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CN203813724U - Double-glass photovoltaic battery module and frame thereof - Google Patents

Double-glass photovoltaic battery module and frame thereof Download PDF

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Publication number
CN203813724U
CN203813724U CN201320875491.5U CN201320875491U CN203813724U CN 203813724 U CN203813724 U CN 203813724U CN 201320875491 U CN201320875491 U CN 201320875491U CN 203813724 U CN203813724 U CN 203813724U
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CN
China
Prior art keywords
frame
photovoltaic cell
layer
glass photovoltaic
glass
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CN201320875491.5U
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Chinese (zh)
Inventor
王申存
孙翔
姜占锋
何龙
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BYD Co Ltd
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BYD Co Ltd
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Priority to CN201320875491.5U priority Critical patent/CN203813724U/en
Priority to PCT/CN2014/084531 priority patent/WO2015096488A1/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/36Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/40Optical elements or arrangements
    • H10F77/42Optical elements or arrangements directly associated or integrated with photovoltaic cells, e.g. light-reflecting means or light-concentrating means
    • H10F77/488Reflecting light-concentrating means, e.g. parabolic mirrors or concentrators using total internal reflection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

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  • Photovoltaic Devices (AREA)

Abstract

The utility model discloses a double-glass photovoltaic battery module and a frame thereof. The frame is an integral one formed by bending a packaging strip. The frame forms a framework structure. The cross section of the frame has a U-shaped groove. The frame provided by the utility model has a groove which can wrap the outer edges of a body. In this way, when the edges or the four corners of the battery module are impacted by external force, a first glass layer and a second glass layer of the body can be prevented to the maximum from being smashed. The battery module is thus protected. Transportation is facilitated. A long service lifetime is further achieved. Furthermore, the frame with a simple structure is low in cost.

Description

双玻光伏电池组件及其边框Double glass photovoltaic cell module and its frame

技术领域technical field

本实用新型涉及太阳能电池领域,尤其是涉及一种用于双玻光伏电池组件的边框和具有其的双玻光伏电池组件。The utility model relates to the field of solar cells, in particular to a frame for a double-glass photovoltaic cell assembly and a double-glass photovoltaic cell assembly with the frame.

背景技术Background technique

太阳能电池组件作为一种清洁能源发电装置,已经在全球范围内广泛应用。目前使用最普遍的光伏组件结构是将玻璃、EVA封装胶膜、电池片、高分子材料背板层压后的层压件,然后将层压件安装在一个铝边框(如图13)内,然后根据需要再将若干块镶嵌了电池板的铝边框集成在一个框架内,框架又固定于一个支座上而组成一个完成的太阳能电池阵面。此时太阳能电池阵面的牢固度关键取决于固定并直接与电池板接触的铝边框结构,现有铝边框结构基本上能够满足安装要求。As a clean energy power generation device, solar cell modules have been widely used all over the world. Currently the most commonly used photovoltaic module structure is a laminated part after laminating glass, EVA packaging film, battery sheet, and polymer material backplane, and then the laminated part is installed in an aluminum frame (as shown in Figure 13). Then according to needs, several pieces of aluminum frames inlaid with battery panels are integrated into a frame, and the frame is fixed on a support to form a completed solar cell array. At this time, the firmness of the solar cell array depends critically on the aluminum frame structure that is fixed and directly in contact with the solar panel. The existing aluminum frame structure can basically meet the installation requirements.

常规组件的铝边框结构消耗大量的铝材,成本较高,并且安装时需要用专用的设备,工序复杂。这种结构的铝框也很难使用在双玻组件上。The aluminum frame structure of conventional components consumes a large amount of aluminum material, the cost is high, and special equipment is required for installation, which makes the process complicated. Aluminum frames of this structure are also difficult to use on double-glass components.

另外,现在市场上存在的双玻结构组件一般是无边框、亚克力胶带边框、或直接用硅胶护边。In addition, the double-glass structural components currently on the market are generally frameless, acrylic tape framed, or directly protected with silicone.

双玻组件无论是无边框还是使用亚克力胶带保护边框都不能很好的保护组件,由于上下两层都是钢化玻璃,当有外力冲击组件边缘或四角时,组件很容易被撞碎,这会给组件的包装、运输、安装和使用带来很大的风险。因此需要设计出一种结构给双玻组件最佳的保护。目前也有机构开发出结构硅胶保护组件边缘,但是工艺非常复杂,并且一致性很差。Whether the double-glass module has no frame or uses acrylic tape to protect the frame, it cannot protect the module well. Since the upper and lower layers are tempered glass, when an external force hits the edge or four corners of the module, the module is easily broken, which will give The packaging, transportation, installation and use of components pose significant risks. Therefore, it is necessary to design a structure to provide the best protection for double glass components. At present, some institutions have developed structural silicone to protect the edge of the component, but the process is very complicated and the consistency is poor.

实用新型内容Utility model content

本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的一个目的在于提出一种用于双玻光伏电池组件的边框,所述边框使得所述电池组件便于运输且保护可靠。The utility model aims at at least solving one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide a frame for a double-glass photovoltaic cell assembly, which makes the cell assembly easy to transport and reliable to protect.

本实用新型的另一个目的在于提出一种具有所述边框的双玻光伏电池组件。Another object of the present utility model is to provide a double-glass photovoltaic cell assembly with the frame.

根据本实用新型第一方面实施例的一种用于双玻光伏电池组件的边框,所述边框为一条封装条弯折形成的一体边框,所述边框形成为框架结构,且所述边框的横截面具有U形槽。According to the embodiment of the first aspect of the utility model, a frame for a double-glass photovoltaic cell module, the frame is an integral frame formed by bending a sealing strip, the frame is formed as a frame structure, and the horizontal The section has a U-shaped groove.

根据本实用新型的边框,具有可以包覆本体外边缘的形槽,这样当有外力冲击电池组件的边缘或四个拐角时,可以最大程度地避免本体的第一玻璃层和第二玻璃层被撞碎,由此保护了电池组件,便于运输且寿命长,另外,根据本实用新型的边框,结构简单且成本低。According to the frame of the present invention, there is a shaped groove that can cover the outer edge of the main body, so that when an external force impacts the edge or four corners of the battery assembly, it can prevent the first glass layer and the second glass layer of the main body from being damaged to the greatest extent. The battery assembly is protected by being crushed, which is convenient for transportation and has a long service life. In addition, according to the frame of the present invention, the structure is simple and the cost is low.

