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CN203789059U - Potato whole flour production complete equipment - Google Patents

Potato whole flour production complete equipment Download PDF

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Publication number
CN203789059U
CN203789059U CN201420173995.7U CN201420173995U CN203789059U CN 203789059 U CN203789059 U CN 203789059U CN 201420173995 U CN201420173995 U CN 201420173995U CN 203789059 U CN203789059 U CN 203789059U
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CN
China
Prior art keywords
unit
potato
distribution device
feeding
raw material
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Expired - Fee Related
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CN201420173995.7U
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Chinese (zh)
Inventor
吴刚
张清泉
何江涛
程跃胜
杨延辰
徐考群
李永辉
武占元
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CHINA PACKAGING & FOOD MACHINERY Co Ltd
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CHINA PACKAGING & FOOD MACHINERY Co Ltd
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Priority to CN201420173995.7U priority Critical patent/CN203789059U/en
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Abstract

The utility model discloses potato whole flour production complete equipment. The complete equipment sequentially comprises a peeling unit, a trimming unit, a section cutting unit, a cooking unit, a mash making unit and a roller drying unit. The section cutting unit comprises a section cutting machine, a first slicing machine and a first material distribution device. A discharging opening of the section cutting machine is connected with a feeding opening of the first material distribution device through a water flow conveying device. Two discharging openings are formed in an outlet of the first material distribution device, one of the two discharging openings is connected with the first slicing machine, a raw material which is sliced by the first slicing machine is conveyed to the cooking unit, and a raw material which is subjected to section cutting by the section cutting machine is output and conveyed to the cooking unit through the other one of the two discharging openings. By means of the potato whole flour production complete equipment, the universality of the potato processing technology is improved, different potato raw material production technologies can be combined, the utilization rate of the whole flour equipment is improved, and the purposes that one machine serves several purposes and products are diversified are achieved.

Description

The full powder of one potato seed class is produced into complete equipment
Technical field
The utility model relates to potato class processing technique field, particularly a kind of complete set of equipments that is applicable to purple potato, Ipomoea batatas, potato and the production of purple potato full-powder.
Background technology
At present, extensive use of the technology of single production potato full-powder.Different because of purple potato, Ipomoea batatas, purple raw potatoes characteristic, and also there is larger difference with potato characteristic.So, adopt the technology of potato full-powder can not produce purple potato, Ipomoea batatas, purple potato full-powder.
Chinese patent literature CN102697004A discloses the full powder producing method of a kind of purple potato, and light violet potato cleans peeling, slitting, protects look, rinsing, slaking, smashes mud, backfill, is dried, sieves, finished product, wherein said being dried as rotary flashing drying.In above-mentioned treatment process, purple potato is carried out to slitting and rinsing and process, a large amount of dries, anthocyanidin, natural colouring matter in purple potato are run off, affect quality and the color and luster of the full powder product of purple potato.
Chinese patent literature CN1669470A discloses a kind of processing method of sweet potato whole powder, and it comprises the following steps, and A cleans removal of impurities: select, without rotten, pathology, without the potato piece of germination and greening, to wash dust and the foreign material on potato piece surface; B peeling: remove potato piece surface cortex; C section: the potato piece of peeling is cut into certain thickness potato chips or French fries; D boiling: potato chips are sent into boiling vessel and carry out boiling, make it even slaking; E mud processed: potato chips extruding or the ramming of slaking are become to pasty state mashed potatoes; F roller drying: mashed potatoes are sent into roller drier and be dried, make its moisture be less than 20%.After roller drying, the snowflake potato powder that is film-form that scraper is scraped, through being ground into sweet potato whole powder finished product the pack of 40-100 order fineness.In the treatment process of above-mentioned sweet potato whole powder, also adopt the potato piece after peeling is cut into slices or slitting processing, section or slitting can increase the otch section of raw material greatly, thereby the material on section can be lost by flushing, cause a large amount of losses of dry, anthocyanidin and natural colouring matter in raw material; Simultaneously above-mentioned full powder production technology only produces for Ipomoea batatas processings, and for purple potato, purple potato or potato, due to the difference larger with Ipomoea batatas existence of its property of raw material, so the full powder that is difficult to realize the multiple potato raw material of a set of equipment is processed.
