CN203803735U - Galvanized epoxy coating product line - Google Patents
Galvanized epoxy coating product line Download PDFInfo
- Publication number
- CN203803735U CN203803735U CN201420045805.3U CN201420045805U CN203803735U CN 203803735 U CN203803735 U CN 203803735U CN 201420045805 U CN201420045805 U CN 201420045805U CN 203803735 U CN203803735 U CN 203803735U
- Authority
- CN
- China
- Prior art keywords
- preheater
- epoxy
- air knife
- workpiece
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920006334 epoxy coating Polymers 0.000 title claims abstract description 15
- 239000004593 Epoxy Substances 0.000 claims abstract description 37
- 238000007747 plating Methods 0.000 claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 claims abstract description 24
- 238000007598 dipping method Methods 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000005488 sandblasting Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 22
- 238000009432 framing Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 abstract description 7
- 230000002787 reinforcement Effects 0.000 abstract 2
- 230000003014 reinforcing effect Effects 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000009713 electroplating Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Coating With Molten Metal (AREA)
Abstract
The utility model discloses a galvanized epoxy coating product line. The galvanized epoxy coating product line comprises a sand blasting machine, a plating assistant machine, a first air blade, a first preheater, a hot dipping pool, a second air blade, a second preheater, an epoxy spray coating chamber and a cooling chamber, which are sequentially arranged according to the process flow. Movable passages allowing workpieces to pass through are arranged on the plating assistant machine, the first air blade, the first preheater, the hot dipping pool, the second air blade, the second preheater and the epoxy spray coating chamber respectively; a rolling-type roller way for running the workpieces is arranged between every two pieces of equipment. According to the utility model, the movable passages allowing the workpieces to pass through are arranged on the plating assistant machine, the first air blade, the first preheater, the hot dipping pool, the second air blade, the second preheater and the epoxy spray coating chamber respectively, so that reinforcement bars can pass through the different equipment according to the process in a flat lying manner; the production efficiency is high, and the length of the electroplated reinforcement bars is large; the number of equipment can be increased or reduced according to the spray coating need, the structure of the production line is compact, the modularization is high, and the extension and the improvement of the product line are convenient.
Description
Technical field
The present invention relates to a kind of production line, particularly relate to a kind of zinc-plated epoxy coating production line.
Background technology
Spray-painting production line refers to the production line to metal and nonmetallic surface protective mulch or decorative layer.The quality of coating quality has not only determined product appearance, also will determine the anticorrosive and weather resisteant ability of product.Along with the development of industrial technology, spraying coating line just by manual to industrial automation future development, the application of paint line is also more and more extensive, has been deep into multiple fields of national economy.As shown in Figure 8, for a kind of galvanizing coating production line of commonly using, it comprises pre-treatment 1 ', help plating 2 ', preheating 3 ', zinc bathe 4 ', cooling 5 ' and the operation such as passivation 6 ', it be by suspension crane 10 ' (or electric hoist manual) hanging workpiece (as, reinforcing bar) operation, this production line of commonly using is owing to adopting the manual hanging of electric hoist or overhead chain conveyer hanging, the Workpiece length of electroplating is restricted, and in order to electroplate large-scale workpiece, the depth requirements of electroplating pool is darker, make the volume of equipment comparatively huge, production efficiency is low.
Summary of the invention
The object of the present invention is to provide the long zinc-plated epoxy coating production line of reinforcing bar length that a kind of production efficiency is high, electroplate.
For achieving the above object, technical solution of the present invention is:
The present invention is a kind of zinc-plated epoxy coating production line, and it comprises the sand-blasting machine arranged successively according to technological process, helps plating machine, the first air knife, the first preheater, hot dipping pond, the second air knife, the second preheater, epoxy spray booth, cooling chamber; Described helping on plating machine, the first air knife, the first preheater, hot dipping pond, the second air knife, the second preheater, epoxy spray booth is all provided with the movable passageway that allows workpiece pass; Between equipment, be provided with the roller roller-way for moving workpiece.
