CN203809142U - Water cooled internal combustion engine cylinder cover, water cooled internal combustion engine provided with cylinder cover and mechanical device provided with water cooled internal combustion engine - Google Patents
Water cooled internal combustion engine cylinder cover, water cooled internal combustion engine provided with cylinder cover and mechanical device provided with water cooled internal combustion engine Download PDFInfo
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Abstract
一种水冷内燃机缸盖、装有这种缸盖的水冷内燃机以及装有这种水冷内燃机的机械装置,本实用新型缸盖分成上下两个缸盖体制造,缸盖上下体由环绕上缸盖87与下缸盖88外侧连接处的焊缝8030、环绕火花塞孔12的焊缝14、环绕进气阀杆孔8812的焊缝8032、环绕排气阀杆孔8822的焊缝8033、环绕进气道887的焊缝8037、环绕排气道889的焊缝8038、环绕缸盖螺栓孔881的焊缝8035连接而成一整体缸盖。
A water-cooled internal-combustion engine cylinder head, a water-cooled internal-combustion engine equipped with such a cylinder head, and a mechanical device equipped with such a water-cooled internal-combustion engine. The utility model cylinder head is divided into upper and lower cylinder head bodies. The welding seam 8030 at the connection between 87 and the outer side of the lower cylinder head 88, the welding seam 14 surrounding the spark plug hole 12, the welding seam 8032 surrounding the intake valve stem hole 8812, the welding seam 8033 surrounding the exhaust valve stem hole 8822, and the welding seam surrounding the intake valve stem hole 8822 The welding seam 8037 of the passage 887, the welding seam 8038 surrounding the exhaust passage 889, and the welding seam 8035 surrounding the cylinder head bolt hole 881 are connected to form an integral cylinder head.
Description
技术领域 technical field
本实用新型涉及一种装有点火火花塞的水冷内燃机缸盖、以及装有这种缸盖的水冷内燃机、以及装配有上述缸盖的水冷内燃机的机械装置。 The utility model relates to a cylinder head of a water-cooled internal combustion engine equipped with an ignition spark plug, a water-cooled internal combustion engine equipped with the cylinder cover, and a mechanical device of the water-cooled internal combustion engine equipped with the cylinder cover. the
背景技术 Background technique
装有点火火花塞的水冷内燃机的缸盖,特别是多缸的缸盖,由于水腔形状复杂、并且封闭在缸盖外壳壳体内,现在用泥芯铸造,制造工艺复杂、砂铸困难,表面粗糙,清理难,成本高,污染大,迫切需要能够创造一种新的水冷内燃机缸盖的结构与构造,能够使用轻合金压铸的工艺方式制造水冷内燃机缸盖。 The cylinder head of a water-cooled internal combustion engine equipped with an ignition spark plug, especially a multi-cylinder cylinder head, is now cast with a mud core due to the complex shape of the water cavity and being enclosed in the shell of the cylinder head. The manufacturing process is complicated, sand casting is difficult, and the surface is rough. , Difficult to clean, high cost, and heavy pollution. It is urgent to create a new structure and structure of water-cooled internal combustion engine cylinder head, which can use light alloy die-casting process to manufacture water-cooled internal combustion engine cylinder head. the
CN102678352A公开了一种装有点火火花塞的水冷内燃机缸盖,将燃料喷射到进气道里与空气混合,再通过进气阀进入汽缸内燃烧;CN102251873A公开了一种中央直接喷射式(DI)水冷内燃机汽缸盖,燃料喷射器和火花塞位于缸盖的中央凹部;CN102865154A公开了一种斜置直接喷射式水冷内燃机汽缸盖,燃料喷射器位于水冷缸盖的侧面。 CN102678352A discloses a water-cooled internal combustion engine cylinder head equipped with an ignition spark plug, which injects fuel into the intake passage to mix with air, and then enters the cylinder through the intake valve for combustion; CN102251873A discloses a central direct injection (DI) water-cooled internal combustion engine The cylinder head, the fuel injector and the spark plug are located in the central recess of the cylinder head; CN102865154A discloses an oblique direct injection type water-cooled internal combustion engine cylinder head, and the fuel injector is located on the side of the water-cooled cylinder head. the
