cooperate with the corresponding structure of the housing 10 to enhance the connection strength and stability between the base column 22 and the housing 10 .

基柱22两端分别设置有插接片23和连接片24。插接片23用于与对配连接器中的对配结构插接,形成电流通路。连接片24包括宽度较窄的基带25和宽度较宽的连接段26。基带25的用途是将连接段26与基柱22连接,因此其宽度可以较窄。在如图所示的示例中,基带25采用薄片形式。连接段26用于设置安装孔21。安装孔21需与用电设备的相应结构相配合,也需要与连接件如螺丝、螺栓等相配合,因此,安装孔21的尺寸不能太小。连接段26宽度较宽,目的是为了可以设置合适尺寸的安装孔21。安装孔21设置于所述连接段26上。在如图所示的示例中,安装孔21为通孔,贯穿连接段26。Inserting pieces 23 and connecting pieces 24 are respectively provided at both ends of the base column 22 . The plug-in piece 23 is used for plugging with the mating structure in the mating connector to form a current path. The connection piece 24 includes a base strip 25 with a narrow width and a connection section 26 with a wide width. The purpose of the base strip 25 is to connect the connecting section 26 with the base column 22, so its width can be narrow. In the example shown, base tape 25 is in the form of a sheet. The connecting section 26 is used for setting the mounting hole 21 . The installation hole 21 needs to cooperate with the corresponding structure of the electrical equipment, and also needs to cooperate with the connecting parts such as screws, bolts, etc. Therefore, the size of the installation hole 21 should not be too small. The connecting section 26 has a wider width, so that the installation hole 21 of a suitable size can be provided. The installation hole 21 is disposed on the connecting section 26 . In the example shown in the figure, the mounting hole 21 is a through hole passing through the connecting section 26 .

根据使用的场合要求,既可以将连接端子20与用电设备直接连接,也可以在连接端子20长度不够时增加导线转接。According to the requirements of the used occasion, the connection terminal 20 can be directly connected to the electrical equipment, or a wire transfer can be added when the length of the connection terminal 20 is not enough.

在如图4所示的示例中,本实用新型中的新型连接器还包括对接件,如导线30。导线30端部设置有对配端子31。对配端子31与连接端子20连接。在如图所示的示例中,对配端子31端部设置有对配孔32。对配孔32与安装孔21位置相对,利用螺栓与螺母相配合、螺丝、铆钉或销子可将对配端子31和连接端子20连接。In the example shown in FIG. 4 , the new connector in the present invention also includes a mating member, such as a wire 30 . The end of the wire 30 is provided with a mating terminal 31 . The mating terminal 31 is connected to the connection terminal 20 . In the example shown in the figure, a mating hole 32 is provided at the end of the mating terminal 31 . The mating hole 32 is opposite to the mounting hole 21 , and the mating terminal 31 and the connection terminal 20 can be connected by cooperation of bolts and nuts, screws, rivets or pins.

本实用新型中的新型连接器,连接端子设置安装孔,连接端子可直接与用电设备连接,可省略导线。解决了导线占用空间大、布线复杂、成本高的问题。因无需设置导线,因此在使用时无需设置专门的防护结构。连接端子直接安装于壳体上即可使用,省略了连接端子与导线的压接组装,工艺简单,节省了生产时间,提高了生产效率。本实用新型还可以方便地增加导线,以适应较长距离的电力传输。连接端子端部设置有安装孔,在导线端部设置对配端子,并在对配端子上设置对配孔,利用螺丝、螺栓、铆钉和销子等可方便地将导线和连接端子连接,增加其适应场合。In the novel connector of the utility model, the connection terminals are provided with installation holes, the connection terminals can be directly connected with electrical equipment, and the wires can be omitted. The problems of large space occupied by wires, complicated wiring and high cost are solved. Because there is no need to set up wires, there is no need to set up a special protective structure during use. The connecting terminal can be used directly after being installed on the casing, the crimping assembly of the connecting terminal and the wire is omitted, the process is simple, the production time is saved, and the production efficiency is improved. The utility model can also conveniently add wires to adapt to longer-distance power transmission. The end of the connection terminal is provided with a mounting hole, a mating terminal is provided at the end of the wire, and a mating hole is provided on the mating terminal, and the wire and the connection terminal can be conveniently connected by using screws, bolts, rivets and pins, etc., increasing It suits the occasion.

