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CN203817885U - Main shaft tool changing mechanism centering inspection tool - Google Patents

Main shaft tool changing mechanism centering inspection tool Download PDF

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Publication number
CN203817885U
CN203817885U CN201420132371.0U CN201420132371U CN203817885U CN 203817885 U CN203817885 U CN 203817885U CN 201420132371 U CN201420132371 U CN 201420132371U CN 203817885 U CN203817885 U CN 203817885U
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tool
taper hole
main shaft
cup
hole
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Chinese (zh)
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张辉
于安庆
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

本实用新型涉及机械加工检测技术领域,提供一种主轴换刀机构对中性检具,所述对中性检具与拉钉装夹后固定在主轴锥孔内,所述拉钉通过拉刀爪与拉杆连接,拉杆末端连接松刀油缸,对中性检具包括锥孔杯、夹持套和芯轴,锥孔杯设有与主轴锥孔插刀结构相适应的杯体部和与夹持套相适应的接合部,锥孔杯和夹持套内分别设有用于插入芯轴的通孔,锥孔杯远离所述夹持套一端的通孔设有内螺纹,锥孔杯通过所述内螺纹与所述拉钉装夹,夹持套通过换刀机械手夹持调整与主轴锥孔的位置度和同轴度。本实用新型完成换刀机械手与主轴锥孔的同轴度检测,操作简单,从而避免了换刀时主轴锥孔与刀柄间的碰撞摩擦,避免了主轴锥孔的磨损。

The utility model relates to the technical field of mechanical processing detection, and provides a tool change mechanism for a main shaft with a neutral inspection tool, the neutral inspection tool and a pull nail are clamped and fixed in the spindle taper hole, and the pull nail is passed through the broach The claw is connected with the pull rod, and the end of the pull rod is connected with the loosening cylinder. The neutral inspection tool includes a taper cup, a clamping sleeve and a mandrel. The joint part of the holding sleeve is suitable, the taper cup and the clamping sleeve are respectively provided with through holes for inserting the mandrel, the through hole of the tapered cup away from the end of the clamping sleeve is provided with an internal thread, and the tapered cup passes through the The internal thread is clamped with the pull nail, and the clamping sleeve is clamped by the tool changing manipulator to adjust the position and coaxiality of the taper hole of the main shaft. The utility model completes the detection of coaxiality between the tool changing manipulator and the taper hole of the main shaft, and is easy to operate, thereby avoiding the collision and friction between the taper hole of the main shaft and the tool handle during tool changing, and avoiding the wear of the taper hole of the main shaft.

Description

一种主轴换刀机构对中性检具A neutral inspection tool for spindle tool change mechanism

技术领域technical field

本实用新型属于机械加工检测技术领域,尤其涉及一种主轴换刀机构对中性检具。The utility model belongs to the technical field of mechanical processing detection, in particular to a neutral inspection tool for a main shaft tool changing mechanism.

背景技术Background technique

在加工中心的机床中,以刀柄结构分类大约70%是BT刀柄结构的主轴,30%是HSK刀柄结构的主轴,加工中心主轴的精度是产品加工质量的关键。其中,BT刀柄是日本标准系列的一种刀柄结构,锥柄为实心结构,锥度7:24,尾端配有标准拉钉进行装夹;HSK刀柄是德国标准系列的一种刀柄结构,锥柄为空心结构,锥度1:10,靠拉刀爪伸入刀柄内孔中进行装夹。Among the machine tools of the machining center, about 70% of the main shafts are classified by the shank structure, and 30% are the main shafts of the HSK shank structure. The precision of the main shaft of the machining center is the key to the processing quality of the product. Among them, the BT handle is a handle structure of the Japanese standard series. The taper handle is a solid structure with a taper of 7:24. The tail end is equipped with a standard pull stud for clamping; the HSK handle is a kind of handle of the German standard series. Structure, the tapered shank is a hollow structure with a taper of 1:10, which is clamped by pulling the claws into the inner hole of the shank.

