CN203821376U - Pre-tensioning method centrifugal concrete pile with steel strands - Google Patents
Pre-tensioning method centrifugal concrete pile with steel strands Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 165
- 239000010959 steel Substances 0.000 title claims abstract description 165
- 239000004567 concrete Substances 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title abstract description 17
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 230000007704 transition Effects 0.000 claims description 28
- 210000003205 muscle Anatomy 0.000 claims 6
- 230000003014 reinforcing effect Effects 0.000 claims 4
- 238000005267 amalgamation Methods 0.000 claims 2
- 230000002787 reinforcement Effects 0.000 abstract description 32
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000010276 construction Methods 0.000 description 12
- 238000005452 bending Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011513 prestressed concrete Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型涉及一种具有钢绞线的先张法离心混凝土桩,包括混凝土桩体、钢筋笼,钢筋笼包括预应力主筋、箍筋及端板,其特征在于:预应力主筋为钢绞线,所述至少一块端板上开有数个由内至外孔径逐渐扩大的锥形孔,锥形孔与钢绞线一一对应设置,每个锥形孔内放置有多片夹片,各夹片的内表面设有卡齿,该多片夹片拼合形成用以卡箍钢绞线的夹头组件,夹头组件的外周面形成与锥形孔相配的锥体面,夹头组件的中心形成内齿孔,各钢绞线均穿过相应夹头组件内的内齿孔被内齿孔锁紧。其是一种实际可行的具有钢绞线的离心混凝土桩,而且钢绞线的连接、锁紧方式简单合理、操作方便且成本低,使得钢绞线运用于离心混凝土桩得以实现并具有工业运用的实际价值。
The utility model relates to a pre-tensioned centrifugal concrete pile with a steel strand, which comprises a concrete pile body, a reinforcement cage, and the reinforcement cage includes a prestressed main reinforcement, a stirrup and an end plate, and is characterized in that: the prestressed main reinforcement is a steel strand , said at least one end plate is provided with several tapered holes whose diameter gradually expands from the inside to the outside. The inner surface of the clip is provided with locking teeth, and the multiple clips are combined to form a chuck assembly for clamping steel strands. The outer peripheral surface of the chuck assembly forms a cone surface matching the tapered hole, and the center of the chuck assembly forms a Each steel strand passes through the inner tooth hole in the corresponding chuck assembly and is locked by the inner tooth hole. It is a practical and feasible centrifugal concrete pile with steel strands, and the connection and locking methods of steel strands are simple and reasonable, easy to operate and low in cost, so that the application of steel strands to centrifugal concrete piles can be realized and has industrial application actual value.
Description
技术领域technical field
本实用新型属于各类建筑结构体系的桩基基础工程的技术领域,尤其涉及一种具有钢绞线的先张法离心混凝土桩。The utility model belongs to the technical field of pile foundation engineering of various building structure systems, in particular to a pretensioned centrifugal concrete pile with steel strands.
背景技术Background technique
各类建筑结构一般都涉及到桩基基础工程,现有市场上运用于桩基基础工程比较多的产品有钻孔灌注桩、预应力离心混凝土管桩(包括管桩、方桩),但在目前经济发展水平及建筑技术条件下,建筑设计领域已经进入了新的发展阶段,对桩基基础的要求也在不断提高,现有产品的技术性能已无法满足快速发展的建筑市场的需要,并凸显出诸多严重的技术缺陷。All kinds of building structures generally involve pile foundation engineering. There are many products used in pile foundation engineering in the existing market, such as bored piles and prestressed centrifugal concrete pipe piles (including pipe piles and square piles). Under the current level of economic development and construction technology conditions, the field of architectural design has entered a new stage of development, and the requirements for pile foundations are also constantly improving. The technical performance of existing products can no longer meet the needs of the rapidly developing construction market. Highlights a number of serious technical flaws.
预应力离心混凝土桩研制、生产始于上世纪60年代,开始时离心混凝土桩预应力主筋主要采用高强钢丝,但高强钢丝由于直径小且圆周是光面,存在与混凝土握裹力不足的缺陷,各项技术指标无法满足建筑需要。到了上世纪80年代,预应力离心混凝土桩开始采用预应力混凝土用钢棒作为主筋,因其系工厂预制,生产效率高,主筋强度相对较高,混凝土强度高、施工便捷、周期较快等优点而为建筑领域大量、广泛采用并一直延续使用至今,在目前传统桩基础工程中占据主导地位。但是在生产使用过程中,主筋采用钢棒的离心混凝土桩存在较多问题,如钢棒脆性较大,其抗拉强度低(其抗拉强度设计值为1000MPa,抗拉强度最高值为1420MPa),无法满足目前建筑技术要求;生产中为了便于拉伸,须采用钢棒镦头的技术,将钢棒热镦出一个蘑菇状的头,以便于将该镦头与桩体端板、张拉板卡住进行预应力张拉,但由于热镦该钢棒的镦头会导致墩头部位的强度受损及材质受损;同时,由于钢棒墩头精度不一致,张拉时无法与端板充分接触,造成端板局部破坏;钢棒由于切割精度控制不够,导致钢棒长度不一,张拉过程中会出现应力不均匀,甚至拉断的现象;另外,钢筋笼系焊接成型的,钢棒由于高温烧焊而导致材质损伤。上述种种缺陷,导致现有的主筋采用预应力混凝土用钢棒的离心混凝土桩的抗弯、抗剪等技术性能明显不足。工程应用中,由于地震、台风和其他不确定因素会引起建筑物桩基基础上部产生较大的弯矩和水平力,道路桥梁或铁道桥梁也会因为运输车辆的动荷载而产生较大的弯矩和水平力。当上述传统的离心混凝土桩用于上述工程时,往往因为抗弯和抗剪性能不足而无法使用,在高层建筑中表现的尤其严重。此外,在基坑围护、边坡支护等工程中,普通离心混凝土桩同样因为抗弯和抗剪性能不足无法规模化应用。出于安全性考虑,我国很多地区近年已开始禁止在某些桩基基础工程中使用离心混凝土桩。