本实用新型中的实施例仅用于对本实用新型进行说明,并不构成对权利要求范围的限制,本领域内技术人员可以想到的其他实质上等同的替代,均在本实用新型保护范围内。The embodiments in the utility model are only used to illustrate the utility model, and do not constitute a limitation on the scope of the claims. Other substantially equivalent substitutions conceivable by those skilled in the art are all within the protection scope of the utility model.

Claims (16)

1. New connector, is characterized in that, comprises housing and splicing ear; Described splicing ear is inserted in described housing, and extends to outside the other end from described housing one end, and one end of described splicing ear is provided with installing hole; Described mounting hole site is outside described housing.
2. New connector according to claim 1, is characterized in that, described installing hole is through hole.
3. New connector according to claim 2, is characterized in that, described splicing ear comprises pilum, and described pilum two ends are respectively arranged with insert-connecting plate and brace, and described installing hole is arranged at described brace end; Described pilum is inserted on described housing.
4. New connector according to claim 3, is characterized in that, described brace comprises base band that width is narrower and the linkage section of wider width; Described installing hole is arranged on described linkage section.
5. New connector according to claim 3, is characterized in that, described pilum surface is provided with projection; Described projection protrudes from described pilum surface.
6. New connector according to claim 1, is characterized in that, also comprises wire, described wire and described splicing ear by bolts and nuts match, screw, rivet or pin be connected.
7. New connector according to claim 6, is characterized in that, described wire termination is provided with matching terminal; Described matching terminal is provided with joining hole; Described relative with described position of mounting hole to joining hole; Described screw, bolt, rivet or bearing pin are connected with described described splicing ear with described installing hole joining hole through described to matching terminal.
8. New connector according to claim 1, is characterized in that, described housing is provided with jack; Described splicing ear is inserted in described jack.
9. New connector according to claim 1, is characterized in that, the stamping parts that described splicing ear is formed in one.
10. according to the New connector described in any one in claim 1 to 9, it is characterized in that, described New connector is new-energy automobile connector.
11. 1 kinds of of the novel joint end for new-energy automobile, is characterized in that, one end of described splicing ear is provided with installing hole.
12. novel joint end according to claim 11, is characterized in that, described installing hole is through hole.
13. novel joint end according to claim 11, is characterized in that, described splicing ear comprises pilum, and described pilum two ends are respectively arranged with insert-connecting plate and brace, and described installing hole is arranged at described brace end.
14. novel joint ends according to claim 13, is characterized in that, described brace comprises base band that width is narrower and the linkage section of wider width; Described installing hole is arranged on described linkage section.
15. novel joint end according to claim 13, is characterized in that, described pilum surface is provided with projection; Described projection protrudes from described pilum surface.
16. according to claim 11 to novel joint end described in any one in 15, it is characterized in that the stamping parts that described splicing ear is formed in one.
CN201420269012.XU 2014-05-23 2014-05-23 New connectors and new connection terminals for new energy vehicles Expired - Fee Related CN203839530U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105789986A (en) * 2016-03-28 2016-07-20 中航光电科技股份有限公司 Adapting connector and contact assembly thereof
CN106877009A (en) * 2017-02-27 2017-06-20 奇瑞汽车股份有限公司 A kind of high-tension connector for electric automobile
CN111370892A (en) * 2020-03-24 2020-07-03 中航光电科技股份有限公司 Connector assembly and electric device using same
CN113964570A (en) * 2021-10-25 2022-01-21 广东杰思通讯股份有限公司 Connector structure and new energy vehicle with the same

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105789986A (en) * 2016-03-28 2016-07-20 中航光电科技股份有限公司 Adapting connector and contact assembly thereof
CN105789986B (en) * 2016-03-28 2019-02-26 中航光电科技股份有限公司 Adapter connector and its contact assembly
CN106877009A (en) * 2017-02-27 2017-06-20 奇瑞汽车股份有限公司 A kind of high-tension connector for electric automobile
CN106877009B (en) * 2017-02-27 2020-07-03 奇瑞新能源汽车股份有限公司 High-voltage connector for electric automobile
CN111370892A (en) * 2020-03-24 2020-07-03 中航光电科技股份有限公司 Connector assembly and electric device using same
CN111370892B (en) * 2020-03-24 2021-09-03 中航光电科技股份有限公司 Connector assembly and electric device using same
CN113964570A (en) * 2021-10-25 2022-01-21 广东杰思通讯股份有限公司 Connector structure and new energy vehicle with the same

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