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CN203727074U - Tire mold carving machine - Google Patents

Tire mold carving machine Download PDF

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Publication number
CN203727074U
CN203727074U CN201420113244.6U CN201420113244U CN203727074U CN 203727074 U CN203727074 U CN 203727074U CN 201420113244 U CN201420113244 U CN 201420113244U CN 203727074 U CN203727074 U CN 203727074U
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China
Prior art keywords
axis
armstand
vertical arm
arm
carving machine
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CN201420113244.6U
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Chinese (zh)
Inventor
李处来
张伟
闫方清
王智
刘希文
邱文娜
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Himile Mechanical Science and Technology Shandong Co Ltd
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Himile Mechanical Science and Technology Shandong Co Ltd
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Abstract

本实用新型公开了一种轮胎模具刻字机,包括床身,床身上垂直安装有转轴,转轴上安装有工作台,转轴传动连接有工作台旋转驱动装置;床身上安装有门型台架,门型台架上安装有X轴横臂,X轴横臂上安装有可沿X轴横臂横向运动的立臂安装座,立臂安装座连接有横向运动驱动装置,立臂安装座上安装有Z轴立臂,Z轴立臂连接有纵向运动驱动装置,Z轴立臂的底端垂直安装有摆动轴,摆动轴连接有摆动驱动装置,摆动轴上安装有用于安装刀具的主轴,工作台位于主轴的下方;高刚性门型台架设计,使机床可以承载高精度、高速度的雕刻加工要求;X轴横臂、Z轴立臂、摆动轴和主轴四轴联动进行工作,实现自动化刻字加工,大大提高了加工效率和加工精度。

The utility model discloses a tire mold lettering machine, which comprises a bed, on which a rotating shaft is vertically installed, on which a workbench is installed, and the rotating shaft is connected with a rotating driving device for the workbench; The X-axis cross arm is installed on the X-axis cross arm, and the vertical arm mounting seat that can move laterally along the X-axis cross arm is installed on the X-axis cross arm. The vertical arm mounting seat is connected with a lateral movement drive device. Z-axis vertical arm, the Z-axis vertical arm is connected with a longitudinal movement drive device, the bottom end of the Z-axis vertical arm is vertically installed with a swing shaft, the swing shaft is connected with a swing drive device, and the spindle for installing tools is installed on the swing shaft. It is located under the main shaft; the high-rigidity gantry design enables the machine tool to carry high-precision and high-speed engraving processing requirements; X-axis horizontal arm, Z-axis vertical arm, swing axis and main shaft work in four-axis linkage to realize automatic lettering processing, greatly improving the processing efficiency and processing accuracy.

Description

轮胎模具刻字机Tire Mold Cutting Plotter

技术领域 technical field

本实用新型涉及一种刻字机,尤其涉及一种对轮胎模具进行加工的刻字机。 The utility model relates to a plotter, in particular to a plotter for processing tire moulds.

背景技术 Background technique

随着轮胎产量的增大和轮胎质量要求的提高,轮胎模具作为轮胎加工最关键的成型设备之一,对轮胎质量和外观有着举足轻重的作用。目前的轮胎模具分为两种:活络模具和两半模具。其中,轮胎活络模具分为向心机构部分和型腔部分,型腔部分主要由花纹块、胎侧板等组成。轮胎模具胎侧板除了定型轮胎胎侧外,还有一个主要的作用是将轮胎的各种信息标记如商标、规格型号、承载能力、类型等硫化在轮胎上。轮胎上的这些信息标记需要雕刻在胎侧板上,这些信息从简单到复杂,大小不同形状各异,所有完成细节必须清晰明显,因而有效传递重要的产品信息并为成品轮胎的外观增添成色、为轮胎制造商品牌广告宣传。 With the increase of tire production and the improvement of tire quality requirements, tire molds, as one of the most critical molding equipment in tire processing, play a decisive role in tire quality and appearance. There are currently two types of tire molds: active molds and two-half molds. Among them, the tire active mold is divided into a centripetal mechanism part and a cavity part, and the cavity part is mainly composed of tread blocks and sidewall plates. In addition to shaping the tire sidewall, the sidewall plate of the tire mold also has a main function to vulcanize various information marks of the tire such as trademarks, specifications, load capacity, and types on the tires. These information marks on the tire need to be engraved on the sidewall, the information ranges from simple to complex, in different sizes and shapes, and all finishing details must be clear and obvious, thus effectively conveying important product information and adding color to the appearance of the finished tire. Brand advertising campaign for tire manufacturer.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是提供一种高效的全自动化的轮胎模具刻字机。  The technical problem to be solved by the utility model is to provide an efficient and fully automatic tire mold cutting plotter. the

