CN203834950U - Steel bar binding machine - Google Patents
Steel bar binding machine Download PDFInfo
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- CN203834950U CN203834950U CN201420275627.3U CN201420275627U CN203834950U CN 203834950 U CN203834950 U CN 203834950U CN 201420275627 U CN201420275627 U CN 201420275627U CN 203834950 U CN203834950 U CN 203834950U
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- 229910000831 Steel Inorganic materials 0.000 title abstract description 26
- 239000010959 steel Substances 0.000 title abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 97
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 92
- 229910052742 iron Inorganic materials 0.000 claims description 46
- 230000033001 locomotion Effects 0.000 claims description 18
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- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
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- 230000009286 beneficial effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种钢筋捆扎机,包括机头、壳体、传动系统及固定在壳体内部的送丝系统、剪丝系统和扭绞系统,扭绞系统包括绞轴,绞轴为分段式结构并至少包括主动轴和从动轴,扭绞系统还包括用于连接主动轴及从动轴的打滑装置;当主动轴与从动轴之间的传递力矩超过打滑装置的打滑力矩时,主动轴与从动轴的传动脱开;本实用新型的钢筋捆扎机,绞轴设计成至少两段式的结构并增设打滑装置,由打滑装置将主动轴和从动轴连接,当主动轴与从动轴之间的传递力矩超述打滑装置预先设定的打滑力矩时,打滑装置产生打滑,从而使从动轴停止转动,中止扭绞过程,达到控制扭力的效果,防止铁丝拧断,减少工人劳动量,提高作业效率,保证作业安全性。
The utility model discloses a steel bar binding machine, which comprises a machine head, a casing, a transmission system and a wire feeding system fixed inside the casing, a wire cutting system and a twisting system. The segment structure includes at least the driving shaft and the driven shaft, and the twisting system also includes a slipping device for connecting the driving shaft and the driven shaft; when the transmission torque between the driving shaft and the driven shaft exceeds the slipping torque of the slipping device , the transmission of the driving shaft and the driven shaft is disengaged; in the steel bar binding machine of the present invention, the twisted shaft is designed into at least two-stage structure and a slipping device is added, and the driving shaft and the driven shaft are connected by the slipping device, when the driving shaft When the torque transmitted between the driven shaft and the driven shaft exceeds the preset slipping torque of the slipping device, the slipping device will slip, so that the driven shaft will stop rotating and the twisting process will be stopped to achieve the effect of controlling the torque and preventing the wire from being twisted. Reduce the labor load of workers, improve work efficiency and ensure work safety.
Description
技术领域technical field
本实用新型涉及一种捆扎机,特别涉及一种钢筋捆扎机。The utility model relates to a binding machine, in particular to a steel bar binding machine.
背景技术Background technique
目前,在建筑工地上通常需要铁丝等线材对钢筋骨架进行捆绑定位,现在该工作主要采用手工操作来完成,这种人工操作存在以下问题:捆扎效率低、操作不便、捆扎不标准、浪费捆扎用的钢丝。于是在市面上出现了钢丝捆扎机,该捆扎机包括机头、壳体、传动系统及固定在壳体内部的送丝系统、剪丝系统和扭绞系统;机头一般呈“C”形以形成用于定位钢筋骨架的凹槽,铁丝经过机头内的变形机构(即弧形导丝通孔)以弧形围绕方式对钢筋骨架进行捆扎;壳体为固定连接和保护各部件的外壳;传动系统采用传动轴、轴套、齿轮和轴承等的配合实现其它系统有规则的运动,对于自动钢筋捆扎机,传动系统一般由壳体内的电池驱动,由控制电路控制实现规则运动;送丝系统将铁丝连续输送到机头处,剪丝系统在送丝通道中剪断铁丝,扭绞系统对完成缠绕的铁丝进行扭绞,从而完成捆扎。扭绞系统包括绞轴和连接在绞轴上的绞头,绞头上开有叉口,当需要捆扎时,铁丝从机头穿出后穿过叉口以对钢筋骨架进行缠绕,绞轴旋转时带动绞头旋转实现扭绞。在扭绞过程中扭力不断增大,因而常常出现因为扭力过大而将铁丝拧断的现象,尤其是对于手动式钢筋捆扎机,作业工人难以控制适当的扭力,铁丝拧断后只能再次捆扎,导致重复劳动,降低作业效率,在铁丝处于半拧断状态下甚至会出现安全事故。At present, iron wires and other wires are usually required to bind and position the steel frame on the construction site. Now this work is mainly done by manual operation. This manual operation has the following problems: low binding efficiency, inconvenient operation, non-standard binding, waste of binding use steel wire. Therefore, a steel wire binding machine has appeared on the market, which includes a machine head, a housing, a transmission system, and a wire feeding system, a wire cutting system, and a twisting system fixed inside the housing; the machine head is generally in the shape of a "C" A groove for positioning the steel frame is formed, and the iron wire passes through the deformation mechanism in the machine head (that is, the arc-shaped guide wire through hole) to bundle the steel frame in an arc-shaped surrounding manner; the shell is a shell that is fixedly connected and protects various components; The transmission system uses the cooperation of transmission shafts, bushings, gears and bearings to realize the regular movement of other systems. For automatic steel bar binding machines, the transmission system is generally driven by the battery in the housing and controlled by the control circuit to achieve regular movement; the wire feeding system The iron wire is continuously conveyed to the machine head, the wire cutting system cuts the iron wire in the wire feeding channel, and the twisting system twists the wound iron wire to complete the binding. The twisting system includes a twisting shaft and a twisting head connected to the twisting shaft. There is a fork on the twisting head. When binding is required, the iron wire passes through the fork from the machine head to wind the steel skeleton, and the twisting shaft rotates. At the same time, it drives the twisting head to rotate to realize twisting. During the twisting process, the torque increases continuously, so the iron wire is often broken due to excessive torque. Especially for manual steel bar binding machines, it is difficult for workers to control the appropriate torque. After the iron wire is twisted, it can only be tied again. Cause duplication of work, reduce operating efficiency, and even safety accidents may occur when the iron wire is in a half-twisted state.