The development and production of prestressed centrifugal concrete piles began in the 1960s. At the beginning, the prestressed main reinforcement of centrifugal concrete piles mainly used high-strength steel wires. However, due to the small diameter and smooth surface of the high-strength steel wires, there was a defect of insufficient grip with concrete. Various technical indicators cannot meet the needs of construction. In the 1980s, prestressed centrifugal concrete piles began to use prestressed concrete steel rods as the main reinforcement, because it was prefabricated in the factory, with high production efficiency, relatively high strength of the main reinforcement, high concrete strength, convenient construction, and faster cycle. However, it has been widely used in the field of construction and has been used until now, and it occupies a dominant position in the current traditional pile foundation engineering. However, in the process of production and use, there are many problems in the centrifugal concrete pile with steel rod as the main reinforcement, such as the high brittleness of the steel rod and its low tensile strength (the design value of the tensile strength is 1000MPa, and the highest value of the tensile strength is 1420MPa) , which cannot meet the current construction technical requirements; in order to facilitate stretching in production, the technology of steel rod heading head must be used, and the steel rod is heated to form a mushroom-shaped head, so that the heading head can be connected with the end plate of the pile body and stretched. The plate is stuck for prestressed tensioning, but due to the hot heading of the steel bar, the strength and material of the pier head will be damaged; at the same time, due to the inconsistent accuracy of the steel bar pier head, it cannot be aligned with the end during tensioning. The plates are in full contact, resulting in partial damage to the end plates; the steel rods are not well controlled due to cutting precision, resulting in different lengths of the steel rods, uneven stress, or even breaking during the tensioning process; in addition, the steel cage is formed by welding, Steel rods are damaged due to high temperature welding. The above-mentioned various defects lead to obvious deficiencies in technical performances such as bending resistance and shear resistance of existing centrifugal concrete piles whose main reinforcement adopts steel rods for prestressed concrete. In engineering applications, earthquakes, typhoons and other uncertain factors will cause large bending moments and horizontal forces on the upper part of the pile foundation of buildings, and road bridges or railway bridges will also produce large bending moments due to the dynamic load of transport vehicles. moment and horizontal force. When the above-mentioned traditional centrifugal concrete piles are used in the above-mentioned projects, they are often unable to be used because of insufficient bending resistance and shear resistance, especially in high-rise buildings. In addition, in foundation pit enclosure, slope support and other projects, ordinary centrifugal concrete piles cannot be applied on a large scale due to insufficient bending and shearing properties. For safety reasons, many regions in my country have banned the use of centrifugal concrete piles in some pile foundation projects in recent years.
钻孔灌注桩作为另一种广泛应用于建筑桩基基础工程领域的桩体,其制作系现场浇筑完成,其制作工序是先在工地钻取一个桩孔,然后将钢筋笼放入桩孔中,再向孔中灌注混凝土,待成型后自然养护很长时间达到一定强度后即可使用。这种桩体因其具有高的承载力和能适应复杂地质而有较强的生命力,但是这种灌注桩在制作施工时需要处理外抽的泥浆,环境污染相当严重,国外的城市建设中已经较少采用;另外灌注桩成桩过程中容易孔壁坍塌、断桩夹层,如遇溶洞或空洞,更将造成大量混凝土浪费;而且其工程造价较高,对建筑成本影响较大;因其系现场浇筑制作完成且需长时间自然养护,不能实现工厂化生产,因而效率低,工期长。Bored cast-in-place pile is another kind of pile widely used in the field of construction pile foundation engineering. Its production is completed by on-site casting. The production process is to drill a pile hole on the construction site first, and then put the steel cage into the pile hole. , and then pour concrete into the hole, and it can be used after natural curing for a long time after forming to reach a certain strength. This kind of pile body has strong vitality because of its high bearing capacity and ability to adapt to complex geology, but this kind of cast-in-situ pile needs to deal with the mud pumped out during construction, and the environmental pollution is quite serious. It is seldom used; in addition, during the pile-forming process of cast-in-situ piles, it is easy to collapse the hole wall and break the interlayer of piles. If it encounters karst caves or cavities, it will cause a lot of waste of concrete; On-site pouring is completed and requires long-term natural maintenance, and factory production cannot be realized, so the efficiency is low and the construction period is long.
