CN203738386U - Automatic assembly line for reversal device - Google Patents
Automatic assembly line for reversal device Download PDFInfo
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- CN203738386U CN203738386U CN201320829589.7U CN201320829589U CN203738386U CN 203738386 U CN203738386 U CN 203738386U CN 201320829589 U CN201320829589 U CN 201320829589U CN 203738386 U CN203738386 U CN 203738386U
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Abstract
The utility model relates to an automatic processing assembly line for a reversal device. The automatic processing assembly line for the reversal device is characterized in that an automatic reversal disc feeder, a loading belt line, a sanding belt polishing mechanism, a wire wheel polishing mechanism, an electric cylinder lifting, shifting and material taking mechanism, a reaming mechanism, an inner hole detecting mechanism, a liner array camera positioning mechanism, a pre-bending hook mechanism, a final-bending hook mechanism, a secondary wire wheel polishing mechanism, a camera detecting and positioning mechanism, a withstand voltage testing mechanism, a long belt line and an automatic tray filler are arranged on a workbench; all the mechanisms are arrayed on the surface of the workbench in the shape of the letter U from the front to the rear in sequence, feeding is started by a feeding turnplate, and then delivered to an automatic tray filling meter for tray filling by the long belt line after sanding belt polishing, primary wire wheel polishing, reaming, inner hole detecting, hook bending, secondary wire wheel polishing and withstand voltage testing, only two persons are required during the entire process, one person feeds at the turnplate, the other person receives materials at the automatic tray filler, and the operation is simple and reliable.
Description
Technical field
The present invention relates to the automatic process line of commutator, specifically the automatic process line of a kind of commutator simple to operate, that operating efficiency is high, automaticity is high.
Background technology
We know, engine commutator plays very important effect in AC permanent magnet series-wound motor, and domestic processing technology is difficult to break through always, and external most of commutator enterprise, also due to personnel cost pressure, forwards domestic production or bankruptcy to one after another.Cause the research and development of automation equipment of commutator and the whole industry of making to compare other industry relative backward.And because production employment is many, working strength is large, pose a big pressure and do not say to the production cost of enterprise, personnel's mobility is large, causes very large impact for the quality stability of product.Special household electrical appliance and automobile industry in recent years has increase by the demand of commutator, and these industries are higher for the quality requirements of product, and cost requirement is lower, and this is just badly in need of the commutator processing that a production efficiency is high, management is simple, processing quality is stable.HRSB type automatic production line is a kind of special pipelining equipment of producing commutator product, and polishing, fraising, endoporus detection, crotch, the voltage-withstand test that can realize commutator detects, detection and the automatic disc filling function of the each key dimension data of product.This equipment easily-learned easily mastered, simple to operate, multiple functional, machining accuracy is high, constant product quality, automaticity are high, is particularly suitable for the production of commutator product in enormous quantities.
Summary of the invention
Object of the present invention is exactly in order to solve the deficiencies in the prior art, provides that a kind of operating efficiency is high, automaticity is high, the commutator process line of constant product quality.
The technical scheme that the present invention solves the problems of the technologies described above employing is.
The automatic process line of a kind of commutator, be provided with work top, it is characterized in that workbench is provided with automatic rotary disc feeder, charging belt line, abrasive band polishing mechanism, wire wheel polishing mechanism, electric cylinder elevating translational material fetching mechanism, fraising mechanism, endoporus testing agency, line-scan digital camera detent mechanism, pre-bending hook mechanism, final crotch mechanism, secondary steel wire buff polishing mechanism, camera calibration detent mechanism, voltage-withstand test mechanism, long belt line and automatic tray filler; Wherein each mechanism becomes from front to back successively U font to arrange on table top, start material loading by material loading rotating disk, after abrasive band polishing, a wire wheel polishing, fraising, endoporus detection, crotch, secondary steel wire buff polishing and voltage-withstand test, be delivered to the sabot of automatic mounting disc gage by long belt line, whole process only needs two people, wherein a people is at rotating disk place material loading, make a people in the rewinding of automatic tray filler place, operation is simple and reliable.
The automatic rotary disc feeder that the present invention states, comprise frame, rotary turnplate, buncher, spring bearing, spacing ring, adjustable guide plate etc., it is characterized in that rotary turnplate is arranged in frame through bearing, the central authorities of rotating disk are connected with rack-mount buncher output shaft, buncher drives dial rotation, tangential direction along rotating disk web is provided with striker plate, striker plate is connected with frame through guide supporting plate, striker plate inner side is at least provided with two guide plate supports, guide plate support is connected with striker plate or backgauge supporting plate, guide plate support is provided with regulating tank, guide plate is connected with guide plate support with gathering sill through bolt, before striker plate, rotating disk top is provided with connecting plate, connecting plate one end is flexibly connected with rotating disk central authorities, the other end is connected with frame, connecting plate is provided with flow distribution plate, flow distribution plate and web form V-arrangement sub-material district.
The charging belt line that the present invention states, comprises buncher, driving wheel, driven pulley, aluminium section bar, flat belt, guide plate, V-type locating piece and backgauge cylinder composition.Wherein buncher is connected on electric machine support, driving wheel is connected with buncher, driven pulley is connected with slave end support, aluminium section bar is connected with electric machine support and slave end support, flat belt is enclosed within on driving wheel and driven pulley, guide plate is connected with two supports, and backgauge cylinder is connected on aluminium section bar, and V-type locating piece is connected on two supports of slave end.
The belt sander that the present invention states is made up of support, abrasive band rotating mechanism and the mechanism of fluctuating; Abrasive band rotating mechanism is made up of servomotor, driving wheel, driven pulley, abrasive band; The mechanism of fluctuating is made up of motor, eccentric shaft; Driving wheel, driven pulley and eccentric shaft are connected with support through power transmission shaft, bearing respectively, and servomotor is connected with driving wheel, and motor is connected with eccentric shaft, and driving wheel and driven pulley are provided with abrasive band.