因此,就需要一种钢筋捆扎机,使其能够控制扭绞过程中的扭力,防止铁丝拧断,减少工人劳动量,提高作业效率,保证作业安全性。Therefore, just need a kind of steel bar binding machine, make it be able to control the torsion force in the twisting process, prevent iron wire from twisting off, reduce worker's labor, improve operation efficiency, guarantee operation safety.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种钢筋捆扎机,其能够控制扭绞过程中的扭力,防止铁丝拧断,减少工人劳动量,提高作业效率,保证作业安全性。In view of this, the purpose of the utility model is to provide a steel bar binding machine, which can control the torque in the twisting process, prevent the wire from being twisted, reduce the labor of workers, improve the working efficiency and ensure the working safety.
本实用新型的钢筋捆扎机,包括机头、壳体、传动系统及固定在所述壳体内部的送丝系统、剪丝系统和扭绞系统,所述扭绞系统包括绞轴,所述绞轴为分段式结构并至少包括主动轴和从动轴,所述扭绞系统还包括用于连接所述主动轴及从动轴的打滑装置;当所述主动轴与从动轴之间的传递力矩超过所述打滑装置的打滑力矩时,所述主动轴与从动轴的传动脱开。The steel bar binding machine of the utility model includes a machine head, a casing, a transmission system and a wire feeding system, a wire cutting system and a twisting system fixed inside the casing, the twisting system includes a twisting shaft, and the twisting system includes a twisting shaft. The shaft is a segmented structure and at least includes a driving shaft and a driven shaft, and the twisting system also includes a slipping device for connecting the driving shaft and the driven shaft; when the driving shaft and the driven shaft are connected When the transmission torque exceeds the slipping torque of the slipping device, the transmission of the driving shaft and the driven shaft is disengaged.
进一步,所述打滑装置包括主动盘、从动盘、滚珠和弹性机构,所述主动盘固定在所述主动轴的尾端,所述从动盘固定在所述从动轴的头端,所述从动盘设有位于上端面并与所述滚珠对应的第一限位孔及与所述第一限位孔连通的预紧孔,所述主动盘的下端面设有与所述滚珠对应的第二限位孔,所述滚珠卡入所述第一限位孔和第二限位孔以连接所述主动盘及从动盘,所述弹性机构安装在所述预紧孔内并对所述滚珠形成预紧力。Further, the slipping device includes a driving disc, a driven disc, balls and an elastic mechanism, the driving disc is fixed at the tail end of the driving shaft, and the driven disc is fixed at the head end of the driven shaft, so The driven plate is provided with a first limiting hole corresponding to the ball on the upper end surface and a pre-tightening hole connected to the first limiting hole, and the lower end surface of the driving plate is provided with a hole corresponding to the ball. The second limiting hole, the ball snaps into the first limiting hole and the second limiting hole to connect the driving disc and the driven disc, the elastic mechanism is installed in the pre-tightening hole and The balls create a preload.
进一步,所述弹性机构包括调节螺杆和弹簧Ⅰ,所述调节螺杆通过所述预紧孔与所述从动盘螺纹连接,所述弹簧Ⅰ两端分别抵接于所述调节螺杆与滚珠。Further, the elastic mechanism includes an adjusting screw and a spring I, the adjusting screw is threadedly connected to the driven plate through the pre-tightening hole, and both ends of the spring I abut against the adjusting screw and the ball respectively.