在加工过程中,主轴锥孔的磨损最常见形式的是主轴失效,而主轴锥孔的磨损主要是由于换刀时主轴锥孔与刀柄的接触碰撞造成的,因此,如何保证主轴换刀时减少主轴锥孔与刀柄间的碰撞摩擦,是减少主轴锥孔磨损的关键。During the machining process, the most common form of wear of the spindle taper hole is the failure of the spindle, and the wear of the spindle taper hole is mainly caused by the contact and collision between the spindle taper hole and the tool handle during tool change. Reducing the collision friction between the spindle taper hole and the tool holder is the key to reducing the wear of the spindle taper hole.

目前,对HSK刀柄主轴,一般采用标准HSK刀杯三件套进行对中检测,使主轴锥孔与换刀机械手之间有较好的位置度,其具体的过程如下:At present, for the HSK tool holder spindle, the standard HSK tool cup three-piece set is generally used for alignment detection, so that there is a good position between the spindle taper hole and the tool changer manipulator. The specific process is as follows:

首先将标准HSK刀杯三件套中的件A放置于主轴锥孔中拉紧,将件B置于换刀机械手刀爪上,手动单步操作换刀机械手,移至主轴换刀位置,手持件C插入件B与件A内孔中,测试插拔是否顺畅,从而判断换刀机械手与主轴位置是否对正。First, place part A of the three-piece standard HSK knife cup set in the taper hole of the main shaft for tension, place part B on the claw of the tool changing manipulator, manually operate the tool changing manipulator in a single step, move it to the tool changing position of the main shaft, hold it Insert part C into the inner holes of part B and part A, and test whether the insertion and extraction are smooth, so as to judge whether the position of the tool changing manipulator and the spindle are aligned.

上述HSK刀杯三件套是在原HSK刀柄的基础上分解而来,由于其刀柄结构和装夹方式的限制,其只能适用于HSK刀柄结构的主轴,而BT刀柄主轴对中检测则属于空白,只是凭眼观和手感来进行主轴锥孔与换刀机械手间的对中,其对中精度不准确,不能保证刀柄与主轴锥孔的同轴度,容易造成刀柄顶端与主轴锥孔的碰撞摩擦,从而导致主轴锥孔磨损。The above three-piece HSK knife cup set is decomposed on the basis of the original HSK tool holder. Due to the limitation of the tool holder structure and clamping method, it can only be applied to the spindle of the HSK tool holder structure, while the BT tool holder spindle alignment detection It is a blank, and the centering between the spindle taper hole and the tool changer is only based on the visual and hand feeling. The centering accuracy is not accurate, and the coaxiality between the tool handle and the spindle taper hole cannot be guaranteed, and it is easy to cause the top of the tool handle to be out of alignment with the tool changer. The collision friction of the spindle taper hole will cause the spindle taper hole to wear.

实用新型内容Utility model content

本实用新型的目的在于提供一种主轴换刀机构对中性检具,旨在解决现有技术中对BT刀柄主轴与换刀机械手的对中检测采用眼观和手感实现,对中精度不准确,不能保证刀柄与主轴锥孔的同轴度,容易造成刀柄顶端与主轴锥孔的碰撞摩擦,从而导致主轴锥孔磨损的问题。The purpose of this utility model is to provide a kind of tool change mechanism for the main shaft with a neutral inspection tool, aiming at solving the problem that the centering detection of the main shaft of the BT tool holder and the tool changing manipulator in the prior art is realized by eye and hand, and the centering accuracy is not high. Accurate, the coaxiality between the tool handle and the spindle taper hole cannot be guaranteed, and it is easy to cause collision and friction between the top of the tool handle and the spindle taper hole, resulting in the wear of the spindle taper hole.

