CN203730600U - Improved device of soft starting torque coupler - Google Patents
Improved device of soft starting torque coupler Download PDFInfo
- Publication number
- CN203730600U CN203730600U CN201320894641.7U CN201320894641U CN203730600U CN 203730600 U CN203730600 U CN 203730600U CN 201320894641 U CN201320894641 U CN 201320894641U CN 203730600 U CN203730600 U CN 203730600U
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- China
- Prior art keywords
- groove
- starting torque
- torque coupler
- rotor
- modifying device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 77
- 239000010959 steel Substances 0.000 claims abstract description 77
- 239000000843 powder Substances 0.000 claims abstract description 21
- 230000009975 flexible effect Effects 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The utility model provides an improved device of a soft starting torque coupler. The improved structure of the soft starting torque coupler comprises a rotor and a casing sleeving the rotor; an ring-shaped inner cavity in enclosed between the inside of the casing and the rotor; the rotor is rotatably connected with the casing and connected in a transmission mode with a plurality of blades which divide the ring-shaped inner cavity into a plurality of sector cavities; the inside of every sector cavity is provided with a plurality of steel balls; the position of the wall of the ring-shaped inner cavity, which is in contact with the steel balls when the casing is in a rotating state, is provided with at least one groove; the bottom wall of the groove is provided with a plurality of powder exhaust holes; the width of the powder exhaust holes is smaller than or equal to the that of the groove, and the width of the groove is smaller than the diameter of the steel balls. When the casing rotates, steel powder generated from the steel balls due to abrasion can be exhausted outside through the powder exhaust holes, so that dynamic out-of-balance caused by the steel powder can be avoided, further vibration due to the dynamic out-of-balance can be reduced, and the security and reliability of the device can be enhanced; meanwhile, solidification and blocking of the steel balls due to the steel powder generated through abrasion can be reduced, further soft starting action losses can be avoided, further the service life of the device can be prolonged and the reliability of the device can be enhanced.
Description
Technical field
The utility model relates to flexible priming technique, relates in particular to a kind of flexible starting torque Coupler modifying device.
Background technique
Prior art discloses a kind of couplings with soft starting and of force booster type of realizing soft start for load-carrying working machine, referring to application number be specifically: 98100835.6 are called the Chinese patent literature of " modifying device of couplings with soft starting and of force booster type ", as shown in Figure 1, this coupling is mainly by sleeve 1, end cap 2, rotor 3, the blade 4 and the multiple steel ball 5 that are in transmission connection with rotor 3 form, two end cap 2 is installed in respectively sleeve 1 two ends, end cap 2 and sleeve 1 are sheathed on rotor 3 and all can rotate with respect to rotor 3, the end cap 2 on right side is connected with heavy load transmission by coupling 6, rotating shaft and rotor 3 are in transmission connection, blade 4 is located in the annular cavity that rotor 3 and two end cap 2 and sleeve 1 form, in inner chamber between adjacent two blades 4, establish multiple steel balls 5, blade 4 can make to arrive in advance blade 4 and sleeve 1 inwall steel ball 5 is automatically squeezed out this position along the side of blade in the time of the steel ball extruding being subject to below, the position thereby disengaging maximum is squeezed, and the position at original steel ball place substitutes the steel ball by below, realize the conversion of steel ball stress, the final steel ball overwhelming majority is close to inner walls, drive heavy duty to rotate by the frictional force between steel ball and sleeve lining, thereby can reach the Security of heavily loaded frequent starting and the object of anti-stall.
But due to long-time use, the steel ball that is positioned at inner chamber can wear and tear and produce comminuted steel shot because friction is stressed, the inner chamber that these comminuted steel shots can be gone here and there between other blades destroys dynamic balancing, makes equipment produce vibration, brings potential safety hazard, in addition, because comminuted steel shot moisture absorption is stronger, cause environment moist in inner chamber, make the easy corrosion of steel ball and produce block fixed, thereby lose the flexible effect starting, and cause potential safety hazard.
Model utility content
The utility model provides a kind of flexible starting torque Coupler modifying device, be used for overcoming defect of the prior art, avoid comminuted steel shot play and produce the vibration equipment causing because dynamic balancing is unbalance, improve the safety reliability of equipment, extend the working life of flexible starting torque Coupler.