进一步,所述传动系统包括从所述壳体顶端伸入的齿条及固定在所述壳体内部并与所述齿条配合传动的扭绞传动机构、送丝传动机构及剪丝传动机构;所述齿条的长度方向平行于所述绞轴的轴向;所述送丝传动机构带动所述送丝系统运动以将铁丝输送至所述机头,所述剪丝传动机构带动所述剪丝系统运动以剪断铁丝,所述扭绞传动机构带动所述扭绞系统运动以扭绞铁丝;所述扭绞传动机构、送丝传动机构及剪丝传动机构从上往下依次设置;Further, the transmission system includes a rack protruding from the top of the housing, a twisting transmission mechanism, a wire feeding transmission mechanism and a wire cutting transmission mechanism fixed inside the housing and cooperating with the rack for transmission; The length direction of the rack is parallel to the axial direction of the twisted shaft; the wire feeding transmission mechanism drives the wire feeding system to move the iron wire to the machine head, and the wire cutting transmission mechanism drives the shearing The wire system moves to cut the iron wire, and the twisting transmission mechanism drives the twisting system to move to twist the iron wire; the twisting transmission mechanism, wire feeding transmission mechanism and wire cutting transmission mechanism are arranged in sequence from top to bottom;
所述送丝系统包括用于缠绕铁丝的丝盘、用于带动铁丝运动的送丝轮及用于将铁丝导入所述机头的导丝块,所述丝盘转动连接在所述壳体内壁,所述送丝轮包括相互啮合的主动送丝轮和被动送丝轮,所述主动送丝轮和被动送丝轮的外圆周面上分别设有与铁丝直径相适配的环形送丝槽;所述送丝传动机构包括直齿轮Ⅰ和用于连接所述直齿轮Ⅰ及主动送丝轮的传动轴Ⅰ,所述直齿轮Ⅰ与所述齿条啮合传动;所述送丝轮与所述传动轴Ⅰ之间设有单向轴承Ⅰ,使得所述齿条向下运动时带动所述送丝轮旋转、向上运动时所述传动轴Ⅰ空转;铁丝穿过所述主动送丝轮和被动送丝轮的啮合点并从所述导丝块的导丝通道导入所述机头;The wire feeding system includes a wire reel for winding iron wire, a wire feed wheel for driving the iron wire to move, and a wire guide block for guiding the iron wire into the machine head. The wire reel is rotatably connected to the inner wall of the housing , the wire feed rolls include active wire feed rolls and passive wire feed rolls that mesh with each other, and the outer circumferential surfaces of the active wire feed rolls and the passive wire feed rolls are respectively provided with annular wire feed grooves that match the diameter of the iron wire ; The wire feeding transmission mechanism includes a spur gear I and a transmission shaft I for connecting the spur gear I and the active wire feeding wheel, and the spur gear I is meshed with the rack for transmission; the wire feeding wheel and the wire feeding wheel A one-way bearing I is arranged between the transmission shafts I, so that when the rack moves downward, it drives the wire feed wheel to rotate, and when it moves upward, the transmission shaft I idles; the iron wire passes through the active wire feed wheel and The meshing point of the passive wire feed roller is guided into the machine head from the guide wire channel of the guide wire block;
所述剪丝系统包括固定板、凸轮Ⅰ、剪丝刀和弹簧Ⅱ,所述剪丝传动机构包括直齿轮Ⅱ和用于连接所述直齿轮Ⅱ及凸轮Ⅰ的传动轴Ⅱ,所述凸轮Ⅰ与所述传动轴Ⅱ之间设有单向轴承Ⅱ,使得所述齿条向下运动时带动所述凸轮Ⅰ旋转、向上运动时所述传动轴Ⅱ空转;所述固定板固定在所述壳体内壁,所述剪丝刀的刀尾铰接在所述固定板上,所述弹簧Ⅱ的两端分别与所述壳体内壁和所述剪丝刀的刀头抵接;所述导丝块上开设有与所述导丝通道垂直相通的切丝槽,所述剪丝刀的刀头正对所述切丝槽,随所述凸轮Ⅰ的转动,所述剪丝刀的刀头进出所述切丝槽以剪断铁丝;The wire cutting system includes a fixed plate, a cam I, a wire cutter and a spring II, and the wire cutting transmission mechanism includes a spur gear II and a transmission shaft II for connecting the spur gear II and the cam I, and the cam I There is a one-way bearing II between the transmission shaft II, so that when the rack moves downward, it drives the cam I to rotate, and when it moves upward, the transmission shaft II idles; the fixed plate is fixed on the housing The inner wall, the tail of the wire cutter is hinged on the fixed plate, and the two ends of the spring II abut against the inner wall of the housing and the cutter head of the wire cutter respectively; the wire guide block There is a wire cutting groove vertically connected with the guide wire channel, the cutter head of the wire cutter is facing the wire cutting groove, and with the rotation of the cam I, the cutter head of the wire cutter goes in and out of the The wire cutting groove is used to cut the wire;
所述扭绞系统还包括锥齿轮Ⅰ、锥齿轮Ⅱ、绞头及止动机构,所述扭绞传动机构包括直齿轮Ⅲ和用于连接所述直齿轮Ⅲ及锥齿轮Ⅰ的传动轴Ⅲ,所述锥齿轮Ⅱ连接在所述主动轴上端,所述锥齿轮Ⅰ和锥齿轮Ⅱ啮合传动,所述绞头连接在所述从动轴末端并随着所述从动轴的旋转而扭绞铁丝形成形成捆扎线;所述止动机构包括固定在所述从动轴上的凸轮Ⅱ和用于阻挡所述凸轮Ⅱ单向运动的阻挡件,所述阻挡件对所述凸轮Ⅱ的单向阻力大于所述打滑装置的打滑力矩,使得所述齿条向上运动时带动所述从动轴旋转、向下运动时所述主动轴与从动轴的传动脱开。The twisting system also includes a bevel gear I, a bevel gear II, a twisting head and a stop mechanism, and the twisting transmission mechanism includes a spur gear III and a transmission shaft III for connecting the spur gear III and the bevel gear I, The bevel gear II is connected to the upper end of the drive shaft, the bevel gear I and bevel gear II are meshed for transmission, and the twisting head is connected to the end of the driven shaft and twisted with the rotation of the driven shaft The iron wire is formed to form a binding wire; the stopper mechanism includes a cam II fixed on the driven shaft and a stopper for blocking the one-way movement of the cam II, and the stopper is opposite to the one-way movement of the cam II The resistance is greater than the slipping torque of the slipping device, so that when the rack moves upwards, it drives the driven shaft to rotate, and when it moves downwards, the transmission of the driving shaft and the driven shaft is disengaged.