本实用新型是这样实现的,一种主轴换刀机构对中性检具,所述对中性检具与拉钉装夹后固定在主轴锥孔内,所述拉钉通过拉刀爪与拉杆连接,所述拉杆末端连接松刀油缸,所述对中性检具包括锥孔杯、夹持套和芯轴,所述锥孔杯设有与所述主轴锥孔插刀结构相适应的杯体部和与所述夹持套相适应的接合部,所述锥孔杯和夹持套内分别设有用于插入所述芯轴的通孔,所述锥孔杯远离所述夹持套一端的通孔设有内螺纹,所述锥孔杯通过所述内螺纹与所述拉钉装夹,所述夹持套通过换刀机械手夹持调整与主轴锥孔的位置度和同轴度。The utility model is achieved in this way, a spindle tool changing mechanism neutral inspection tool, the neutral inspection tool and the pull stud are clamped and fixed in the spindle taper hole, and the pull stud passes through the broach claw and the pull rod connection, the end of the tie rod is connected to the loosening cylinder, the neutral inspection tool includes a taper cup, a clamping sleeve and a mandrel, and the taper cup is provided with a cup that is compatible with the spindle taper hole insertion structure The body part and the joint part adapted to the clamping sleeve, the tapered hole cup and the clamping sleeve are respectively provided with through holes for inserting the mandrel, and the end of the tapered hole cup is far away from the clamping sleeve The through hole is provided with an internal thread, the taper cup is clamped with the pull stud through the internal thread, and the clamping sleeve is clamped by the tool changing manipulator to adjust the position and coaxiality of the taper hole of the main shaft.

作为一种改进的方案,所述夹持套设有夹持部和延伸部,所述夹持部外圆周面上设有用于换刀机械手夹持的沟槽。As an improved solution, the clamping sleeve is provided with a clamping part and an extension part, and the outer peripheral surface of the clamping part is provided with a groove for clamping by the tool changing manipulator.

作为一种改进的方案,所述芯轴包括用于插入所述夹持套和锥孔杯的通孔的插入部和手持部。As an improved solution, the mandrel includes an insertion part and a handle part for inserting into the through holes of the clamping sleeve and the tapered hole cup.

由于主轴换刀机构对中性检具包括与拉钉装夹在一起的锥孔杯、被换刀机械手夹持的夹持套和芯轴,将锥孔杯插入到主轴锥孔插刀口中,然后使用换刀机械手夹持住夹持套向锥孔杯靠近,不断调整换刀机械手的位置度,使芯轴能穿过夹持套的通孔,并进入锥孔杯的通孔,完成换刀机械手与主轴锥孔的同轴度检测,操作简单,从而避免了换刀时主轴锥孔与刀柄间的碰撞摩擦,避免了主轴锥孔的磨损。Since the tool change mechanism of the main shaft includes the taper cup clamped together with the pull nail, the clamping sleeve and the mandrel held by the tool changing manipulator, insert the taper cup into the taper hole of the main shaft, Then use the tool changing manipulator to hold the clamping sleeve close to the tapered hole cup, and constantly adjust the position of the tool changing manipulator so that the mandrel can pass through the through hole of the clamping sleeve and enter the through hole of the tapered hole cup to complete the replacement. The coaxiality detection between the knife manipulator and the spindle taper hole is easy to operate, thus avoiding the collision and friction between the spindle taper hole and the tool handle when changing the tool, and avoiding the wear of the spindle taper hole.

由于夹持套设有夹持部和延伸部,夹持部上设置了用于换刀机械手夹持的沟槽,结构简单,操作方便,易于换刀机械手夹持进行位置度和同轴度的调整。Since the clamping sleeve is provided with a clamping part and an extension part, and the clamping part is provided with a groove for clamping by the tool changer manipulator, the structure is simple, the operation is convenient, and it is easy to adjust the position and coaxiality of the tool changer manipulator. Adjustment.

由于芯轴设有插入部和手持部,插入部插入夹持套和锥孔杯的通孔,实现对中性、同轴度的检测,手持部便于检测人员手持插入,操作简单,易于实现对中检测。Since the mandrel is equipped with an insertion part and a hand-held part, the insertion part is inserted into the through hole of the clamping sleeve and the tapered hole cup to realize the detection of neutrality and coaxiality. detection.