根据本实用新型第二方面实施例的一种双玻光伏电池组件,包括:本体,所述本体包括依次层叠设置的第一玻璃层、第一封装层、电池片组层、第二封装层、以及第二玻璃层;根据本实用新型第一方面实施例所述的边框,所述边框封装本体的外边缘,且所述边框的所述U形槽的槽口宽度大于所述本体的厚度以罩在所述本体的外边缘上。A double-glass photovoltaic cell assembly according to the second aspect of the present invention includes: a body, the body includes a first glass layer, a first encapsulation layer, a cell group layer, a second encapsulation layer, And the second glass layer; according to the frame according to the embodiment of the first aspect of the present invention, the frame encapsulates the outer edge of the body, and the width of the U-shaped groove of the frame is greater than the thickness of the body by at least over the outer edge of the body.

根据本实用新型的双玻光伏电池组件,通过设置端部密封块,弥补了传统的光伏组件边缘将封装材料暴露在外的不足,结合上下层密实的第一玻璃层和第二玻璃层,能够很好的阻隔环境中的水汽、腐蚀性气体进入组件内部,减慢组件衰减,延长组件寿命;通过设置反光涂层,能够将透过电池片间隙的光线反射回去以减少封装损失;通过设置边框,当有外力冲击电池组件的边缘或四个拐角时,可以最大程度地避免本体的第一玻璃层和第二玻璃层被撞碎,由此保护了电池组件,便于输且寿命长。另外,可以有效地将汇流条从本体的边缘通过边框引出。According to the double-glass photovoltaic cell assembly of the present invention, by setting the end sealing block, it makes up for the deficiency that the edge of the traditional photovoltaic assembly exposes the packaging material to the outside, and combines the dense first glass layer and the second glass layer of the upper and lower layers. A good barrier to water vapor and corrosive gases in the environment from entering the interior of the module slows down the attenuation of the module and prolongs the life of the module; by setting a reflective coating, the light passing through the gap between the cells can be reflected back to reduce packaging loss; by setting the frame, When an external force strikes the edge or four corners of the battery assembly, the first glass layer and the second glass layer of the main body can be prevented from being smashed to the greatest extent, thereby protecting the battery assembly, which is convenient for transportation and has a long service life. In addition, the bus bar can be effectively led out from the edge of the body through the frame.

本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

图1是根据本实用新型实施例的双玻光伏电池组件的剖视图;Fig. 1 is a cross-sectional view of a double-glass photovoltaic cell assembly according to an embodiment of the present invention;

图2是图1中所示的双玻光伏电池组件的示意图;Fig. 2 is a schematic diagram of the double-glass photovoltaic cell assembly shown in Fig. 1;

图3是图1中所示的双玻光伏电池组件的边框截面示意图;Fig. 3 is a schematic cross-sectional view of the frame of the double-glass photovoltaic cell module shown in Fig. 1;

图4是图2中边框的展开示意图;Fig. 4 is an expanded schematic diagram of the frame in Fig. 2;

图5是图1中所示的双玻光伏电池组件中背板层的光反射原理图;Fig. 5 is a schematic diagram of the light reflection of the backplane layer in the double-glass photovoltaic cell module shown in Fig. 1;

图6是根据本实用新型一个实施例的双玻光伏电池组件中接线盒的示意图;Fig. 6 is a schematic diagram of a junction box in a double-glass photovoltaic cell assembly according to an embodiment of the present invention;

图7a和图7b是图1中所示的接线盒的俯视图和仰视图;7a and 7b are top and bottom views of the junction box shown in FIG. 1;

图8是根据本实用新型另一个实施例的双玻光伏电池组件的示意图;Fig. 8 is a schematic diagram of a double-glass photovoltaic cell assembly according to another embodiment of the present invention;

图9是图8中所示的双玻光伏电池组件中的局部放大图,其中示出了二极管和接线盒的装配;Figure 9 is a partial enlarged view of the double-glass photovoltaic cell assembly shown in Figure 8, showing the assembly of diodes and junction boxes;

图10是图9中所示的双玻光伏电池组件中分别引出正极和负极接线盒的示意图;Fig. 10 is a schematic diagram of respectively leading out positive and negative junction boxes in the double-glass photovoltaic cell assembly shown in Fig. 9;

图11是图10中A向侧视图;Figure 11 is a side view from direction A in Figure 10;

图12是图9中所示的双玻光伏电池组件中第二玻璃层的局部示意图,其中示出了容纳槽;Fig. 12 is a partial schematic view of the second glass layer in the double-glass photovoltaic cell assembly shown in Fig. 9, wherein the containing groove is shown;

图13是现有电池组件的边框示意图。Fig. 13 is a schematic frame view of a conventional battery assembly.

附图标记:Reference signs:

本体1;Ontology 1;

第一玻璃层11;第一液体硅胶封装层12;电池片组层13;汇流条131;The first glass layer 11; the first liquid silicone encapsulation layer 12; the battery sheet group layer 13; the bus bar 131;

第二液体硅胶封装层14;第二玻璃层15;容纳槽16;The second liquid silicone packaging layer 14; the second glass layer 15; the containing groove 16;

反光涂层2;端部密封块3;reflective coating 2; end seal block 3;

接线盒4;junction box 4;

第一实施例:First embodiment:

盒体41a;腔室40a;子腔室401a、402a和403a;Box 41a; Chamber 40a; Sub-chambers 401a, 402a and 403a;

穿线孔411a;隔板42a;导电块43a;二极管44a;Wire hole 411a; separator 42a; conductive block 43a; diode 44a;

接插件45a;线缆46a;Connector 45a; Cable 46a;

第二实施例:Second embodiment:

盒体41b;腔室410b;穿线孔411b;导电片42b;Box body 41b; chamber 410b; threading hole 411b; conductive sheet 42b;

插接件43b;线缆44b;Connector 43b; Cable 44b;

固定装置5;Fixture 5;

边框6;缺口60;U形槽61;凸条62;V形槽63;接地孔64;Frame 6; Notch 60; U-shaped groove 61; Raised strip 62; V-shaped groove 63; Grounding hole 64;

密封胶7;封装连接件8;薄片二极管9Sealant 7; Packaging Connector 8; Chip Diode 9

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.

在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present invention, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "rear", "inner", "outer" etc. The orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

下面首先参考图1-图12简单描述根据本实用新型实施例的一种双玻光伏电池组件。A double-glass photovoltaic cell assembly according to an embodiment of the present utility model will be briefly described below with reference to FIGS. 1-12 .

根据本实用新型的双玻光伏电池组件,包括:本体1、反光涂层2、端部密封块3、边框6和接线盒4。The double-glass photovoltaic cell assembly according to the present invention includes: a body 1 , a reflective coating 2 , an end sealing block 3 , a frame 6 and a junction box 4 .