因钢绞线的抗拉强度高(其抗拉强度设计值为1320MPa,抗拉强度最高可达1960MPa),近年来,我国企业和科研机构也对钢绞线应用于离心混凝土桩进行了大量研究,但至今未出现有实用价值的技术方案。如一专利号为ZL201220538453.6(公告号为CN202865836U)的中国实用新型专利《一种配有钢绞线的管桩钢筋笼》披露了这样一种钢筋笼,其钢绞线与预应力钢棒配合使用,由于钢棒与钢绞线存在抗拉强度差,在同时施加整体预应力时,只能以钢棒的低抗拉强度控制张拉,钢绞线的高抗拉强度性能发挥不出来,故在该专利中,钢绞线等同于钢棒所起的作用,并未实现钢绞线所应有的高抗拉强度性能,如以钢绞线的抗拉强度作为控制标准,在同时整体张拉时,钢棒就会拉断破坏。另外,该专利并未披露先张法离心混凝土桩中如何具体的连接、固定、张拉钢绞线,所以该专利技术在桩基础工程中基本不具有现实的实用价值和可操作性。Due to the high tensile strength of the steel strand (the design value of the tensile strength is 1320MPa, and the highest tensile strength can reach 1960MPa), in recent years, Chinese enterprises and scientific research institutions have also conducted a lot of research on the application of steel strands to centrifugal concrete piles. , but so far no technical solutions with practical value have emerged. Such as a Chinese utility model patent "A Pipe Pile Reinforcement Cage Equipped with Steel Strand" with the patent No. ZL201220538453.6 (announcement No. CN202865836U) discloses such a reinforcement cage in which the steel strand is matched with the prestressed steel rod Due to the difference in tensile strength between the steel rod and the steel strand, when the overall prestress is applied at the same time, the tension can only be controlled by the low tensile strength of the steel rod, and the high tensile strength performance of the steel strand cannot be exerted. Therefore, in this patent, the steel strand is equivalent to the role played by the steel rod, and the high tensile strength performance that the steel strand should have is not realized. For example, the tensile strength of the steel strand is used as the control standard, and at the same time the overall When stretched, the steel rod will break and fail. In addition, this patent does not disclose how to specifically connect, fix, and stretch steel strands in pretensioned centrifugal concrete piles, so this patented technology basically does not have realistic practical value and operability in pile foundation engineering.
又如一申请号为CN200510050212.1(公告号为CN1687534A)的中国发明专利申请《先张法钢绞线预应力混凝土管桩》披露了这样一种具有钢绞线的混凝土管桩,其预应力主筋采用钢绞线,端板上有拉伸孔,钢绞线穿过拉伸孔制成锚具。该专利申请也未披露先张法离心混凝土桩中如何具体实现钢绞线与端板的连接和锚固及其具体生产方法,而对于混凝土桩制造领域的普通技术人员而言,因为行业跨度大,一般也无从知晓如何将钢绞线应用于先张法离心混凝土桩的生产中;另外,根据其描述的技术方案及该专利申请的附图显示,其成型后的桩体端面有突出的锚具,使得接桩不可能实现,该突出的锚具在施工打桩过程中容易被打破,从而使桩身预应力遭到破坏并减损其抗弯、抗剪等技术性能。所以,按其披露的技术方案无法生产,即便生产出来了也根本无法实用于桩基工程,该专利仅仅从理论上提出了将钢绞线运用于先张法离心混凝土桩的概括性的技术构想,但无法应用于现实生产及施工中。Another example is that an application number is CN200510050212.1 (announcement number is CN1687534A) Chinese invention patent application " pretensioned steel strand prestressed concrete pipe pile " discloses such a kind of concrete pipe pile with steel strand, its prestressed main reinforcement adopts steel There are stretching holes on the end plate, and the steel strands pass through the stretching holes to make anchors. The patent application also does not disclose how to realize the connection and anchorage of the steel strand and the end plate in the pretensioned centrifugal concrete pile and its specific production method. For ordinary technicians in the field of concrete pile manufacturing, because of the large span of the industry, It is generally impossible to know how to apply steel strands to the production of pretensioned centrifugal concrete piles; in addition, according to the technical solution described and the attached drawings of the patent application, there are protruding anchors on the end face of the formed pile , making it impossible to connect piles, the protruding anchors are easily broken during piling construction, thereby destroying the prestress of the pile body and reducing its technical performance such as bending resistance and shear resistance. Therefore, it cannot be produced according to the technical solution disclosed by it, and even if it is produced, it cannot be applied to pile foundation engineering at all. This patent only theoretically proposes a general technical conception of applying steel strands to pretensioned centrifugal concrete piles , but cannot be applied in actual production and construction.
由上可以看出,目前市场上大量使用的主筋为钢棒的预应力离心混凝土桩及钻孔灌注桩均已不能满足当前桩基基础工程的需要,而采用钢绞线作为主筋的先张法离心混凝土桩目前还仅仅是一种技术构想,由于钢绞线系由多根钢丝绞合而成,不易焊接,不易缠绕,其本身不易实现与端板或张拉板、锚固板的牢靠固定,故在先张法离心混凝土桩中如何将钢绞线连接、固定及如何对钢绞线进行张拉是实现制造具有钢绞线的先张法离心混凝土桩的关键,时至今日,国内外尚无具有建筑实用价值的主筋为钢绞线的离心混凝土桩的出现。It can be seen from the above that the prestressed centrifugal concrete piles and bored piles with steel rods as the main reinforcement widely used in the market can no longer meet the needs of the current pile foundation engineering, and the pretensioning method using steel strands as the main reinforcement can no longer meet the needs of the current pile foundation engineering. Centrifugal concrete piles are only a technical idea at present. Since the steel strands are twisted by multiple steel wires, they are not easy to be welded or entangled. Therefore, how to connect and fix steel strands in pretensioned centrifugal concrete piles and how to stretch steel strands is the key to realize the manufacture of pretensioned centrifugal concrete piles with steel strands. There is no appearance of centrifugal concrete piles with steel strands as the main reinforcement with architectural practical value.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对上述现有技术的不足而提供的一种具有钢绞线的先张法离心混凝土桩,其克服钢绞线在先张法离心混凝土桩中的连接固定问题,使得离心混凝土桩内部的主筋采用钢绞线成为可能并具有现实应用价值,大幅提高离心混凝土桩的抗弯、抗剪、抗拉等技术性能。The technical problem to be solved by the utility model is to provide a pretensioned centrifugal concrete pile with steel strands for the above-mentioned deficiencies in the prior art, which overcomes the problem of connection and fixation of the steel strands in the pretensioned centrifugal concrete piles , which makes it possible to use steel strands for the main reinforcement inside the centrifugal concrete pile and has practical application value, and greatly improves the technical performance of the centrifugal concrete pile such as bending resistance, shear resistance and tensile resistance.