The utility model provides a kind of flexible starting torque Coupler modifying device, comprises rotor and is sleeved on described epitrochanterian housing;
Between described enclosure interior and described rotor, be jointly enclosed to form an annular cavity;
Between rotor and described housing, be rotationally connected;
Described rotor upper driving is connected with multiple blades, and described annular cavity is divided into multiple fan-shaped chambeies by described blade, in each described fan-shaped chamber, is all placed with multiple steel balls;
On described annular cavity wall at described housing during in rotary state and described steel ball contact position be provided with at least one groove;
Described groove diapire is provided with multiple powder outlets;
The width of described powder outlet is less than or equal to the width of described groove, and the width of described groove is less than the diameter of described steel ball.
The flexible starting torque Coupler modifying device that the utility model provides, after electric motor starting, rotate by speed reducer output shaft rotor driven, rotor banding moving vane rotates in housing, when initial state rotating speed is slower, steel ball is positioned near rotor, along with the rotating speed of rotor and blade raises, steel ball is progressively close to annular cavity sidewall under the effect of centrifugal force, in the time that rotating speed is enough high, drive housing to rotate by the frictional force between steel ball and annular cavity wall, housing rotates by the dynamic load of coupling band; The comminuted steel shot producing after worn steel ball and the movement locus of steel ball are roughly the same, therefore in the time that housing rotates, with the position that housing internal chamber wall contacts, groove is set at steel ball, steel ball can be discharged to inner chamber outside by the powder outlet being located on groove because of fricative comminuted steel shot, thereby reduce the dynamic balancing balance phenomenon producing because of comminuted steel shot, to reduce the vibration producing because dynamic balancing is unbalance, improve the safety reliability of equipment; And reduce and be consolidated into the phenomenon of piece because the fricative comminuted steel shot of steel ball makes steel ball, avoid losing the generation of flexible startup effect phenomenon, and then improve working life and the reliability of modifying device.
Brief description of the drawings
Fig. 1 is the structural representation of prior art;
The flexible starting torque Coupler modifying device structural representation that Fig. 2 provides for the utility model embodiment;
End cap and sleeve plan view in the flexible starting torque Coupler modifying device that Fig. 3 provides for the utility model embodiment one;
Fig. 4 is along A-A to sectional view in Fig. 3;
The plan view of the flexible starting torque Coupler modifying device middle sleeve that Fig. 5 provides for the utility model embodiment two;
Fig. 6 is along B-B to sectional view in Fig. 5;
The longitudinal section schematic diagram of the flexible starting torque Coupler modifying device middle sleeve that Fig. 7 provides for the utility model embodiment two.
Embodiment
As shown in Fig. 2-6, the utility model provides a kind of flexible starting torque Coupler modifying device, comprises rotor 3 and is sleeved on the housing 10 on rotor 3; Between housing 10 inside and rotor 3, be jointly enclosed to form an annular cavity; Between rotor 3 and housing 10, be rotationally connected; Rotor 3 upper drivings are connected with multiple blades 4, and annular cavity is divided into multiple fan-shaped chambeies by blade 4, are all placed with multiple steel balls 5 in each fan-shaped chamber; On annular cavity wall at housing 10 during in rotary state and steel ball 5 contact positions be provided with at least one groove 8; Groove diapire is provided with multiple powder outlets 9; The width of powder outlet 9 is less than or equal to the width of groove 8, and the width of groove 8 is less than the diameter of steel ball 5.
If the diameter 6mm of steel ball, the optional 5mm of width of groove 8, the optional 4mm of width of powder outlet 9.The diameter that the width of groove 8 is less than steel ball 5 ensures that steel ball 5 is not stuck in groove 8, and the width of powder outlet 9 is less than or equal to the width of groove 8, is certainly also less than the diameter of steel ball 5, prevents that steel ball 5 from powder outlet 9 out.