CN202991254U和CN103452690A公开了一种分上下两体制造缸盖,然后使用焊接、粘接、螺栓紧固连接和/或铆接方法将上下两个缸盖体连接成一个整体缸盖的技术方案,有了实现轻合金压铸制造水冷缸盖的基本的结构与构造途径。进一步,还需要创造新的更好的水冷内燃机缸盖上下体的结构与构造,这种新的上下体缸盖连接的结构与构造,要能够直接应用于装有点火火花塞的水冷内燃机缸盖、汽车用多缸水冷汽油发动机、使用液化可燃烧气体的水冷发动机以及使用其他需要火花塞点燃燃料的各种水冷内燃机。燃料喷射到进气道的内燃机与燃料直接喷射到汽缸内的内燃机,都可以应用。 CN202991254U and CN103452690A disclose a kind of upper and lower two bodies to manufacture the cylinder head, and then use welding, bonding, bolt fastening connection and/or riveting method to connect the upper and lower two cylinder head bodies into a technical scheme of an integral cylinder head, with The basic structure and construction approach to realize the water-cooled cylinder head manufactured by light alloy die-casting. Further, it is also necessary to create a new and better structure and structure of the upper and lower bodies of the water-cooled internal combustion engine cylinder head. Multi-cylinder water-cooled gasoline engines for automobiles, water-cooled engines using liquefied combustible gases, and various water-cooled internal combustion engines that use spark plugs to ignite fuel. Both an internal combustion engine in which fuel is injected into an intake port and an internal combustion engine in which fuel is directly injected into a cylinder can be used. the
发明内容 Contents of the invention
现有技术装有点火火花塞的水冷内燃机缸盖内部,设置有火花塞孔、进气阀杆孔、排气阀杆孔、进气道、排气道、缸盖螺栓孔,有容冷却水的水腔。一种燃料喷射方式是燃料喷射到进气道里与空气混合,再通过进气阀进入汽缸内燃烧。另一种燃料喷射方式是燃料直接喷射到汽缸内与空气混合燃烧,在缸盖内部还设置有喷燃料器孔。燃料直接喷射到汽缸内的位置,一种是中央直接喷射,另一种是斜置直接喷射。 The interior of the water-cooled internal combustion engine cylinder head equipped with ignition spark plugs in the prior art is provided with spark plug holes, intake valve stem holes, exhaust valve stem holes, intake passages, exhaust passages, cylinder head bolt holes, and water for cooling water. cavity. One way of fuel injection is that the fuel is injected into the intake port and mixed with air, and then enters the cylinder for combustion through the intake valve. Another fuel injection method is that the fuel is directly injected into the cylinder and mixed with air for combustion, and a fuel injector hole is also provided inside the cylinder head. The position where fuel is directly injected into the cylinder, one is central direct injection, and the other is oblique direct injection. the
本实用新型解决其技术问题的技术方案是将水冷缸盖80分成两个不同部位的缸盖体制造,缸盖80上包括火花塞孔12、进气阀杆孔8812、排气阀杆孔8822、进气道887、排气道889、缸盖螺栓孔881,所述缸盖80由分体制造的上缸盖87与下缸盖88连接组成,其中,所述火花塞孔12、所述进气阀杆孔8812、所述排气阀杆孔8822、所述进气道887、所述排气道889、所述缸盖螺栓孔881分别由形成于所述上缸盖87的火花塞孔上缸盖部、进气阀杆孔上缸盖部、排气阀杆孔上缸盖部、进气道上缸盖部、排气道上缸盖部、缸盖螺栓孔上缸盖部与形成于所述下缸盖88的火花塞孔下缸盖部、进气阀杆孔下缸盖部、排气阀杆孔下缸盖部、进气道下缸盖部、排气道下缸盖部、缸盖螺栓孔下缸盖部连接而成,缸盖水腔83由环绕上缸盖87与下缸盖88外侧连接处的焊缝8030、环绕火花塞孔12的焊缝14、环绕进气阀杆孔8812的焊缝8032、环绕排气阀杆孔8822的焊缝8033、环绕进气道887的焊缝8037、环绕排气道889的焊缝8038、环绕缸盖螺栓孔881的焊缝8035连接上缸盖87与下缸盖88而成。 