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CN203729934U - Expansion cone - Google Patents

Expansion cone Download PDF

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Publication number
CN203729934U
CN203729934U CN201420004025.4U CN201420004025U CN203729934U CN 203729934 U CN203729934 U CN 203729934U CN 201420004025 U CN201420004025 U CN 201420004025U CN 203729934 U CN203729934 U CN 203729934U
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China
Prior art keywords
cone
section
expansion
cylinder
expansion cone
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Inventor
李益良
李涛
孙强
韩伟业
陈强
明尔扬
毕秀玲
薛建军
丁爱芹
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The utility model provides an expansion cone, include that a first section awl section of thick bamboo (1), a second section awl section of thick bamboo (2) and a third section awl section of thick bamboo (3) that connect gradually along the axis of this expansion cone are equipped with in this expansion cone along axial through-hole (4) that link up, and the external diameter of a first section awl section of thick bamboo (1) is less than the external diameter of a third section awl section of thick bamboo (3), and a second section awl section of thick bamboo (2) is oval spheroidal partial surface with the adjacent partial surface of a first section awl section of thick bamboo (1). The expansion cone is beneficial to reducing abrasion resistance in the expansion process, the strength of the expansion cone can be enhanced, the elasticity of the expansion cone is guaranteed, and the occurrence of accident conditions such as expansion cone fracture and excessive abrasion caused by long-distance expansion construction can be avoided.

Description

一种膨胀锥an expanding cone

技术领域technical field

本实用新型涉及石油开采设备领域,具体的是一种在膨胀管中使用的膨胀锥。The utility model relates to the field of oil exploitation equipment, in particular to an expansion cone used in an expansion pipe.

背景技术Background technique

膨胀管技术是近年来蓬勃兴起的一项新技术,它可应用于钻井、完井及采油、修井等作业过程。膨胀管补贴技术目前已经非常成熟,膨胀管完井成为近来比较热门的完井方案,作为完井套管的膨胀管长度较长,其膨胀作业难度大,对膨胀锥的性能要求更高,如耐磨损、高强度、抗冲击力、可靠性等,既要有足够的弹性确保胀锥的抗冲击能力的可靠性,又要有足够的刚度和耐磨性能,保证长距离膨胀动作的完成。现有膨胀锥工具的工作面一般为锥形表面,工作时容易产生积屑瘤现象,且均为单一材料实体,膨胀锥的性能提高主要通过优选材料及提高热处理工艺完成,现有膨胀锥的形状和结构及单一材料实体的形式很难达到要求。Expandable pipe technology is a new technology that has been booming in recent years, and it can be applied to drilling, well completion, oil production, workover and other operations. The expansion tube subsidy technology is very mature at present, and expansion tube completion has become a relatively popular completion scheme recently. The expansion tube used as the completion casing is long in length, and the expansion operation is difficult, and the performance requirements of the expansion cone are higher. For example, Wear resistance, high strength, impact resistance, reliability, etc., not only must have sufficient elasticity to ensure the reliability of the impact resistance of the expanding cone, but also must have sufficient rigidity and wear resistance to ensure the completion of long-distance expansion actions . The working surface of the existing expansion cone tool is generally a conical surface, which is prone to built-up edge during work, and is a single material entity. The performance improvement of the expansion cone is mainly completed by optimizing the material and improving the heat treatment process. The existing expansion cone Shape and structure and the form of a single material entity are difficult to achieve.

实用新型内容Utility model content

为了解决现有技术中的膨胀锥容易产生积屑瘤现象的技术问题。本实用新型提供了一种膨胀锥,该膨胀锥有助于降低膨胀过程磨阻,既可以增强胀锥的强度同时保证胀锥的弹性,又可以避免因长距离膨胀施工造成膨胀锥破裂、过多磨损等意外情况的发生。In order to solve the technical problem that the expansion cone in the prior art is prone to produce built-up edge phenomenon. The utility model provides an expansion cone, which is helpful to reduce the friction resistance in the expansion process, can not only enhance the strength of the expansion cone, but also ensure the elasticity of the expansion cone, and can avoid the expansion cone rupture and excessive The occurrence of accidents such as excessive wear and tear.

本实用新型为解决其技术问题采用的技术方案是:一种膨胀锥,包括沿着该膨胀锥的轴线依次连接的第一段锥筒、第二段锥筒和第三段锥筒,该膨胀锥内设有沿轴向贯通的通孔,第一段锥筒的外径小于第三段锥筒的外径,第二段锥筒与第一段锥筒相邻的部分表面为椭圆形球体的部分表面。The technical solution adopted by the utility model to solve the technical problem is: an expansion cone, including a first section of cone, a second section of cone and a third section of cone sequentially connected along the axis of the expansion cone, the expansion There is a through hole through the cone in the axial direction, the outer diameter of the first section of the cone is smaller than the outer diameter of the third section of the cone, and the part of the surface of the second section of the cone adjacent to the first section of the cone is an elliptical sphere part of the surface.