如图1所示,本体1包括依次层叠设置的依次层叠设置的第一玻璃层11、第一封装层12、电池片组层13、第二封装层14、以及第二玻璃层15,第一玻璃层11和第二玻璃层15的外边缘超过第一封装层12、电池片组层13和第二封装层14的外边缘。可选地,第一玻璃层11可以是普通低铁超白压花钢化玻璃或镀膜低铁超白压花钢化玻璃,第二玻璃层15可以是普通低铁超白压花钢化玻璃或普通钢化玻璃。通过采用第一玻璃层11和第二玻璃层15,提高了本体1的强度,提高了本体1的承受载荷的能力。由于玻璃有超强的耐候性、耐老化性能、绝缘性能和防火性能,耐磨性能也比高分子背板高出许多。使用玻璃作为背板能够很好地增强电池组件的耐老化性能,而且根据本实用新型的双玻光伏电池组件的耐压性能和防火性能也因此得到提高。As shown in FIG. 1 , the body 1 includes a first glass layer 11 , a first encapsulation layer 12 , a battery sheet group layer 13 , a second encapsulation layer 14 , and a second glass layer 15 which are sequentially stacked in sequence. The outer edges of the glass layer 11 and the second glass layer 15 exceed the outer edges of the first encapsulation layer 12 , the cell stack layer 13 and the second encapsulation layer 14 . Optionally, the first glass layer 11 can be ordinary low-iron ultra-clear embossed tempered glass or coated low-iron ultra-clear embossed tempered glass, and the second glass layer 15 can be ordinary low-iron ultra-clear embossed tempered glass or ordinary tempered glass. Glass. By adopting the first glass layer 11 and the second glass layer 15, the strength of the body 1 is improved, and the load-bearing capacity of the body 1 is improved. Because glass has super weather resistance, aging resistance, insulation performance and fire resistance, its wear resistance is also much higher than that of polymer backplanes. The use of glass as the back plate can well enhance the aging resistance of the battery assembly, and the pressure resistance and fire resistance of the double-glass photovoltaic battery assembly according to the utility model are also improved accordingly.

反光涂层2设在第二玻璃层15的朝向电池片组层13的一侧表面上(如图1和图5中所示的下表面)。可选地,反光涂层2为平板网络状,第一玻璃层11为毛玻璃。The reflective coating 2 is provided on the side surface of the second glass layer 15 facing the battery sheet group layer 13 (the lower surface as shown in FIG. 1 and FIG. 5 ). Optionally, the reflective coating 2 is in the form of a flat network, and the first glass layer 11 is frosted glass.

端部密封块3设在第一玻璃层11和第二玻璃层15之间,且端部密封块3位于第一封装层12/电池片组层13/第二封装层14的外周。具体而言,双玻光伏电池组件为第一玻璃层11、第一封装层12、电池片组层13、第二封装层14、第二玻璃层15及端部密封块3层压制得。其中,本申请的描述中采用的符号“/”表示“和”。The end sealing block 3 is disposed between the first glass layer 11 and the second glass layer 15 , and the end sealing block 3 is located on the outer periphery of the first encapsulation layer 12 /the cell stack layer 13 /the second encapsulation layer 14 . Specifically, the double-glass photovoltaic cell assembly is made by laminating the first glass layer 11 , the first encapsulation layer 12 , the battery sheet group layer 13 , the second encapsulation layer 14 , the second glass layer 15 and the end sealing block 3 . Wherein, the symbol "/" used in the description of the present application means "and".

边框6通过密封胶封装在本体1的外周边上。边框6具有缺口60,接线盒4设置在缺口60处,接线盒4与本体1和边框6封接,电池片组层13从第一玻璃层11和第二玻璃层15之间引出汇流条131,接线盒4与汇流条131电连接以将电池片的能量引出。The frame 6 is encapsulated on the outer periphery of the body 1 by a sealant. The frame 6 has a notch 60, the junction box 4 is arranged at the notch 60, the junction box 4 is sealed with the body 1 and the frame 6, and the battery pack layer 13 draws a bus bar 131 from between the first glass layer 11 and the second glass layer 15 , the junction box 4 is electrically connected to the bus bar 131 to extract the energy of the battery slices.

根据本实用新型的双玻光伏电池组件,通过设置端部密封块,弥补了传统的光伏组件边缘将封装材料暴露在外的不足,结合上下层密实的第一玻璃层和第二玻璃层,能够很好的阻隔环境中的水汽、腐蚀性气体进入组件内部,减慢组件衰减,延长组件寿命;通过设置反光涂层,能够将透过电池片间隙的光线反射回去以减少封装损失;通过设置边框,当有外力冲击电池组件的边缘或四个拐角时,可以最大程度地避免本体1的第一玻璃层11和第二玻璃层15被撞碎,由此保护了电池组件,便于运输且寿命长。另外,可以有效地将汇流条131从本体的边缘通过边框6引出。According to the double-glass photovoltaic cell assembly of the present invention, by setting the end sealing block, it makes up for the deficiency that the edge of the traditional photovoltaic assembly exposes the packaging material to the outside, and combines the dense first glass layer and the second glass layer of the upper and lower layers. A good barrier to water vapor and corrosive gases in the environment from entering the interior of the module slows down the attenuation of the module and prolongs the life of the module; by setting a reflective coating, the light passing through the gap between the cells can be reflected back to reduce packaging loss; by setting the frame, When an external force strikes the edge or four corners of the battery assembly, the first glass layer 11 and the second glass layer 15 of the body 1 can be avoided to the greatest extent from being smashed, thereby protecting the battery assembly, facilitating transportation and having a long service life. In addition, the bus bar 131 can be effectively led out from the edge of the body through the frame 6 .

下面参考图1-图4具体地描述根据本实用新型实施例的边框6。边框6为一条封装条弯折形成的一体边框6,边框6形成为框架结构,且边框6的横截面具有U形槽,U形槽的槽口宽度大于本体1的厚度以罩在本体1的外边缘上。可选地,边框6可以通过硅胶、丁基橡胶或双面胶带固定在本体1的外边缘的外部。The frame 6 according to the embodiment of the present utility model will be specifically described below with reference to FIGS. 1-4 . The frame 6 is an integral frame 6 formed by bending a packaging strip. The frame 6 is formed into a frame structure, and the cross section of the frame 6 has a U-shaped groove. The width of the notch of the U-shaped groove is greater than the thickness of the body 1 to cover the on the outer edge. Optionally, the frame 6 can be fixed on the outside of the outer edge of the main body 1 by silicone, butyl rubber or double-sided adhesive tape.

可选地,边框6的厚度为1-2mm,即边框6的U形槽的每条边的厚度为1-2mm。在一些实施例中,边框6的外表面上形成有凸条62,如图3所示。可选地,凸条62沿边框6的长度方向延伸。进一步地,凸条62沿边框6的长度方向直线或曲线延伸,例如还可以为螺旋延伸。通过设置凸条,可以增加边框6的整体强度,并且使得边框6的外观更加美观。Optionally, the thickness of the frame 6 is 1-2 mm, that is, the thickness of each side of the U-shaped groove of the frame 6 is 1-2 mm. In some embodiments, a convex strip 62 is formed on the outer surface of the frame 6 , as shown in FIG. 3 . Optionally, the raised strip 62 extends along the length direction of the frame 6 . Further, the protruding strip 62 extends in a straight line or a curve along the length direction of the frame 6 , for example, it may also extend in a spiral. By providing the raised lines, the overall strength of the frame 6 can be increased, and the appearance of the frame 6 can be made more beautiful.