The technical solution of the utility model to solve its technical problems is to divide the water-cooled cylinder head 80 into two different parts of the cylinder head body. The cylinder head 80 includes a spark plug hole 12, an intake valve stem hole 8812, an exhaust valve stem hole 8822, Intake passage 887, exhaust passage 889, cylinder head bolt holes 881, the cylinder head 80 is composed of upper cylinder head 87 and lower cylinder head 88 manufactured separately, wherein, the spark plug hole 12, the intake air The valve stem hole 8812, the exhaust valve stem hole 8822, the intake passage 887, the exhaust passage 889, and the cylinder head bolt hole 881 are respectively formed by the spark plug holes of the upper cylinder head 87. The cover part, the upper cylinder head part of the intake valve stem hole, the upper cylinder head part of the exhaust valve stem hole, the upper cylinder head part of the intake port, the upper cylinder head part of the exhaust port, the upper cylinder head part of the cylinder head bolt hole and the The lower cylinder head of the spark plug hole of the lower cylinder head 88, the lower cylinder head of the intake valve stem hole, the lower cylinder head of the exhaust valve stem hole, the lower cylinder head of the intake port, the lower cylinder head of the exhaust port, and the cylinder head Bolt holes are connected to the lower cylinder head, and the cylinder head water chamber 83 is composed of welds 8030 surrounding the connection between the upper cylinder head 87 and the lower cylinder head 88, welds 14 surrounding the spark plug hole 12, and 8812 surrounding the intake valve stem hole. weld 8032 around the exhaust valve stem hole 8822, weld 8037 around the intake duct 887, weld 8038 around the exhaust duct 889, weld 8035 around the cylinder head bolt hole 881 to connect the upper cylinder Cover 87 and lower cylinder cover 88 form. the
上述技术方案应用于燃料喷射于进气道里面、与空气混合,再通过进气阀进入汽缸内燃烧的水冷缸盖。对于缸内直接喷射燃料的装有点火火花塞的水冷内燃机缸盖,进一步,在缸盖80内增加喷燃料器孔750。 The technical solution above is applied to a water-cooled cylinder head where fuel is injected into the intake port, mixed with air, and then enters the cylinder through the intake valve for combustion. For a water-cooled internal combustion engine cylinder head equipped with an ignition spark plug that directly injects fuel in the cylinder, further, a fuel injector hole 750 is added in the cylinder head 80 . the
缸盖80上还可以增加设置有喷燃料器孔750,所述喷燃料器孔750由形成于所述上缸盖87的喷燃料器孔上缸盖部与形成于所述下缸盖88的喷燃料器孔下缸盖部经由环绕喷燃料器孔750的焊缝78连接而成。 A fuel injector hole 750 can also be added on the cylinder head 80, and the fuel injector hole 750 is composed of the upper cylinder head portion of the fuel injector hole formed in the upper cylinder head 87 and the fuel injector hole formed in the lower cylinder head 88. The injector hole lower head portion is joined via a weld 78 surrounding the injector hole 750 . the
上缸盖87上还可以增加设置有安装凸轮轴85的支架。 A bracket for installing the camshaft 85 can also be added on the upper cylinder head 87 . the
一种水冷内燃机,包括机体,其特征在于:机体70上安装有如上述各种技术方案中任一技术方案所述的缸盖80。 A water-cooled internal combustion engine, including a body, is characterized in that: the cylinder head 80 described in any one of the above-mentioned various technical solutions is installed on the body 70 . the
一种装有水冷内燃机的机械装置,包括机体70,其特征在于:上述机械装置的水冷内燃机机体70上 安装有如上述各种技术方案中任一技术方案所述的缸盖80。 A mechanical device equipped with a water-cooled internal combustion engine, including a body 70, characterized in that: the water-cooled internal combustion engine body 70 of the above-mentioned mechanical device is equipped with a cylinder head 80 as described in any one of the above-mentioned various technical solutions. the
附图说明 Description of drawings
下面结合附图与实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described. the