在优选的实施方式中,该膨胀锥穿设在膨胀管内,其椭圆形球体的部分表面与膨胀管相接触的切线与膨胀管轴线之间的夹角θ为13~15度。In a preferred embodiment, the expansion cone is installed in the expansion tube, and the included angle θ between the tangent of the partial surface of the elliptical sphere in contact with the expansion tube and the axis of the expansion tube is 13-15 degrees.

在优选的实施方式中,第二段锥筒与第三段锥筒相邻的部分为圆筒形。In a preferred embodiment, the part of the second section of the cone adjacent to the third section of the cone is cylindrical.

在优选的实施方式中,该圆筒的外径小于第三段锥筒的外径。In a preferred embodiment, the outer diameter of the cylinder is smaller than the outer diameter of the third-stage cone.

在优选的实施方式中,第二段锥筒上设有多个合金块。In a preferred embodiment, a plurality of alloy blocks are arranged on the second section of the cone.

在优选的实施方式中,合金块的底端设置在第二段锥筒内,合金块的顶端设置在第二段锥筒外。In a preferred embodiment, the bottom end of the alloy block is set inside the second section of the cone, and the top end of the alloy block is set outside the second section of the cone.

在优选的实施方式中,第二段锥筒与第三段锥筒相邻的部分为圆筒形,该圆筒的外径小于第三段锥筒的外径,合金块露出第二段锥筒的部分的长度等于该圆筒的外径与第三段锥筒的外径之间的差值。In a preferred embodiment, the part adjacent to the second section of the cone and the third section of the cone is cylindrical, the outer diameter of the cylinder is smaller than the outer diameter of the third section of the cone, and the alloy block exposes the second section of the cone. The length of the barrel portion is equal to the difference between the outer diameter of the barrel and the outer diameter of the third section cone.

在优选的实施方式中,合金块为圆柱形,该圆柱的轴线垂直于该膨胀锥的轴线。In a preferred embodiment, the alloy block is cylindrical, and the axis of the cylinder is perpendicular to the axis of the expansion cone.

在优选的实施方式中,该合金块的抗压强度大于第二段锥筒的抗压强度。In a preferred embodiment, the compressive strength of the alloy block is greater than the compressive strength of the second section of the cone.

在优选的实施方式中,第三段锥筒设有至少一个用于放置密封圈的环形凹槽。In a preferred embodiment, the third section of the cone is provided with at least one annular groove for placing a sealing ring.

本实用新型的膨胀锥的特点及优点是:The characteristics and advantages of the expansion cone of the present utility model are:

1、本实用新型的膨胀锥,通过其第二段锥筒与第一段锥筒相邻的部分表面设置为椭圆形球体的部分表面后,膨胀锥对膨胀管的膨胀过程将变得缓和,椭圆形球体的部分表面与保径段圆滑过渡,膨胀过程延球面前移,有效缓和整个膨胀过程,从而可以避免了膨胀过程产生积屑瘤现象。该膨胀锥有效避免锥面应力集中,缓和膨胀过程,均匀膨胀锥应力,防止胀锥破裂。1. In the expansion cone of the present utility model, after the part of the surface adjacent to the second section of the cone and the first section of the cone is set as a part of the surface of the elliptical sphere, the expansion process of the expansion cone to the expansion tube will be eased, Part of the surface of the elliptical sphere transitions smoothly with the gauge section, and the expansion process moves forward along the sphere, which effectively eases the entire expansion process, thereby avoiding the phenomenon of built-up edge during the expansion process. The expansion cone effectively avoids the stress concentration on the cone surface, eases the expansion process, uniforms the expansion cone stress, and prevents the expansion cone from breaking.

2、本实用新型的膨胀锥,将原胀锥单一材料实体结构变为嵌硬质合金块的结构,采用弹塑性较强的基体,镶嵌硬度很高的合金块,将二者材料性能结合,达到抗磨、抗冲击、高强度的效果,取得更优异的膨胀锥性能。2. The expansion cone of the present utility model changes the solid structure of the single material of the original expansion cone into a structure inlaid with a hard alloy block, adopts a matrix with strong elastoplasticity, inlays an alloy block with high hardness, and combines the properties of the two materials. It achieves the effects of anti-wear, impact resistance and high strength, and achieves more excellent performance of the expansion cone.