The wire wheel polishing mechanism that the present invention states comprises a Ge Shupao mechanism and Liang Gepingpao mechanism, whole mechanism is arranged on base plate, below base plate, be provided with line slideway, Liang Gepingpao mechanism is front, Shu Pao mechanism is rear, before and after flat throwing and Shu Pao mechanism are all provided with, adjusting screw(rod) is used for regulating the relative position of polishing, the upper-lower position of wire wheel while being wherein also provided with up-down adjustment screw rod with adjusting polishing in Shu Pao mechanism, in polishing mechanism, be provided with servomotor and Timing Belt, driven synchronous pulley is connected with wire wheel by rotating shaft.Wherein the synchronous belt tension mode in perpendicular throwing is the spring compression wheel tensioner mode of falling.
The electric cylinder elevating translational material fetching mechanism that the present invention states, comprises lifting guide pillar, lift cylinder, gripper shoe, translation electricity cylinder, line slideway mounting base and feeding gas pawl.Wherein lifting guide pillar is connected in gripper shoe, gripper shoe is provided with translation electricity cylinder, line slideway, above guide rail, be provided with mounting base, wherein mounting base is connected on line slideway and translation electricity cylinder, feeding gas pawl is arranged on mounting base, feeding gas pawl is provided with soft pawl, and the size of soft pawl can be according to different product quick-replaceable.
The fraising mechanism that the present invention states comprises transport mechanism and fraising mechanism: wherein transport mechanism comprises two finger gas pawls, scroll chuck, send slide unit cylinder, translation slide unit cylinder, front and back cylinder, lift cylinder, two finger gas pawls and scroll chuck are arranged on a side of workbench, the one end of sending slide unit cylinder is provided with the work stage with alignment pin, workpiece on workbench enters next station under the drive of sending slide unit cylinder, send slide unit one side and be provided with two finger gas pawls, two finger gas pawl holding workpieces at translation slide unit cylinder, under front and back cylinder and lift cylinder effect, workpiece is sent in the scroll chuck on Linear slide platform, reamer is processed the endoporus of engine commutator.Fraising mechanism comprises main shaft variable-frequency motor, power transmission shaft, synchronous pulley, large support, bearing block, sleeve, ball screw, splined shaft, spline housing, servomotor and floating reaming device.Wherein main shaft variable-frequency motor is connected with synchronous pulley by power transmission shaft, synchronous pulley is connected with the synchronous pulley on spline housing by Timing Belt, spline housing is connected on sleeve, sleeve is connected with ball screw, ball screw is connected with servomotor, spline housing is connected on splined shaft simultaneously, and splined shaft is provided with floating reaming device, and floating reaming device is provided with reamer.
The endoporus testing agency that the present invention states is a kind of inner hole detecting device, be provided with workbench, the both sides of workbench are provided with respectively the sprocket wheel of drive through chain wheel support, sprocket wheel is provided with transmission chain, on workbench between two chain wheel supports, be provided with successively the first locating support, dedusting support, the second locating support and Bracket for Inspection, the first locating support is provided with U-shaped tool, dedusting support is provided with hairbrush, hairbrush cylinder, gas blow pipe, the second locating support is provided with V-type tool, Bracket for Inspection is provided with line slideway, slide unit cylinder is connected with electronics inside micrometer and is connected with line slideway.
The camera calibration detent mechanism that the present invention states, comprises line-scan digital camera, light source, Mobile Slide, stepper motor, motor cabinet, rotating shaft, elastic positioning pin and black outer cover.Wherein stepper motor is connected on motor cabinet and with rotating shaft and is connected, and rotating shaft is connected with elastic positioning pin by the 7 degree conical surfaces, and line-scan digital camera is connected on installing plate, and distribution of light sources is in line-scan digital camera both sides.Below installing plate, be provided with the relative position that Mobile Slide is used for regulating camera, black outer cover covers on whole device outside.
The crotch mechanism that the present invention states is a kind of hook device automatically, comprises pre-bending hook mechanism and final crotch mechanism.Wherein pre-bending hook mechanism comprises mold and bed die, the formwork lower end of mold is open, upper end is provided with hydraulic jack, in formwork, be provided with the self-lubricating bushing matching with it, self-lubricating bushing inner periphery is evenly equipped with pre-bending patrix one time, secondary pre-bending patrix and three pre-bending patrixes, a pre-bending patrix, secondary pre-bending patrix is connected with hydraulic jack through floating junction respectively with three pre-bending patrix upper ends, a pre-bending patrix, in secondary pre-bending patrix and No. three crotch patrixes, be respectively equipped with Rectangular Spring, compress pin and compact heap, the formwork upper end of bed die is open, lower end is provided with Cam splitter, formwork inner periphery is evenly equipped with rotating disk, rotating disk is connected with formwork through spring catch, the formwork of spring catch one side is provided with spring catch guide holder outward.Final crotch mechanism and pre-bending hook structure are similar, and different is that cope match-plate pattern is only provided with mould of shaping upper, and counterdie rotating disk is 4 stations.
The secondary steel wire buff polishing mechanism that the present invention states and a wire wheel polishing mechanism structure are basic identical, and different time 3 stations are perpendicular throwing.
The withstand voltage mechanism that the present invention states is a kind of commutator high-low pressure detector, be provided with testing platform, it is characterized in that testing platform is provided with detection rotating disk mechanism, high pressure testing agency and low pressure testing agency, detecting rotating disk mechanism is on testing platform, to be provided with servomotor output shaft to be connected with rotating disk, rotating disk is provided with elastic positioning pin axle, high pressure testing agency is provided with high pressure balladeur train on the workbench that detects rotating disk mechanism one side, high pressure balladeur train upper end is provided with slide unit cylinder, slide unit Telescopic-cylinder bar is provided with high pressure detection head, high pressure detection head is provided with the housing that insulating materials is made, in housing, be provided with copper sheet, shell wall grafting copper pin under housing, copper sheet and copper pin respectively with power supply just, negative pole, copper pin and copper sheet opposite end are provided with probe, low pressure testing agency is provided with low pressure balladeur train on the workbench that detects rotating disk mechanism opposite side, low pressure balladeur train upper end is provided with slide unit cylinder, slide unit Telescopic-cylinder bar is provided with low pressure detection head, low pressure detection head is provided with the housing that insulating materials is made, in housing, be provided with the first copper sheet and the second copper sheet, two probes that are connected with the second copper sheet with the first copper sheet respectively of shell wall grafting under housing.