可选地,边框6可以只封装本体1的三边,当然也可以在第四边上只封装一小部分,即可以不是一个完整的框架结构,也就是说,缺口形成在边框6中间,以便于安装接线盒。具体而言,该封装条为连续导体,其中封装条具有至少两个预定弯折位置,在每个预定弯折位置处形成90度的V形槽63,且在封装条上设置接地孔64。采用一个连续的边框导体,原因在于,如果边框导体的每段边不连续,则电池组件在安装时,每段边都需要接地,增加成本且安装困难。优选地,接地孔64的直径为2-4mm。另外,通过将封装条在预定直角位置出形成三个90度的V形槽63,使得安装时可以直接折弯成形,这样折弯后的90度的V形槽63刚好形成边框的拐角处。Optionally, the frame 6 can only encapsulate the three sides of the body 1, and of course only a small part can be encapsulated on the fourth side, that is, it may not be a complete frame structure, that is to say, the gap is formed in the middle of the frame 6, so that to install the junction box. Specifically, the packaging strip is a continuous conductor, wherein the packaging strip has at least two predetermined bending positions, a 90-degree V-shaped groove 63 is formed at each predetermined bending position, and a grounding hole 64 is provided on the packaging strip. The reason for using a continuous frame conductor is that if each section of the frame conductor is discontinuous, each section of the side of the battery assembly needs to be grounded during installation, which increases the cost and makes installation difficult. Preferably, the diameter of the ground hole 64 is 2-4mm. In addition, by forming three 90-degree V-shaped grooves 63 on the packaging strip at predetermined right angles, it can be directly bent and formed during installation, so that the bent 90-degree V-shaped grooves 63 just form the corners of the frame.

当边框6和连接件4均为绝缘的高分子材料件时,在边框6上无需开出接地孔64和多个V形槽63,而是直接切出需要的尺寸分段进行安装,即将边框6与连接件4依次连接。When the frame 6 and the connector 4 are both insulating polymer material parts, there is no need to open a ground hole 64 and a plurality of V-shaped grooves 63 on the frame 6, but directly cut out the required size segments for installation, that is, the frame 6 is connected with connector 4 in sequence.

根据本实用新型的边框,具有可以包覆本体1外边缘的U形槽,这样当有外力冲击电池组件的边缘或四个拐角时,可以最大程度地避免本体1的第一玻璃层11和第二玻璃层15被撞碎,由此保护了电池组件,便于运输且寿命长,另外,根据本实用新型的边框,结构简单且成本低。According to the frame of the present invention, there is a U-shaped groove that can cover the outer edge of the main body 1, so that when an external force impacts the edge or four corners of the battery assembly, the first glass layer 11 and the second glass layer 11 of the main body 1 can be avoided to the greatest extent. The second glass layer 15 is smashed, thereby protecting the battery assembly, which is convenient for transportation and has a long service life. In addition, the frame according to the utility model has a simple structure and low cost.

下面接着描述具有上述边框的双玻光伏电池组件。The following describes the double-glass photovoltaic cell assembly with the above-mentioned frame.

根据本实用新型的一些实施例,如图5所示,反光涂层2的截面形成为顶角为圆弧的大体三角形形状,反光涂层2对应于电池片组层13中的相邻电池片之间的间隙、和/或电池片边缘位置设置。由此,参考图5,从第一玻璃层11入到电池片间隙的光线,在带圆弧倒角的三角形反光涂层2进行反射,反射后的光线入射到第一玻璃层11继续反射到电池片上利用,这样就进一步提高了光子的利用率,提高了电池组件的输出功率。此外,在层压工艺中,带圆弧倒角的三角形反光涂层2不会对电池片边缘及封装胶膜造成破坏,能够很好的契合在电池组件中,增加电池组件的安全性及机械稳定性,延长了使用寿命。According to some embodiments of the present utility model, as shown in FIG. 5 , the cross-section of the reflective coating 2 is formed into a substantially triangular shape with an apex angle of a circular arc, and the reflective coating 2 corresponds to the adjacent cells in the cell group layer 13. The gap between, and/or the position of the cell edge is set. Thus, referring to FIG. 5 , the light entering the cell gap from the first glass layer 11 is reflected on the triangular reflective coating 2 with circular arc chamfering, and the reflected light enters the first glass layer 11 and continues to be reflected to Utilization on the battery chip, which further improves the utilization rate of photons and improves the output power of the battery module. In addition, in the lamination process, the triangular reflective coating 2 with arc chamfering will not cause damage to the edge of the battery sheet and the encapsulation film, and can fit well in the battery assembly, increasing the safety and mechanical strength of the battery assembly. Stability and extended service life.

优选地,对应于电池片组层13中的相邻电池片之间的间隙、和/或电池片边缘位置设置的反光层组成一体网络板结构,Preferably, the reflective layer arranged corresponding to the gap between adjacent battery sheets in the battery sheet group layer 13 and/or the edge position of the battery sheet forms an integrated network board structure,

可选地,反光涂层2的截面形成的三角形的顶角弧度为∏/6-5∏/6。进一步地,该三角形的顶角弧度为∏/4-∏/2。更优选地,该三角形的顶角弧度为∏/3。可选地,反光涂层2的截面形成的三角形的底角α角度为15-85度。进一步地,该三角形的底角α角度为30-70度。更优选地,该三角形的底角α角度为60度。本领域内普通技术人员可以理解,上述三角形的顶角弧度和底角角度可以任意配合使用。Optionally, the arc of the apex angle of the triangle formed by the cross-section of the reflective coating 2 is Π/6-5Π/6. Further, the arc of the apex angle of the triangle is Π/4-Π/2. More preferably, the arc of the apex angle of the triangle is Π/3. Optionally, the base angle α of the triangle formed by the cross-section of the reflective coating 2 is 15-85 degrees. Further, the base angle α of the triangle is 30-70 degrees. More preferably, the base angle α of the triangle is 60 degrees. Those skilled in the art can understand that the radian of the apex angle and the angle of the base angle of the above-mentioned triangle can be used in any combination.