Utility model content
In order to solve the problem of prior art, improve potato class processing technology universal performance, realize the combination of different potato raw material production technologies, improve the utilization rate of full powder equipment, reach the object of processing enterprise's a tractor serves several purposes, product diversification, the utility model provides the full powder of a potato seed class to be produced into complete equipment, and described technical scheme is as follows:
The full powder of one potato seed class is produced into complete equipment, described outfit comprises peeling unit successively, trimming unit, segment unit, boiling unit, mud processed unit and roller drying unit, described segment unit comprises segment cutter, the first slicer and the first feeding-distribution device, the discharging opening of described segment cutter is connected with the first described feeding-distribution device charging aperture by current conveying device, the exit of described the first feeding-distribution device is provided with two discharging openings, one discharging opening described in two in discharging opening is connected with described the first slicer, raw material after described the first slicer section is delivered to described boiling unit, described boiling unit is exported and be delivered to raw material after described segment cutter segment another discharging opening in discharging opening described in two.
Further preferably, described equipment also comprises the second feeding-distribution device, the second slicer, blanching unit and the adverse current cooling unit connecting successively, the charging aperture of described the second feeding-distribution device is connected with described trimming unit discharging opening, the exit of described the second feeding-distribution device is provided with two discharging openings, and two discharging openings of described the second feeding-distribution device connect one to one with described segment cutter, the charging aperture of the second slicer respectively; The discharging opening of described adverse current cooler is connected with the charging aperture of described the first feeding-distribution device by current conveying device.
The staple fiber ppd of described segment cutter is 70~100mm, and the slice thickness of described the first slicer and the second slicer is 10~30mm.
The blanching water temperature of described blanching unit is 65~85 ℃, and the blanching time was at 15~35 minutes;
The flow direction of cooling water in described adverse current cooling unit is contrary with the moving direction of potato chips, 10~25 ℃ of the temperature of cooling water wherein, and cool time was at 15~35 minutes.
Described peeling unit comprises steam blistering machine and brush peeling machine, the steam blistering pressure 0.8~1.2MPa in described steam blistering machine, and steam heating time is 10~60 seconds.
Described boiling unit is that the raw material after segment or section is carried out to boiling through high-temperature steam, and boiling temperature is wherein 90~100 ℃, and digestion time was at 30~60 minutes;
Described roller drying unit is the mashed potatoes after mud processed to be carried out to cylinder cloth film be dried, and its baking temperature is 140~180 ℃, dry film thickness≤0.5mm, and the moisture of dry film is 6%~9%.
Described current conveying device comprises tubers agricultural product delivery pump and minute water sieve, described minute water sieve is arranged at the conveyance conduit exit position of described tubers agricultural product delivery pump, separated for raw material and water, within described minute, water sieve is connected with the first described feeding-distribution device.
The beneficial effect that the technical scheme that the utility model provides is brought is:
A the utility model adopts unique process combination supporting, reach and use a set of production equipment, can adopt different production processes to purple potato, Ipomoea batatas, potato, purple potato different material, can obtain respectively four kinds of full powder products, realize the hope of processing enterprise's a tractor serves several purposes, product diversification.
When B the utility model carries out full powder production to purple potato, Ipomoea batatas or purple potato, raw material after steam blistering is carried out to segment processing, and then carry out the processing of the operations such as follow-up boiling, mud processed, in purple potato, Ipomoea batatas, purple potato full-powder technique, there is no directly to adopt the processing of section, blanching and refrigerating work procedure, save to the full extent the dry in raw material, anthocyanidin and natural colouring matter from damage, improved quality and the color and luster of purple potato, Ipomoea batatas, purple potato full-powder product.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is equipment floor plan provided by the utility model;
Fig. 2 is process chart provided by the utility model;
Fig. 3 is that the full powder of potato class provided by the utility model is produced into complete equipment elevation;
Fig. 4 is that the utility model provides feeding-distribution device structural representation.