The automatic disc filling mechanism that the present invention states, is a kind of commutator automatic tray filler, is provided with workbench, it is characterized in that workbench is provided with charging belt line, point disc mechanism, electric cylinder translation grasping mechanism, automatic adjustable-pitch belt line and discharging material storage mechanism.
Brief description of the drawings
Figure 1 shows that plane figure of the present invention.
Fig. 2, Fig. 3 are the automatic disc feeder schematic diagram in the present invention.
Fig. 3 is the top view of Fig. 2.
Fig. 4, Fig. 5 are the charging belt line schematic diagram in the present invention.
Fig. 5 is the top view of Fig. 4.
Fig. 6, Fig. 7, Fig. 8 are respectively a wire wheel polishing mechanism, the abrasive band polishing mechanism schematic diagram in the present invention.
Fig. 9 is the fraising structural scheme of mechanism in the present invention.
Figure 10, Figure 11 are the endoporus testing agency schematic diagram in the present invention.
Figure 12, Figure 13, Figure 14 are the crotch structural scheme of mechanism in the present invention.
Figure 13 is the A-A cutaway view of Figure 12.
Figure 15 is the voltage-withstand test mechanism schematic diagram in the present invention.
Figure 16 is the automatic tray filler schematic diagram in the present invention.
Mark in figure: disk automatic rotary feeder 1, charging belt line 2, belt sander 3, wire wheel polishing machine 4, electricity cylinder elevating translational material fetching mechanism 5, 6 endoporus testing agencies 7 of fraising mechanism, line-scan digital camera detent mechanism 8, pre-bending hook mechanism 9, finally crotch mechanism 10, secondary steel wire buff polishing mechanism 11, area array cameras detent mechanism 12, voltage-withstand test mechanism 13, long belt line 14, automatic mounting disc gage 15, welding support 16, buncher 17, support baseboard 18, spring bearing 19, rotation charging tray 20, spacing ring 21, guide bracing frame 22, spring 23, flow distribution plate 24, guide spring sheet 25, adjustable guide plate 26, support 27, flat belt 28, aluminium section bar 29, driven pulley 30, driving wheel 31, guide plate 32, buncher 33, backgauge cylinder 34, V-type locating piece 35, Timing Belt 36, adjust up and down screw rod 37, screw rod 38 is adjusted in front and back, servomotor 39, wire wheel 40, driven pulley 41, driving wheel 42, front and back adjusting screw(rod) 43, tensioning cylinder 44, linear bearing 45, servomotor 46, line slideway 47, brushless electric machine 48, eccentric shaft 49, translation electricity cylinder 50, gas pawl installing plate 51, lift cylinder 52, lifting guide pillar 53, line slideway 54, variable-frequency motor 55, synchronous pulley 56, power transmission shaft 57, large support 58, ball screw 59, V belt wheel 60, servomotor 61, splined shaft 62, spline housing 63, sliding sleeve 64, pedestal 65, floating reaming device 66, pneumatic scroll chuck 67, carry two finger gas pawls 68, carrying slide unit cylinder 69, front and back cylinder 70, line slideway 71, send slide unit 72, stepper motor 73, U-shaped tool 74, clamping position cylinder 75, chain 76, slide unit air cylinder support 77, bad release cylinder 78, sprocket wheel 79, hairbrush 80, gas blow pipe 81, duplex cylinder 82, dedusting support 83, dedusting gripper cylinder 84, slide unit cylinder 85, line slideway 86, electronics inside micrometer 87, a pre-bending patrix 88, secondary pre-bending patrix 89, three pre-bending patrixes 90, self-lubricating bushing 91, oil cylinder 92, floating junction 93, Rectangular Spring 94, spring compression is little by 95, briquetting 96, quick change pin 97, spring shaft 98, mold turn-table 99, mold base 100, bed die 101, Cam splitter 102, Bracket for Inspection 103, low pressure detection head 104, slide unit cylinder 105, high pressure detection head 106, detect rotating disk 107, bearing block 108, reductor 109, servomotor 110, defective product box 111, material loading long belt line 112, discharging material storage mechanism 113, automatic adjustable-pitch belt line 114, electricity cylinder translation grasping mechanism 115, divide disc mechanism 116.
Detailed description of the invention
Below in conjunction with accompanying drawing, this is further described:
Its job order of plane figure that is illustrated in figure 1 commutator automatic production line is, manually blank workpiece is put into disk automatic rotary feeder, along with the rotation product of disk is sent into belt line, by electric cylinder elevating translational grasping mechanism, product is put into polishing process, each product enters fraising operation by sending slide unit cylinder after abrasive band polishing and wire wheel polishing, product through fraising is admitted to endoporus testing agency, first after endoporus dedusting, detect through endoporus, non-defective unit is admitted to subsequent processing, and the bad product of endoporus is discharged; After endoporus has detected, product enters crotch operation behind camera calibration location; In crotch operation, product needed enters secondary steel silk buff polishing after three pre-bending and one-shot forming crotch, detects through the product introduction voltage-withstand test of wire wheel polishing, and the product having detected is sent into tray filling machine sabot by long belt line.Product has been moulded dish the inside by neat being contained in from tray filling machine out time, and workman is only responsible for will moulding dish and cases.Whole production process automatically completes, save time, laborsaving, efficiency is high, quality better be very applicable to produce in enormous quantities.