在一些实施例中,反光涂层2为白色有机高分子层,包括但不限于氟碳树脂层、聚间苯二甲酸二烯丙酯层、聚偏氟乙烯层、聚乙烯层、聚四氟乙烯层、氟碳树脂改性聚合物层、聚间苯二甲酸二烯丙酯改性聚合物层、聚偏氟乙烯改性聚合物层、聚乙烯改性聚合物层、聚四氟乙烯改性聚合物层和白色硅胶层中的至少一种,具有高反射性,耐老化性优异等特点。反光涂层2通过包括但不限制于喷涂、涂覆、印刷等加工工艺紧密附着在透明层一面。In some embodiments, the reflective coating 2 is a white organic polymer layer, including but not limited to a fluorocarbon resin layer, a polydiallyl isophthalate layer, a polyvinylidene fluoride layer, a polyethylene layer, a polytetrafluoroethylene layer, etc. Vinyl layer, fluorocarbon resin modified polymer layer, polydiallyl isophthalate modified polymer layer, polyvinylidene fluoride modified polymer layer, polyethylene modified polymer layer, polytetrafluoroethylene modified At least one of the permanent polymer layer and the white silicone layer, which has the characteristics of high reflectivity and excellent aging resistance. The reflective coating 2 is closely adhered to one side of the transparent layer through processes including but not limited to spraying, coating, printing and the like.

如图2和图8所示,接线盒4卡合在本体1的外边缘,且与边框6通过胶封接。由此,接线盒3安装在电池组件的边缘,而不是在组件背面开孔或开槽,保持了第二玻璃层15的完整结构,不会形成应力集中点,安全性更高。另外,接线盒3的这种分布相对于传统组件可以减少组件内部汇流条和外部线缆的长度,节省了成本,并且减少了电阻增加功率输出。可选地,接线盒4的朝向本体1的一侧设有两个卡合脚(图未示出),两个卡合脚分别卡合在本体1的外边缘处。进一步地,在一个可选示例中,接线盒4胶粘在本体1的第一玻璃层11和第二玻璃层15上。As shown in FIG. 2 and FIG. 8 , the junction box 4 is engaged with the outer edge of the body 1 and sealed with the frame 6 by glue. Thus, the junction box 3 is installed on the edge of the battery assembly instead of opening holes or grooves on the back of the assembly, maintaining the integrity of the second glass layer 15 without forming stress concentration points, and having higher safety. In addition, the distribution of the junction box 3 can reduce the length of the internal bus bars and external cables of the assembly compared with the traditional assembly, save costs, and reduce resistance and increase power output. Optionally, a side of the junction box 4 facing the body 1 is provided with two engaging feet (not shown in the figure), and the two engaging feet are respectively engaged at the outer edge of the body 1 . Further, in an optional example, the junction box 4 is glued on the first glass layer 11 and the second glass layer 15 of the body 1 .

根据本实用新型的一个实施例,如图2所示,本体1形成为矩形,接线盒4为三个且彼此间隔开地设在本体1的其中一个短边上,每相邻两个接线盒4之间通过封装连接件8相连,封装连接件8封装对应于缺口60处的本体1的外边缘,由此,封装连接件8和边框6共同对本体1的边缘进行保护。相较而言,传统的电池组件的外缘通常不做保护或仅仅使用胶带保护,这种结构的组件由于钢化玻璃的边角容易受力而碎裂,安全性较低,运输和安装时风险较大。而根据本实用新型实施例的双玻光伏电池组件使用U型的刚性边框和封装连接件8保护后,电池组件的边缘和四角的抗撞击能力有了大大的提高,并且进一步加强了电池组件的密封效果。According to one embodiment of the present utility model, as shown in FIG. 2 , the body 1 is formed into a rectangle, and there are three junction boxes 4 spaced apart from each other and arranged on one of the short sides of the body 1 , every adjacent two junction boxes 4 are connected by a packaging connector 8, which encapsulates the outer edge of the body 1 corresponding to the notch 60, so that the packaging connector 8 and the frame 6 jointly protect the edge of the body 1. In comparison, the outer edges of traditional battery components are usually not protected or only protected with tape. The components of this structure are easily broken due to the force at the corners of the tempered glass, which has low safety and risks during transportation and installation. larger. However, after the double-glass photovoltaic cell assembly according to the embodiment of the present invention is protected by a U-shaped rigid frame and packaging connector 8, the impact resistance of the edges and four corners of the cell assembly has been greatly improved, and the stability of the cell assembly has been further strengthened. Sealing effect.

在本实施例中,边框6和封装连接件8可以分别为多种材料制成。其中,在一个可选示例中,边框6为铝材件,封装连接件8为绝缘件,此时边框6上需要具有一个接地孔64。在另一个可选示例中,边框6和封装连接件8均为铝材件,每相邻两个接线盒4之间的封装连接件8上可以均设有一个接地孔64。当然,本实用新型并不限于此,边框6和封装连接件8可以都为绝缘件,此时,边框6和封装连接件8都将不需要设置接地孔64。In this embodiment, the frame 6 and the packaging connector 8 can be made of various materials respectively. Wherein, in an optional example, the frame 6 is made of aluminum, and the packaging connector 8 is an insulating part. In this case, the frame 6 needs to have a grounding hole 64 . In another optional example, both the frame 6 and the package connector 8 are made of aluminum, and a ground hole 64 may be provided on the package connector 8 between every two adjacent junction boxes 4 . Certainly, the present invention is not limited thereto, and both the frame 6 and the packaging connector 8 may be insulators. In this case, neither the frame 6 nor the packaging connector 8 need to be provided with grounding holes 64 .

下面具体描述本实施例的接线盒4的结构。接线盒4包括:盒体41a、至少两个隔板42a、导电块43a、二极管44a和接插件45a。如图6所示,盒体41a内具有腔室410,腔室410的侧壁上具有多个穿线孔411,光伏组件中电池片引出的汇流条131适于穿过穿线孔411进入腔室410内,如图6和图7b所示。至少两个隔板42a设在腔室410内以将腔室410分成至少三个子腔室,例如隔板42a可以为塑料件。穿线孔411设在至少三个子腔室中最外端的两个子腔室的侧壁上。可选地,穿线孔411为矩形孔,如图7b所示。The structure of the junction box 4 of this embodiment will be specifically described below. The junction box 4 includes: a box body 41a, at least two partitions 42a, a conductive block 43a, a diode 44a and a connector 45a. As shown in Figure 6, there is a chamber 410 inside the box body 41a, and a plurality of threading holes 411 are provided on the side wall of the chamber 410, and the bus bars 131 drawn from the cells in the photovoltaic module are suitable to enter the chamber 410 through the threading holes 411 Inside, as shown in Figure 6 and Figure 7b. At least two partitions 42a are provided in the chamber 410 to divide the chamber 410 into at least three sub-chambers. For example, the partitions 42a can be plastic parts. Threading holes 411 are provided on the side walls of the two outermost sub-chambers among the at least three sub-chambers. Optionally, the threading hole 411 is a rectangular hole, as shown in FIG. 7b.