进一步,所述阻挡件为扭簧,所述扭簧的一端扭臂设于所述凸轮Ⅱ凸起部分的运动轨迹内,所述凸起部分的两端面分别为直面和圆弧面,所述齿条向上运动时以所述直面与所述扭臂相交,所述齿条向下运动时以所述圆弧面与所述扭臂相交。Further, the blocking member is a torsion spring, and the torsion arm at one end of the torsion spring is arranged in the movement track of the convex part of the cam II, and the two ends of the convex part are straight and arc-shaped respectively, and the When the rack moves upward, the straight surface intersects the torsion arm, and when the rack moves downward, the arc intersects the torsion arm.
进一步,所述齿条的双面均设有齿,并且所述齿条以正面齿与所述直齿轮Ⅲ啮合传动,以背面齿与所述直齿轮Ⅰ、直齿轮Ⅱ先后啮合传动。Further, both sides of the rack are provided with teeth, and the front teeth of the rack mesh with the spur gear III for transmission, and the rear teeth of the rack mesh with the spur gear I and spur gear II successively for transmission.
进一步,所述钢筋捆扎机为机械手动式捆扎机,所述齿条顶部连接有手把,所述手把与壳体之间设有用于复位的弹簧Ⅲ。Further, the steel bar binding machine is a mechanical manual binding machine, a handle is connected to the top of the rack, and a spring III for reset is provided between the handle and the housing.
进一步,所述钢筋捆扎机还包括从所述壳体顶端伸入并与所述齿条平行的平衡轴,所述平衡轴顶部连接所述手把,使得所述平衡轴可与所述齿条同步运动。Further, the steel bar binding machine also includes a balance shaft protruding from the top of the housing and parallel to the rack, the top of the balance shaft is connected to the handle so that the balance shaft can be aligned with the rack synchronized movement.
本实用新型的有益效果:本实用新型的钢筋捆扎机,绞轴设计成至少两段式的结构并增设打滑装置,由打滑装置将主动轴和从动轴连接,当主动轴与从动轴之间的传递力矩超述打滑装置预先设定的打滑力矩时,打滑装置产生打滑,从而将主动轴与从动轴之间的传动脱开,使从动轴停止转动,中止扭绞过程,达到控制扭力的效果,防止铁丝因扭力过大而拧断,减少工人劳动量,提高作业效率,保证作业安全性;本实用新型结构简单、使用方便,特别适用于手动机械式钢筋捆扎机。Beneficial effects of the utility model: In the steel bar binding machine of the utility model, the twisted shaft is designed into at least two-stage structure and a slipping device is added, and the driving shaft and the driven shaft are connected by the slipping device. When the transmission torque between the slipping device exceeds the preset slipping torque of the slipping device, the slipping device will slip, so that the transmission between the driving shaft and the driven shaft will be disengaged, the driven shaft will stop rotating, the twisting process will be stopped, and the control will be achieved. The effect of torsion can prevent the iron wire from being twisted due to excessive torsion, reduce the labor load of workers, improve operation efficiency, and ensure operation safety; the utility model has a simple structure and is easy to use, and is especially suitable for manual mechanical steel bar binding machines.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的左视图;Fig. 2 is the left view of the utility model;
图3为图1中A处放大图;Figure 3 is an enlarged view of A in Figure 1;
具体实施方式Detailed ways
图1为本实用新型的主视图,图2为本实用新型的左视图,图3为图1中A处放大图,如图所示:本实施例的钢筋捆扎机,包括机头1、壳体2、传动系统及固定在所述壳体2内部的送丝系统、剪丝系统和扭绞系统,所述扭绞系统包括绞轴,所述绞轴为分段式结构并至少包括主动轴511和从动轴512,所述扭绞系统还包括用于连接所述主动轴511及从动轴512的打滑装置;当所述主动轴511与从动轴512之间的传递力矩超过所述打滑装置的打滑力矩时,所述主动轴511与从动轴512的传动脱开;绞轴设计成至少两段式的结构并增设打滑装置,由打滑装置将主动轴511和从动轴512连接,当主动轴511与从动轴512之间的传递力矩超述打滑装置预先设定的打滑力矩时,打滑装置产生打滑,从而将主动轴511与从动轴512之间的传动脱开,使从动轴512停止转动,中止扭绞过程,达到控制扭力的效果,防止铁丝因扭力过大而拧断,减少工人劳动量,提高作业效率,保证作业安全性。Fig. 1 is a front view of the utility model, Fig. 2 is a left view of the utility model, Fig. 3 is an enlarged view of A place in Fig. 1, as shown in the figure: the steel bar binding machine of the present embodiment includes a head 1, a shell Body 2, a transmission system and a wire feeding system, a wire cutting system and a twisting system fixed inside the housing 2, the twisting system includes a twisted shaft, and the twisted shaft is a segmented structure and at least includes a driving shaft 511 and the driven shaft 512, the twisting system also includes a slipping device for connecting the driving shaft 511 and the driven shaft 512; when the transmission moment between the driving shaft 511 and the driven shaft 512 exceeds the When the slipping moment of the slipping device is reached, the driving shaft 511 is disengaged from the transmission of the driven shaft 512; the twisted shaft is designed to be at least a two-stage structure and a slipping device is added, and the driving shaft 511 and the driven shaft 512 are connected by the slipping device , when the transmission torque between the driving shaft 511 and the driven shaft 512 exceeds the preset slipping torque of the slipping device, the slipping device will slip, thereby disengaging the transmission between the driving shaft 511 and the driven shaft 512, so that The driven shaft 512 stops rotating, stops the twisting process, and achieves the effect of controlling the torsion, prevents the iron wire from being twisted due to excessive torsion, reduces the labor load of workers, improves operation efficiency, and ensures operation safety.