In figure:
1-ditch; 2-spiral de-stone elevator; 3-scraper lifting machine; 4-steam blistering machine; 5-brush peeling machine; 6-roller thick stick detection and selection machine; 7-the second feeding-distribution device; 8-the second slicer; 9-segment cutter; 10-current short circuit groove; 11-the second feeding serew elevator; 12-blanching machine; 13-adverse current cooler; 14-feed well; 15-tubers agricultural product delivery pump; 16-the first feeding-distribution device; 17-the first slicer; 18-the first feeding serew elevator; 19-precooker; 20-mud machine processed; 21-first order mashed potatoes conveyer; 22-second level mashed potatoes conveyer; 23-roller drier; 24-primary mill; 25-screw elevator; 26-shaft screen; 27-belt detection and selection machine; 28-regrind mill; 29-Pneumatic conveying pipeline; 30-weighing-packaging machine; 31-plate.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the utility model embodiment is described in further detail.
The utility model provides the full powder of a potato seed class to be produced into complete equipment, it has merged four kinds of techniques that different material is produced full powder, different material is carried out to different processes, obtain four kinds of full powder products, realize the hope of processing enterprise's a tractor serves several purposes, product diversification.
As shown in figures 1 and 3, the utility model provides the full powder of a potato seed class to be produced into complete equipment, at raw material storage premises face, build a ditch 1, be connected to workshop spiral de-stone elevator 2 always, utilize circulating water flow that raw material is transported to spiral de-stone elevator 2 entrances.Current, in course of conveying, can tentatively clean the silt on raw material surface.Spiral de-stone elevator 2 entrances are hoppers of filled with water, utilize stone different from raw material proportion, and stone is sunken to bottom to be separated with raw material, and the raw material being suspended in water is sucked and rise to certain altitude by helical-blade, deliver to the entrance of scraper lifting machine 3.Scraper lifting machine 3 is sent raw material into steam blistering machine 4 entrances, utilizes steam blistering technology fast by the slaking of raw material epidermis, explosion.Raw material after explosion enters brush peeling machine 5, relies on hairbrush friction and the acting in conjunction of spray clear water of High Rotation Speed, raw material epidermis can be removed; Raw material after peeling enters trimming unit, and the trimming unit here adopts rod thick stick detection and selection machine 6, and both sides workman is manual removes rotten on raw material, lesion portion.Raw material is transported to the second slicer 8 entrances or segment cutter 9 entrances by the second feeding-distribution device 7.In potato full-powder production process, need to be by potato slices to 10~30mm thickness, then by the second feeding serew elevator 11, enter blanching machine 12, adverse current cooler 13, object is the activity of abundant passive oxidation enzyme, prevent potato generation brown stain, guarantee that potato full-powder product is white yellow.And purple potato, Ipomoea batatas, purple potato flesh color are dark, in process, do not relate to oxidation, the impact of brown stain on its full powder product color, purple potato, Ipomoea batatas, purple potato also should not be cut into slices and carry out blanching and cooling processing, otherwise, dry in raw material, anthocyanidin, natural colouring matter will have very large loss, affect quality and the color and luster of purple potato, Ipomoea batatas, purple potato full-powder product.So, through the second feeding-distribution device 7, purple potato (or Ipomoea batatas, purple potato) can be transported to segment cutter 9 entrances, raw material is switched to section the ingoing stream short circuit groove 10 of 70~100mm, by current, sent into the feed well 14 of tubers agricultural product delivery pump 15, by tubers agricultural product delivery pump 15, promote and be delivered in the first feeding-distribution device 16.For purple potato or Ipomoea batatas, be suitable for well-done raw material, through the first feeding-distribution device 16, directly fall into the first feeding serew elevator 18, by opening or closing outlet plate 31 on feeding-distribution device, realize the conversion of discharging opening, as shown in Figure 4.If processing potato, above, operation has been switched to 10~30mm thickness, is also directly to fall into the first feeding serew elevator 18 through the first feeding-distribution device 16.If process purple potato, because purple potato is unsuitable well-done, at this, to be switched to 10~30mm thickness through the first slicer 17 and enter again the first feeding serew elevator 18.Hereafter, four kinds of Raw material processing operations are identical, pass through precooker 19, mud machine 20 processed, first order mashed potatoes conveyer 21, second level mashed potatoes conveyer 22, roller drier 23, primary mill 24, screw elevator 25, shaft screen 26, belt detection and selection machine 27, regrind mill 28, weighing and bagging machine 30.Full powder has 2 kinds of forms, the full powder of snowflake sheet or the fine full powder of granular in the market.Production technology provided by the utility model also can through Pneumatic conveying pipeline 29, be walked around regrind mill 28 by the full powder of the snowflake after belt pick, directly sends into weighing-packaging machine 30.
