CN203756518U - Helical planetary gear pump - Google Patents
Helical planetary gear pump Download PDFInfo
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- CN203756518U CN203756518U CN201420181162.5U CN201420181162U CN203756518U CN 203756518 U CN203756518 U CN 203756518U CN 201420181162 U CN201420181162 U CN 201420181162U CN 203756518 U CN203756518 U CN 203756518U
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- 238000005461 lubrication Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims 3
- 238000006073 displacement reaction Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005255 carburizing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
本实用新型涉及一种斜齿行星齿轮泵,所述齿轮泵包括一个中心轮,数个行星轮,内泵体,外泵体,输入轴,定位套,滑动轴承,O型圈等;所述中心轮、行星轮均为定轴布置,中心轮由输入轴驱动并通过定位套支撑在内泵体上,行星轮通过滑动轴承支撑在内泵体上,中心轮与行星轮、内泵体内壁、两侧滑动轴承侧面形成数个相互独立的输入输出油腔;内泵体上所有的吸油腔与外泵体上的吸油口相通,所有的排油腔与外泵体上的排油口相通。本实用新型的优点在于齿轮泵径向力基本互相抵消,能较好的保持装配间隙,极大改善了齿轮和轴承的受力状态,减小了磨损,提高了寿命。同时由于增加了进排液油腔的数量,数倍的提升了齿轮泵的排量。
The utility model relates to a helical planetary gear pump. The gear pump includes a central wheel, several planetary wheels, an inner pump body, an outer pump body, an input shaft, a positioning sleeve, a sliding bearing, an O-ring, etc.; Both the center wheel and the planetary wheels are arranged on a fixed axis. The center wheel is driven by the input shaft and supported on the inner pump body through a positioning sleeve. The planetary wheels are supported on the inner pump body through sliding bearings. 1. Several independent input and output oil chambers are formed on the sides of the sliding bearings on both sides; all the oil suction chambers on the inner pump body communicate with the oil suction ports on the outer pump body, and all the oil discharge chambers communicate with the oil discharge ports on the outer pump body . The utility model has the advantages that the radial force of the gear pump basically cancels each other, can better maintain the assembly clearance, greatly improves the stressed state of the gear and the bearing, reduces wear and improves the service life. At the same time, due to the increased number of inlet and outlet oil chambers, the displacement of the gear pump is increased several times.
Description
技术领域 technical field
本实用新型涉及一种液压系统中的齿轮泵,具体说是涉及用于做为各种机械产品液压系统中的补油、润滑冷却、控制油源等,尤其适用于需要大排量流体输送的油路系统中的斜齿行星齿轮泵。 The utility model relates to a gear pump in a hydraulic system, in particular to a gear pump used for oil replenishment, lubrication and cooling, oil source control, etc. Helical planetary gear pump in oil circuit system.
背景技术 Background technique
在各种类型的容积式油泵中,齿轮泵具有结构简单、制造容易、成本低、重量轻、工作可靠、以及对油液污染不太敏感等优点,应用非常广泛。但通用的直齿齿轮泵由于存在径向不平衡问题,导致轴承及齿轮磨损严重,装配间隙逐渐加大,泄露严重,容积效率低,寿命低、噪声大等缺点。而现有的直齿行星齿轮泵,困油现象不能得到很好的解决,而且噪声也比较大。随着我国经济的快速发展,技术的逐步提升,对产品的性能要求也越来越高,高效节能低噪成为产品的发展方向,因此高端机械产品迫切需要一种大排量、低噪声、高性能的齿轮泵。 Among various types of positive displacement oil pumps, gear pumps have the advantages of simple structure, easy manufacture, low cost, light weight, reliable operation, and less sensitivity to oil pollution, and are widely used. However, due to the radial imbalance of the general-purpose spur gear pump, the bearings and gears are seriously worn, the assembly clearance is gradually increased, the leakage is serious, the volumetric efficiency is low, the service life is low, and the noise is large. However, in the existing straight-toothed planetary gear pump, the oil trapping phenomenon cannot be solved well, and the noise is relatively large. With the rapid development of my country's economy and the gradual improvement of technology, the performance requirements of products are getting higher and higher. High efficiency, energy saving and low noise have become the development direction of products. Therefore, high-end mechanical products urgently need a large displacement, low noise, high performance gear pump.