本实施例中,所述打滑装置包括主动盘521、从动盘522、滚珠523和弹性机构,所述主动盘521固定在所述主动轴511的尾端,所述从动盘522固定在所述从动轴512的头端,所述从动盘522设有位于上端面并与所述滚珠523对应的第一限位孔522a及与所述第一限位孔522a连通的预紧孔522b,所述主动盘521的下端面设有与所述滚珠523对应的第二限位孔521a,所述滚珠523卡入所述第一限位孔522a和第二限位孔521a以连接所述主动盘521及从动盘522,所述弹性机构安装在所述预紧孔522b内并对所述滚珠523形成预紧力;主动盘521、从动盘522既可以是圆盘,也可以是方盘,在此并不进行限制;主动盘521、从动盘522固定在主动轴511和从动轴512的连接处;滚珠523可使用耐磨钢珠;第一限位孔522a、第二限位孔521a对应设置,优选为分别周向均匀设置的凹球面状孔,数量均为四个;如图3所示,弹性机构对滚珠523形成向上的压力,滚珠523卡在第一限位孔522a与第二限位孔521a之间形成锁紧力,该锁紧力即为打滑装置的打滑力矩;当主动轴511与从动轴512之间的传递力矩超述该打滑力矩时,滚珠523脱离第二限位孔521a,使主动盘521、从动盘522之间打滑;当主动轴511与从动轴512之间的传递力矩减小,主动盘521旋转一定角度后滚珠523锁入下一个第二限位孔521a,完成复位。In this embodiment, the sliding device includes a driving disc 521, a driven disc 522, a ball 523 and an elastic mechanism, the driving disc 521 is fixed on the tail end of the driving shaft 511, and the driven disc 522 is fixed on the The head end of the driven shaft 512, the driven plate 522 is provided with a first limiting hole 522a located on the upper end surface and corresponding to the ball 523 and a pre-tightening hole 522b communicating with the first limiting hole 522a , the lower end surface of the driving disc 521 is provided with a second limiting hole 521a corresponding to the ball 523, and the ball 523 snaps into the first limiting hole 522a and the second limiting hole 521a to connect the The driving disc 521 and the driven disc 522, the elastic mechanism is installed in the pre-tightening hole 522b and forms a pre-tightening force on the ball 523; the driving disc 521 and the driven disc 522 can be discs or The square plate is not limited here; the driving plate 521 and the driven plate 522 are fixed at the junction of the driving shaft 511 and the driven shaft 512; the ball 523 can use wear-resistant steel balls; the first limiting hole 522a, the second limiting hole The positioning holes 521a are arranged correspondingly, and are preferably concave spherical holes uniformly arranged in the circumferential direction respectively, and the number is four; as shown in Figure 3, the elastic mechanism forms an upward pressure on the ball 523, and the ball 523 is stuck in the first position-limiting hole 522a and the second limiting hole 521a form a locking force, which is the slipping torque of the slipping device; when the transmission torque between the driving shaft 511 and the driven shaft 512 exceeds the slipping torque, the ball 523 Break away from the second limit hole 521a, so that the driving disc 521 and the driven disc 522 slip; when the transmission torque between the driving shaft 511 and the driven shaft 512 decreases, the driving disc 521 rotates at a certain angle and the ball 523 locks into the lower A second limiting hole 521a completes the reset.
本实施例中,所述弹性机构包括调节螺杆524a和弹簧Ⅰ524b,所述调节螺杆524a通过所述预紧孔522b与所述从动盘522螺纹连接,所述弹簧Ⅰ524b两端分别抵接于所述调节螺杆524a与滚珠523;弹簧Ⅰ524b为压簧;调节螺杆524a在预紧孔522b中的不同伸入长度对弹簧Ⅰ524b形成不同程度的压缩,从而调节打滑装置的打滑力矩,使打滑力矩可控,增强适用效果;调节螺杆524a优选为细纹螺杆,实现微调,使调节更为精确。In this embodiment, the elastic mechanism includes an adjustment screw 524a and a spring I 524b, the adjustment screw 524a is screwed to the driven plate 522 through the pre-tightening hole 522b, and the two ends of the spring I 524b respectively abut against the The adjustment screw 524a and the ball 523 are described above; the spring I 524b is a compression spring; the different extension lengths of the adjustment screw 524a in the pre-tightening hole 522b form different degrees of compression on the spring I 524b, thereby adjusting the slipping torque of the slipping device and making the slipping torque controllable , to enhance the applicable effect; the adjusting screw 524a is preferably a fine threaded screw to realize fine adjustment and make the adjustment more precise.