Fig. 2, Fig. 3 are automatic disc feeder, before continuous productive process, first will confirm that processed workpiece meets the desired scope of this equipment dimensionally.In the time that workpiece meets requiring of workpiece, workpiece to be processed is placed on rotating disk 20.Start the buncher 17 being arranged on support baseboard 18, buncher 17 drives flange to rotate together with the rotation charging tray 20 being connected by screw with flange, and rotation charging tray 20 adopts multiple rolling bearings 19 to support below.Workpiece, under the effect of centrifugal force, circulates in the notch that guide plate 24 and spacing ring 21 form along the spacing ring 21 of rotating disk 20 outers, is mutually expressed to next station between workpiece.Guide spring sheet 25 plays guide functions one time, prevents that workpiece is deposited in center of turntable region, makes it to progress in the V-arrangement region that flow distribution plate 24 and gear spacing ring 21 form by direction of rotation.Flow distribution plate 24 is flexibly connected with connecting plate by spring and screw, in the time of the workpiece of processing different size, regulates the openings of sizes in V-arrangement region by the link position of adjustment screw and connecting plate.Adjustable guide plate 26 is flexibly connected by screw with support 16, in the time of the workpiece of processing different-diameter size, guide plate 26 and spacing ring 21 is adjusted to the diameter that is a bit larger tham workpiece, so just can ensure to only have a workpiece to enter next station at every turn.
Figure 4 shows that the charging belt line in commutator automatic production line, its operation principle is: first by the width adjustment between two guide plates 32 to being a bit larger tham processed product diameter, in district between two backgauge cylinders 34, adjust to the distance of the diameter that is a bit larger tham a processed product, adjustment V-type locating piece position makes the center that is centered close to next station carrying gas pawl of processed product.When product adds man-hour, product is sent into this belt line one by one from material loading rotating disk, then in the drive of buncher 33, product is along with belt 29 travels forward together, the coordination of two backgauge cylinders, product is separated one by one, orderly next station that enters.
Shown in Fig. 5 and Fig. 6 and Fig. 7, be respectively a wire wheel polishing mechanism, abrasive band polishing mechanism in commutator automatic production line, and electric cylinder elevating translational material fetching mechanism.When pipelining, electric cylinder elevating translational material fetching mechanism is responsible for the carrying of product, and product enters next operation via orderly after abrasive band polishing and a steel wire polishing successively.In Fig. 7, translation electricity cylinder 50 is with the pawl installing plate 51 left and right translations of taking offence, and two finger gas pawls is housed, the horizontal movement in process of production of responsible product on gas pawl installing plate; Lift cylinder 52 drives whole mechanism to move up and down, and is responsible in process of production the numerical value direction motion of product.Wherein lifting guide pillar 53 and line slideway 54 play and support and guide effect.The upper and lower play in polishing part abrasive band in polishing in Fig. 6, the rotation in abrasive band drives driving wheel 42 by servomotor 46, driving wheel 42 drives two drum type driven pulleys, 41 high speed rotating to realize, rotating speed is adjustable, front and back adjusting screw(rod) 43 can regulate the front and back position in abrasive band, the tensioning in abrasive band is realized by cylinder 44, tensioning degree is by air pressure control, the play up and down in abrasive band is rotated to realize by eccentric shaft 49 by brushless electric machine 48, the frequency that moves up and down is stepless adjustable, axle center is benchmark, polishing mechanism moves forward and backward under the drive of cylinder, the abrasive band of two stations starts polishing with certain rotating speed rotation simultaneously.After polishing completes, whole mechanism starts to retreat, and each product is thrown two operations through rough polishing and essence so repeatedly, and polishing effect is good, has the advantages such as simple in structure, operating efficiency is high, quality of finish is good, is applicable to very much batch production.Fig. 5 is a wire wheel polishing, be divided into Liang Gepingpao mechanism and a Ge Shupao mechanism, the rotation of wire wheel is all driven synchronously and has been brought by servomotor, wherein the perpendicular wire wheel of throwing both can up-down adjustment, also can before and after regulate, horizontal polishing can before and after regulate, in process of production, product is successively through two sub-level polishings and once vertically polishing, and wherein the effect of each station is individual not identical, and polishing effect is good.
Fig. 8 is the fraising mechanism in commutator automatic production line, and it is divided into fraising carrying mechanism, fraising mechanism and clamping device.The carrying mechanism that wherein reams mainly forms by sending slide unit cylinder 72, line slideway 71, front and back cylinder 70, carrying slide unit cylinder 69, carrying two finger gas pawls 68, pneumatic scroll chuck 67 and lift cylinder and linear bearing, and fraising mechanism is mainly made up of variable-frequency motor 55, synchronous pulley 57, power transmission shaft 58, large support 59, ball screw 60, V belt wheel 61, servomotor 62, splined shaft 63, spline housing 64, sliding sleeve 65 and floating reaming device.Clamping device is hydraulic pressure scroll chuck.In the time of continuous productive process, carrying mechanism completes the carrying work of product by 6 direction coordinations all around up and down, wherein sends slide unit cylinder the product of a upper operation is delivered to this operation.Fraising mechanism variable-frequency motor passes to reamer by power by synchronous pulley, V belt wheel, spline, fraising fast under high-revolving condition, and floating reaming device plays the effect of compensation disalignment error.On chuck, have the soft pawl of fast changeable, every kind of corresponding a kind of product of soft pawl.
Fig. 9 Figure 10 is the endoporus testing agency in commutator automatic production line, and the carrying device of a upper operation is put into product in the U-shaped tool 74 on the first station of chain, and double strand chain 76 is made intermittent movement and taken product to second station and carry out dedusting.First parallelly opening-and-closing clamping position cylinder 75 moves first clamping product, and then duplex cylinder 82 is with electric brush 80 to move back and forth cleaning product endoporus.Meanwhile scavenger system is blown to product endoporus, and both simultaneously mutual co-ordinations are to reach better dust removing effects.Product through dedusting moves to detection position again together with double strand chain 76, and parallelly opening-and-closing clamping position cylinder 75 clamps after product, and slide unit cylinder 85 drives electronics inside micrometer 86 to move downward detection endoporus, detects data and can directly read from display screen.Bikini Internal hole positioning detects, and precision is high, and efficiency high workload is reliable and stable.In the time finding that there is defective products, when defective products arrives bad drain position in company with localization tool 74, directly released by bad discharge cylinder 78.Endoporus detection technique of the present invention can realize product endoporus and detect automation, and efficiency, precision and reliability are all very good, and products of different specifications, as long as change relevant tool, is changed tool simple and convenient, is particularly suitable in enormous quantities
Figure 11 and Figure 12 are the crotch mechanism in commutator automatic production line, it comprises pre-crotch operation and final crotch operation, pre-bending hook mechanism comprises mold and bed die, the formwork lower end of mold is open, upper end is provided with hydraulic jack, in formwork, be provided with the self-lubricating bushing matching with it, self-lubricating bushing inner periphery is evenly equipped with pre-bending patrix one time, secondary pre-bending patrix and No. three crotch patrixes, a pre-bending patrix, secondary pre-bending patrix is connected with hydraulic jack through floating junction respectively with moulding crotch patrix upper end, a pre-bending patrix, in secondary pre-bending patrix and moulding crotch patrix, be respectively equipped with Rectangular Spring, compress pin and compact heap, the formwork upper end of bed die is open, lower end is provided with Cam splitter, formwork inner periphery is evenly equipped with rotating disk, rotating disk is connected with formwork through spring catch, the formwork of spring catch one side is provided with spring catch guide holder outward.Final crotch and pre-bending hook mechanism are basic identical, and just patrix only has a final crotch patrix, and counterdie is 4 station turnplate intermittent rotaries.