发明内容 Contents of the invention
本实用新型的目的正是针对上述现有技术中所存在的不足之处而提供的一种用于各种机械产品尤其是需要大排量流体输送的油路系统中的斜齿行星齿轮泵。 The purpose of this utility model is to provide a helical planetary gear pump used in various mechanical products, especially oil circuit systems that require large displacement fluid delivery, in view of the shortcomings in the above-mentioned prior art.
本实用新型的目的可通过下述技术措施来实现: The purpose of this utility model can be achieved through the following technical measures:
本实用新型的斜齿行星齿轮泵包括通过密配合方式套装在一起的内、外泵体,均为斜齿圆柱齿轮并以定轴方式布置的一个中心轮和至少两个环绕中心轮设置的行星轮,所述中心轮由输入轴驱动,该输入轴通过位于两端的中心轮定位套Ⅰ和中心轮定位套Ⅱ支撑在内泵体内;所述行星轮两端分别通过滑动轴承和滑动轴承外套Ⅰ、滑动轴承外套Ⅱ安装在内泵体内;所述中心轮与行星轮、内泵体内壁之间分别形成数个相互独立的吸油腔和排油腔,且各个吸油腔与外泵体上的吸油口相通,各个排油腔与外泵体上的排油口相通。 The helical planetary gear pump of the present utility model includes an inner and an outer pump body that are fitted together in a close fit manner, both of which are helical cylindrical gears and a center wheel arranged in a fixed-axis manner and at least two planets arranged around the center wheel The center wheel is driven by the input shaft, which is supported in the inner pump body by the center wheel positioning sleeve I and the center wheel positioning sleeve II located at both ends; the two ends of the planetary wheel are respectively passed through the sliding bearing and the sliding bearing outer casing I 1. Sliding bearing jacket II is installed in the inner pump body; several independent oil suction chambers and oil discharge chambers are formed between the center wheel, the planetary wheel, and the inner wall of the inner pump body, and each oil suction chamber is connected with the oil suction chamber on the outer pump body. The ports communicate with each other, and each oil discharge cavity communicates with the oil discharge port on the outer pump body.
本实用新型中所述滑动轴承上开有轴承润滑用的油孔,该油孔与齿轮泵的排油腔(高压腔)相通;在所述内、外泵体之间加装有密封用的O型圈。 In the utility model, there is an oil hole for bearing lubrication on the sliding bearing, and the oil hole communicates with the oil discharge chamber (high pressure chamber) of the gear pump; a seal for sealing is installed between the inner and outer pump bodies. O-rings.
本实用新型所述的中心轮和行星轮均为旋角4~5 o的小螺旋角斜齿圆柱齿轮,并做了齿形修形设计,中心轮采用顶隙为0.13mm~0.15mm的小顶隙设计。 The central wheel and the planetary wheel described in the utility model are helical cylindrical gears with a small helix angle of 4 to 5°, and the tooth shape modification design is done. Head clearance design.
在本实用新型齿轮泵中,如果中心轮齿数是行星轮个数的整倍数,则径向力可以完全抵消,如果不是整倍数,径向力也可基本抵消掉,改善了齿轮和轴承的受力状态,减小了磨损,提高了寿命;对斜齿圆柱齿轮的总重合度进行合理的设计,中心轮采用小顶隙设计,有效的改善了困油现象,减小了流量脉动,降低了噪声;齿轮采用小螺旋角设计,因此啮合产生的轴向力比较小,中心轮两端定位套及行星轮两端滑动轴承外套均采用特殊耐磨材料,中心轮及行星轮采用渗碳淬火热处理工艺,硬度较高,因此轴向磨损很小,但传动平稳性比直齿好,承载能力也得到了提高;滑动轴承上开有与高压腔相通的用于轴承润滑的油孔,进一步提高了轴承寿命。内泵体上每一对齿轮啮合两侧各开有一个进油口、一个排油口,外泵体将所有进油口合并为一个进油口,所有排油口合并为一个排油口。内泵体、外泵体均利用三维实体造型,并通过CAE优化设计,结构合理。 In the gear pump of the utility model, if the number of teeth of the center gear is an integral multiple of the number of planetary wheels, the radial force can be completely offset; if it is not an integral multiple, the radial force can also be basically offset, which improves the stress on the gears and bearings state, reduces wear and improves life; reasonable design is made for the total coincidence degree of helical spur gears, and the center wheel adopts a small top clearance design, which effectively improves the phenomenon of oil trapping, reduces flow pulsation, and reduces noise The gears are designed with a small helix angle, so the axial force generated by the meshing is relatively small. The positioning sleeves at both ends of the center wheel and the sliding bearings at both ends of the planetary wheel are made of special wear-resistant materials. The center wheel and planetary wheels adopt carburizing and quenching heat treatment process. , the hardness is high, so the axial wear is very small, but the transmission stability is better than that of straight teeth, and the load capacity has also been improved; there are oil holes for bearing lubrication connected with the high pressure chamber on the sliding bearing, which further improves the bearing capacity. life. An oil inlet and an oil outlet are respectively opened on both sides of each pair of gear meshes on the inner pump body, and all the oil inlets are combined into one oil inlet on the outer pump body, and all the oil outlets are combined into one oil outlet. Both the inner pump body and the outer pump body use three-dimensional solid modeling, and are designed through CAE optimization, and the structure is reasonable.