附图说明Description of drawings

图1是现有技术提供的HSK刀杯三件套的结构示意图;Fig. 1 is the structural representation of the HSK knife cup three-piece set provided by the prior art;

图2是本实用新型提供的主轴换刀机构对中性检具的结构示意图;Fig. 2 is a structural schematic diagram of the neutral inspection tool provided by the spindle tool change mechanism provided by the utility model;

图3是本实用新型提供的主轴换刀机构对中性检具工作状态示意图;Fig. 3 is a schematic diagram of the working state of the spindle tool changing mechanism for the neutral inspection tool provided by the utility model;

图4是本实用新型提供的锥孔杯的装夹示意图;Fig. 4 is the clamping schematic diagram of the taper cup provided by the utility model;

其中,1-主轴锥孔,2-拉钉,3-拉刀爪,4-拉杆,5-锥孔杯,51-杯体部,52-接合部,6-夹持套,61-夹持部,611-沟槽,62-延伸部,7-芯轴,71-插入部,72-手持部,8-通孔。Among them, 1-spindle taper hole, 2-pull nail, 3-broach claw, 4-tie rod, 5-taper cup, 51-cup body, 52-junction, 6-clamping sleeve, 61-clamping 611-groove, 62-extension, 7-mandrel, 71-insertion, 72-handle, 8-through hole.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

图2示出了本实用新型提供的主轴换刀机构对中性检具的结构示意图,为了便于说明,图中仅给出了与本实用新型相关的部分。Fig. 2 shows a schematic structural view of the neutral inspection tool of the spindle tool change mechanism provided by the present invention. For the convenience of description, only the parts related to the present invention are shown in the figure.

主轴换刀机构对中性检具与拉钉2装夹后固定在主轴锥孔1内,所述拉钉2通过拉刀爪3与拉杆4连接,所述拉杆4末端连接松刀油缸,所述对中性检具包括锥孔杯5、夹持套6和芯轴7,所述锥孔杯5设有与所述主轴锥孔1插刀结构相适应的杯体部51和与所述夹持套6相适应的接合部52所述锥孔杯5和夹持套6内分别设有用于插入所述芯轴7的通孔8,所述锥孔杯5远离所述夹持套6一端的通孔8内设有内螺纹,所述锥孔杯5通过所述内螺纹与所述拉钉2装夹,所述夹持套6通过换刀机械手夹持调整与主轴锥孔1的位置度和同轴度。The tool changing mechanism of the spindle is fixed in the taper hole 1 of the main shaft after clamping the neutral inspection tool and the pull stud 2. The pull stud 2 is connected to the pull rod 4 through the pull claw 3, and the end of the pull rod 4 is connected to the knife release cylinder. The neutral inspection tool includes a taper cup 5, a clamping sleeve 6 and a mandrel 7. The taper cup 5 is provided with a cup body 51 compatible with the spindle taper hole 1 insertion structure and with the The fitting portion 52 of the clamping sleeve 6 is provided with a through hole 8 for inserting the mandrel 7 in the tapered hole cup 5 and the clamping sleeve 6 respectively, and the tapered hole cup 5 is far away from the clamping sleeve 6 The through hole 8 at one end is provided with an internal thread, the tapered hole cup 5 is clamped with the pull stud 2 through the internal thread, and the clamping sleeve 6 is clamped and adjusted by the tool changer manipulator to adjust the contact with the spindle taper hole 1. position and coaxiality.

上述主轴换刀机构对中性检具主要应用于BT刀柄的锥孔与换刀机械手的对中检测,在此不再赘述。The above-mentioned spindle tool change mechanism alignment detection tool is mainly used in the alignment detection of the taper hole of the BT tool holder and the tool change manipulator, and will not be repeated here.

其中,锥孔杯5设有与所述主轴锥孔1插刀结构相适应的杯体部51和与所述夹持套6相适应的接合部52,其中,杯体部51通过所述内螺纹与拉钉2进行装夹,接合部52实现与夹持部61的接合,实现对中性检测。Wherein, the tapered hole cup 5 is provided with a cup body portion 51 adapted to the inserting structure of the spindle taper hole 1 and a joint portion 52 adapted to the clamping sleeve 6, wherein the cup body portion 51 passes through the inner The screw thread and the pull stud 2 are clamped, and the joint part 52 realizes the joint with the clamping part 61 to realize the neutrality detection.