本实用新型解决上述技术问题所采用的技术方案为:一种具有钢绞线的先张法离心混凝土桩,包括中空的混凝土桩体、位于混凝土桩体内的钢筋笼,钢筋笼包括轴向布置的预应力主筋、绕置在所述主筋外的箍筋及位于桩体端部的端板,其特征在于:所述预应力主筋为钢绞线,至少一块端板与钢绞线采用第一夹片式结构连接,即在该块端板上开有数个由内至外孔径逐渐扩大的锥形孔,锥形孔与钢绞线一一对应设置,每个锥形孔内放置有多片夹片,各夹片的内表面设有卡齿,该多片夹片拼合形成用以卡箍钢绞线的夹头组件,夹头组件的外周面形成与所述锥体孔相配的锥体面,夹头组件的中心形成内齿孔,各钢绞线均穿过相应夹头组件内的内齿孔并被内齿孔锁紧,夹头组件的外端面与所述端板的外端面齐平或略低。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a pretensioned centrifugal concrete pile with steel strands, including a hollow concrete pile body, a steel cage located in the concrete pile body, and the steel cage includes axially arranged The prestressed main reinforcement, the stirrup placed outside the main reinforcement and the end plate at the end of the pile body are characterized in that: the prestressed main reinforcement is a steel strand, and at least one end plate and the steel strand adopt a first clamp Chip structure connection, that is, there are several tapered holes on the end plate that gradually expand from the inside to the outside. The tapered holes are set in one-to-one correspondence with the steel strands. The inner surface of each clip is provided with locking teeth. The multiple clips are combined to form a chuck assembly for clamping the steel strand. The outer peripheral surface of the chuck assembly forms a cone surface matching the cone hole. The center of the chuck assembly forms an inner tooth hole, and each steel strand passes through the inner tooth hole in the corresponding chuck assembly and is locked by the inner tooth hole, and the outer end surface of the chuck assembly is flush with the outer end surface of the end plate or slightly lower.
一种具有钢绞线的先张法离心混凝土桩,包括中空的混凝土桩体、位于混凝土桩体内的钢筋笼,钢筋笼包括轴向布置的预应力主筋、绕置在所述主筋外的箍筋及位于桩体端部的端板,其特征在于:所述预应力主筋为钢绞线,至少一块端板与钢绞线采用第二夹片式结构连接,即在该块端板上开有数个沉孔,各沉孔内放置有外形与沉孔相配的过渡部件,过渡部件的前端具有沉于所述沉孔的大孔部内的环状挡肩部,过渡部件内具有由内至外孔径逐渐扩大的过渡锥形孔,过渡锥形孔与钢绞线一一对应设置,每个过渡锥形孔内放置有多片夹片,各夹片的内表面设有卡齿,该多片夹片拼合形成用以卡箍钢绞线的夹头组件,该夹头组件的外周面形成与所述过渡锥形孔相配的锥体面,夹头组件的中心形成内齿孔,所述各钢绞线均穿过相应夹头组件内的内齿孔并被内齿孔锁紧,夹头组件的外端面与所述端板的外端面齐平或略低。其与上一种先张法离心混凝土桩不同点在于,其在端板内设置过渡部件,并在过渡部件上设置锥形孔,由于沉孔的加工相比锥形孔而言更方便,而在过渡部件上加工锥形孔相比在端盖上加工锥形孔更易实现,同时我们还可让过渡部件采用各项性能优于端板的材质制成,让钢绞线与端板的相对固定更为牢靠。A pretensioned centrifugal concrete pile with steel strands, comprising a hollow concrete pile body and a reinforcement cage located in the concrete pile body, the reinforcement cage including axially arranged prestressed main reinforcement, and stirrups wound around the main reinforcement And the end plate located at the end of the pile body is characterized in that: the prestressed main reinforcement is a steel strand, and at least one end plate is connected with the steel strand by a second clamping structure, that is, there are several holes on the end plate. Each counterbore is placed with a transition piece that matches the shape of the counterbore. The front end of the transition piece has a ring-shaped shoulder that sinks into the large hole of the counterbore. The transition piece has a diameter from the inside to the outside. Gradually enlarged transitional tapered holes, the transitional tapered holes are set in one-to-one correspondence with the steel strands, and multiple clips are placed in each transitional tapered hole, and the inner surface of each clip is provided with locking teeth. The pieces are spliced together to form a chuck assembly for clamping steel strands. The outer peripheral surface of the chuck assembly forms a cone surface matching the transition tapered hole, and the center of the chuck assembly forms an inner tooth hole. The steel strands The wires pass through the inner gear holes in the corresponding chuck components and are locked by the inner gear holes, and the outer end surfaces of the chuck components are flush with or slightly lower than the outer end surfaces of the end plates. It differs from the previous pretensioned centrifugal concrete pile in that a transition part is set in the end plate, and a tapered hole is set on the transition part, because the processing of the sink hole is more convenient than the tapered hole, and the It is easier to process the tapered hole on the transition part than on the end cover. At the same time, we can also make the transition part made of materials with better performance than the end plate, so that the relative distance between the steel strand and the end plate The fixation is more secure.