导电块43a设在腔室410内且贯穿至少三个子腔室,加长了导电块43a的长度。汇流条131适于与导电块43a焊接连接从而将电池片的能量引出。二极管44a设在至少三个子腔室中的中间子腔室内,使得在遇到热斑效应时防止电池片烧掉,且在没有光照时防止电流倒流。二极管44a与导电块43a电连接,优选地,二极管44a焊接至导电块43a上。接插件45a位于盒体41a外且通过线缆46a与导电块43a连接。The conductive block 43a is disposed in the chamber 410 and runs through at least three sub-chambers, which increases the length of the conductive block 43a. The bus bar 131 is adapted to be welded and connected to the conductive block 43a so as to lead out the energy of the battery sheet. The diode 44a is arranged in the middle sub-chamber among the at least three sub-chambers, so as to prevent the cells from burning out when encountering the hot spot effect, and prevent the current from flowing backward when there is no light. The diode 44a is electrically connected to the conductive block 43a, preferably, the diode 44a is welded to the conductive block 43a. The connector 45a is located outside the box body 41a and is connected to the conductive block 43a through a cable 46a.

由此,根据本实用新型实施例的接线盒4,通过隔板42a将腔室410分成多个子腔室,且二极管44a设在中间子腔室内,在焊接汇流条131时,二极管44a处的焊接处不会融化,避免了二极管脱焊。另外,当二极管44a失效或接线盒4失效时,只需焊下汇流条131,或将汇流条131从穿线孔411取出就可以取下接线盒,操作简便省时,便于电站维护,延长组件寿命。进一步可选地,根据本实施例的双玻光伏组件还可以包括贴片式薄片二极管9,薄片二极管9焊接在汇流条131上且层压在第一玻璃层11和第二玻璃层15之间,使得在遇到热斑效应时防止电池片烧掉,且在没有光照时防止电流倒流。Thus, according to the junction box 4 of the embodiment of the present utility model, the chamber 410 is divided into a plurality of subchambers by the partition plate 42a, and the diode 44a is arranged in the middle subchamber. When welding the bus bar 131, the welding at the diode 44a place The place will not melt, avoiding the diode desoldering. In addition, when the diode 44a fails or the junction box 4 fails, only the bus bar 131 needs to be soldered off, or the bus bar 131 can be removed from the wiring hole 411 to remove the junction box. The operation is simple and time-saving, which is convenient for power station maintenance and prolongs the life of components . Further optionally, the double-glass photovoltaic module according to this embodiment may also include a patch-type thin-film diode 9, and the thin-film diode 9 is welded on the bus bar 131 and laminated between the first glass layer 11 and the second glass layer 15 , so that it prevents the battery from burning out when encountering the hot spot effect, and prevents the current from flowing backward when there is no light.

根据本实用新型的一个优选生示例,隔板42a的数量为两个,且两个隔板42a将腔室410分成三个子腔室、即第一子腔室401a、第二子腔室402a和第三子腔室403a,其中二极管44a设在最中间的子腔室402a内,如图6所示。二极管44a所在的子腔室即第二子腔室402a内通过灌封胶密封。由此,可以保持二极管44a周围有导热性良好的灌封胶,能够及时降低二极管的温度,保护二极管。可选地,第一子腔室401a和第三子腔室403a内可以保持空腔,也可以灌入灌封胶。According to a preferred example of the present utility model, the number of partitions 42a is two, and the two partitions 42a divide the chamber 410 into three subchambers, namely the first subchamber 401a, the second subchamber 402a and the second subchamber 402a. The third subchamber 403a, wherein the diode 44a is arranged in the middlemost subchamber 402a, as shown in FIG. 6 . The sub-chamber where the diode 44a is located, that is, the second sub-chamber 402a is sealed by potting glue. Thus, the encapsulant with good thermal conductivity can be kept around the diode 44a, and the temperature of the diode can be lowered in time to protect the diode. Optionally, the first sub-chamber 401a and the third sub-chamber 403a may maintain cavities, or may be filled with potting glue.

可选地,盒体41a包括相互扣合的盒座和盒盖(图未示出),盒盖和盒座之间通过丁基橡胶密封,从而保证接线盒的防水性。Optionally, the box body 41a includes a box seat and a box cover (not shown in the figure) that are engaged with each other, and the box cover and the box seat are sealed by butyl rubber, so as to ensure the waterproofness of the junction box.

下面参考图6具体描述根据本实用新型实施例的接线盒的安装过程,以汇流条131和导电块43a焊接为例进行说明。The following describes in detail the installation process of the junction box according to the embodiment of the present invention with reference to FIG. 6 , taking the welding of the bus bar 131 and the conductive block 43 a as an example for illustration.

如图6所示,从光伏组件中电池片引出的汇流条131穿过穿线孔411伸入到第一子腔室401a和第三子腔室403a内,如图6所示,在第一子腔室401a和第三子腔室403a内预留的焊锡加热时将汇流条131焊接到导电块43a上。最后将灌封胶注入到二极管44a所在的第二子腔室402a内,从而完成了接线盒的安装。As shown in FIG. 6, the bus bar 131 drawn from the battery sheet in the photovoltaic module extends into the first subchamber 401a and the third subchamber 403a through the threading hole 411. As shown in FIG. 6, in the first subchamber When the solder reserved in the cavity 401a and the third sub-cavity 403a is heated, the bus bar 131 is welded to the conductive block 43a. Finally, the potting compound is injected into the second sub-chamber 402a where the diode 44a is located, thus completing the installation of the junction box.

根据本实用新型实施例的接线盒,解决了现有的接线盒难以更换、以及焊接汇流条容易造成二极管脱焊的问题,延长使用寿命,可以实现40年超长质保。According to the junction box of the embodiment of the utility model, the problems that the existing junction box is difficult to replace and the diodes are easily desoldered due to welding the bus bar are solved, the service life is extended, and a 40-year ultra-long warranty can be realized.

如图6所示,根据本实用新型的另一个实施例,双玻光伏电池组件包括贴片式薄片二极管9,薄片二极管9焊接在汇流条131上且层压在第一玻璃层11和第二玻璃层15之间,使得在遇到热斑效应时防止电池片烧掉,且在没有光照时防止电流倒流。此时,接线盒4为两个且分别形成为L形,接线盒4设在本体1的其中两个相邻拐角处,汇流条131伸入接线盒4内从而将电池片的能量引出。具体而言,在铺设电池片组层中的电池片矩阵时,直接将薄片二极管9焊接至汇流条131上,汇流条131从两端引出,分别焊接至本体1两个拐角处的正负接线盒上,如图8-图10所示。可选地,薄片二极管9的边长为8-12mm。As shown in Figure 6, according to another embodiment of the utility model, the double-glass photovoltaic cell assembly includes a patch-type thin-film diode 9, and the thin-film diode 9 is welded on the bus bar 131 and laminated on the first glass layer 11 and the second glass layer. Between the glass layers 15, it is possible to prevent the battery sheet from being burnt when encountering the hot spot effect, and to prevent the current from flowing back when there is no light. At this time, there are two junction boxes 4 and they are respectively formed in an L shape. The junction boxes 4 are arranged at two adjacent corners of the body 1 , and the bus bars 131 extend into the junction boxes 4 to extract the energy of the battery slices. Specifically, when laying the battery slice matrix in the battery slice group layer, the thin chip diode 9 is directly welded to the bus bar 131, and the bus bar 131 is drawn from both ends and welded to the positive and negative connections at the two corners of the main body 1 respectively. box, as shown in Figure 8-10. Optionally, the side length of the chip diode 9 is 8-12 mm.