本实施例中,所述传动系统包括从所述壳体2顶端伸入的齿条61及固定在所述壳体2内部并与所述齿条61配合传动的扭绞传动机构、送丝传动机构及剪丝传动机构;齿条61呈长板状,壳体2顶端开设供齿条61进出的孔,并在孔上位置设置齿条座;所述齿条61的长度方向平行于所述绞轴的轴向;所述送丝传动机构带动所述送丝系统运动以将铁丝输送至所述机头1,所述剪丝传动机构带动所述剪丝系统运动以剪断铁丝,所述扭绞传动机构带动所述扭绞系统运动以扭绞铁丝;所述扭绞传动机构、送丝传动机构及剪丝传动机构从上往下依次设置;此处的上、下方向是相对而言的,均以附图所示方向为准;所述送丝系统包括用于缠绕铁丝的丝盘31、用于带动铁丝运动的送丝轮及用于将铁丝导入所述机头1的导丝块33,所述丝盘31转动连接在所述壳体2内壁,所述送丝轮包括相互啮合的主动送丝轮32a和被动送丝轮32b,所述主动送丝轮32a和被动送丝轮32b的外圆周面上分别设有与铁丝直径相适配的环形送丝槽;所述送丝传动机构包括直齿轮Ⅰ631和用于连接所述直齿轮Ⅰ631及主动送丝轮32a的传动轴Ⅰ632,所述直齿轮Ⅰ631与所述齿条61啮合传动;所述主动送丝轮32a与所述传动轴Ⅰ632之间设有单向轴承Ⅰ633,使得所述齿条61向下运动时带动所述送丝轮旋转、向上运动时所述传动轴Ⅰ632空转;铁丝穿过所述主动送丝轮32a和被动送丝轮32b的啮合点并从所述导丝块33的导丝通道导入所述机头1;所述剪丝系统包括固定板41、凸轮Ⅰ42、剪丝刀43和弹簧Ⅱ44,所述剪丝传动机构包括直齿轮Ⅱ641和用于连接所述直齿轮Ⅱ641及凸轮Ⅰ42的传动轴Ⅱ642,所述凸轮Ⅰ42与所述传动轴Ⅱ642之间设有单向轴承Ⅱ643,使得所述齿条61向下运动时带动所述凸轮Ⅰ42旋转、向上运动时所述传动轴Ⅱ642空转;所述固定板41固定在所述壳体2内壁,所述剪丝刀43的刀尾铰接在所述固定板41上,所述弹簧Ⅱ44的两端分别与所述壳体2内壁和所述剪丝刀43的刀头抵接;所述导丝块33上开设有与所述导丝通道垂直相通的切丝槽,所述剪丝刀43的刀头正对所述切丝槽,随所述凸轮Ⅰ42的转动,所述剪丝刀43的刀头进出所述切丝槽以剪断铁丝;所述扭绞系统还包括锥齿轮Ⅰ52、锥齿轮Ⅱ53、绞头54及止动机构,所述扭绞传动机构包括直齿轮Ⅲ651和用于连接所述直齿轮Ⅲ651及锥齿轮Ⅰ52的传动轴Ⅲ652,所述锥齿轮Ⅱ53连接在所述主动轴511上端,所述锥齿轮Ⅰ52和锥齿轮Ⅱ53啮合传动,所述绞头54连接在所述从动轴512末端并随着所述从动轴512的旋转而扭绞铁丝形成形成捆扎线;所述止动机构包括固定在所述从动轴512上的凸轮Ⅱ551和用于阻挡所述凸轮Ⅱ551单向运动的阻挡件552,所述阻挡件552对所述凸轮Ⅱ551的单向阻力大于所述打滑装置的打滑力矩,使得所述齿条61向上运动时带动所述从动轴512旋转、向下运动时所述主动轴511与从动轴512的传动脱开。In this embodiment, the transmission system includes a rack 61 protruding from the top of the housing 2, a twisting transmission mechanism fixed inside the housing 2 and cooperating with the rack 61, and a wire feeding drive. Mechanism and wire cutting transmission mechanism; the rack 61 is in the shape of a long plate, and the top of the housing 2 is provided with a hole for the rack 61 to enter and exit, and a rack seat is arranged on the hole; the length direction of the rack 61 is parallel to the The axial direction of the twisted shaft; the wire feeding transmission mechanism drives the wire feeding system to move the iron wire to the machine head 1, the wire cutting transmission mechanism drives the wire cutting system to cut the iron wire, and the twist The twisting transmission mechanism drives the twisting system to move to twist the iron wire; the twisting transmission mechanism, wire feeding transmission mechanism and wire cutting transmission mechanism are arranged in sequence from top to bottom; the up and down directions here are relative , are all subject to the direction shown in the accompanying drawings; the wire feeding system includes a wire reel 31 for winding the iron wire, a wire feeding wheel for driving the iron wire to move and a wire guide block for introducing the iron wire into the machine head 1 33, the wire reel 31 is rotatably connected to the inner wall of the housing 2, and the wire feed wheel includes an active wire feed wheel 32a and a passive wire feed wheel 32b that mesh with each other, and the active wire feed wheel 32a and the passive wire feed wheel 32b are respectively provided with ring-shaped wire feeding slots matching the diameter of the iron wire; the wire feeding transmission mechanism includes a spur gear I631 and a drive shaft I632 for connecting the spur gear I631 and the driving wire feed wheel 32a , the spur gear I631 is meshed with the rack 61 for transmission; a one-way bearing I633 is provided between the driving wire feed wheel 32a and the transmission shaft I632, so that the rack 61 drives the When the wire feed roller rotates and moves upward, the transmission shaft I 632 idles; the iron wire passes through the meshing point of the active wire feed roller 32a and the passive wire feed roller 32b and is guided into the machine from the wire guide channel of the wire guide block 33 Head 1; the wire cutting system includes a fixed plate 41, a cam I42, a wire cutter 43 and a spring II44, and the wire cutting transmission mechanism includes a spur gear II641 and a transmission shaft II642 for connecting the spur gear II641 and the cam I42 A one-way bearing II 643 is provided between the cam I 42 and the transmission shaft II 642, so that the rack 61 drives the cam I 42 to rotate when it moves downward, and the transmission shaft II 642 idles when it moves upward; the fixed The plate 41 is fixed on the inner wall of the housing 2, the tail of the wire cutter 43 is hinged on the fixed plate 41, and the two ends of the spring II 44 are respectively connected to the inner wall of the housing 2 and the wire cutter. 43 butt against the cutter head; the wire guide block 33 is provided with a wire cutting groove vertically connected with the wire guide channel, and the cutter head of the wire cutter 43 is facing the wire cutting groove, and the cam The rotation of I42, the cutter head of the wire cutter 43 enters and exits the wire cutting groove to cut the iron wire; the twisting system also includes bevel gear I52, bevel gear II53, twisting head 54 and stop mechanism, the twisting system The transmission mechanism includes a spur gear III 651 and a transmission shaft III 652 for connecting the spur gear III 651 and the bevel gear I 52, and the bevel gear II 53 is connected to Connected to the upper end of the driving shaft 511, the bevel gear I52 and the bevel gear II53 are meshed for transmission, and the twist head 54 is connected to the end of the driven shaft 512 and twists the iron wire as the driven shaft 512 rotates Form a binding line; the stopper mechanism includes a cam II 551 fixed on the driven shaft 512 and a blocking member 552 for blocking the one-way movement of the cam II 551, and the blocking member 552 is opposite to the movement of the cam II 551 The one-way resistance is greater than the slipping torque of the slipping device, so that the rack 61 drives the driven shaft 512 to rotate when moving upward, and the drive shaft 511 and the driven shaft 512 are disengaged when moving downward.
