CN203627437U - Locking device of two-dimensional scanning mechanism - Google Patents
Locking device of two-dimensional scanning mechanism Download PDFInfo
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- CN203627437U CN203627437U CN201320740464.7U CN201320740464U CN203627437U CN 203627437 U CN203627437 U CN 203627437U CN 201320740464 U CN201320740464 U CN 201320740464U CN 203627437 U CN203627437 U CN 203627437U
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Abstract
本专利公开了一种空间两维扫描机构的锁紧装置,应用于航空航天技术领域。该锁紧装置包括底座、挡块组件、拔销器、转动体连接架和拉簧。底座安装在扫描机构的基座上,挡块组件、拔销器和拉簧均安装在底座上;转动体连接架一端与两维机构转动体固连,一端与销轴配合;挡块为活动部件,转轴为挡块轴。锁紧时拔销器的销轴穿过底座衬套、转动体连接架衬套和销轴衬套,和挡块组件共同把机构转动体锁住,拉簧处于拉紧状态;解锁时销轴拔出,挡块在拉簧力作用下绕挡块轴回到初始位置完成解锁。本专利的创新点是通过使用一个锁紧装置,实现了扫描机构的两维锁紧。本专利拆装方便,结构简单,安全可靠,提供了一种有效的空间两维扫描机构的锁紧方式。
This patent discloses a locking device for a space two-dimensional scanning mechanism, which is applied in the field of aerospace technology. The locking device includes a base, a block assembly, a pin puller, a rotating body connecting frame and a tension spring. The base is installed on the base of the scanning mechanism, and the stopper assembly, pin puller and tension spring are all installed on the base; one end of the rotating body connecting frame is fixedly connected with the rotating body of the two-dimensional mechanism, and the other end is matched with the pin shaft; the stopper is movable Parts, the rotating shaft is a stopper shaft. When locking, the pin shaft of the pin puller passes through the base bushing, the rotating body connecting frame bushing and the pin shaft bushing, together with the stopper assembly, the rotating body of the mechanism is locked, and the tension spring is in a tensioned state; when unlocking, the pin shaft Pull out, and the stopper returns to the initial position around the stopper shaft under the force of the tension spring to complete the unlocking. The innovation of this patent is to realize the two-dimensional locking of the scanning mechanism by using a locking device. The patent has the advantages of convenient disassembly and assembly, simple structure, safety and reliability, and provides an effective locking method of a spatial two-dimensional scanning mechanism.
Description
技术领域technical field
本专利涉及的是一种转动机构的锁紧装置,特别是一种空间两维扫描机构的锁紧装置,属于航空航天技术领域。This patent relates to a locking device for a rotating mechanism, in particular to a locking device for a space two-dimensional scanning mechanism, which belongs to the field of aerospace technology.
背景技术Background technique
为了实现空间大范围成像,常采用两维扫描方式,通过扫描镜的两维摆动来实现方位和俯仰方向的扫描。卫星发射时会对两维扫描机构产生很大冲击和干扰力矩,因此两维扫描机构在卫星发射前必须锁定,以保护扫描机构的精密轴系、扫描镜等免受损伤。扫描机构的锁紧装置是整个机构的关键部件之一,锁紧并成功解锁的可靠性直接关系到扫描机构工作的成败。In order to realize large-scale imaging in space, a two-dimensional scanning method is often used, and the scanning in the azimuth and pitch directions is realized through the two-dimensional swing of the scanning mirror. When the satellite is launched, there will be a large impact and disturbance moment on the two-dimensional scanning mechanism. Therefore, the two-dimensional scanning mechanism must be locked before the satellite is launched to protect the precision shafting and scanning mirror of the scanning mechanism from damage. The locking device of the scanning mechanism is one of the key components of the whole mechanism, and the reliability of locking and unlocking is directly related to the success or failure of the scanning mechanism.
空间两维扫描机构的锁紧方式有爆炸螺栓锁紧、电磁锁紧、拔销器锁紧等。爆炸螺栓安装时将两个连接件固连在一起,爆炸后两连接件从分离面分离成两部分实现解锁,常用于舱外,考虑到污染、冲击等因素在光学仪器上应用往往受限。电磁锁紧的特征在于增加一个磁轭和一个制动面,实现两维锁紧需要用两套锁紧装置,使得结构相对复杂。传统的拔销器锁紧,通过使用两个拔销器装置来实现两维各自的锁紧,尤其在扫描镜上直接实施可靠性降低,结合应用本专利使用一个拔销器装置实现两维锁紧。The locking methods of the spatial two-dimensional scanning mechanism include explosive bolt locking, electromagnetic locking, pin puller locking, etc. When the explosion bolt is installed, the two connecting parts are fixed together. After the explosion, the two connecting parts are separated from the separation surface into two parts to unlock. It is often used outside the cabin, and its application in optical instruments is often limited due to factors such as pollution and impact. The characteristic of electromagnetic locking is that a yoke and a braking surface are added, and two sets of locking devices are required to realize two-dimensional locking, which makes the structure relatively complicated. The traditional pin puller locking uses two pin puller devices to achieve two-dimensional locking, especially when the reliability is reduced directly on the scanning mirror. Combined with the application of this patent, one pin puller device is used to realize two-dimensional locking tight.
发明内容Contents of the invention
本专利解决的技术问题是提供一种空间两维扫描机构的锁紧装置,且通过一个简单可靠的锁紧装置,实现了扫描机构的两维锁紧。The technical problem solved by this patent is to provide a locking device for a spatial two-dimensional scanning mechanism, and realize the two-dimensional locking of the scanning mechanism through a simple and reliable locking device.