可选地,接线盒4的材料可以为陶瓷,由此可以提高对环境的耐受能力。当然,接线盒4的材料也可以为塑料。Optionally, the material of the junction box 4 can be ceramics, which can improve the resistance to the environment. Of course, the material of the junction box 4 can also be plastic.

在其中一个可选示例中,二极管9的厚度H小于0.8mm,否则将会顶住位于其上方和下方的第一玻璃层11和第二玻璃层15。而在本实用新型的另一个可选示例中,二极管9的厚度H为0.8-2mm,此时在第一玻璃层11和第二玻璃层15的相对的侧面中至少一个上形成有容纳槽16,容纳槽16的总深度h=H-0.8mm。也就是说,如果第一玻璃层11和第二玻璃层15中的其中一个上设有容纳槽16时,该容纳槽的深度为h=H-0.8mm;如果第一玻璃层11和第二玻璃层15上都具有相对应的容纳槽16时,两个容纳槽的总深度为h=H-0.8mm。可选地,如图6所示,容纳槽16形成在第二玻璃层15上。In one optional example, the thickness H of the diode 9 is less than 0.8 mm, otherwise it would bear against the first glass layer 11 and the second glass layer 15 above and below it. In another optional example of the present utility model, the thickness H of the diode 9 is 0.8-2 mm, at this time, a receiving groove 16 is formed on at least one of the opposite sides of the first glass layer 11 and the second glass layer 15 , The total depth h=H-0.8mm of the accommodation groove 16. That is to say, if one of the first glass layer 11 and the second glass layer 15 is provided with an accommodating groove 16, the depth of the accommodating groove is h=H-0.8mm; if the first glass layer 11 and the second glass layer When the glass layer 15 has corresponding accommodation grooves 16, the total depth of the two accommodation grooves is h=H-0.8mm. Optionally, as shown in FIG. 6 , the receiving groove 16 is formed on the second glass layer 15 .

优选地,容纳槽16为正方形槽,且容纳槽16的边长比二极管9的边长大0.2mm。这样,二极管9基本上和位于其上方和下方的第一玻璃层11和第二玻璃层15近距离接触,从而可以很快地将二极管9产生的热量传导出去。Preferably, the receiving groove 16 is a square groove, and the side length of the receiving groove 16 is 0.2 mm longer than the side of the diode 9 . In this way, the diode 9 is basically in close contact with the first glass layer 11 and the second glass layer 15 above and below it, so that the heat generated by the diode 9 can be quickly conducted away.

具体地,接线盒4包括:盒体41b、导电片42b和插接件43b,盒体41b内具有腔室410b,腔室410b的侧壁上具有穿线孔411b(如图5所示),可选地,穿线孔11为矩形孔。导电片42b设在腔室410b内,其中汇流条131穿过穿线孔411b伸入腔室410b内且与导电片42b连接,插接件43b位于盒体41b外且通过线缆44b与导电块连接。可选地,汇流条131和导电片42b可以为焊接连接或卡合连接。Specifically, the junction box 4 includes: a box body 41b, a conductive sheet 42b and a plug connector 43b. The box body 41b has a chamber 410b inside, and the side wall of the chamber 410b has a threading hole 411b (as shown in FIG. 5 ), which can Optionally, the threading hole 11 is a rectangular hole. The conductive sheet 42b is arranged in the cavity 410b, wherein the bus bar 131 extends into the cavity 410b through the threading hole 411b and is connected to the conductive sheet 42b, and the plug connector 43b is located outside the box body 41b and connected to the conductive block through the cable 44b . Optionally, the bus bar 131 and the conductive strip 42b may be soldered or snapped.

根据本实用新型实施例的双玻光伏电池组件,解决了现有的接线盒难以更换、以及焊接汇流条容易造成二极管脱焊的问题,延长使用寿命。另外,接线盒的安装简单,所需线缆和汇流条少,减小了电阻且增大了功率输出。According to the double-glass photovoltaic cell assembly of the embodiment of the present invention, the problems that the existing junction box is difficult to replace and the diodes are easily desoldered by welding the bus bar are solved, and the service life is prolonged. In addition, the junction box is easy to install, requires fewer cables and bus bars, reduces resistance and increases power output.

根据本实用新型一些实施例的双玻光伏电池组件中,端部密封块3可以为丁基橡胶件或聚异丁烯橡胶件、或水汽透过率低于0.01g/m2/天的粘结胶件,由此弥补了传统的光伏组件边缘将封装材料暴露在外的不足,结合上下层密实的第一玻璃层11和第二玻璃层15,能够很好的阻隔环境中的水汽、腐蚀性气体进入组件内部,减慢组件衰减,延长组件寿命。由此,使得根据本实用新型的双玻电池组件,耐候性好、结构强度高,寿命长,对紫外线吸收率高。当然,组件也可以不使用密封块3密封。In the double-glass photovoltaic cell assembly according to some embodiments of the present invention, the end sealing block 3 can be a butyl rubber or a polyisobutylene rubber, or an adhesive with a water vapor transmission rate lower than 0.01g/m2/day , so as to make up for the shortage of the traditional photovoltaic module edge that exposes the packaging material, combined with the upper and lower dense first glass layer 11 and second glass layer 15, it can well prevent water vapor and corrosive gases in the environment from entering the module Internally, slows component decay and prolongs component life. Therefore, the double-glass battery assembly according to the present invention has good weather resistance, high structural strength, long service life, and high absorption rate of ultraviolet rays. Of course, the assembly can also be sealed without using the sealing block 3 .

在进一步的实施例中,根据本实用新型的双玻光伏电池组件还可以包括多个固定装置5,多个固定装置5设在第二玻璃层15的远离电池片组层13的一侧表面上,用于通过固定装置5将整个电池组件安装至某处。具体而言,如图2所示,电池组件的背面使用高强度粘结胶粘接四块固定装置5,由此可以将固定装置5通过螺钉固定在用于固定电池组件的支架(图未示出)上。这种方式的安装保证电池组件的受力更加均匀,增强了组件承受载荷的能力,更加安全可靠。In a further embodiment, the double-glass photovoltaic cell assembly according to the present invention may also include a plurality of fixing devices 5, and the plurality of fixing devices 5 are arranged on the surface of the second glass layer 15 away from the battery sheet group layer 13 , for installing the entire battery assembly somewhere through the fixing device 5 . Specifically, as shown in Figure 2, the back of the battery assembly uses high-strength adhesive glue to bond four fixing devices 5, so that the fixing device 5 can be fixed on the bracket (not shown in the figure) for fixing the battery assembly by screws. out) on. This way of installation ensures that the battery components are more evenly stressed, enhances the load-bearing capacity of the components, and is safer and more reliable.