为解决上述技术问题,本实用新型的技术方案是:轮胎模具刻字机,包括床身,所述床身上垂直安装有转轴,所述转轴上安装有工作台,所述转轴传动连接有工作台旋转驱动装置;所述床身上安装有门型台架,所述门型台架上安装有X轴横臂,所述X轴横臂上安装有可沿所述X轴横臂横向运动的立臂安装座,所述立臂安装座连接有横向运动驱动装置,所述立臂安装座上安装有Z轴立臂,所述Z轴立臂连接有纵向运动驱动装置,所述Z轴立臂的底端垂直安装有摆动轴,所述摆动轴连接有摆动驱动装置,所述摆动轴上安装有用于安装刀具的主轴,所述工作台位于所述主轴的下方。 In order to solve the above-mentioned technical problems, the technical solution of the utility model is: tire mold cutting plotter, including a bed, a rotating shaft is vertically installed on the bed, a worktable is installed on the rotating shaft, and the rotating shaft is connected with a worktable to rotate Drive device; a portal frame is installed on the bed, an X-axis cross arm is installed on the portal frame, and a vertical arm that can move laterally along the X-axis cross arm is installed on the X-axis cross arm Mounting seat, the vertical arm mounting seat is connected with a lateral movement drive device, the Z-axis vertical arm is installed on the vertical arm mounting seat, the Z-axis vertical arm is connected with a longitudinal movement drive device, the Z-axis vertical arm A swing shaft is vertically installed at the bottom, and the swing shaft is connected with a swing driving device. A main shaft for installing a tool is installed on the swing shaft, and the workbench is located below the main shaft.

作为一种优选的技术方案,所述工作台旋转驱动装置包括伺服电机,所述伺服电机的动力输出端通过齿轮消隙机构与所述转轴传动连接。 As a preferred technical solution, the table rotation driving device includes a servo motor, and the power output end of the servo motor is connected to the rotating shaft through a gear anti-backlash mechanism.

作为一种优选的技术方案,所述横向运动驱动装置包括伺服电机,所述伺服电机的动力输出端通过丝杠与所述立臂安装座传动连接。 As a preferred technical solution, the lateral movement driving device includes a servo motor, and the power output end of the servo motor is connected to the vertical arm mounting seat through a screw.

作为一种优选的技术方案,所述纵向运动驱动装置包括伺服电机,所述伺服电机的动力输出端通过丝杠与所述Z轴立臂传动连接。 As a preferred technical solution, the longitudinal motion driving device includes a servo motor, and the power output end of the servo motor is connected to the Z-axis vertical arm through a screw.

作为一种优选的技术方案,所述摆动驱动装置包括伺服电机,所述伺服电机的动力输出端通过分度机构与所述摆动轴传动连接。 As a preferred technical solution, the swing driving device includes a servo motor, and the power output end of the servo motor is connected to the swing shaft through an indexing mechanism.

作为一种优选的技术方案,所述刀具下方的所述工作台的一侧设有刀库、另一侧设有护罩。 As a preferred technical solution, one side of the workbench below the tool is provided with a tool magazine, and the other side is provided with a shield.