When the present invention uses, commutator product after detection and location is placed into crotch rotating disk, wherein spring catch is to utilize strain to position product endoporus, and the endoporus of bed die is used for the cylindrical of positioning product, and spring catch limits it by guide holder and circumferentially rotates.So just ensure that product keeps relative static with rotating disk in whole pre-bending process, they are distributed in the reticule of indexing rotary table, and on three groups of moulds and rotating disk, three continuous stations are corresponding one by one, under the effect of Rectangular Spring, the plastic cement part that compact heap is pushed down product makes it to locate completely, when when work, rotating disk does batch (-type) rotation, hydraulic cylinder action drives three groups of moulds to press down the pre-bending, secondary pre-bending and three the pre-crotch work that complete successively product simultaneously, rotating disk continuous rotary, so each product can pass through the above-mentioned three pre-crotch operations in road.After completing, pre-bending delivers to the moulding of final crotch crotch.
Figure 13 is commutator automatic production line voltage-withstand test mechanism, rotating disk of the present invention does batch (-type) rotation under the driving of servomotor, often turn a station of primary production rotation, elastic positioning pin ensures that product is relative with rotating disk static, when high pressure detects, when slide unit cylinder moves downward, copper pin contacts with the alignment pin on rotating disk under the effect of spring, and copper sheet is connected the two ends of power supply with copper pin, between the endoporus of product and copper bar, just form very high electrical potential difference like this, realizing high pressure detects, when low pressure detects, slide unit cylinder moves downward two probes and is connected with the first copper sheet and the second copper sheet respectively, two copper sheets are connected with the both positive and negative polarity of power supply respectively, when detection, adjacent two probes form electrical potential difference in copper bar both sides, product is placed into after rotating disk, along with the rotation of rotating disk, realizing high pressure detection and low pressure detects, whole process completes automatically, have easy to operate, operating efficiency is high, safe and reliable, different specification size product is general, the advantages such as automated intelligent.
Figure 14 is the automatic tray filler in commutator automatic production line, can realize the automatic disc filling of product, be provided with workbench, it is characterized in that workbench is provided with point disc mechanism 116, charging belt line 112, electricity cylinder translation grasping mechanism 115, automatic adjustable-pitch belt line 114 and discharging material storage mechanism, divide disc mechanism to be provided with plastic sucking disc fixture, gripper cylinder, supporting hook, manual adjustments screw rod, sucker plate, divide dish cylinder, slide-and-lock piece, swivel plate drives cylinder and 90 degree rotary support plates, plastic sucking disc fixture is connected with the large support in both sides respectively with gripper cylinder, material drag pawl is connected with gripper cylinder, large support is connected with straight-line guide rail slide block, straight-line guide rail slide block matches with the line slideway on workbench, manual adjustments screw rod is supported on workbench and with two large supports and is connected by positive and negative nut, regulate the spacing of two large supports, workbench top under large support is provided with sucker plate, sucker plate is connected with a point dish cylinder, divide dish cylinder to be fixed on workbench, slide-and-lock piece is connected on large support together with driving cylinder with swivel plate, 90 degree rotary support plates drive cylinder to be connected with swivel plate, when work, be: manually plastic sucking disc is put into its plastic sucking disc fixture, adjusting slide-and-lock piece and manual adjustments screw rod makes fixture to appropriate location, gripper cylinder drives supporting hook to hold first and moulds the above part of dish, swivel plate drives air cylinder driven rotary support plate to be rocked to vertical state downwards, this time-division dish cylinder rises, vacuum cup work holds moulds dish, point dish cylinder drop-down by hold mould dish separate and be placed on charging belt line 112, send into next operation by charging belt line 112, so recurrent state, charging belt line 2 in the present invention is that the workbench of point disc mechanism one side is provided with by driving pulley, the feeding device of driven pulley and conveyer belt composition, electricity cylinder translation grasping mechanism 115 is erected at directly over charging belt line through propping up, support is provided with transverse electric cylinder, longitudinal electric cylinder, lift cylinder, open and close gas pawl and soft pawl, grasping mechanism is by lift cylinder, open and close gas pawl and soft pawl composition, soft pawl is arranged on and opens and closes on gas pawl, opening and closing gas pawl is connected on lift cylinder, lift cylinder is connected on transverse electric cylinder, transverse electric cylinder is connected on longitudinal electric cylinder, when work, transverse electric cylinder drives lift cylinder to move laterally, longitudinal electric cylinder drives transverse electric cylinder to vertically move, opening and closing gas pawl drives soft pawl to capture product, lift cylinder completes lifting action, total just can capture product from charging belt line like this, complete sabot work, the spacing of two products on charging belt line 112 is just in time two spacing that open and close two finger gas pawls, total just can accomplish two get two putting and also can accomplish twoly to get single exoergic and enough tackle different specification charging trays like this.Same soft pawl is with product Internal hole positioning, can be according to the product quick-replaceable of different size, automatic adjustable-pitch belt line 114 is arranged on supermedial two conveyer belts that parallel of workbench, charging belt line is automatic adjustable-pitch belt line, it comprises stepper motor, trapezoidal screw, synchronous belt, hexagonal axis, buncher, guide plate and backgauge cylinder, stepper motor is connected with two large supports with positive and negative nut by trapezoidal screw, buncher is connected with the driving wheel of synchronous belt by hexagonal axis, synchronous belt is provided with guide plate, guide plate is provided with backgauge cylinder, moulding dish comes from a upper operation, along with synchronous belt moves along guide plate, backgauge cylinder blocks to mould to coil and carries out longitudinal register, stepper motor drives synchronous belt Automatic-clamping to carry out located lateral, for sabot work ready, when mould dish fill after, stepper motor drives synchronous belt that plastic sucking disc is unclamped, backgauge cylinder is return simultaneously, synchronous belt rotates, to mould dish and deliver to next station, discharging material storage mechanism is located at last operation of complete machine, be provided with manual adjustments screw rod, buncher, hexagonal axis, belt, excitation