图1是一种装有点火火花塞的水冷四缸内燃机缸盖的俯视图。 Fig. 1 is a top view of a water-cooled four-cylinder internal combustion engine cylinder head equipped with an ignition spark plug. the
图2是一种装有点火火花塞的水冷内燃机缸盖的剖面图。燃料喷射方式是燃料喷射到进气道里与空气混合,再通过进气阀进入汽缸内燃烧。 Fig. 2 is a sectional view of a water-cooled internal combustion engine cylinder head equipped with an ignition spark plug. The fuel injection method is that fuel is injected into the intake port and mixed with air, and then enters the cylinder for combustion through the intake valve. the
图3是一种装有点火火花塞的缸内直喷燃料的水冷缸盖。是一种斜置直接喷射式水冷内燃机缸盖,燃料喷射器位于水冷缸盖的侧面。 Figure 3 is a water-cooled cylinder head with direct fuel injection in a cylinder equipped with an ignition spark plug. It is an oblique direct injection water-cooled internal combustion engine cylinder head, and the fuel injector is located on the side of the water-cooled cylinder head. the
图4是一种装有点火火花塞的缸内直喷燃料的水冷缸盖。是一种中央直接喷射式(DI)水冷内燃机汽缸盖,燃料喷射器和火花塞都位于缸盖的中央凹部。 Figure 4 is a water-cooled cylinder head with direct fuel injection in a cylinder equipped with an ignition spark plug. It is a central direct injection (DI) water-cooled internal combustion engine cylinder head, and the fuel injector and spark plug are located in the central recess of the cylinder head. the
附图标记说明 Explanation of reference signs
10.火花塞,12.火花塞孔,14.环绕火花塞孔的焊缝,18.燃烧室,20.活塞,70.机体,71.进气歧管,72.机体水腔,73.机体水腔与缸盖水腔的通水孔,75.喷燃料器,78.环绕喷燃料器孔的焊缝,750.喷燃料器孔,80.缸盖,81.缸盖水腔与机体水腔的通水孔,83.缸盖水腔,85.凸轮轴,87.上缸盖,88.下缸盖,831.进水口,832.出水口,881.缸盖螺栓孔,8035.环绕缸盖螺栓孔的焊缝,887.进气道,8037.环绕进气道的焊缝,889.排气道,8038.环绕排气道的焊缝,8812.进气阀杆孔,8813.进气阀杆,8032.环绕进气阀杆孔的焊缝,8822.排气阀杆孔,8823.排气阀杆,8033.环绕排气阀杆孔的焊缝,8030.环绕上缸盖与下缸盖外侧连接处的焊缝。 10. Spark plug, 12. Spark plug hole, 14. Weld around the spark plug hole, 18. Combustion chamber, 20. Piston, 70. Body, 71. Intake manifold, 72. Body water cavity, 73. Body water cavity and Water passage hole of cylinder head water chamber, 75. Fuel injector, 78. Weld seam surrounding fuel injector hole, 750. Fuel injector hole, 80. Cylinder head, 81. Communication between cylinder head water chamber and body water chamber Water hole, 83. Cylinder head water cavity, 85. Camshaft, 87. Upper cylinder head, 88. Lower cylinder head, 831. Water inlet, 832. Water outlet, 881. Cylinder head bolt hole, 8035. Surrounding cylinder head bolt Hole weld, 887. Intake port, 8037. Weld around intake port, 889. Exhaust port, 8038. Weld around exhaust port, 8812. Inlet stem hole, 8813. Intake valve Stem, 8032. Weld around intake valve stem hole, 8822. Exhaust valve stem hole, 8823. Exhaust valve stem, 8033. Weld around exhaust valve stem hole, 8030. Around upper cylinder head and lower cylinder Welds at the joints on the outside of the cover. the
具体实施方式 Detailed ways
下面,参照附图对本实用新型进行说明。 Below, the utility model is described with reference to accompanying drawing. the
在图1中,表示出了一种水冷四缸内燃机缸盖的俯视图。两件凸轮轴85旋转时,带动四个汽缸各个汽缸的四气门开闭。图中显示了两种在不同位置设置的喷燃料器孔750,图中左侧标注出了中央直接喷射式(DI)水冷内燃机缸盖的喷燃料器孔750,同时也在图中右侧标注给出了斜置的喷燃料器孔750,具体实施时,可以任选一种,或者,组合使用,都可以应用本发明。 In Fig. 1, a top view of a cylinder head of a water-cooled four-cylinder internal combustion engine is shown. When the two camshafts 85 rotate, they drive the opening and closing of the four valves of each cylinder of the four cylinders. The figure shows two kinds of fuel injector holes 750 arranged in different positions. The fuel injector holes 750 of the central direct injection (DI) water-cooled internal combustion engine cylinder head are marked on the left side of the figure, and the fuel injector holes 750 are also marked on the right side of the figure. Given the oblique fuel injector holes 750, one of them can be selected, or used in combination, and the present invention can be applied to both. the