在本实用新型中,夹持套6设有夹持部61和延伸部62,所述夹持部61外圆周面上设有用于换刀机械手夹持的沟槽611,其结构简单,操作方便,易于换刀机械手夹持进行位置度和同轴度的调整。In the present utility model, the clamping sleeve 6 is provided with a clamping portion 61 and an extension portion 62, and the outer peripheral surface of the clamping portion 61 is provided with a groove 611 for clamping by a tool changing manipulator, which has a simple structure and is easy to operate , It is easy to adjust the position and coaxiality by clamping the tool changing manipulator.

在本实用新型中,芯轴7包括用于插入所述夹持套6和锥孔杯5的通孔8的插入部71和手持部72,实现对中性、同轴度的检测,手持部便于检测人员手持插入,操作简单,易于实现对中检测。In the present utility model, the mandrel 7 includes an insertion part 71 and a handle part 72 for inserting the through hole 8 of the clamping sleeve 6 and the tapered hole cup 5, so as to realize the detection of neutrality and coaxiality, and the handle part It is convenient for inspectors to hold and insert, easy to operate, and easy to realize alignment detection.

为了便于对本实用新型的理解,下述结合图3和图4所示,对本实用新型的工作过程进行阐述:In order to facilitate the understanding of the present utility model, below in conjunction with shown in Fig. 3 and Fig. 4, the working process of the present utility model is set forth:

主轴尾部松刀油缸给拉杆4一作用力,使拉杆4向右移动,拉刀爪3在拉杆力的作用下,刀爪涨开,将锥孔杯5轻松插入主轴锥孔1中;The tool release cylinder at the tail of the main shaft applies a force to the tie rod 4 to move the tie rod 4 to the right. Under the action of the force of the pull rod, the puller claw 3 expands and the taper cup 5 is easily inserted into the spindle taper hole 1;

松刀油缸卸载后,在拉杆4上面的蝶型弹簧作用力下,将拉杆4向左移动,拉刀爪3锁紧,拉住锥孔杯5上的拉钉2,使锥孔杯5固定于主轴锥孔1中。然后,换刀机械手夹持住夹持套6移动于主轴端部插刀位置,此时就可以手持芯轴7对锥孔杯5与夹持套6的对中性检测,并调整换刀机械手的位置,使换刀机械手与主轴锥孔的对中性合格。After the unloading cylinder is unloaded, under the force of the butterfly spring on the pull rod 4, the pull rod 4 is moved to the left, the pulling claw 3 is locked, and the pull nail 2 on the tapered hole cup 5 is pulled to fix the tapered hole cup 5 In the spindle taper hole 1. Then, the tool changing manipulator clamps the clamping sleeve 6 and moves it to the tool insertion position at the end of the main shaft. At this time, you can hold the mandrel 7 to detect the centering of the tapered hole cup 5 and the clamping sleeve 6, and adjust the tool changing manipulator. The position of the tool changer manipulator and the spindle taper hole are qualified.

采用了锥孔杯5利用拉杆4安装拉刀爪3进行装夹,换刀机械手夹持住夹持套6,首先要调整换刀机械手的位置度,保证主轴与换刀机械手位置度达到要求,芯轴7才能从夹持套6的通孔8中对入锥孔杯5的通孔8中,当主轴与换刀机械手的同轴度达不到要求时,芯轴7不能够从锥孔杯5的通孔8中穿过,经过调整换刀机械手,使同轴度也满足要求时,芯轴7才能从锥孔杯5的通孔8中穿过,这样在调试过程中起到了测试效果,从而保证了换刀机械手与主轴的对中性要求,避免了在自动换刀时主轴锥孔1与刀柄间的碰撞摩擦,也就避免了主轴锥孔的磨损。The tapered hole cup 5 is used to install the pulling claw 3 with the pull rod 4 for clamping, and the tool changing manipulator clamps the clamping sleeve 6. First, the position of the tool changing manipulator must be adjusted to ensure that the position of the main shaft and the tool changing manipulator meets the requirements. The mandrel 7 can be inserted into the through hole 8 of the tapered hole cup 5 from the through hole 8 of the clamping sleeve 6. Through the through hole 8 of the cup 5, the mandrel 7 can pass through the through hole 8 of the tapered hole cup 5 after adjusting the tool changing manipulator so that the coaxiality also meets the requirements, so that it plays a test role in the debugging process. As a result, the centering requirements of the tool changing manipulator and the main shaft are guaranteed, and the collision friction between the main shaft taper hole 1 and the tool handle is avoided during automatic tool change, and the wear of the main shaft taper hole is also avoided.