上述由多片夹片组成的夹头组件的外周设有环形槽,该环形槽内放置有将多片夹片箍牢的箍圈。箍圈可以是钢丝圈或橡胶圈,设置箍圈能使多片夹片组成的夹头组件更为牢靠。The outer periphery of the chuck assembly composed of multiple clips is provided with an annular groove, and a hoop for fastening the multiple clips is placed in the annular groove. The hoop can be a steel traveler or a rubber ring, and the arrangement of the hoop can make the chuck assembly composed of multiple clips more reliable.
上述每个夹头组件由三片所述夹片组成。经过试验证明,每个夹头组件由三片夹片组成其各项指标更佳,钢绞线与锥形孔的定位最为牢靠。Each chuck assembly is composed of three clips. Tests have proved that each chuck assembly is composed of three clips, and its various indicators are better, and the positioning of the steel strand and the tapered hole is the most reliable.
上述端板上还开有多个用以与锚固板或张拉板连接的螺纹连接孔。The above-mentioned end plate is also provided with a plurality of threaded connection holes for connecting with the anchor plate or the tension plate.
上述两块端板与钢绞线均采用所述第一夹片式结构连接或第二夹片式结构连接,这样钢绞线的两端均可通过夹片式结构与端板牢靠连接;当然也可以是只有一块端板与钢绞线采用夹片式结构连接,混凝土桩体的另一端可以没有端板,生产中该另一端的钢绞线可以采用其它方式连接、固定以实现生产。The above two end plates and the steel strands are all connected by the first clip-type structure or the second clip-type structure, so that both ends of the steel strands can be firmly connected to the end plates through the clip-type structure; of course It can also be that only one end plate is connected with the steel strand by a clip structure, the other end of the concrete pile can have no end plate, and the steel strand at the other end can be connected and fixed in other ways to realize production during production.
与现有技术相比,本先张法离心混凝土桩的优点在于:主筋全部采用钢绞线,使得主筋的抗拉强度一致,桩体整体性能大增;钢绞线通过夹片组成的夹头组件与端板内的锥形孔实现固定,采用整体张拉方式与单根钢绞线预张拉相结合的方式,当预张拉时,可用穿心千斤顶顶住夹头组件的外端面,并让钢绞线穿过内齿孔,在外部通过穿心千斤顶的牵引部分对钢绞线进行张拉,卸下穿心千斤顶后钢绞线放松回缩,钢绞线的回缩带动夹头组件朝锥形孔的小孔径方向回缩而将夹头组件与锥形孔牢牢固定,并使夹头组件内的内齿孔进一步箍紧并卡死钢绞线,然后拉动螺杆进行整体张拉,拉到规定数值锁紧螺母,进行离心成型,成型完成后卸下锚固板、张拉板,对钢绞线进行放张,最后裁断外露出端板的钢绞线并进行打磨,制造完成的离心混凝土桩没有凸出端板的锚具部,是一种实际可行的具有钢绞线的离心混凝土桩,而且本离心混凝土桩中钢绞线的连接、锁紧方式简单合理、操作方便且成本低,使得钢绞线运用于离心混凝土桩得以实现并具有工业运用的实际价值;本发明的离心混凝土桩因采用了性能极高的钢绞线,使得其抗弯、抗剪、抗拉性能大大提高。Compared with the prior art, the pretensioned centrifugal concrete pile has the advantages of: steel strands are used for all the main reinforcement, so that the tensile strength of the main reinforcement is consistent, and the overall performance of the pile body is greatly improved; the steel strand passes through the chuck composed of clips The assembly is fixed with the tapered hole in the end plate, and the overall tensioning method is combined with the pre-tensioning of a single steel strand. When pre-tensioning, the outer end surface of the chuck assembly can be supported by a through-hole jack. And let the steel strand pass through the inner tooth hole, and stretch the steel strand externally through the traction part of the core jack. After the core jack is removed, the steel strand relaxes and retracts, and the retraction of the steel strand drives the chuck The component retracts toward the small diameter of the tapered hole to firmly fix the collet component and the conical hole, and further tightens the inner tooth hole in the collet component to lock the steel strand, and then pulls the screw rod for overall tensioning. Pull, pull to the specified value to lock the nut, carry out centrifugal forming, remove the anchor plate and tension plate after forming, release the steel strand, and finally cut and polish the steel strand exposed from the end plate, and the manufacture is completed The centrifugal concrete pile has no anchorage part protruding from the end plate, and is a practical centrifugal concrete pile with steel strands, and the connection and locking methods of the steel strands in the centrifugal concrete pile are simple and reasonable, easy to operate and The low cost makes it possible to apply the steel strand to the centrifugal concrete pile and has practical value for industrial application; the centrifugal concrete pile of the present invention adopts the steel strand with extremely high performance, which makes its bending resistance, shear resistance and tensile performance Greatly improve.
附图说明Description of drawings
图1为本实用新型第一个实施例的结构示意图;Fig. 1 is the structural representation of the utility model first embodiment;
图2为图1的A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3为图1的B-B向剖视图;Fig. 3 is a sectional view along the line BB of Fig. 1;
图4为本实用新型第一个实施例的侧视图;Fig. 4 is a side view of the first embodiment of the utility model;
图5为本实用新型两个实施例中夹头组件的立体结构示意图;Fig. 5 is a three-dimensional schematic diagram of the chuck assembly in two embodiments of the present invention;
图6为本实用新型两个实施例中夹头组件的立体分解图;Fig. 6 is a three-dimensional exploded view of the chuck assembly in two embodiments of the present invention;
图7为本实用新型第二个实施例的结构示意图;Fig. 7 is the structural representation of the second embodiment of the utility model;
图8为图7的C处放大图;Figure 8 is an enlarged view of C in Figure 7;
图9为图7的D-D向剖视图;Fig. 9 is a sectional view along the line DD of Fig. 7;
图10为本实用新型第二个实施例的侧视图。Fig. 10 is a side view of the second embodiment of the present utility model.