由于采用了上述技术方案,轮胎模具刻字机,包括床身,所述床身上垂直安装有转轴,所述转轴上安装有工作台,所述转轴传动连接有工作台旋转驱动装置;所述床身上安装有门型台架,所述门型台架上安装有X轴横臂,所述X轴横臂上安装有可沿所述X轴横臂横向运动的立臂安装座,所述立臂安装座连接有横向运动驱动装置,所述立臂安装座上安装有Z轴立臂,所述Z轴立臂连接有纵向运动驱动装置,所述Z轴立臂的底端垂直安装有摆动轴,所述摆动轴连接有摆动驱动装置,所述摆动轴上安装有用于安装刀具的主轴,所述工作台位于所述主轴的下方;高刚性门型台架设计,使机床可以承载高精度、高速度的雕刻加工要求;X轴横臂、Z轴立臂、摆动轴和主轴四轴联动进行工作,实现自动化刻字加工,大大提高了加工效率和加工精度。 Due to the adoption of the above technical scheme, the tire mold cutting plotter includes a bed, a rotating shaft is vertically installed on the bed, a worktable is installed on the rotating shaft, and a worktable rotation drive device is connected to the rotating shaft; A gantry frame is installed, and an X-axis cross arm is installed on the gantry frame, and a vertical arm mounting seat that can move laterally along the X-axis cross arm is installed on the X-axis cross arm, and the vertical arm The mounting base is connected with a lateral motion driving device, the vertical arm mounting base is equipped with a Z-axis vertical arm, the Z-axis vertical arm is connected with a longitudinal motion driving device, and the bottom end of the Z-axis vertical arm is vertically installed with a swing shaft , the oscillating shaft is connected with a oscillating driving device, the oscillating shaft is equipped with a main shaft for installing tools, and the workbench is located below the main shaft; the design of the high-rigidity portal frame enables the machine tool to carry high-precision, High-speed engraving processing requirements; X-axis horizontal arm, Z-axis vertical arm, swing axis and main shaft work in four-axis linkage to realize automatic lettering processing, which greatly improves processing efficiency and processing accuracy.

附图说明  Description of drawings

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中: The following drawings are only intended to illustrate and explain the utility model schematically, and do not limit the scope of the utility model. in:

图1是本实用新型实施例的结构示意图; Fig. 1 is the structural representation of the utility model embodiment;

图2是图1的左视图; Fig. 2 is the left view of Fig. 1;

图3是图1的俯视图; Fig. 3 is the top view of Fig. 1;

图中:11-床身;12-工作台;13-门型台架;2-X轴横臂;31-立臂安装座;32-Z轴立臂;41-摆动轴;42-主轴;43-刀具;5-刀库;6-护罩。 In the figure: 11-bed; 12-table; 13-door frame; 2-X-axis cross arm; 31-mounting seat for vertical arm; 32-vertical arm for Z-axis; 41-swing axis; 43-tool; 5-knife magazine; 6-shield.

具体实施方式 Detailed ways

下面结合附图和实施例,进一步阐述本实用新型。在下面的详细描述中,只通过说明的方式描述了本实用新型的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。 Below in conjunction with accompanying drawing and embodiment, further set forth the utility model. In the following detailed description, certain exemplary embodiments of the present invention are described by way of illustration only. Needless to say, those skilled in the art would realize that the described embodiments may be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.

如图1、图2和图3所示,轮胎模具刻字机,包括床身11,所述床身11上垂直安装有转轴(图中未示出),所述转轴上安装有工作台12,所述转轴传动连接有工作台旋转驱动装置,所述工作台旋转驱动装置包括伺服电机,所述伺服电机的动力输出端通过齿轮消隙机构与所述转轴传动连接;所述床身11上安装有门型台架13,所述门型台架13上安装有X轴横臂2,所述X轴横臂2上安装有可沿所述X轴横臂2横向运动的立臂安装座31,所述立臂安装座31连接有横向运动驱动装置,所述横向运动驱动装置包括伺服电机,所述伺服电机的动力输出端通过丝杠与所述立臂安装座31传动连接,所述立臂安装座31上安装有Z轴立臂32,所述Z轴立臂32连接有纵向运动驱动装置,所述纵向运动驱动装置包括伺服电机,所述伺服电机的动力输出端通过丝杠与所述Z轴立臂32传动连接,所述Z轴立臂32的底端垂直安装有摆动轴41,所述摆动轴41连接有摆动驱动装置,所述摆动驱动装置包括伺服电机,所述伺服电机的动力输出端通过分度机构与所述摆动轴41传动连接,所述摆动轴41上安装有用于安装刀具43的主轴42,所述工作台12位于所述主轴42的下方;所述主轴42下方的所述工作台12的一侧设有刀库5、另一侧设有护罩6。 As shown in Fig. 1, Fig. 2 and Fig. 3, the tire mold cutting plotter includes a bed 11, a rotating shaft (not shown in the figure) is vertically installed on the bed 11, a workbench 12 is installed on the rotating shaft, The rotary shaft transmission is connected with a worktable rotary drive device, the rotary drive device of the worktable includes a servo motor, and the power output end of the servo motor is connected with the rotary shaft drive through a gear anti-backlash mechanism; the bed 11 is installed There is a door-shaped platform 13, and the X-axis cross arm 2 is installed on the door-shaped platform 13, and the vertical arm mounting seat 31 that can move laterally along the X-axis cross arm 2 is installed on the X-axis cross arm 2 , the vertical arm mounting base 31 is connected with a lateral motion driving device, the lateral motion driving device includes a servo motor, the power output end of the servo motor is connected to the vertical arm mounting base 31 through a screw, the vertical A Z-axis vertical arm 32 is installed on the arm mounting base 31, and the Z-axis vertical arm 32 is connected with a longitudinal motion driving device, and the longitudinal motion driving device includes a servo motor, and the power output end of the servo motor is connected to the motor through a lead screw. The Z-axis vertical arm 32 is connected by transmission, and the bottom end of the Z-axis vertical arm 32 is vertically installed with a swing shaft 41, and the swing shaft 41 is connected with a swing drive device, and the swing drive device includes a servo motor. The power output end of the power output end is connected with the transmission of the swing shaft 41 through an indexing mechanism. The swing shaft 41 is equipped with a main shaft 42 for installing a cutter 43. The workbench 12 is located below the main shaft 42; the main shaft 42 One side of the workbench 12 below is provided with a tool magazine 5 , and the other side is provided with a shield 6 .