在本实用新型中,主轴换刀机构对中性检具包括与拉钉装夹在一起的锥孔杯、被换刀机械手夹持的夹持套和芯轴,将锥孔杯插入到主轴锥孔插刀口中,然后使用换刀机械手夹持住夹持套向锥孔杯靠近,不断调整换刀机械手的位置度,使芯轴能穿过夹持套的通孔,并进入锥孔杯的通孔,完成换刀机械手与主轴锥孔的同轴度检测,操作简单,从而避免了换刀时主轴锥孔与刀柄间的碰撞摩擦,避免了主轴锥孔的磨损。In the utility model, the centering tool of the main shaft tool changing mechanism includes a tapered hole cup clamped together with the pull nail, a clamping sleeve and a mandrel held by the tool changing manipulator, and the tapered hole cup is inserted into the spindle cone. Insert the hole into the knife edge, then use the tool changing manipulator to hold the clamping sleeve close to the tapered hole cup, and constantly adjust the position of the tool changing manipulator so that the mandrel can pass through the through hole of the clamping sleeve and enter the tapered hole cup The through hole completes the coaxiality detection between the tool changing manipulator and the taper hole of the spindle, which is easy to operate, thereby avoiding the collision and friction between the taper hole of the spindle and the tool handle during tool changing, and avoiding the wear of the taper hole of the spindle.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (3)

1. a main shaft cutter-exchange mechanism centering cubing, it is characterized in that, after described centering cubing and blind rivet (2) clamping, be fixed in spindle taper hole (1), described blind rivet (2) is connected with pull bar (4) by broaching tool pawl (3), described pull bar (4) end connects loose knife oil cylinder, described centering cubing comprises taper hole cup (5), retaining sleeve (6) and mandrel (7), described taper hole cup (5) is provided with the inner cup portion (51) adapting with described spindle taper hole (1) slotting tool structure and the junction surface (52) adapting with described retaining sleeve (6), in described taper hole cup (5) and retaining sleeve (6), be respectively equipped with for inserting the through hole of described mandrel (7), described taper hole cup (5) is provided with internal thread away from the through hole (8) of described retaining sleeve (6) one end, described taper hole cup (5) is by described internal thread and described blind rivet (2) clamping, described retaining sleeve (6) clamps position degree and the axiality of adjusting with spindle taper hole (1) by tool-changing mechanical arm.
2. main shaft cutter-exchange mechanism centering cubing according to claim 1, it is characterized in that, described retaining sleeve (6) is provided with clamping part (61) and extension (62), and described clamping part (61) outer circumference surface is provided with the groove (611) for tool-changing mechanical arm clamping.
3. main shaft cutter-exchange mechanism centering cubing according to claim 1, is characterized in that, described mandrel (7) comprises for inserting insertion section (71) and Handheld Division (72) of the through hole of described retaining sleeve (6) and taper hole cup (5).
CN201420132371.0U 2014-03-22 2014-03-22 Main shaft tool changing mechanism centering inspection tool Expired - Fee Related CN203817885U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436554A (en) * 2018-05-16 2018-08-24 上汽大众汽车有限公司 A kind of machining center main shaft grabs the truing tool and calibration method of cutter position

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436554A (en) * 2018-05-16 2018-08-24 上汽大众汽车有限公司 A kind of machining center main shaft grabs the truing tool and calibration method of cutter position
CN108436554B (en) * 2018-05-16 2023-07-21 上汽大众汽车有限公司 A calibration tool and calibration method for the position of the spindle of a machining center for grasping a tool

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