如图2所示,固定装置5上设置有用于将双玻电池组件固定在外部载体上的定位件。可选地,固定装置5为四个且均匀分布在第二玻璃层15的表面上,即整个电池组件的背面。由此,可以方便地将整个电池组件安装至某个安装表面或安装支架(图未示出)上。As shown in FIG. 2 , the fixing device 5 is provided with a positioning piece for fixing the double-glass battery assembly on the external carrier. Optionally, there are four fixing devices 5 and they are evenly distributed on the surface of the second glass layer 15 , that is, the back of the entire battery assembly. Thus, the entire battery assembly can be conveniently installed on a certain installation surface or installation bracket (not shown in the figure).

此外,在一些实施例中,第一封装层12和第二封装层14为透明硅胶层或聚烯烃层。由此,相对于传统的EVA封装膜,其优点在于能够透过被EVA紫外吸收剂吸收的紫外光线,转换为电能,增加光伏组件的输出;另外,透明硅胶层或聚烯烃层在紫外光照射下很稳定,不会降解产生醋酸等小分子,腐蚀电池片,耐候性更好。具体而言,透明硅胶是一种膜状结构,为热塑性,常温下为固态,温度升高后逐渐软化。透明液体硅胶是一种双组份硅胶,常温下为液态,两个组分以1:1均匀混合好后在50~130℃下层压可以固化成为热固性的透明硅胶,层压温度低,节省能源,且有助于延长层压机寿命。双玻组件的背板和前板都是刚性的玻璃,比高分子材料的常规背板更便于涂胶和层压。当第一封装层12和第二封装层14为聚烯烃层时,热固性聚烯烃或热塑性聚烯烃。组件在实际使用时温度可能达到80~100℃,热塑性的膜会软化,有一定的流动性,而热固性膜不会有这个问题,组件耐温性能更高。Furthermore, in some embodiments, the first encapsulation layer 12 and the second encapsulation layer 14 are transparent silicone layers or polyolefin layers. Therefore, compared with the traditional EVA packaging film, its advantage is that it can pass through the ultraviolet light absorbed by the EVA ultraviolet absorber, convert it into electrical energy, and increase the output of the photovoltaic module; It is very stable under the environment, will not degrade and produce small molecules such as acetic acid, which will corrode the battery sheet, and has better weather resistance. Specifically, transparent silica gel is a film-like structure, which is thermoplastic, solid at room temperature, and gradually softens when the temperature rises. Transparent liquid silicone is a two-component silicone, which is liquid at room temperature. The two components are evenly mixed at a ratio of 1:1 and then laminated at 50-130 ° C. It can be cured into thermosetting transparent silicone. The lamination temperature is low and saves energy. , and helps to prolong the life of the laminator. Both the backsheet and the frontsheet of the double-glass module are rigid glass, which is easier to glue and laminate than the conventional backsheet of polymer materials. When the first encapsulation layer 12 and the second encapsulation layer 14 are polyolefin layers, thermoset polyolefin or thermoplastic polyolefin. The temperature of the component may reach 80-100°C during actual use, and the thermoplastic film will soften and have a certain fluidity, while the thermosetting film will not have this problem, and the temperature resistance of the component is higher.

根据本实用新型的双玻光伏电池组件,耐候性好、结构强度高,寿命长,对紫外线吸收率高。According to the utility model, the double-glass photovoltaic cell assembly has good weather resistance, high structural strength, long service life and high ultraviolet absorption rate.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation Specific features, structures, materials or characteristics described in an embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications, the scope of the present invention is defined by the claims and their equivalents.

Claims (14)

1. for a frame for two glass photovoltaic cell components, it is characterized in that, described frame is the one frame that a package strip is bent to form, and described frame is formed as frame structure, and the cross section of described frame has U-lag.
2. the frame for two glass photovoltaic cell components according to claim 1, is characterized in that, described package strip has at least two predetermined crooked place, forms the V-shaped groove of 90 degree at each predetermined crooked place place.
3. the frame for two glass photovoltaic cell components according to claim 1, is characterized in that, the thickness of described frame is 1-2mm.
4. the frame for two glass photovoltaic cell components according to claim 1, is characterized in that, on the outer surface of described frame, is formed with raised line.
5. the frame for two glass photovoltaic cell components according to claim 4, is characterized in that, described raised line extends along the length direction of described frame.
6. the frame for two glass photovoltaic cell components according to claim 5, is characterized in that, described raised line extends along length direction straight line or the curve of described frame.
7. two glass photovoltaic cell components, is characterized in that, comprising:
Body, described body comprise the first glassy layer of being cascading, the first encapsulated layer, cell piece group layer,
The second encapsulated layer and the second glassy layer;
According to the frame described in any one in claim 1-6, the outward flange of described frame encapsulation main body, and the thickness that the width of rebate of the described U-lag of described frame is greater than described body is to cover on the outward flange of described body.
8. according to claim 7 pair of glass photovoltaic cell component, is characterized in that, described frame is located on the neighboring of described photovoltaic cell component by fluid sealant.
9. according to claim 7 pair of glass photovoltaic cell component, is characterized in that, on described frame, ground hole is set.
10. according to claim 9 pair of glass photovoltaic cell component, is characterized in that, the diameter of described ground hole is 2-4mm.
11. according to claim 7 pairs of glass photovoltaic cell components, is characterized in that, described frame is aluminium part.
12. according to claim 7 pairs of glass photovoltaic cell components, is characterized in that, described the first encapsulated layer and the second encapsulated layer are transparent silicon glue-line or polyolefin layer.
13. according to claim 7 pairs of glass photovoltaic cell components, is characterized in that, also comprise reflecting coating, described reflecting coating be located at described the second glassy layer on a side surface of described cell piece group layer.
14. according to claim 7 pairs of glass photovoltaic cell components, is characterized in that, the outward flange of described the first glassy layer and described the second glassy layer exceedes the outward flange of described the first encapsulated layer, cell piece group layer and the second encapsulated layer;
Described pair of glass photovoltaic cell component also comprises:
End part seal piece, described end part seal piece is located between described the first glassy layer and described the second glassy layer, and described end part seal piece is positioned at the periphery of the first encapsulated layer/cell piece group layer/the second encapsulated layer.
CN201320875491.5U 2013-12-27 2013-12-27 Double-glass photovoltaic battery module and frame thereof Expired - Lifetime CN203813724U (en)

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