3、本实用新型的膨胀锥,合金块网状编制排列在膨胀锥上,达到实体胀锥的全锥面膨胀的效果,同时降低膨胀接触面积,降低膨胀摩擦力。3. In the expansion cone of the present invention, the alloy blocks are arranged in a net shape on the expansion cone, so as to achieve the effect of full-cone expansion of the solid expansion cone, reduce the expansion contact area, and reduce the expansion friction.

4、本实用新型的膨胀锥,合金块间隙充满润滑脂,有效改善胀锥锥面的润滑条件,降低摩擦力,降低膨胀压力。4. In the expansion cone of the present invention, the gaps between the alloy blocks are filled with lubricating grease, which effectively improves the lubrication conditions of the expansion cone surface, reduces friction, and reduces expansion pressure.

附图说明Description of drawings

下面结合附图对本实用新型所述的膨胀锥作进一步详细的描述。The expansion cone described in the utility model will be further described in detail below in conjunction with the accompanying drawings.

图1是第一种实施方式中的膨胀锥的主视图。Fig. 1 is a front view of the expansion cone in the first embodiment.

图2是第一种实施方式中的膨胀锥的第二段锥筒所对应的椭圆形球体的部分表面。Fig. 2 is a partial surface of the elliptical sphere corresponding to the second section of the cone cylinder of the expansion cone in the first embodiment.

图3是第二种实施方式中的膨胀锥的主视图。Fig. 3 is a front view of the expansion cone in the second embodiment.

图4是图3中沿A-A方向的剖视图。Fig. 4 is a sectional view along A-A direction in Fig. 3 .

图5是第二种实施方式中的膨胀锥的立体图。Fig. 5 is a perspective view of an expansion cone in a second embodiment.

其中1.第一段锥筒,2.第二段锥筒,3.第三段锥筒,4.通孔,5.合金块,6.环形凹槽。Wherein 1. first section of cone, 2. second section of cone, 3. third section of cone, 4. through hole, 5. alloy block, 6. annular groove.

具体实施方式Detailed ways

下面结合附图对本实用新型所述的膨胀锥作进一步详细的说明。一种膨胀锥,膨胀锥为圆筒形,包括沿着该膨胀锥的轴线依次连接的第一段锥筒1、第二段锥筒2和第三段锥筒3,该膨胀锥内设有沿轴向贯通的通孔4,第一段锥筒1的外径小于第三段锥筒3的外径,第二段锥筒2与第一段锥筒1相邻的部分表面为椭圆形球体的部分表面,如图1所示,即第二段锥筒2的右段A的表面形状为椭圆形球体表面的一部分,如图1中右段A与图2中实线表示的右段A向对应,图2中的虚线表示该右段A所在的椭圆形球体。The expansion cone described in the utility model will be described in further detail below in conjunction with the accompanying drawings. An expansion cone, the expansion cone is cylindrical, including the first section of the cone 1, the second section of the cone 2 and the third section of the cone 3 connected in sequence along the axis of the expansion cone, the expansion cone is provided with The through hole 4 penetrating in the axial direction, the outer diameter of the first section of the cone 1 is smaller than the outer diameter of the third section of the cone 3, and the part of the surface of the second section of the cone 2 adjacent to the first section of the cone 1 is elliptical The partial surface of sphere, as shown in Figure 1, promptly the surface shape of the right section A of the second section cone cylinder 2 is a part of the surface of an ellipse sphere, as shown in Figure 1, right section A and the right section represented by the solid line in Figure 2 Corresponding to A, the dotted line in Fig. 2 represents the elliptical sphere where the right section A is located.

现有技术中膨胀锥的工作面为锥形,锥面与保径段通过圆角过渡,过渡圆角对膨胀管仍存在切削作用,容易出现积屑瘤。积屑瘤的产生对长距离膨胀不利。其次,原胀锥结构在膨胀过程会在圆角过渡段形成应力集中,而锥面前端所承受的应力较小;胀锥应力分布不均。第二段锥筒2的全部或部分可以设置成椭圆形球体的一部分,将第二段锥筒2与第一段锥筒1相邻的部分表面设置为椭圆形球体的一部分后,膨胀锥对膨胀管的膨胀过程将变得缓和,椭圆形球体的部分表面与保径段圆滑过渡,膨胀过程延球面前移,有效缓和整个膨胀过程,从而可以避免了膨胀过程产生积屑瘤现象。In the prior art, the working surface of the expansion cone is conical, and the conical surface and the gage section transition through rounded corners. The transitional rounded corners still have a cutting effect on the expansion tube, and built-up edge is prone to occur. The generation of built-up edge is not good for long-distance expansion. Secondly, the original expanding cone structure will form stress concentration in the fillet transition section during the expansion process, while the stress on the front end of the cone surface is small; the stress distribution of the expanding cone is uneven. All or part of the second section of the cone 2 can be set to a part of the elliptical sphere, after the part of the surface adjacent to the second section of the cone 2 and the first section of the cone 1 is set as a part of the ellipse, the expansion cone The expansion process of the expansion tube will be eased, the part of the surface of the elliptical sphere and the gauge section will transition smoothly, and the expansion process will move forward along the sphere, effectively relieving the entire expansion process, thereby avoiding the phenomenon of built-up edge during the expansion process.