The described plating machine that helps comprises that upper and lower two rows help plating head, and upper row helps plating head and lower row to help between plating head as workpiece is through the movable passageway that helps plating machine.
The first described air knife is identical with the structure of the second air knife, and the multiple air nozzles on the first air knife are opened on the inwall of triangular framing, and the mid portion of triangular framing is the movable passageway that workpiece passes the first air knife.
The first described preheater is identical with the structure of the second preheater; The first described preheater is made up of support, guide pipe and heating wire, guide pipe is rack-mount, and support is fixed on ground, and heating wire is wrapped on guide pipe, on guide pipe, be provided with multiple pilot holes, this pilot hole is the movable passageway that workpiece passes the first preheater.
Described hot dipping pond comprises great Chi, little Chi and the electroplate liquid circulatory system; Described little Chi is nested with in great Chi and little Chi top exceedes the end face of great Chi, exceed and exceeding on two relative walls of great Chi offer respectively a through hole at little Chi, through hole on this two wall is positioned on an axis, and the through hole on two walls is the movable passageway that workpiece passes hot dipping pond.
Described epoxy spray booth comprises upper and lower two row's epoxy shower nozzles, passes the movable passageway of epoxy spray booth between upper row's epoxy shower nozzle and lower row's epoxy shower nozzle for workpiece.
Described sand-blasting machine and help between plating machine, between the first air knife and the first preheater, between the first preheater and hot dipping pond, be provided with the roller roller-way for moving workpiece between the second preheater and epoxy spray booth, epoxy spray booth and cooling chamber.
Adopt after such scheme, because of the present invention helping on plating machine, the first air knife, the first preheater, hot dipping pond, the second air knife, the second preheater, epoxy spray booth is all provided with the movable passageway that allows workpiece pass, can allow reinforcing bar lay flat on one's back according to operation one by one through different equipment, production efficiency is high, the reinforcing bar length of electroplating is long, and the present invention's equipment can need increase and decrease according to spraying, compact conformation, the degree of modularity of production line are high, expansion and improving easily.
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic perspective view that the present invention helps plating machine;
Fig. 3 is the schematic perspective view of the present invention's the first preheater;
Fig. 4 is the schematic perspective view of hot dipping of the present invention pond and the second air knife;
Fig. 5 is the schematic perspective view of epoxy spray booth of the present invention;
Fig. 6 is the schematic perspective view of cooling chamber of the present invention;
Fig. 7 is fundamental diagram of the present invention;
Fig. 8 commonly uses galvanizing coating production line structural representation.
Detailed description of the invention
As shown in Figure 1, the present invention is a kind of zinc-plated epoxy coating production line, and it comprises the sand-blasting machine 1 arranged successively according to technological process, helps plating machine 2, the first air knife 3, the first preheater 4, hot dipping pond 5, the second air knife 6, the second preheater 7, epoxy spray booth 8, cooling chamber 9.
Described helping on plating machine 2, the first air knife 3, the first preheater 4, hot dipping pond 5, the second air knife 6, the second preheater 7, epoxy spray booth 8 is all provided with the movable passageway that allows workpiece pass.Described sand-blasting machine 1 and help between plating machine 2, between the first air knife 3 and the first preheater 4, between the first preheater 4 and hot dipping pond 5, be provided with the roller roller-way 10 for moving workpiece between the second preheater 7 and epoxy spray booth 8, epoxy spray booth 8 and cooling chamber 9.
As shown in Figure 2, the described plating machine 2 that helps comprises that upper and lower two rows help plating head, that is, upper row helps plating 21 and lower row to help plating 22, and upper row helps plating 21 and lower row to help between plating 22 as workpiece passes the movable passageway that helps plating machine.In the present embodiment, help plating machine 2 to have two.