本钢筋捆扎机的捆扎流程为:当齿条61处于上端极限位置时,其不与直齿轮Ⅲ651、直齿轮Ⅰ631、直齿轮Ⅱ641接触;当齿条61开始向下运动时,首先与直齿轮Ⅲ651啮合传动,带动绞轴旋转,但由于凸轮Ⅱ551承受阻挡件552的单向阻力,打滑装置产生打滑,从动轴512并不旋转,使绞头54静止不动;齿条61继续向下运动并与直齿轮Ⅰ631啮合传动,送丝轮转动并将铁丝连续送入机头1;齿条61继续向下运动并与直齿轮Ⅱ641啮合传动,推动凸轮Ⅰ42旋转,当齿条61处于下端极限位置时,剪丝刀43恰好切断铁丝(直齿轮Ⅰ631与直齿轮Ⅱ641之间的距离能使铁丝长度满足使用需求);然后,齿条61向上回复运动,由于单向轴承Ⅰ633和单向轴承Ⅱ643的作用,送丝轮与凸轮Ⅰ42并不转动;此时由于阻挡件552对凸轮Ⅱ551的单向阻力减弱或者消除,主动轴511带动从动轴512旋转,绞头54对铁丝进行扭绞打结,完成捆扎;送丝系统通过齿轮齿条机构将手动直线运动转化为送丝需要的旋转运动,实现铁丝的自动进给,当铁丝绕曲完成后剪丝系统实现自动剪断;The binding process of this steel bar binding machine is: when the rack 61 is at the upper limit position, it does not contact with the spur gear III 651, spur gear I 631, and spur gear II 641; when the rack 61 starts to move downward, it first contacts with the spur gear III 651 The meshing transmission drives the twisted shaft to rotate, but because the cam II 551 bears the one-way resistance of the blocking member 552, the slippery device slips, the driven shaft 512 does not rotate, and the twisted head 54 remains stationary; the rack 61 continues to move downward and Mesh transmission with spur gear Ⅰ631, the wire feed wheel rotates and continuously feeds the iron wire into machine head 1; the rack 61 continues to move downward and meshes with the spur gear Ⅱ641 to drive the cam Ⅰ42 to rotate, when the rack 61 is at the lower limit position , the wire cutter 43 just cuts the iron wire (the distance between the spur gear I631 and the spur gear II641 can make the length of the iron wire meet the use requirements); then, the rack 61 moves upward, due to the action of the one-way bearing I633 and the one-way bearing II643 , the wire feed wheel and the cam I42 do not rotate; at this time, due to the weakening or elimination of the one-way resistance of the blocking member 552 to the cam II 551, the driving shaft 511 drives the driven shaft 512 to rotate, and the twisting head 54 twists and knots the iron wire to complete Binding; the wire feeding system converts the manual linear motion into the rotary motion required for wire feeding through the rack and pinion mechanism to realize the automatic feeding of the iron wire. When the wire winding is completed, the wire cutting system realizes automatic cutting;
本实施例中,所述阻挡件552为扭簧,所述扭簧的一端扭臂设于所述凸轮Ⅱ551凸起部分的运动轨迹内,所述凸起部分的两端面分别为直面和圆弧面,所述齿条61向上运动时以所述直面与所述扭臂相交,所述齿条61向下运动时以所述圆弧面与所述扭臂相交;扭簧的一端固定在壳体2内壁,另一端则用于限制凸轮Ⅱ551运动;凸轮Ⅱ551的直面与扭臂接触时产生强大阻力,足以限制凸轮Ⅱ551的转动;凸轮Ⅱ551的圆弧面与扭臂接触时可顺利滑过,阻力大大减小,使凸轮Ⅱ551正常转动,完成扭绞。In this embodiment, the blocking member 552 is a torsion spring, and the torsion arm at one end of the torsion spring is set in the movement track of the convex part of the cam II 551, and the two ends of the convex part are straight and arc respectively. When the rack 61 moves upward, it intersects the torsion arm with the straight face, and when the rack 61 moves downward, it intersects the torsion arm with the arc surface; one end of the torsion spring is fixed on the shell The inner wall of the body 2 and the other end are used to limit the movement of the cam II 551; when the straight face of the cam II 551 contacts the torsion arm, strong resistance is generated, which is enough to limit the rotation of the cam II 551; when the arc surface of the cam II 551 contacts the torsion arm, it can slide smoothly. The resistance is greatly reduced, so that the cam II 551 rotates normally to complete the twisting.