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
如图1~6所示,为本实用新型的第一个实施例。As shown in Figures 1-6, it is the first embodiment of the present utility model.
一种具有钢绞线的先张法离心混凝土桩,包括中空的混凝土桩体1、位于混凝土桩体1内的钢筋笼,混凝土桩体1可以是圆形桩、也可以是方形桩、多边形桩及各种先张法预应力离心混凝土异型桩。钢筋笼包括轴向布置的预应力主筋、绕置在所述主筋外的箍筋4及位于两端的端板2,预应力主筋为钢绞线3,箍筋4与钢绞线3之间的固定可以采用手工绑扎、也可以采用自动绑扎机绑扎或其他机械方式固定,混凝土桩体1还可以轴向布置有非预应力钢筋、锚固筋及桩套箍,其为离心混凝土桩的常规设计。A pretensioned centrifugal concrete pile with steel strands, comprising a hollow concrete pile body 1 and a reinforcement cage inside the concrete pile body 1, the concrete pile body 1 can be a circular pile, a square pile, or a polygonal pile And various pretensioned prestressed centrifugal concrete special-shaped piles. The reinforcement cage includes axially arranged prestressed main reinforcements, stirrups 4 wound outside the main reinforcements and end plates 2 at both ends, the prestressed main reinforcements are steel strands 3 , and the Fixing can be done by manual binding, automatic binding machine binding or other mechanical methods. The concrete pile body 1 can also be axially arranged with non-prestressed steel bars, anchor bars and pile hoops, which is a conventional design for centrifugal concrete piles.
两块端板2与钢绞线3采用第一夹片式结构连接,即在各块端板2上开有数个由内至外孔径逐渐扩大的锥形孔21,锥形孔21与钢绞线3一一对应设置,每个锥形孔21内放置有多片夹片5,各夹片5的内表面设有卡齿51,该多片夹片5拼合形成用以卡箍钢绞线3的夹头组件6,本实施例中每个夹头组件6由三片所述夹片5组成。由多片夹片5组成的夹头组件6的外周设有环形槽63,该环形槽63内放置有将多片夹片5箍牢的箍圈64,箍圈64可以是钢丝圈或橡胶圈。The two end plates 2 and the steel strands 3 are connected by the first clamp structure, that is, several end plates 2 are provided with several tapered holes 21 whose diameter gradually expands from the inside to the outside, and the tapered holes 21 are connected to the steel strands. The wires 3 are arranged in one-to-one correspondence, and a plurality of clips 5 are placed in each tapered hole 21. The inner surface of each clip 5 is provided with a locking tooth 51, and the multi-piece clips 5 are assembled to form a steel strand 3, each chuck assembly 6 in this embodiment is composed of three clips 5. The outer periphery of the collet assembly 6 composed of multiple clips 5 is provided with an annular groove 63, and a hoop 64 for fastening the multiple clips 5 is placed in the annular groove 63, and the hoop 64 can be a steel traveler or a rubber ring .
该夹头组件6的外周面形成与所述锥形孔21相配的锥体面61,夹头组件6的中心形成内齿孔62,各钢绞线3均穿过相应夹头组件内的内齿孔62并被内齿孔62锁紧,夹头组件6的外端面与所述端板2的外端面齐平或略低。The outer peripheral surface of the chuck assembly 6 forms a conical surface 61 matching the tapered hole 21, and the center of the chuck assembly 6 forms an inner tooth hole 62, and each steel strand 3 passes through the inner teeth in the corresponding chuck assembly. The hole 62 is locked by the inner gear hole 62 , and the outer end surface of the chuck assembly 6 is flush with or slightly lower than the outer end surface of the end plate 2 .
钢绞线3被内齿孔62锁紧的过程如下:在对钢绞线3进行张拉并放松后,钢绞线3的回缩带动夹头组件6朝锥形孔21的小孔径方向回缩而将夹头组件6与锥形孔21牢牢固定,并使夹头组件内的内齿孔62进一步箍紧并卡死钢绞线3。The locking process of the steel strand 3 by the inner gear hole 62 is as follows: after the steel strand 3 is stretched and relaxed, the retraction of the steel strand 3 drives the chuck assembly 6 back toward the small diameter of the tapered hole 21. shrink the collet assembly 6 and the tapered hole 21 firmly, and make the inner tooth hole 62 in the collet assembly further tighten and block the steel strand 3.
端板2上还开有多个用以与锚固板连接的螺纹连接孔22。The end plate 2 is also provided with a plurality of threaded connection holes 22 for connecting with the anchor plate.