With reference to Fig. 2, technological process is specifically described:
(1) raw material is selected: select kind pure, ripe fresh purple potato (or Ipomoea batatas, potato, purple potato), and the part that will strictly remove germination, greening, go mouldy.Its length is at 50~200mm, and diameter is at 50~100mm.
(2) current clean, carry: raw material falls into ditch under flow action, is transported to the spiral de-stone elevator of workshop from storehouse, and the silt on raw material surface is tentatively cleaned simultaneously.
(3) spiral de-stone, lifting: utilize stone different from raw material proportion, stone is sunken to bottom to be separated with raw material, and the raw material being suspended in water is sucked, rises to certain altitude by helical-blade, delivers to the entrance of scraper lifting machine.
(4) scraper plate promotes: raw material promotes and send into steam blistering machine through scraper plate.
(5) steam blistering: raw material is put into steam autoclave, make it to process through high steam, steam pressure 0.8~1.2MPa, the steam treatment time is in 10~60 seconds.The rapid slaking of epidermis, by pressure abrupt release, makes raw material epidermis occur explosion.
(6) brush peeling: epidermis is the raw material of explosion, under the hairbrush friction of High Rotation Speed and the acting in conjunction of spray clear water, can remove raw material epidermis clean.
(7) pick, finishing: workman manual by rotting on raw material, pathology and eye partly weed out.
(8) screw material-distributing: different raw materials is sent into segment cutter or slicer through the second feeding-distribution device.
(9) segment or section: segment is purple potato (or Ipomoea batatas, purple potato) to be switched to the section of 70~100mm, directly sends into the feed well of tubers agricultural product delivery pump through current short circuit groove; Section is by potato slices to 10~30mm thickness, is convenient to subsequent handling blanching, cooling processing.
(10) blanching: potato block is fully immersed in hot water, slowly promotes continuously potato block by helical-blade and move from the inlet to the outlet, raw material is carried out to Overall heating.Blanching water temperature is 65~85 ℃ of scopes, and the blanching time was at 15~35 minutes.Object is the oxidase active of passivation potato, prevents potato block generation brown stain, guarantees that potato full-powder product is white yellow.
(11) adverse current is cooling: potato block is completed and soaked in cooling water, by helical-blade, slowly promoting continuously potato block moves from the inlet to the outlet, the raw material that makes just to complete blanching operation is progressively comprehensively cooling, and water temperature is 10~25 ℃ of scopes, and cool time was at 15~35 minutes.Object is to impel the age of starch of the firm gelatinization of potato to bring back to life, strengthening cell membrane toughness, and improve its internal structure.Equipment adopts Countercurrent Cooling Technique, and the flow direction of cooling water is contrary in the raw material direction of motion, reaches progressively cooling good result.
(12) hydraulic hoisting: rely on tubers agricultural product delivery pump, the mixed liquor of raw material and water is promoted and is transported to desired height, raw material is separated with conveying water through undue water sieve.Adopt hydraulic hoisting technology, can make apparatus for production line arrange compacter, minimizing takes up room, and makes potato block and air insulated simultaneously, has stopped the generation of potato block oxidation, brown stain.