本实用新型的有益效果如下: The beneficial effects of the utility model are as follows:
本实用新型的优点在于齿轮泵径向力基本互相抵消,改善了齿轮和轴承的受力状态,减小了磨损,提高了寿命。对斜齿圆柱齿轮的总重合度进行合理的设计,中心轮采用齿形修形加小顶隙设计,有效的改善了困油现象,减小了流量脉动,降低了噪声。齿轮采用小螺旋角设计,因此啮合产生的轴向力比较小,中心轮两端定位套及行星轮两端滑动轴承外套均采用特殊耐磨材料,中心轮及行星轮采用渗碳淬火热处理工艺,硬度较高,因此轴向磨损很小,但传动平稳性比直齿好,承载能力也得到了提高。同时由于增加了进排液油腔的数量,数倍的提升了齿轮泵的排量。是一种大排量、低噪声、高性能的齿轮泵,并可以根据使用场合做立式布置。 The utility model has the advantages that the radial force of the gear pump basically cancels each other, improves the stressed state of the gear and the bearing, reduces wear and improves the service life. The total coincidence degree of the helical cylindrical gear is reasonably designed, and the center wheel is designed with tooth shape modification and small top clearance, which effectively improves the phenomenon of oil trapping, reduces flow pulsation, and reduces noise. The gears are designed with a small helix angle, so the axial force generated by the meshing is relatively small. The positioning sleeves at both ends of the center wheel and the sliding bearing jackets at both ends of the planetary wheels are made of special wear-resistant materials. The center wheel and planetary wheels adopt carburizing and quenching heat treatment process. The hardness is higher, so the axial wear is very small, but the transmission stability is better than that of straight teeth, and the load-carrying capacity has also been improved. At the same time, due to the increased number of inlet and outlet oil chambers, the displacement of the gear pump is increased several times. It is a gear pump with large displacement, low noise and high performance, and it can be arranged vertically according to the application occasion.
附图说明 Description of drawings
图1是本实用新型斜齿行星齿轮泵的主视图。 Fig. 1 is the front view of the utility model helical planetary gear pump.
图2是图1中A-A剖视图。 Fig. 2 is a sectional view of A-A in Fig. 1 .
图3是图1中滑动轴承视图。 Fig. 3 is a view of the sliding bearing in Fig. 1 .
图4是图3的侧视图。 FIG. 4 is a side view of FIG. 3 .
图1~图4中序号:1吸油口,2 外泵体,3 O型圈,4 内泵体,5 滑动轴承外套Ⅰ,6 滑动轴承,7 行星轮,8 输入轴,9 中心轮定位套Ⅰ,10 中心轮,11排油口,12中心轮定位套Ⅱ,13滑动轴承外套Ⅱ,14排油腔,15吸油腔,16油孔。 Serial numbers in Figures 1 to 4: 1 Oil suction port, 2 Outer pump body, 3 O-ring, 4 Inner pump body, 5 Sliding bearing outer casing Ⅰ, 6 Sliding bearing, 7 Planetary gear, 8 Input shaft, 9 Center wheel positioning sleeve Ⅰ, 10 center wheel, 11 oil discharge port, 12 center wheel positioning sleeve Ⅱ, 13 sliding bearing jacket Ⅱ, 14 oil discharge cavity, 15 oil suction cavity, 16 oil hole.