braking motor, chain, backgauge cylinder, manual adjustments screw rod is connected with supported on both sides frame by positive and negative nut, supported on both sides frame is connected with the line slideway on workbench respectively, buncher is connected with both sides belt respectively by hexagonal axis, chain is located on supported on both sides frame and with excitation braking motor and is connected, on chain, be synchronously provided with right angle material drag support, backgauge cylinder is arranged on both sides material drag support discharging opening, before work, want first rotation manual adjusting screw(rod), width and the plastic sucking disc size of belt are matched, the plastic sucking disc that has installed product enters storing station with charging belt line, the action of backgauge cylinder is blocked and is moulded dish, excitation braking motor drives chain right angle material drag support to be held mould dish to bring Forward successively afterwards, after feeding place plastic sucking disc is removed, link chain mechanism moves down successively and plastic sucking disc is delivered to feeding place, until take, the multipotency of material storage mechanism stores moulds dish, in the time that storing place and storage rack are all booked, take away in time not yet, equipment is by autostop, whole sabot process is moved automatically, be applicable to the batch production of automatic production line, cost poor efficiency is high, good reliability, in addition, the present invention can be provided with defective product box in a side of workbench charging belt line, in the time having defective products, there is electric cylinder translation grasping mechanism to put into defective product box.
Claims (3)
1. a commutator automatic production line, be provided with work top, it is characterized in that workbench is provided with automatic rotary disc feeder, charging belt line, abrasive band polishing mechanism, wire wheel polishing mechanism, electric cylinder elevating translational material fetching mechanism, fraising mechanism, endoporus testing agency, line-scan digital camera detent mechanism, pre-bending hook mechanism, final crotch mechanism, secondary steel wire buff polishing mechanism, camera calibration detent mechanism, voltage-withstand test mechanism, long belt line and automatic tray filler; Wherein each mechanism becomes from front to back successively U font to arrange on table top, start material loading by material loading rotating disk, after abrasive band polishing, a wire wheel polishing, fraising, endoporus detection, crotch, secondary steel wire buff polishing and voltage-withstand test, be delivered to the sabot of automatic mounting disc gage by long belt line
Described automatic rotary disc feeder, comprise frame, rotary turnplate, buncher, spring bearing, spacing ring, adjustable guide plate, rotary turnplate is arranged in frame through bearing, the central authorities of rotating disk are connected with rack-mount buncher output shaft, buncher drives dial rotation, tangential direction along rotating disk web is provided with striker plate, striker plate is connected with frame through guide supporting plate, striker plate inner side is at least provided with two guide plate supports, guide plate support is connected with striker plate or backgauge supporting plate, guide plate support is provided with regulating tank, guide plate is connected with guide plate support with gathering sill through bolt, before striker plate, rotating disk top is provided with connecting plate, connecting plate one end is flexibly connected with rotating disk central authorities, the other end is connected with frame, connecting plate is provided with flow distribution plate, flow distribution plate and web form V-arrangement sub-material district,
Described charging belt line, comprise buncher, driving wheel, driven pulley, aluminium section bar, flat belt, guide plate, V-type locating piece and backgauge cylinder, wherein buncher is connected on electric machine support, driving wheel is connected with buncher, driven pulley is connected with slave end support, and aluminium section bar is connected with electric machine support and slave end support, and flat belt is enclosed within on driving wheel and driven pulley, guide plate is connected with two supports, backgauge cylinder is connected on aluminium section bar, and V-type locating piece is connected on two supports of slave end
Described belt sander is made up of support, abrasive band rotating mechanism and the mechanism of fluctuating; Abrasive band rotating mechanism is made up of servomotor, driving wheel, driven pulley, abrasive band; The mechanism of fluctuating is made up of motor, eccentric shaft; Driving wheel, driven pulley and eccentric shaft are connected with support through power transmission shaft, bearing respectively, and servomotor is connected with driving wheel, and motor is connected with eccentric shaft, and driving wheel and driven pulley are provided with abrasive band,
Described electric cylinder elevating translational material fetching mechanism, comprise lifting guide pillar, lift cylinder, gripper shoe, translation electricity cylinder, line slideway mounting base and feeding gas pawl, middle lifting guide pillar is connected in gripper shoe, gripper shoe is provided with translation electricity cylinder, line slideway, above guide rail, be provided with mounting base, wherein mounting base is connected on line slideway and translation electricity cylinder, and feeding gas pawl is arranged on mounting base, feeding gas pawl is provided with soft pawl
Described fraising mechanism comprises transport mechanism and fraising mechanism: wherein transport mechanism comprises two finger gas pawls, scroll chuck, send slide unit cylinder, translation slide unit cylinder, front and back cylinder, lift cylinder, two finger gas pawls and scroll chuck are arranged on a side of workbench, the one end of sending slide unit cylinder is provided with the work stage with alignment pin, workpiece on workbench enters next station under the drive of sending slide unit cylinder, send slide unit one side and be provided with two finger gas pawls, two finger gas pawl holding workpieces at translation slide unit cylinder, under front and back cylinder and lift cylinder effect, workpiece is sent in the scroll chuck on Linear slide platform, reamer is processed the endoporus of engine commutator, fraising mechanism comprises main shaft variable-frequency motor, power transmission shaft, synchronous pulley, large support, bearing block, sleeve, ball screw, splined shaft, spline housing, servomotor and floating reaming device, wherein main shaft variable-frequency motor is connected with synchronous pulley by power transmission shaft, synchronous pulley is connected with the synchronous pulley on spline housing by Timing Belt, spline housing is connected on sleeve, sleeve is connected with ball screw, and ball screw is connected with servomotor, and spline housing is connected on splined shaft simultaneously, splined shaft is provided with floating reaming device, and floating reaming device is provided with reamer, described endoporus testing agency is a kind of inner hole detecting device, be provided with workbench, the both sides of workbench are provided with respectively the sprocket wheel of drive through chain wheel support, sprocket wheel is provided with transmission chain, on workbench between two chain wheel supports, be provided with successively the first locating support, dedusting support, the second locating support and Bracket for Inspection, the first locating support is provided with U-shaped tool, dedusting support is provided with hairbrush, hairbrush cylinder, gas blow pipe, the second locating support is provided with V-type tool, Bracket for Inspection is provided with line slideway, slide unit cylinder is connected with electronics inside micrometer and is connected with line slideway,