在图2中,燃料喷射到进气道887内,与空气混合,再通过进气阀进入汽缸内燃烧。仅仅为了说明这一种缸盖内部没有喷燃料器孔750,由此省略了缸盖螺栓孔881及缸盖上部壳体的图面。 In Fig. 2, fuel is injected into the intake port 887, mixed with air, and then enters the cylinder for combustion through the intake valve. It is only for illustration that there is no fuel injector hole 750 inside the cylinder head, thus omitting the drawings of the cylinder head bolt hole 881 and the upper casing of the cylinder head. the
在图3中,上缸盖87的上部有安装凸轮轴85的支架。下缸盖88上形成了火花塞孔12、进气阀杆孔8812、排气阀杆孔8822、进气道887、排气道889、斜置喷燃料器孔750的下缸盖部,是主体;上缸盖87上形成了火花塞孔12、进气阀杆孔8812、排气阀杆孔8822、进气道887、排气道889、喷燃料器孔750的上缸盖部,是对应上述下缸盖88各个主体的孔口的通孔,方便大批量生产使用自动化机器焊接。这种结构与构造,使得缸盖内腔彻底暴露在外面,缸盖内部的各个孔、进气道、排气道都可以直接压铸、抽芯成形。泥芯做出细小的水腔非常困难,压铸能够精密制造出细小复杂、弯弯曲曲、长距离贯通缸盖内部各个位置的水腔,方便控制水的流向流量。压铸成形的精密细小的水腔通道,对缸盖的均匀冷却有利。 In FIG. 3 , the upper portion of the upper cylinder head 87 has a bracket for installing the camshaft 85 . The lower cylinder head portion of the lower cylinder head 88 is formed with the spark plug hole 12, the intake valve stem hole 8812, the exhaust valve stem hole 8822, the intake passage 887, the exhaust passage 889, and the oblique fuel injector hole 750, which is the main body. On the upper cylinder head 87, the upper cylinder head portion of the spark plug hole 12, the intake valve stem hole 8812, the exhaust valve stem hole 8822, the intake passage 887, the exhaust passage 889, and the fuel injector hole 750 are formed, which is corresponding to the above-mentioned The through holes of the orifices of each main body of the lower cylinder cover 88 are convenient for mass production to use automatic machine welding. This kind of structure and structure makes the inner cavity of the cylinder head completely exposed to the outside, and each hole, air intake channel and exhaust channel inside the cylinder head can be directly die-cast and core-pulled. It is very difficult to make small water cavities with mud cores. Die-casting can precisely manufacture small, complex, tortuous water cavities that penetrate through various positions inside the cylinder head for a long distance, so as to facilitate the control of water flow. The precise and small water chamber channel formed by die-casting is beneficial to the uniform cooling of the cylinder head. the
在图4中,下缸盖88上,进一步,画出形成了缸盖螺栓孔881的下缸盖部,是主体;上缸盖87上形成了缸盖螺栓孔881的上缸盖部,是对应上述下缸盖88上的缸盖螺栓孔881主体的孔口的通孔,方便大批量生产使用自动化机器焊接。中央直接喷射式(DI)的喷燃料器孔750紧邻火花塞孔12。 In Fig. 4, on the lower cylinder head 88, further, draw the lower cylinder head portion where the cylinder head bolt holes 881 are formed, which is the main body; the upper cylinder head portion where the cylinder head bolt holes 881 are formed on the upper cylinder head 87 is Corresponding to the through hole of the main body of the cylinder head bolt hole 881 on the lower cylinder head 88, it is convenient for mass production to use automatic machine welding. A central direct injection (DI) injector hole 750 is immediately adjacent to the spark plug hole 12 . the