The flexible starting torque Coupler modifying device that the utility model provides, after electric motor starting, output revolving shaft 71 rotor drivens 3 by speed reducer 7 rotate, rotor 3 is with moving vane 4 in the interior rotation of housing 10, when initial state rotating speed is slower, steel ball 5 is positioned near rotor 3, along with the rotating speed of rotor 3 and blade 4 raises, steel ball 5 is progressively close away from the sidewall of rotating center to annular cavity under the effect of moment of inertia, in the time that rotating speed is enough high, drive housing 10 to rotate by the frictional force between steel ball 5 and annular cavity wall, housing 10 is with dynamic load to rotate by coupling 6; Long-time use, steel ball 5 produces wearing and tearing, the comminuted steel shot producing after steel ball 5 wearing and tearing and the movement locus of steel ball are roughly the same, therefore in the time that housing 10 rotates, the position contacting with inner walls at steel ball 5 arranges groove 8, and steel ball 5 is gathered in groove 8 because of fricative comminuted steel shot, finally can be discharged to inner chamber outside by the powder outlet 9 being located on groove 8, thereby reduce the dynamic balancing balance phenomenon producing because of comminuted steel shot, to reduce the vibration producing because dynamic balancing is unbalance, improve the safety reliability of equipment; And reduce and be consolidated into the phenomenon of piece because the fricative comminuted steel shot of steel ball makes steel ball, avoid losing the generation of flexible startup effect phenomenon, and then improve working life and the reliability of modifying device.
In such scheme, rotor 3 and blade 4 are installed for convenience, housing 10 comprises sleeve 1 and is fixed on the end cap 2 at sleeve 1 two ends; Rotor 3 is all rotationally connected with end cap 2.Specifically can be dynamically connected by bearing rotary.
Embodiment one as such scheme:
As shown in Figure 3, Figure 4, groove 8 ringwise, and is located on end cap 2 inwalls.
Further improvement as embodiment one:
As shown in Figure 3, Figure 4, groove 8 is close to sleeve 1 inwall setting.In load operation conditions, steel ball and comminuted steel shot are subject to centrifugal action, and the comminuted steel shot overwhelming majority concentrates on the inwall place that is adjacent to sleeve 1, therefore on end cap 2, are close to sleeve 1 inwall place and groove 8 is set is convenient to the discharge of comminuted steel shot.
Embodiment two as such scheme:
As shown in Figure 5, Figure 6, groove 8 is located on sleeve 1 inwall.Because the comminuted steel shot overwhelming majority of steel ball and steel ball generation concentrates on the inwall place that is adjacent to sleeve 1, therefore with respect to embodiment one, groove 8 is set on sleeve 1 inwall and is more conducive to comminuted steel shot discharge.The shape of groove 8 can be lineal shape, also can be curvilinerar figure, and such as helix or irregular curve, the cross section of groove 8 takes the shape of the letter U, and is preferably fillet surface, reduces the friction of wedge angle part to steel ball 5, and steel ball 5 can smooth and easy leaving when through groove 8.As shown in Figure 7, groove 8 arranges ringwise and around sleeve 1 inwall for one week.
Improvement further as embodiment two:
As shown in Figure 5, Figure 6, groove 8 is more than two, and uniform along sleeve 1 inwall one week.Being illustrated as two, can also be three, four or five etc., is provided with like this and is beneficial to dynamic balancing, and prevent the vibration causing because dynamic balancing is unbalance.
Further improvement as embodiment two:
As shown in Figure 5, Figure 6, groove 8 arranges along sleeve axis direction.Be easy to manufacturing, reduce manufacture cost.
On the basis of above-described embodiment:
As shown in Fig. 3-6, powder outlet 9 is distributed on groove 8.Be provided with like this and be beneficial to dynamic balancing, and prevent the vibration causing because dynamic balancing is unbalance.
On the basis of above-described embodiment:
Modifying device also comprises that one for housing being enclosed to safety cover therein, and safety cover bottom is provided with clean-up port, and clean-up port is provided with switch gate.Safety cover and switch gate do not show in the drawings; housing inner chamber is inner, and external atmospheric pressure is larger relatively; comminuted steel shot is also subject to centrifugal action in movement process; after spraying from powder outlet; enter in safety cover, after operation a period of time, by switch gate, the comminuted steel shot in safety cover is cleared; prevent comminuted steel shot through powder outlet directly discharged to pollution of atmosphere environment
Finally it should be noted that: above each embodiment, only in order to the technical solution of the utility model to be described, is not intended to limit; Although the utility model is had been described in detail with reference to aforementioned each embodiment, those of ordinary skill in the art is to be understood that: its technological scheme that still can record aforementioned each embodiment is modified, or some or all of technical characteristics is wherein equal to replacement; And these amendments or replacement do not make the essence of appropriate technical solution depart from the scope of the each embodiment's technological scheme of the utility model.