Described line-scan digital camera detection and location mechanism, comprise line-scan digital camera, light source, Mobile Slide, stepper motor, motor cabinet, rotating shaft, elastic positioning pin and black outer cover, wherein stepper motor is connected on motor cabinet and with rotating shaft and is connected, rotating shaft is connected with elastic positioning pin by the 7 degree conical surfaces, line-scan digital camera is connected on installing plate, and distribution of light sources is in line-scan digital camera both sides, is provided with Mobile Slide below installing plate and is used for regulating the relative position of camera, black outer cover covers on whole device outside
Described crotch mechanism comprises pre-bending hook mechanism and final crotch mechanism, wherein pre-bending hook mechanism comprises mold and bed die, the formwork lower end of mold is open, upper end is provided with hydraulic jack, in formwork, be provided with the self-lubricating bushing matching with it, self-lubricating bushing inner periphery is evenly equipped with pre-bending patrix one time, secondary pre-bending patrix and three pre-bending patrixes, a pre-bending patrix, secondary pre-bending patrix is connected with hydraulic jack through floating junction respectively with three pre-bending patrix upper ends, a pre-bending patrix, in secondary pre-bending patrix and No. three crotch patrixes, be respectively equipped with Rectangular Spring, compress pin and compact heap, the formwork upper end of bed die is open, lower end is provided with Cam splitter, formwork inner periphery is evenly equipped with rotating disk, rotating disk is connected with formwork through spring catch, the formwork of spring catch one side is provided with spring catch guide holder outward, final crotch mechanism and pre-bending hook structure are similar, different is that cope match-plate pattern is only provided with mould of shaping upper, counterdie rotating disk is 4 stations.
2. a kind of commutator automatic production line according to claim 1, it is characterized in that testing platform is provided with detection rotating disk mechanism, high pressure testing agency and low pressure testing agency, detecting rotating disk mechanism is on testing platform, to be provided with servomotor output shaft to be connected with rotating disk, rotating disk is provided with elastic positioning pin axle, high pressure testing agency is provided with high pressure balladeur train on the workbench that detects rotating disk mechanism one side, high pressure balladeur train upper end is provided with slide unit cylinder, slide unit Telescopic-cylinder bar is provided with high pressure detection head, high pressure detection head is provided with the housing that insulating materials is made, in housing, be provided with copper sheet, shell wall grafting copper pin under housing, copper sheet and copper pin respectively with power supply just, negative pole is connected, copper pin and copper sheet opposite end are provided with probe, low pressure testing agency is provided with low pressure balladeur train on the workbench that detects rotating disk mechanism opposite side, low pressure balladeur train upper end is provided with slide unit cylinder, slide unit Telescopic-cylinder bar is provided with low pressure detection head, low pressure detection head is provided with the housing that insulating materials is made, in housing, be provided with the first copper sheet and the second copper sheet, two probes that are connected with the second copper sheet with the first copper sheet respectively of shell wall grafting under housing.
3. a kind of commutator automatic production line according to claim 1, is characterized in that workbench is provided with charging belt line, point disc mechanism, electric cylinder translation grasping mechanism, automatic adjustable-pitch belt line and discharging material storage mechanism, wherein: charging belt line is that the workbench of point disc mechanism one side is provided with by driving pulley, the feeding device of driven pulley and conveyer belt composition, divide disc mechanism to comprise plastic sucking disc fixture, gripper cylinder, supporting hook, manual adjustments screw rod, sucker plate, divide dish cylinder, slide-and-lock piece, swivel plate drives cylinder and 90 degree rotary support plates, plastic sucking disc fixture is connected with the large support in both sides respectively with gripper cylinder, material drag pawl is connected with gripper cylinder, large support is connected with straight-line guide rail slide block, straight-line guide rail slide block matches with the line slideway on workbench, manual adjustments screw rod is supported on workbench and with two large supports and is connected by positive and negative nut, regulate the spacing of two large supports, workbench top under large support is provided with sucker plate, sucker plate is connected with a point dish cylinder, divide dish cylinder to be fixed on workbench, slide-and-lock piece is connected on large support together with driving cylinder with swivel plate, 90 degree rotary support plates drive cylinder to be connected with swivel plate, electricity cylinder translation grasping mechanism is erected at directly over charging belt line through propping up, support is provided with transverse electric cylinder, longitudinal electric cylinder, lift cylinder, switching gas pawl and soft pawl, grasping mechanism is made up of lift cylinder, switching gas pawl and soft pawl, soft pawl is arranged on switching gas pawl, switching gas pawl is connected on lift cylinder, lift cylinder is connected on transverse electric cylinder, and transverse electric cylinder is connected on longitudinal electric cylinder, automatic adjustable-pitch belt line is arranged on supermedial two conveyer belts that parallel of workbench, charging belt line is automatic adjustable-pitch belt line, it comprises stepper motor, trapezoidal screw, synchronous belt, hexagonal axis, buncher, guide plate and backgauge cylinder, stepper motor is connected with two large supports with positive and negative nut by trapezoidal screw, buncher is connected with the driving wheel of synchronous belt by hexagonal axis, synchronous belt is provided with guide plate, guide plate is provided with backgauge cylinder, discharging material storage mechanism is provided with manual adjustments screw rod, buncher, hexagonal axis, belt, excitation braking motor, chain, backgauge cylinder, manual adjustments screw rod is connected with supported on both sides frame by positive and negative nut, supported on both sides frame is connected with the line slideway on workbench respectively, buncher is connected with both sides belt respectively by hexagonal axis, chain is located on supported on both sides frame and with excitation braking motor and is connected, on chain, be synchronously provided with right angle material drag support, backgauge cylinder is arranged on both sides material drag support discharging opening.