在一实施例中,如图4所示,该膨胀锥穿设在膨胀管7内,其椭圆形球体的部分表面与膨胀管7相接触的切线与膨胀管7轴线之间的夹角θ为13~15度,也即,当膨胀锥穿设在膨胀管7内并开始对膨胀管7进行膨胀作业时,该膨胀锥的椭圆形球体的部分表面与膨胀管7内管壁首先接触的点为切点,该切点处的切线与膨胀管7的轴线之间的夹角θ为13~15度。第二段锥筒2包括两段锥筒,如图1所示,虚线将第二段锥筒2分为右段A和左段B,第二段锥筒2与第三段锥筒3相邻的部分为圆筒形,即左段B为圆筒形。该圆筒的外径略小于第三段锥筒3的外径。In one embodiment, as shown in FIG. 4 , the expansion cone is installed in the expansion tube 7 , and the angle θ between the tangent of the partial surface of the elliptical sphere in contact with the expansion tube 7 and the axis of the expansion tube 7 is 13-15 degrees, that is, when the expansion cone penetrates the expansion tube 7 and starts to expand the expansion tube 7, the part surface of the elliptical sphere of the expansion cone first contacts the inner wall of the expansion tube 7 is a tangent point, and the angle θ between the tangent line at the tangent point and the axis of the expansion tube 7 is 13-15 degrees. The second section of the cone 2 includes two sections of the cone, as shown in Figure 1, the dotted line divides the second section of the cone 2 into the right section A and the left section B, and the second section of the cone 2 is in phase with the third section of the cone 3 The adjacent part is cylindrical, that is, the left section B is cylindrical. The outer diameter of the cylinder is slightly smaller than the outer diameter of the third stage cone 3 .

在一实施例中,第二段锥筒2上设有多个合金块5。合金块5的底端设置在第二段锥筒2内,合金块5的顶端设置在第二段锥筒2外,如图3、图4和图5所示。将原胀锥单一材料实体结构变为嵌硬质合金块5的结构,采用弹塑性较强的基体,镶嵌硬度很高的合金块5,将二者材料性能结合,达到抗磨、抗冲击、高强度的效果。最后,合金块为在第二段锥筒2的表面以类似密排六方晶格的方式整齐排列,在轴向上形成全尺寸圆周结构,能够达到实体胀锥的全锥面膨胀的效果。In one embodiment, a plurality of alloy blocks 5 are arranged on the second section of the cone 2 . The bottom end of the alloy block 5 is set inside the second section of the cone 2, and the top end of the alloy block 5 is set outside the second section of the cone 2, as shown in Fig. 3, Fig. 4 and Fig. 5 . The single material entity structure of the original expansion cone is changed into a structure embedded with cemented carbide block 5, and a matrix with strong elastoplasticity is used to inlay the alloy block 5 with high hardness. The properties of the two materials are combined to achieve wear resistance, impact resistance, High intensity effect. Finally, the alloy blocks are neatly arranged on the surface of the second-stage cone 2 in a manner similar to a hexagonal close-packed lattice, forming a full-scale circumferential structure in the axial direction, which can achieve the effect of full-cone expansion of the solid expansion cone.

另外,第二段锥筒2与第三段锥筒3相邻的部分为圆筒形,该圆筒的外径小于第三段锥筒3的外径,即图1中左段B的外径小于第三段锥筒3的外径,合金块5露出第二段锥筒2的部分的长度等于该圆筒的外径与第三段锥筒3的外径之间的差值,即合金块5露出第二段锥筒2的部分的长度等于左段B的外径与第三段锥筒3的外径之间的差值。In addition, the part adjacent to the second section of the cone 2 and the third section of the cone 3 is cylindrical, and the outer diameter of the cylinder is smaller than the outer diameter of the third section of the cone 3, that is, the outer diameter of the left section B in Fig. 1 The diameter is smaller than the outer diameter of the third section of the cone 3, and the length of the part of the alloy block 5 exposed to the second section of the cone 2 is equal to the difference between the outer diameter of the cylinder and the outer diameter of the third section of the cone 3, that is The length of the portion of the alloy block 5 exposed from the second section of the cone 2 is equal to the difference between the outer diameter of the left section B and the outer diameter of the third section of the cone 3 .