(13) screw material-distributing: different raw materials is sent into the first slicer or do not cut into slices through the first feeding-distribution device and directly falls into the first feeding serew elevator.
(14) section (or not cutting into slices): be suitable for well-done raw material for purple potato and Ipomoea batatas, directly fall into the first feeding serew elevator through the first feeding-distribution device.If processing potato, above, operation has been switched to 10~30mm thickness, is also directly to fall into the first feeding serew elevator through the first feeding-distribution device.If process purple potato, it should not be well-done, need to be switched to 10~30mm thickness through slicer, then enter the first feeding serew elevator at this.
(15) boiling: raw material enters in precooker through the first feeding serew elevator, and it is surrounded by high-temperature steam completely, boiling temperature is 90~100 ℃, digestion time was at 30~60 minutes.Object is to make the complete slaking of raw material, reaches starch gelatinization and melts the pectin that iuntercellular connects, and iuntercellular is easily departed from.In digestion process, have condensed water to produce, the pushing spiral of precooker and bottom shell adopt 3 degree lift angle designs from the inlet to the outlet, and separated, discharge condensed water, effectively reduces raw material water content, alleviates energy consumption for drying well.
(16) mud processed: the raw material of slaking falls into mud machine processed completely, and extrusion spiral changes over uniform mashed potatoes state by the original block-shape morphology of raw material.Extrusion spiral adopts varying pitch design, increases gradually material extruding power, mud process processed is soft delays.The mud aperture plate processed of discharging opening, without acute angle, avoids raw cell to destroy, and effectively reduces free starch and separates out, and improves the quality of products.
(17) mashed potatoes helical feed: mashed potatoes are transported to roller drier entrance through two-stage screw, helical feed is compared impeller pump and is carried, and can avoid impeller pump to destroy raw cell, effectively reduces free starch and separates out, and improves the quality of products.
(18) roller drying: the diameter of cylinder 2m of roller drier, tube length 4m, there is Steam Heating the cylinder inside of rotation, surface temperature is 140~180 ℃, mashed potatoes are by continuous uniform ground cloth at cylinder surface, and the mashed potatoes layer of≤2mm can be dried rapidly, dry film thickness≤0.5mm.The moisture of dry film is in 6%~9% left and right.The scraper of wearing on roller drier, can scrape the wide dry film of 4m continuously.
(19) coarse crushing: dry film directly falls into the long primary mill 24 of 4.5m, it is comprised of fixed fingers and rotation broach, and large-area film is fractured into the particle of palm block size while passing.
(20) shaft screen film-making: the raw material of coarse crushing is processed through shaft screen 26, can obtain loose power-product---the full powder of snowflake of snowflake sheet state.
(21) belt pick: the full powder of snowflake is during through belt detection and selection machine 27, manually can carefully check and reject the waste material that the paste focal spot piece that may be mingled with in product etc. affects product quality, the full powder of snowflake that pick is qualified can directly be delivered to weighing and bagging machine 30 through pneumatic transporting.
(22) abrasive dust: this production technology is supporting regrind mill 28, the full powder of snowflake further can be milled to 40 order~80 object fine powder products.According to different thicknesses requirement, the screen cloth of conversion different meshes.
(23) weighing and bagging: two kinds of full powder products of form, can through pneumatic transporting, deliver to the feed bin on weighing and bagging machine respectively, according to the full powder of snowflake or the requirement of fine powder product Different Package weight, automatic bagging, weighing, packing.
Above-mentioned the utility model embodiment sequence number, just to describing, does not represent the quality of embodiment.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (7)

1. the full powder of a potato seed class is produced into complete equipment, described outfit comprises peeling unit successively, trimming unit, segment unit, boiling unit, mud processed unit and roller drying unit, it is characterized in that, described segment unit comprises segment cutter, the first slicer and the first feeding-distribution device, the discharging opening of described segment cutter is connected with the first described feeding-distribution device charging aperture by current conveying device, the exit of described the first feeding-distribution device is provided with two discharging openings, one discharging opening described in two in discharging opening is connected with described the first slicer, raw material after described the first slicer section is delivered to described boiling unit, described boiling unit is exported and be delivered to raw material after described segment cutter segment another discharging opening in discharging opening described in two.