Claims (11)
1. a flexible starting torque Coupler modifying device, comprises rotor and is sleeved on described epitrochanterian housing;
Between described enclosure interior and described rotor, be jointly enclosed to form an annular cavity;
Between rotor and described housing, be rotationally connected;
Described rotor upper driving is connected with multiple blades, and described annular cavity is divided into multiple fan-shaped chambeies by described blade, in each described fan-shaped chamber, is all placed with multiple steel balls, it is characterized in that:
On described annular cavity wall at described housing during in rotary state and described steel ball contact position be provided with at least one groove;
Described groove diapire is provided with multiple powder outlets;
The width of described powder outlet is less than or equal to the width of described groove, and the width of described groove is less than the diameter of described steel ball.
2. flexible starting torque Coupler modifying device according to claim 1, is characterized in that:
Described housing comprises sleeve and is fixed on the end cap at described sleeve two ends;
Described rotor and described end cap are all rotationally connected.
3. flexible starting torque Coupler modifying device according to claim 2, is characterized in that:
Described groove ringwise, and is located on described end cap inwall.
4. flexible starting torque Coupler modifying device according to claim 3, is characterized in that:
Described groove is close to described sleeve lining setting.
5. flexible starting torque Coupler modifying device according to claim 2, is characterized in that:
Described groove is located on described sleeve lining.
6. flexible starting torque Coupler modifying device according to claim 5, is characterized in that:
Described groove arranges ringwise and around described sleeve lining for one week.
7. flexible starting torque Coupler modifying device according to claim 5, is characterized in that:
Described groove is more than two, and uniform along described sleeve lining one week.
8. flexible starting torque Coupler modifying device according to claim 7, is characterized in that:
Described groove arranges along described sleeve axis direction.
9. according to the arbitrary described flexible starting torque Coupler modifying device of claim 1-8, it is characterized in that:
Described powder outlet is distributed on described groove.
10. flexible starting torque Coupler modifying device according to claim 9, is characterized in that:
The cross section of described groove takes the shape of the letter U.
11. flexible starting torque Coupler modifying devices according to claim 9, is characterized in that:
Described modifying device also comprises that one for described housing is enclosed to safety cover therein, and described safety cover bottom is provided with clean-up port, and described clean-up port is provided with switch gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320894641.7U CN203730600U (en) | 2013-12-31 | 2013-12-31 | Improved device of soft starting torque coupler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320894641.7U CN203730600U (en) | 2013-12-31 | 2013-12-31 | Improved device of soft starting torque coupler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203730600U true CN203730600U (en) | 2014-07-23 |
Family
ID=51200679
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320894641.7U Withdrawn - After Issue CN203730600U (en) | 2013-12-31 | 2013-12-31 | Improved device of soft starting torque coupler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203730600U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104747617A (en) * | 2013-12-31 | 2015-07-01 | 北京新宇航世纪科技有限公司 | Improved device of flexible starting torque coupler |
| CN109158941A (en) * | 2017-10-25 | 2019-01-08 | 杭州富阳锦丰纸业有限公司 | It is a kind of for building the torque limiter of electric drilling device |
-
2013
- 2013-12-31 CN CN201320894641.7U patent/CN203730600U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104747617A (en) * | 2013-12-31 | 2015-07-01 | 北京新宇航世纪科技有限公司 | Improved device of flexible starting torque coupler |
| CN104747617B (en) * | 2013-12-31 | 2017-04-26 | 北京新宇航世纪科技有限公司 | Improved device of flexible starting torque coupler |
| CN109158941A (en) * | 2017-10-25 | 2019-01-08 | 杭州富阳锦丰纸业有限公司 | It is a kind of for building the torque limiter of electric drilling device |
| CN109158941B (en) * | 2017-10-25 | 2020-07-31 | 杭州富阳通讯塑料厂 | Torque limiter for electric drill equipment for building |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 100194 Beijing City, Haidian District Institute of Road No. 2 building a layer of Patentee after: Beijing new aerospace measurement and control Polytron Technologies Inc Address before: 100194 Beijing city Haidian District Sujiatuo postal delivery department 010 box Patentee before: Beijing New Aerospace Century Technology Co., Ltd. |
|
| DD01 | Delivery of document by public notice |
Addressee: Beijing new aerospace measurement and control Polytron Technologies Inc Document name: Notification of Passing Examination on Formalities |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140723 Effective date of abandoning: 20170426 |
|
| AV01 | Patent right actively abandoned |