本实施例中,所述齿条61的双面均设有齿,并且所述齿条61以正面齿与所述直齿轮Ⅲ651啮合传动,以背面齿与所述直齿轮Ⅰ631、直齿轮Ⅱ641先后啮合传动;齿条61具有双面齿状,使直齿轮Ⅲ651轴线不在直齿轮Ⅰ631、直齿轮Ⅱ641轴线所形成的平面内,布置更合理,有利于降低机器的复杂度。In this embodiment, both sides of the rack 61 are provided with teeth, and the front teeth of the rack 61 mesh with the spur gear III 651 for transmission, and the back teeth of the rack 61 engage with the spur gear I 631 and the spur gear II 641 successively. Mesh transmission; the rack 61 has a double-sided tooth shape, so that the axis of the spur gear III 651 is not in the plane formed by the axes of the spur gear I 631 and the spur gear II 641, the layout is more reasonable, and it is beneficial to reduce the complexity of the machine.
本实施例中,所述钢筋捆扎机为机械手动式捆扎机,所述齿条61顶部连接有手把62,所述手把62与壳体2之间设有用于复位的弹簧Ⅲ66;齿条61通过人力驱动,把简单的手工推拉运动自动连贯地转化为钢筋捆扎所需的一系列动作;手把62便于推拉,增强操作的舒适感;弹簧Ⅲ66为压簧,能够使齿条61自动复位,降低工人工作量,提高工作效率;本钢筋捆扎机为机械手动式捆扎机,其结构简单、成本较低,且能摆脱对电能的依赖,其适用范围更广泛。In this embodiment, the steel bar binding machine is a mechanical manual binding machine, a handle 62 is connected to the top of the rack 61, and a spring III 66 for reset is provided between the handle 62 and the housing 2; 61 is driven by manpower to automatically and coherently convert the simple manual push and pull movement into a series of actions required for steel bar binding; the handle 62 is easy to push and pull, which enhances the comfort of operation; spring III 66 is a compression spring, which can automatically reset the rack 61 , reduce the workload of workers and improve work efficiency; this steel bar binding machine is a mechanical manual binding machine, which has a simple structure, low cost, and can get rid of the dependence on electric energy, and its scope of application is wider.
本实施例中,所述钢筋捆扎机还包括从所述壳体2顶端伸入并与所述齿条61平行的平衡轴67,所述平衡轴67顶部连接所述手把62,使得所述平衡轴67可与所述齿条61同步运动;平衡轴67有利于增强齿条61运动的灵活性。In this embodiment, the steel bar binding machine also includes a balance shaft 67 extending from the top of the housing 2 and parallel to the rack 61. The top of the balance shaft 67 is connected to the handle 62, so that the The balance shaft 67 can move synchronously with the rack 61 ; the balance shaft 67 is beneficial to enhance the flexibility of the rack 61 .
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420275627.3U CN203834950U (en) | 2014-05-27 | 2014-05-27 | Steel bar binding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420275627.3U CN203834950U (en) | 2014-05-27 | 2014-05-27 | Steel bar binding machine |
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| CN203834950U true CN203834950U (en) | 2014-09-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420275627.3U Expired - Fee Related CN203834950U (en) | 2014-05-27 | 2014-05-27 | Steel bar binding machine |
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| Country | Link |
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| CN (1) | CN203834950U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103967283A (en) * | 2014-05-27 | 2014-08-06 | 重庆大学 | Steel bar strapping machine |
| CN110406720A (en) * | 2018-04-27 | 2019-11-05 | A.雷蒙德公司 | Binding apparatus and method for tying up cable automatically |
| CN110681802A (en) * | 2019-09-25 | 2020-01-14 | 蒲永鹏 | Iron wire cutting device for binding reinforcing steel bars |
| CN115503103A (en) * | 2022-09-17 | 2022-12-23 | 中国电建集团贵阳勘测设计研究院有限公司 | Intelligent manufacturing equipment for building beam column |
-
2014
- 2014-05-27 CN CN201420275627.3U patent/CN203834950U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103967283A (en) * | 2014-05-27 | 2014-08-06 | 重庆大学 | Steel bar strapping machine |
| CN103967283B (en) * | 2014-05-27 | 2016-01-20 | 重庆大学 | Reinforcing-bar binding machine |
| CN110406720A (en) * | 2018-04-27 | 2019-11-05 | A.雷蒙德公司 | Binding apparatus and method for tying up cable automatically |
| CN110406720B (en) * | 2018-04-27 | 2022-03-01 | A.雷蒙德公司 | Bundling device and method for automatically bundling cables |
| CN110681802A (en) * | 2019-09-25 | 2020-01-14 | 蒲永鹏 | Iron wire cutting device for binding reinforcing steel bars |
| CN115503103A (en) * | 2022-09-17 | 2022-12-23 | 中国电建集团贵阳勘测设计研究院有限公司 | Intelligent manufacturing equipment for building beam column |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140917 Termination date: 20160527 |