具体实施方式 Detailed ways
本实用新型以下结合实施例(附图)做进一步详细说明: The utility model is described in further detail below in conjunction with embodiment (accompanying drawing):
如图1、2所示,本实用新型对称斜齿行星齿轮泵泵包括通过密配合方式套装在一起的内、外泵体4、2,均为斜齿圆柱齿轮并以定轴方式布置的一个中心轮10和至少两个环绕中心轮设置的行星轮7,所述中心轮10由输入轴8驱动,该输入轴8通过位于两端的中心轮定位套Ⅰ9和中心轮定位套Ⅱ12支撑在内泵体4内;所述行星轮7两端分别通过滑动轴承6和滑动轴承外套Ⅰ5、滑动轴承外套Ⅱ13安装在内泵体4内;所述中心轮10与行星轮7、内泵体4内壁之间分别形成数个相互独立的吸油腔15和排油腔14,且各个吸油腔15与外泵体上的吸油口1相通,各个排油腔14与外泵体上的排油口11相通。 As shown in Figures 1 and 2, the symmetrical helical planetary gear pump of the present invention includes inner and outer pump bodies 4 and 2 that are fitted together in a close fit manner, both of which are helical cylindrical gears arranged in a fixed-axis manner. The center wheel 10 and at least two planetary wheels 7 arranged around the center wheel, the center wheel 10 is driven by the input shaft 8, the input shaft 8 is supported by the center wheel positioning sleeve I9 and the center wheel positioning sleeve II12 at both ends of the inner pump Inside the body 4; the two ends of the planetary wheel 7 are respectively installed in the inner pump body 4 through the sliding bearing 6, the sliding bearing outer casing I5, and the sliding bearing outer casing II13; Several mutually independent oil suction chambers 15 and oil discharge chambers 14 are respectively formed between them, and each oil suction chamber 15 communicates with the oil suction port 1 on the outer pump body, and each oil discharge chamber 14 communicates with the oil discharge port 11 on the outer pump body.
本实用新型中所述滑动轴承6上开有轴承润滑用的油孔16,该油孔与齿轮泵的排油腔14(高压腔)相通;在所述内、外泵体之间加装有密封用的O型圈3。 In the utility model, the sliding bearing 6 is provided with an oil hole 16 for bearing lubrication, and the oil hole communicates with the oil discharge chamber 14 (high pressure chamber) of the gear pump; O-ring 3 for sealing.
本实用新型所述的中心轮和行星轮均为旋角4~5 o的小螺旋角斜齿圆柱齿轮,并做了齿形修形设计,中心轮采用顶隙约为0.14mm的小顶隙设计。 The central wheel and the planetary wheel described in the utility model are both helical cylindrical gears with a small helix angle of 4 to 5°, and the tooth shape modification design is done. The central wheel adopts a small top clearance of about 0.14mm design.
本实用新型的工作原理如下: The working principle of the utility model is as follows:
输入轴8驱动中心轮10旋转,中心轮10同时与数个行星轮7啮合,轮齿脱开测密封工作容积增大,形成局部真空,油箱中油液在外界大气压的作用下,经外泵体的吸油口1进入内泵体各个吸油腔15内,同时,另一侧轮齿进入啮合,密封工作容积逐渐减小,齿间中的油液被挤出,从内泵体的排油腔14汇合到外泵体的排油口11输送到油路系统中,输入轴8带动中心轮10连续旋转,斜齿行星齿轮泵就完成了连续吸油和压油的过程。 The input shaft 8 drives the center wheel 10 to rotate, and the center wheel 10 meshes with several planetary wheels 7 at the same time, the gear teeth are disengaged and the sealing working volume increases, forming a partial vacuum, and the oil in the oil tank passes through the outer pump body under the action of the external atmospheric pressure. The oil suction port 1 enters each oil suction cavity 15 of the inner pump body. At the same time, the teeth on the other side enter into engagement, the sealing working volume gradually decreases, and the oil in the teeth is squeezed out from the oil discharge cavity 14 of the inner pump body. The oil discharge port 11 that merges into the outer pump body is delivered to the oil circuit system, the input shaft 8 drives the center wheel 10 to rotate continuously, and the helical planetary gear pump completes the process of continuous oil suction and oil pressure.
Claims (4)
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| CN201420181162.5U CN203756518U (en) | 2014-04-15 | 2014-04-15 | Helical planetary gear pump |
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| CN201420181162.5U CN203756518U (en) | 2014-04-15 | 2014-04-15 | Helical planetary gear pump |
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| CN203756518U true CN203756518U (en) | 2014-08-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103867434A (en) * | 2014-04-15 | 2014-06-18 | 郑州机械研究所 | Planetary helical gear pump |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103867434A (en) * | 2014-04-15 | 2014-06-18 | 郑州机械研究所 | Planetary helical gear pump |
| CN103867434B (en) * | 2014-04-15 | 2016-04-06 | 郑州机械研究所 | Helical teeth planetary gear pump |
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