本实用新型还包括工控机、电器柜部分、油雾除尘装置和油屑装置等,这些均属于现有技术,这里不再赘述。 The utility model also includes an industrial computer, an electrical cabinet part, an oil mist dedusting device and an oil debris device, etc., all of which belong to the prior art and will not be repeated here.

X轴横臂2采用高性能伺服电机,通过连接精密丝杠来实现运动;Z轴立臂32采用高性能伺服电机,能够有效的防止断电的时候,托板由于重力自行下滑,通过连接丝杠来实现运动;转轴采用高性能伺服电机,通过齿轮消隙机构驱动工作台12旋转,实现了大传动比时的高动态响应,使传动平稳、精度高、速度快,进行360°全方位加工;摆动轴41采用高性能伺服电机,连接精密分度机构,通过精密分度机构驱动主轴42旋转,具有很高驱动精度,摆动轴41可左右 90°摆动,并不受加工半径影响切削进给速度,能够实现轮胎侧板曲面的法向加工,改变Z向单一加工不垂直曲面的问题,极大提高了模具的加工效果,使模具的品质得到极大的提升。 The X-axis horizontal arm 2 adopts a high-performance servo motor, and the movement is realized by connecting a precision screw; the Z-axis vertical arm 32 adopts a high-performance servo motor, which can effectively prevent the pallet from sliding down due to gravity when the power is cut off. High-performance servo motor is used for the rotating shaft, and the worktable is driven to rotate by 12 through the gear anti-backlash mechanism, which realizes high dynamic response when the transmission ratio is large, makes the transmission stable, high-precision, and fast, and performs 360° all-round processing The swing axis 41 adopts a high-performance servo motor, connected with a precision indexing mechanism, and drives the main shaft 42 to rotate through the precision indexing mechanism, which has high driving precision. The swing axis 41 can swing 90° left and right, and is not affected by the machining radius. Cutting feed The speed can realize the normal processing of the curved surface of the tire side plate, change the problem of single processing of the non-vertical surface in the Z direction, greatly improve the processing effect of the mold, and greatly improve the quality of the mold.

本实用新型配有多刀位刀库5,可放置各种雕刻刀具43,配有刀库5管理系统、高精度对刀仪,对刀重复定位精度为0.001mm,实现自动换刀、自动对刀,具有刀具43破损检测功能,加工暂停检测刀具43或换刀,完成后系统自动检测刀具43,为操作人员提供相关信息,是否由于刀具43磨损造成加工缺陷,复位继续加工。 The utility model is equipped with a multi-tool tool magazine 5, which can place various carving tools 43. It is equipped with a tool magazine 5 management system and a high-precision tool setting instrument. Knife, with tool 43 damage detection function, processing pauses to detect tool 43 or tool change, after completion, the system automatically detects tool 43, provides relevant information for the operator, whether due to tool 43 wear causes processing defects, reset to continue processing.

本实用新型工作原理:将需要加工的侧板装夹在工作台12上,找正后,转轴、X轴横臂2、Z轴立臂32、摆动轴41可进行四轴联动进行工作。 The working principle of the utility model: the side plate to be processed is clamped on the workbench 12, and after alignment, the rotating shaft, the X-axis cross arm 2, the Z-axis vertical arm 32, and the swing shaft 41 can work in four-axis linkage.