As shown in Figure 4, the first described air knife 3 is identical with the structure of the second air knife 6.The second described air knife 6 is mainly made up of triangular framing 61, tracheae 62; On the inwall of triangular framing 62, offer multiple air nozzles 63, the mid portion of triangular framing 61 is the movable passageway that workpiece passes the second air knife 6.
As shown in Figure 3, the first described preheater 4 is identical with the structure of the second preheater 7.The first described preheater 4 is mainly made up of support 41, guide pipe 42 and heating wire 43, guide pipe 42 is arranged on support 41, support 41 is fixed on ground, heating wire 43 is wrapped on guide pipe 42, on guide pipe 42, be provided with multiple pilot holes 421, this pilot hole 421 is for workpiece is through the movable passageway of the first preheater 4.
As shown in Figure 4, described hot dipping pond 5 comprises great Chi 51, little Chi 52 and the electroplate liquid circulatory system 53.Described little Chi 52 is nested with in great Chi 51 and little Chi 52 tops exceed the end face of great Chi 51, exceed and exceeding of great Chi 51 on two relative walls, offer respectively a through hole 521,522 at little Chi 52, through hole 521,522 on this two wall is positioned on an axis, and the through hole 521,522 on two walls is for workpiece is through the movable passageway in hot dipping pond 5.
As shown in Figure 5, described epoxy spray booth 8 comprises upper and lower two row's epoxy shower nozzles, that is, upper row's epoxy shower nozzle 81 and lower row's epoxy shower nozzle 82, pass the movable passageway of epoxy spray booth 8 for workpiece between upper row's epoxy shower nozzle 81 and lower row's epoxy shower nozzle 82.
As shown in Figure 6, described cooling chamber 9 is mainly made up of upper cover 91, water tank 92, multiple shower nozzle 93 and water inlet pipe 94.Described multiple shower nozzles 93 are arranged on water inlet pipe 94, and water inlet pipe 94 is connected with water source, and upper cover 91 covers on multiple shower nozzles 93, and water tank 92 is installed on the ground and is positioned at multiple shower nozzles 93 belows.
The course of work of the present invention:
As shown in Figure 1, Figure 7 shows, workpiece (reinforcing bar) 30 passes through successively sand-blasting machine 1, helps plating machine 2, the first air knife 3, the first preheater 4, hot dipping pond 5, the second air knife 6, the second preheater 7, epoxy spray booth 8, cooling chamber 9, and the workpiece 30 finally processing arrives and is positioned on the reinforcing bar collecting frame 20 of operation tail end.Each operation adopts the unified control electric box being equipped with to jointly control management, and concrete steps are as follows:
1, workpiece 30 completes oil removing, the rust cleaning in early stage through sand-blasting machine 1;
2, workpiece 30 through helping plating machine 2, the first air knife 3 complete fluxing agent and fluxing agent evenly, dry up so that while electroplating, electroplate liquid can effectively be attached to workpiece 30 surfaces;
3, workpiece 30 is through the first preheater 4, and the surface moisture that completes workpiece 30 is dried;
4, the through hole 521 on the wall of workpiece 30 from hot dipping pond 5 enters hot dipping pond 5, completes the electroplating surface of workpiece 30;
5, workpiece 30 through the second air knife 6, the second preheater 7 complete workpiece 30 surface electrical plating solutions evenly, dry up and solidify;
6, workpiece 30 enters epoxy spray booth 8, completes the epoxy spraying on workpiece 30 surfaces;
7, the cooling finished product that obtains of workpiece 30 process cooling chamber 9, and be sent on reinforcing bar collecting frame 20.
Emphasis of the present invention is just: on each equipment, be all provided with the movable passageway that allows workpiece pass.
The above, it is only preferred embodiment of the present invention, the length of roller roller-way can be determined according to needs, therefore can not limit scope of the invention process with this, the equivalence of doing according to the present patent application the scope of the claims and description changes and modifies, and all should still remain within the scope of the patent.