主筋全部采用钢绞线3,钢绞线3通过夹片5组成的夹头组件6与端板2内的锥形孔21实现固定,采用整体张拉时,用液压千斤顶顶住支撑板,然后通过螺杆拉动张拉板,拉到规定的数值时,锁紧螺母,这是离心桩常规的张拉方式;当采用整体张拉与单根钢绞线预张拉相结合的方式时,对单根钢绞线预张拉时,可用穿心千斤顶顶住夹头组件6的外端面,并让钢绞线3穿过内齿孔62,在外部通过穿心千斤顶的牵引部分对钢绞线3进行张拉,卸下穿心千斤顶后钢绞线3放松回缩,钢绞线3的回缩带动夹头组件6朝锥形孔21的小孔径方向回缩而将夹头组件6与锥形孔21牢牢固定,并使夹头组件6内的内齿孔62进一步箍紧并卡死钢绞线3,然后进行整体张拉,紧接着进行离心成型,成型完成后卸下锚固板、张拉板,对钢绞线3进行放张,最后裁断外露出端板2的钢绞线3并进行打磨,制造完成的离心混凝土桩没有凸出端板的锚具部,是一种实际可行的具有钢绞线的离心混凝土桩,而且本离心混凝土桩中钢绞线的连接、锁紧方式简单合理、操作方便且成本低,使得钢绞线运用于离心混凝土桩得以实现并具有工业运用的实际价值;本发明的离心混凝土桩因采用了性能极高的钢绞线,使得其抗弯、抗剪、抗拉性能大大提高。The main bars are all made of steel strands 3, and the steel strands 3 are fixed through the chuck assembly 6 composed of clips 5 and the tapered hole 21 in the end plate 2. When the overall tension is adopted, the support plate is supported by a hydraulic jack, and then Pull the tensioning plate through the screw rod, and when it reaches the specified value, lock the nut, which is the conventional tensioning method for centrifugal piles; when the combination of overall tensioning and single steel strand pretensioning is adopted, the When the first steel strand is pre-tensioned, the outer end surface of the clamp assembly 6 can be supported by the core-through jack, and the steel strand 3 can pass through the inner tooth hole 62, and the steel strand 3 can be supported by the traction part of the core-through jack on the outside. After tensioning, the steel strand 3 relaxes and retracts after the core-through jack is removed, and the retraction of the steel strand 3 drives the collet assembly 6 to retract toward the small diameter direction of the tapered hole 21 to align the collet assembly 6 with the tapered The hole 21 is firmly fixed, and the inner tooth hole 62 in the chuck assembly 6 is further clamped and the steel strand 3 is stuck, and then the overall tension is carried out, followed by centrifugal forming. After the forming is completed, the anchor plate is removed, tensioned Pull the plate, stretch the steel strand 3, and finally cut the steel strand 3 exposed from the end plate 2 and polish it. The completed centrifugal concrete pile has no anchorage part protruding from the end plate, which is a practical and feasible method. Centrifugal concrete piles with steel strands, and the connection and locking methods of the steel strands in the centrifugal concrete piles are simple and reasonable, easy to operate and low in cost, so that the application of steel strands to centrifugal concrete piles can be realized and has practical industrial application Value; the centrifugal concrete pile of the present invention has greatly improved its bending resistance, shear resistance and tensile performance due to the use of high-performance steel strands.
如图5~10所示,为本实用新型的第二个实施例。As shown in Figures 5-10, it is the second embodiment of the present utility model.
本实施例和第一个实施例的不同点在于:两块端板2与钢绞线3采用第二夹片式结构连接,即在各块端板2上开有数个沉孔23,各沉孔23内放置有外形与沉孔23相配的过渡部件7,过渡部件7的前端具有沉于沉孔23的大孔部内的环状挡肩部71,过渡部件7内具有由内至外孔径逐渐扩大的过渡锥形孔72,过渡锥形孔72与钢绞线3一一对应设置,每个过渡锥形孔72内放置有多片夹片5,各夹片5的内表面设有卡齿51,该多片夹片5拼合形成夹头组件6,该夹头组件6的外周面形成与所述过渡锥形孔72相配的锥体面61,夹头组件6的中心形成内齿孔62,各钢绞线3均穿过相应夹头组件内的内齿孔62并被内齿孔62锁紧,夹头组件6的外端面与所述端板2的外端面齐平或略低。The difference between this embodiment and the first embodiment is that the two end plates 2 are connected with the steel strand 3 by a second clamping structure, that is, several counterbores 23 are opened on each end plate 2, each A transition part 7 whose shape matches the counterbore 23 is placed in the hole 23. The front end of the transition part 7 has an annular shoulder 71 sunken in the large hole of the counterbore 23. The transition part 7 has a diameter gradually increasing from the inside to the outside. Enlarged transitional tapered hole 72, the transitional tapered hole 72 and the steel strand 3 are provided in one-to-one correspondence, and a plurality of clips 5 are placed in each transitional tapered hole 72, and the inner surface of each clip 5 is provided with locking teeth 51, the multiple clips 5 are assembled to form a chuck assembly 6, the outer peripheral surface of the chuck assembly 6 forms a conical surface 61 matching the transition tapered hole 72, and the center of the chuck assembly 6 forms an inner tooth hole 62, Each steel strand 3 passes through the inner tooth hole 62 in the corresponding chuck assembly and is locked by the inner tooth hole 62 , and the outer end surface of the chuck assembly 6 is flush with or slightly lower than the outer end surface of the end plate 2 .
钢绞线3被内齿孔62锁紧的过程如下:在对钢绞线3进行张拉并放松后,钢绞线3的回缩带动夹头组件6朝过渡锥形孔72的小孔径方向回缩而将夹头组件6与过渡锥形孔72牢牢固定,并使夹头组件内的内齿孔62进一步箍紧并卡死钢绞线3,钢绞线3的回缩同时还带动过渡部件7后移使过渡部件7上的环状挡肩部71与沉孔23的大孔部底面紧密结合。The locking process of the steel strand 3 by the inner gear hole 62 is as follows: after the steel strand 3 is tensioned and relaxed, the retraction of the steel strand 3 drives the chuck assembly 6 toward the small diameter direction of the transition tapered hole 72 Retraction securely fixes the collet assembly 6 and the transition tapered hole 72, and further tightens the inner tooth hole 62 in the collet assembly and blocks the steel strand 3, and the retraction of the steel strand 3 also drives The transition part 7 is moved backward so that the annular shoulder 71 on the transition part 7 is closely combined with the bottom surface of the large hole part of the counterbore 23 .