单缸与多缸的装有点火火花塞的水冷内燃机缸盖都能够应用上述实用新型,实现轻合金分体压铸上下体缸盖,然后通过焊接连接上下体成为一个整体装有点火火花塞的水冷内燃机缸盖。对于迫切需要轻量化的汽车发动机,上述发明用于轻合金压铸缸盖,能够满足发动机进一步紧凑设计的要求,得到更加精密、光洁、一致的进气道,提高汽缸内进入空气的流动质量,与燃料混合更加均匀,提高燃烧的质量,更加节能环保。 The above-mentioned utility model can be applied to both single-cylinder and multi-cylinder water-cooled internal combustion engine cylinder heads equipped with ignition spark plugs to realize light alloy split die-casting upper and lower body cylinder heads, and then connect the upper and lower bodies by welding to form a whole water-cooled internal combustion engine cylinder equipped with ignition spark plugs build. For automobile engines that urgently need to be lightweight, the above invention is used in light alloy die-casting cylinder heads, which can meet the requirements of further compact design of the engine, obtain more precise, clean, and consistent air intakes, and improve the flow quality of the air entering the cylinders. Fuel mixing is more uniform, the quality of combustion is improved, and it is more energy-saving and environmentally friendly. the
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320883334.9U CN203809142U (en) | 2013-12-23 | 2013-12-23 | Water cooled internal combustion engine cylinder cover, water cooled internal combustion engine provided with cylinder cover and mechanical device provided with water cooled internal combustion engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320883334.9U CN203809142U (en) | 2013-12-23 | 2013-12-23 | Water cooled internal combustion engine cylinder cover, water cooled internal combustion engine provided with cylinder cover and mechanical device provided with water cooled internal combustion engine |
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| Publication Number | Publication Date |
|---|---|
| CN203809142U true CN203809142U (en) | 2014-09-03 |
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| CN201320883334.9U Expired - Fee Related CN203809142U (en) | 2013-12-23 | 2013-12-23 | Water cooled internal combustion engine cylinder cover, water cooled internal combustion engine provided with cylinder cover and mechanical device provided with water cooled internal combustion engine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015096675A1 (en) * | 2013-12-23 | 2015-07-02 | 上海交通大学 | Friction welding structural component, cylinder head of water-cooled internal-combustion engine, water-cooled internal-combustion engine and mechanical device comprising the water-cooled internal-combustion engine |
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2013
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015096675A1 (en) * | 2013-12-23 | 2015-07-02 | 上海交通大学 | Friction welding structural component, cylinder head of water-cooled internal-combustion engine, water-cooled internal-combustion engine and mechanical device comprising the water-cooled internal-combustion engine |
| CN105517749A (en) * | 2013-12-23 | 2016-04-20 | 上海交通大学 | Friction welding structural component, cylinder head of water-cooled internal-combustion engine, water-cooled internal-combustion engine and mechanical device comprising the water-cooled internal-combustion engine |
| US10197006B2 (en) | 2013-12-23 | 2019-02-05 | Shanghai Jiaotong University | Friction-welded structure assembly, water-cooled internal combustion engine cylinder head, water-cooled internal combustion engine and machine equipped with same |
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Granted publication date: 20140903 Termination date: 20151223 |
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