优选合金块5为圆柱形,该圆柱的轴线垂直于该膨胀锥的轴线。该合金块5的抗压强度大于第二段锥筒2的抗压强度。另外,在膨胀过程中,合金块间隙充满润滑脂,有效改善胀锥锥面的润滑条件,降低摩擦力,降低膨胀压力。第三段锥筒3还设有至少一个用于放置密封圈的环形凹槽6。Preferably, the alloy block 5 is cylindrical, and the axis of the cylinder is perpendicular to the axis of the expansion cone. The compressive strength of the alloy block 5 is greater than that of the second section of the cone 2 . In addition, during the expansion process, the gap between the alloy blocks is filled with grease, which effectively improves the lubrication conditions of the expanding cone surface, reduces friction, and reduces expansion pressure. The third segment cone 3 is also provided with at least one annular groove 6 for placing a sealing ring.

以上所述,仅为本实用新型的具体实施例,不能以其限定实用新型实施的范围,所以其等同组件的置换,或依本实用新型专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本实用新型中的技术特征与技术特征之间、技术特征与技术方案之间、技术方案与技术方案之间均可以自由组合使用。The above is only a specific embodiment of the utility model, and it cannot limit the scope of utility model implementation, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the patent protection scope of the utility model should still belong to areas covered by this patent. In addition, the technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the utility model can be used in free combination.

Claims (10)

1. an expansion cone, it is characterized in that, comprise the first paragraph cone cylinder (1), second segment cone cylinder (2) and the 3rd section of cone cylinder (3) that connect successively along the axis of this expansion cone, in this expansion cone, be provided with the through hole (4) connecting vertically, the external diameter of first paragraph cone cylinder (1) is less than the external diameter of the 3rd section of cone cylinder (3), the part surface that the part surface that second segment cone cylinder (2) is adjacent with first paragraph cone cylinder (1) is oval-shaped ball.
2. expansion cone according to claim 1, is characterized in that: this expansion cone is located in expansion tube, and the angle theta between the tangent line that the part surface of its oval-shaped ball contacts with expansion tube and expansion tube axis is 13~15 degree.
3. expansion cone according to claim 1, is characterized in that: the part that second segment cone cylinder (2) is adjacent with the 3rd section of cone cylinder (3) is cylindrical shape.
4. expansion cone according to claim 3, is characterized in that: the external diameter of this cylinder is less than the external diameter of the 3rd section of cone cylinder (3).
5. expansion cone according to claim 1, is characterized in that: second segment cone cylinder (2) is provided with multiple alloy blocks (5).
6. expansion cone according to claim 5, is characterized in that: the bottom of alloy block (5) is arranged in second segment cone cylinder (2), and the top of alloy block (5) is arranged on outside second segment cone cylinder (2).
7. expansion cone according to claim 6, it is characterized in that: the part that second segment cone cylinder (2) is adjacent with the 3rd section of cone cylinder (3) is cylindrical shape, the external diameter of this cylinder is less than the external diameter of the 3rd section of cone cylinder (3), and the length that alloy block (5) exposes the part of second segment cone cylinder (2) equals the difference between the external diameter of this cylinder and the external diameter of the 3rd section of cone cylinder (3).
8. expansion cone according to claim 5, is characterized in that: alloy block (5) is for cylindrical, and the axis of this cylinder is perpendicular to the axis of this expansion cone.
9. expansion cone according to claim 5, is characterized in that: the compressive strength of this alloy block (5) is greater than the compressive strength of second segment cone cylinder (2).
10. expansion cone according to claim 1, is characterized in that: the 3rd section of cone cylinder (3) is provided with at least one for placing the annular groove (6) of sealing ring.
CN201420004025.4U 2014-01-03 2014-01-03 Expansion cone Expired - Lifetime CN203729934U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103790536A (en) * 2014-01-03 2014-05-14 中国石油天然气股份有限公司 Expansion cone
CN104695887A (en) * 2015-01-19 2015-06-10 中国石油大学(北京) Low-friction sliding type tube expander

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103790536A (en) * 2014-01-03 2014-05-14 中国石油天然气股份有限公司 Expansion cone
CN104695887A (en) * 2015-01-19 2015-06-10 中国石油大学(北京) Low-friction sliding type tube expander

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