主筋全部采用钢绞线3,钢绞线3通过夹片5组成的夹头组件6与端板2内的过渡锥形孔72实现固定,采用整体张拉时,用液压千斤顶顶住支撑板,然后通过螺杆拉动张拉板,拉到规定的数值时,锁紧螺母,这是离心桩常规的张拉方式;当采用整体张拉与单根钢绞线预张拉相结合的方式时,对单根钢绞线预张拉时,可用穿心千斤顶顶住夹头组件6的外端面,并让钢绞线3穿过内齿孔62,在外部通过穿心千斤顶的牵引部分对钢绞线3进行张拉,卸下穿心千斤顶后钢绞线3放松回缩,钢绞线3的回缩带动夹头组件6朝过渡锥形孔72的小孔径方向回缩而将夹头组件6与过渡锥形孔72牢牢固定,并使夹头组件内的内齿孔62进一步箍紧并卡死钢绞线3,钢绞线3的回缩同时还带动过渡部件7后移使过渡部件7上的环状挡肩部71与沉孔23的大孔部底面紧密结合,然后进行整体张拉,进行离心成型,成型完成后卸下锚固板、张拉板,对钢绞线3进行放张,最后裁断外露出端板2的钢绞线3并进行打磨,制造完成的离心混凝土桩没有凸出端板的锚具部,是一种实际可行的具有钢绞线的离心混凝土桩,而且本离心混凝土桩中钢绞线的连接、锁紧方式简单合理、操作方便且成本低,使得钢绞线运用于离心混凝土桩得以实现并具有工业运用的实际价值;本发明的离心混凝土桩因采用了性能极高的钢绞线,使得其抗弯、抗剪、抗拉性能大大提高。The main reinforcement is all made of steel strands 3, and the steel strands 3 are fixed through the chuck assembly 6 composed of clips 5 and the transition tapered hole 72 in the end plate 2. When the overall tension is adopted, the support plate is supported by a hydraulic jack. Then pull the tensioning plate through the screw rod, and when it reaches the specified value, lock the nut, which is the conventional tensioning method of centrifugal piles; when the combination of overall tensioning and single steel strand pretensioning is adopted, the When a single steel strand is pre-tensioned, a core-through jack can be used to support the outer end face of the chuck assembly 6, and the steel strand 3 can pass through the inner tooth hole 62, and the steel strand can be tightened externally by the traction part of the core-through jack. 3 is stretched, and the steel strand 3 is loosened and retracted after the core-through jack is removed, and the retraction of the steel strand 3 drives the collet assembly 6 to retract toward the small diameter direction of the transition tapered hole 72 to connect the collet assembly 6 with the The transition tapered hole 72 is firmly fixed, and the inner tooth hole 62 in the chuck assembly is further clamped and stuck to the steel strand 3, and the retraction of the steel strand 3 also drives the transition part 7 to move backward so that the transition part 7 The ring-shaped shoulder 71 on the top is closely combined with the bottom surface of the large hole of the counterbore 23, and then the overall tension is carried out, and centrifugal molding is carried out. After the forming is completed, the anchor plate and the tension plate are removed, and the steel strand 3 is tensioned. Finally, the steel strand 3 exposed from the end plate 2 is cut and polished, and the manufactured centrifugal concrete pile has no anchorage part protruding from the end plate, so it is a practical centrifugal concrete pile with steel strands, and this The connection and locking methods of the steel strands in the centrifugal concrete pile are simple and reasonable, the operation is convenient and the cost is low, so that the application of the steel strand to the centrifugal concrete pile can be realized and has practical value for industrial application; the centrifugal concrete pile of the present invention adopts the The high-performance steel strand greatly improves its bending, shearing and tensile properties.
本实用新型提及的具有钢绞线的离心混凝土桩可作为电线杆的杆体使用,也可作为电信基站、风力发电系统中的地上支撑杆使用,还可作为其他地面工程的支撑体,运用范围极广。The centrifugal concrete pile with steel strand mentioned in the utility model can be used as the pole body of the utility pole, can also be used as the ground support pole in the telecommunication base station and the wind power generation system, and can also be used as the support body of other ground engineering. extremely wide.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741672A (en) * | 2014-01-24 | 2014-04-23 | 俞向阳 | Pretensioned centrifugal concrete pile with steel stranded wires and manufacturing method |
| CN108149847A (en) * | 2018-02-06 | 2018-06-12 | 俞晓东 | For the steel strand wires locking device of concrete prefabricated element |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741672A (en) * | 2014-01-24 | 2014-04-23 | 俞向阳 | Pretensioned centrifugal concrete pile with steel stranded wires and manufacturing method |
| WO2015109930A1 (en) * | 2014-01-24 | 2015-07-30 | 俞向阳 | Pre-tensioned centrifugal concrete pile provided with steel strand and manufacturing method |
| CN103741672B (en) * | 2014-01-24 | 2016-01-13 | 俞向阳 | A pretensioned centrifugal concrete pile with steel strands and its manufacturing method |
| CN108149847A (en) * | 2018-02-06 | 2018-06-12 | 俞晓东 | For the steel strand wires locking device of concrete prefabricated element |
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