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| CN201320829589.7U CN203738386U (en) | 2013-12-16 | 2013-12-16 | Automatic assembly line for reversal device |
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| CN201320829589.7U CN203738386U (en) | 2013-12-16 | 2013-12-16 | Automatic assembly line for reversal device |
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| CN203738386U true CN203738386U (en) | 2014-07-30 |
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| CN201320829589.7U Expired - Fee Related CN203738386U (en) | 2013-12-16 | 2013-12-16 | Automatic assembly line for reversal device |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104600540A (en) * | 2015-01-30 | 2015-05-06 | 上海昭程整流子科技有限公司 | Material separating mechanism of uncapping huller |
| CN104733975A (en) * | 2015-01-30 | 2015-06-24 | 上海昭程整流子科技有限公司 | Uncovering and shelling machine |
| CN104842167A (en) * | 2015-04-23 | 2015-08-19 | 瑞安市博宇电器有限公司 | Full-automatic commutator production equipment |
| CN105583735A (en) * | 2016-03-09 | 2016-05-18 | 东莞市叁益机械科技有限公司 | Eccentric wheel jacking and conveying mechanism for precise sand blasting machine |
| CN105643438A (en) * | 2016-04-01 | 2016-06-08 | 张家港巨盛数控设备科技有限公司 | Automatic feeding mechanism for polishing equipment |
| CN105744824A (en) * | 2014-12-10 | 2016-07-06 | 安徽海创自动控制设备有限公司 | Automatic paster mounting device |
| CN106153123A (en) * | 2016-08-31 | 2016-11-23 | 上海昭程整流子科技有限公司 | A kind of diverter automatic Synthesis testing machine |
| CN107061569A (en) * | 2017-03-22 | 2017-08-18 | 长春工业大学 | A kind of semi-automatic brake block detection platform |
| CN108426611A (en) * | 2018-03-26 | 2018-08-21 | 东莞市沃德精密机械有限公司 | Endoporus automatic detecting machine |
| CN111037303A (en) * | 2019-12-31 | 2020-04-21 | 江苏长沐智能装备有限公司 | Die casting drilling and tapping device |
| CN112140431A (en) * | 2020-09-19 | 2020-12-29 | 孙福亮 | Glove demoulding device |
| CN115301560A (en) * | 2021-05-07 | 2022-11-08 | 中国石油化工股份有限公司 | Polyethylene particle abnormity screening device and screening method |
| CN116441949A (en) * | 2023-06-15 | 2023-07-18 | 迁安市仁泰金属制品有限公司 | Automatic steel forming and processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105744824A (en) * | 2014-12-10 | 2016-07-06 | 安徽海创自动控制设备有限公司 | Automatic paster mounting device |
| CN104733975A (en) * | 2015-01-30 | 2015-06-24 | 上海昭程整流子科技有限公司 | Uncovering and shelling machine |
| CN104600540A (en) * | 2015-01-30 | 2015-05-06 | 上海昭程整流子科技有限公司 | Material separating mechanism of uncapping huller |
| CN104842167A (en) * | 2015-04-23 | 2015-08-19 | 瑞安市博宇电器有限公司 | Full-automatic commutator production equipment |
| CN105583735A (en) * | 2016-03-09 | 2016-05-18 | 东莞市叁益机械科技有限公司 | Eccentric wheel jacking and conveying mechanism for precise sand blasting machine |
| CN105643438B (en) * | 2016-04-01 | 2018-05-08 | 张家港巨盛数控设备科技有限公司 | A kind of automatic feed mechanism of polissoir |
| CN105643438A (en) * | 2016-04-01 | 2016-06-08 | 张家港巨盛数控设备科技有限公司 | Automatic feeding mechanism for polishing equipment |
| CN106153123A (en) * | 2016-08-31 | 2016-11-23 | 上海昭程整流子科技有限公司 | A kind of diverter automatic Synthesis testing machine |
| CN107061569A (en) * | 2017-03-22 | 2017-08-18 | 长春工业大学 | A kind of semi-automatic brake block detection platform |
| CN108426611A (en) * | 2018-03-26 | 2018-08-21 | 东莞市沃德精密机械有限公司 | Endoporus automatic detecting machine |
| CN111037303A (en) * | 2019-12-31 | 2020-04-21 | 江苏长沐智能装备有限公司 | Die casting drilling and tapping device |
| CN111037303B (en) * | 2019-12-31 | 2022-02-18 | 江苏长沐智能装备有限公司 | Die casting drilling and tapping device |
| CN112140431A (en) * | 2020-09-19 | 2020-12-29 | 孙福亮 | Glove demoulding device |
| CN115301560A (en) * | 2021-05-07 | 2022-11-08 | 中国石油化工股份有限公司 | Polyethylene particle abnormity screening device and screening method |
| CN116441949A (en) * | 2023-06-15 | 2023-07-18 | 迁安市仁泰金属制品有限公司 | Automatic steel forming and processing equipment |
| CN116441949B (en) * | 2023-06-15 | 2023-08-11 | 迁安市仁泰金属制品有限公司 | Automatic steel forming and processing equipment |
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Granted publication date: 20140730 Termination date: 20181216 |