本实用新型使用最新国际高端数控系统及高性能控制软件,加工的胎侧板在工作台12上人工找正后,一键启动,实现全自动化加工,可以自动雕铣各种轮胎模具侧板。轻松雕刻加工复杂的字体、装饰线等,加工效果好,字体底面光滑,加工好的胎侧板不再需要钳工进行大量修整,大幅度降低了钳工的工作量。 The utility model uses the latest international high-end numerical control system and high-performance control software. After the processed tire side panels are manually aligned on the workbench 12, they can be started with one button to realize fully automatic processing, and can automatically engrave and mill various tire mold side panels. It is easy to engrave and process complex fonts, decorative lines, etc., with good processing effect and smooth bottom surface of fonts. The processed sidewall does not require a lot of trimming by fitters, which greatly reduces the workload of fitters.

本实用新型具有自动化程度高、加工精度高、加工范围大、刚度高、控制便捷和性价比高等优点,能够减少对操作人员技术水平的依赖,缩短对操作人员的培训周期,大幅度降低操作者劳动强度。可以在轮胎模具生产厂家进行批量化、规模化、机群化生产胎侧板。 The utility model has the advantages of high degree of automation, high processing precision, large processing range, high rigidity, convenient control and high cost performance, can reduce dependence on the technical level of operators, shorten the training period for operators, and greatly reduce operator labor. strength. The side panels can be produced in batches, scales and clusters in tire mold manufacturers.

本实用新型的描述是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显然的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。 The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principle and practical application of the invention, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for particular purposes.

Claims (6)

1. character carving machine for tire molds, comprises lathe bed, it is characterized in that: on described lathe bed, be vertically installed with rotating shaft, in described rotating shaft, workbench be installed, described rotating shaft transmission is connected with worktable rotary drive unit; A type stand is installed on described lathe bed, on described door type stand, X-axis transverse arm is installed, on described X-axis transverse arm, being provided with can be along the armstand mount pad of described X-axis transverse arm transverse movement, described armstand mount pad is connected with transverse movement drive unit, on described armstand mount pad, Z axis armstand is installed, described Z axis armstand is connected with lengthwise movement drive unit, the bottom of described Z axis armstand is vertically installed with swinging axle, described swinging axle is connected with oscillatory gearing mechanism, main shaft for mounting cutter is installed on described swinging axle, and described workbench is positioned at the below of described main shaft.
2. character carving machine for tire molds as claimed in claim 1, is characterized in that: described worktable rotary drive unit comprises servomotor, and the clutch end of described servomotor is connected with described rotating shaft transmission by gear clearance elimination mechanism.
3. character carving machine for tire molds as claimed in claim 1, is characterized in that: described transverse movement drive unit comprises servomotor, and the clutch end of described servomotor is in transmission connection by leading screw and described armstand mount pad.
4. character carving machine for tire molds as claimed in claim 1, is characterized in that: described lengthwise movement drive unit comprises servomotor, and the clutch end of described servomotor is in transmission connection by leading screw and described Z axis armstand.
5. character carving machine for tire molds as claimed in claim 1, is characterized in that: described oscillatory gearing mechanism comprises servomotor, and the clutch end of described servomotor is in transmission connection by indexing mechanism and described swinging axle.
6. the character carving machine for tire molds as described in claim as arbitrary in claim 1 to 5, is characterized in that: a side of the described workbench of described main shaft below is provided with tool magazine, opposite side is provided with guard shield.
CN201420113244.6U 2014-03-13 2014-03-13 Tire mold carving machine Expired - Lifetime CN203727074U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105522860A (en) * 2016-01-25 2016-04-27 群基精密工业(苏州)有限公司 Four-shaft character carving machine for tire molds and character carving method thereof
CN109709107A (en) * 2019-02-12 2019-05-03 上海深视信息科技有限公司 A kind of passenger vehicle tyre equalization point identifying system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105522860A (en) * 2016-01-25 2016-04-27 群基精密工业(苏州)有限公司 Four-shaft character carving machine for tire molds and character carving method thereof
CN109709107A (en) * 2019-02-12 2019-05-03 上海深视信息科技有限公司 A kind of passenger vehicle tyre equalization point identifying system

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