2. the full powder of potato class according to claim 1 is produced into complete equipment, it is characterized in that, described equipment also comprises the second feeding-distribution device, the second slicer, blanching unit and the adverse current cooling unit connecting successively, the charging aperture of described the second feeding-distribution device is connected with described trimming unit discharging opening, the exit of described the second feeding-distribution device is provided with two discharging openings, and two discharging openings of described the second feeding-distribution device connect one to one with described segment cutter, the charging aperture of the second slicer respectively; The discharging opening of described adverse current cooler is connected with the charging aperture of described the first feeding-distribution device by current conveying device.
3. the full powder of potato class according to claim 2 is produced into complete equipment, it is characterized in that, the staple fiber ppd of described segment cutter is 70~100mm, and the slice thickness of described the first slicer and the second slicer is 10~30mm.
4. the full powder of potato class according to claim 3 is produced into complete equipment, it is characterized in that, the blanching water temperature of described blanching unit is 65~85 ℃, and the blanching time was at 15~35 minutes;
The flow direction of cooling water in described adverse current cooling unit is contrary with the moving direction of potato chips, 10~25 ℃ of the temperature of cooling water wherein, and cool time was at 15~35 minutes.
5. according to the arbitrary described full powder of potato class of claim 1-4, be produced into complete equipment, it is characterized in that, described peeling unit comprises steam blistering machine and brush peeling machine, the steam blistering pressure 0.8~1.2MPa in described steam blistering machine, and steam heating time is 10~60 seconds.
6. the full powder of potato class according to claim 5 is produced into complete equipment, it is characterized in that, described boiling unit is that the raw material after segment or section is carried out to boiling through high-temperature steam, and boiling temperature is wherein 90~100 ℃, and digestion time was at 30~60 minutes;
Described roller drying unit is the mashed potatoes after mud processed to be carried out to cylinder cloth film be dried, and its baking temperature is 140~180 ℃, dry film thickness≤0.5mm, and the moisture of dry film is 6%~9%.
7. the full powder of potato class according to claim 6 is produced into complete equipment, it is characterized in that, described current conveying device comprises tubers agricultural product delivery pump and minute water sieve, described minute water sieve is arranged at the conveyance conduit exit position of described tubers agricultural product delivery pump, separated for raw material and water, within described minute, water sieve is connected with the first described feeding-distribution device.
CN201420173995.7U 2014-04-10 2014-04-10 Potato whole flour production complete equipment Expired - Fee Related CN203789059U (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103876072A (en) * 2014-04-10 2014-06-25 中国包装和食品机械有限公司 Complete equipment for producing whole powder of tubers
CN104831001A (en) * 2015-04-27 2015-08-12 广西大学 Sugarcane sugar refinery juicing production line
CN109043576A (en) * 2018-07-16 2018-12-21 徐丽亚 Combined machining device for Chinese medicine lotus rhizome

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103876072A (en) * 2014-04-10 2014-06-25 中国包装和食品机械有限公司 Complete equipment for producing whole powder of tubers
CN103876072B (en) * 2014-04-10 2016-03-30 中国包装和食品机械有限公司 The full powder of one potato seed class is produced into complete equipment
CN104831001A (en) * 2015-04-27 2015-08-12 广西大学 Sugarcane sugar refinery juicing production line
CN104831001B (en) * 2015-04-27 2018-03-23 广西大学 A kind of cane sugar factory extraction of the juice production line
CN109043576A (en) * 2018-07-16 2018-12-21 徐丽亚 Combined machining device for Chinese medicine lotus rhizome
CN109043576B (en) * 2018-07-16 2020-12-11 南京溧水高新创业投资管理有限公司 Combined processing device for traditional Chinese medicinal material lotus roots

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Granted publication date: 20140827

Termination date: 20170410