Claims (7)
1. a zinc-plated epoxy coating production line, is characterized in that: it comprises the sand-blasting machine arranged successively according to technological process, helps plating machine, the first air knife, the first preheater, hot dipping pond, the second air knife, the second preheater, epoxy spray booth, cooling chamber; Described helping on plating machine, the first air knife, the first preheater, hot dipping pond, the second air knife, the second preheater, epoxy spray booth is all provided with the movable passageway that allows workpiece pass; Between equipment, be provided with the roller roller-way for moving workpiece.
2. zinc-plated epoxy coating production line according to claim 1, is characterized in that: the described plating machine that helps comprises that upper and lower two rows help plating head, and upper row helps plating head and lower row to help between plating head as workpiece is through the movable passageway that helps plating machine.
3. zinc-plated epoxy coating production line according to claim 1, it is characterized in that: the first described air knife is identical with the structure of the second air knife, multiple air nozzles on the first air knife are opened on the inwall of triangular framing, and the mid portion of triangular framing is the movable passageway that workpiece passes the first air knife.
4. zinc-plated epoxy coating production line according to claim 1, is characterized in that: the first described preheater is identical with the structure of the second preheater; The first described preheater is made up of support, guide pipe and heating wire, guide pipe is rack-mount, and support is fixed on ground, and heating wire is wrapped on guide pipe, on guide pipe, be provided with multiple pilot holes, this pilot hole is the movable passageway that workpiece passes the first preheater.
5. zinc-plated epoxy coating production line according to claim 1, is characterized in that: described hot dipping pond comprises great Chi, little Chi and the electroplate liquid circulatory system; Described little Chi is nested with in great Chi and little Chi top exceedes the end face of great Chi, exceed and exceeding on two relative walls of great Chi offer respectively a through hole at little Chi, through hole on this two wall is positioned on an axis, and the through hole on two walls is the movable passageway that workpiece passes hot dipping pond.
6. zinc-plated epoxy coating production line according to claim 1, is characterized in that: described epoxy spray booth comprises upper and lower two row's epoxy shower nozzles, passes the movable passageway of epoxy spray booth between upper row's epoxy shower nozzle and lower row's epoxy shower nozzle for workpiece.
7. zinc-plated epoxy coating production line according to claim 1, is characterized in that: described sand-blasting machine and help between plating machine, between the first air knife and the first preheater, between the first preheater and hot dipping pond, be provided with the roller roller-way for moving workpiece between the second preheater and epoxy spray booth, epoxy spray booth and cooling chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045805.3U CN203803735U (en) | 2014-01-24 | 2014-01-24 | Galvanized epoxy coating product line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045805.3U CN203803735U (en) | 2014-01-24 | 2014-01-24 | Galvanized epoxy coating product line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203803735U true CN203803735U (en) | 2014-09-03 |
Family
ID=51442546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420045805.3U Expired - Lifetime CN203803735U (en) | 2014-01-24 | 2014-01-24 | Galvanized epoxy coating product line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203803735U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752467A (en) * | 2014-01-24 | 2014-04-30 | 厦门新钢金属制品有限公司 | Galvanized epoxy coating production line |
| WO2015109867A1 (en) * | 2014-01-24 | 2015-07-30 | 厦门新钢金属制品有限公司 | Galvanized coating layer production line |
-
2014
- 2014-01-24 CN CN201420045805.3U patent/CN203803735U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752467A (en) * | 2014-01-24 | 2014-04-30 | 厦门新钢金属制品有限公司 | Galvanized epoxy coating production line |
| WO2015109867A1 (en) * | 2014-01-24 | 2015-07-30 | 厦门新钢金属制品有限公司 | Galvanized coating layer production line |
| WO2015109868A1 (en) * | 2014-01-24 | 2015-07-30 | 厦门新钢金属制品有限公司 | Galvanising and epoxy-coating production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140903 |