本专利采取的技术方案如下:The technical scheme adopted by this patent is as follows:
本专利的两维扫描机构的锁紧装置包括底座1、挡块组件2、拔销器3、转动体连接架4和拉簧5,其中挡块组件2还包括挡块6、挡块轴7、挡块衬套8、挡块外垫片9、挡块内垫片10、销轴衬套11及螺母12。The locking device of the two-dimensional scanning mechanism of this patent includes a
底座1左右两侧各有一个凸台安装脚,材料一般选用钛合金、不锈钢等,中间位置的圆形沉孔嵌入塑料衬套,由于拔销器3的销轴14工作行程的限制,底座1中心销孔处的厚度一般小于销轴工作行程的1/2。挡块组件2是绕轴转动的活动部件,其中挡块6整体呈长方形,绕挡块轴7转动,销孔位置嵌入塑料销轴衬套11,该衬套通过4个螺钉固定在挡块6上,挡块6材料一般选用钛合金材料;挡块轴7的两轴端为锁紧螺纹,轴采用抗变形抗剪切的金属材料,转动的配合表面位置要求防冷焊处理;挡块衬套11和挡块内垫片10、挡块外垫片9一般采用金属材料;紧固螺母12采用双螺母锁紧。拔销器3本体为圆柱形,安装面上有4个对称安装孔,解锁前销伸出来,解锁后缩进去。转动体连接架4使用钛合金材料,一端中心孔嵌入塑料衬套。拉簧5材料为弹簧钢,长度和拉力要根据实际情况合理计算,保证解锁后拉簧不造成挡块反弹,且有一定的拉力裕度。There is a boss mounting foot on the left and right sides of the
所述的底座1是整个锁紧装置的支撑结构,固定在扫描机构的基座17上;所述的挡块组件2整体安装在底座1上,通过挡块轴7的轴端螺纹连接,挡块6在拉簧5的作用下绕挡块轴7转动,其中销轴衬套11上面连接着拉簧5的一端,拉簧5的另一端固定在底座1上;所述的拔销器3通过螺钉固定在底座1上,在锁紧时销轴14依次穿过底座衬套15、转动体连接架衬套13和销轴衬套11对应的安装孔,安装后拉簧5处于拉紧状态;所述的机构转动体连接架4的一端与两维扫描机构转动体18固连,另一端的嵌入的销轴衬套11与销轴14配合连接。The
锁紧与解锁工作原理说明:两维扫描机构锁紧前先检查挡块6处于活动状态,锁紧时使拔销器3的销轴14依次穿过底座衬套15、转动体连接架衬套13和销轴衬套11对应的安装孔,然后在底座1上固定拔销器3,拧紧螺钉,实现两维(方位维和俯仰维)锁紧,此时拉簧5处于拉紧状态,通过一个拔销器3和挡板组件2的组合就实现了扫描机构的两维锁紧;解锁时,发送解锁指令,拔销器3的销轴14瞬间拔出,挡块在拉簧5力的作用下绕轴回到初始水平位置,实现解锁,此时机构转动体18处于自由状态。Description of the working principle of locking and unlocking: the two-dimensional scanning mechanism first checks that the
本专利有如下效益:This patent has the following benefits:
1、结构简单,拆装方便,占用空间小,制造成本低;1. Simple structure, easy disassembly and assembly, small space occupation and low manufacturing cost;
2、技术创新,使用一个锁紧装置实现了两维锁紧;2. Technological innovation, using a locking device to achieve two-dimensional locking;
3、通过了地面环境试验和卫星发射的考核,成功锁紧并解锁。3. Passed the ground environment test and satellite launch assessment, successfully locked and unlocked.
附图说明Description of drawings
图1为本专利的两维扫描机构锁紧装置的结构示意图。Fig. 1 is a structural schematic diagram of the locking device of the two-dimensional scanning mechanism of the present patent.
图2为本专利的两维扫描机构锁紧装置安装说明图。Fig. 2 is a diagram illustrating the installation of the locking device of the two-dimensional scanning mechanism of the present patent.
图3为本专利的挡块组件的结构示意图。Fig. 3 is a structural schematic diagram of the block assembly of the present patent.
图4为本专利的拔销器销锁紧状态示意图。Fig. 4 is a schematic diagram of the locking state of the pin of the pin puller of this patent.
图中:1、底座,2、挡块组件,3、拔销器,4、转动体连接架,5、拉簧,6、挡块,7、挡块轴,8、挡块衬套,9、挡块外垫片,10、挡块内垫片,11、销轴衬套,12、紧固螺母,13、转动体连接架衬套,14、销轴,15、底座衬套,16、锁紧装置,17、基座,18、机构转动体。In the figure: 1. base, 2. stopper assembly, 3. pin puller, 4. rotating body connecting frame, 5. extension spring, 6. stopper, 7. stopper shaft, 8. stopper bushing, 9 , Block outer gasket, 10, Block inner gasket, 11, pin bushing, 12, fastening nut, 13, rotating body connection frame bushing, 14, pin shaft, 15, base bushing, 16, Locking device, 17, base, 18, mechanism rotating body.
具体实施方式Detailed ways
以下结合附图对本专利的具体实施做进一步说明:The specific implementation of this patent is described further below in conjunction with accompanying drawing:
结合图1、图2和图3所示,本专利的两维扫描机构的锁紧装置包括底座1、挡块组件2、拔销器3、转动体连接架4和拉簧5。底座1采用钛合金加工,由于受到拔销器3的销轴工作行程9mm的限制,底座1销孔处的厚度设计为4mm,销轴Φ6mm通过的圆形沉孔内嵌入聚酰亚胺底座衬套,单边厚度2mm。挡块组件2通过挡块轴端螺纹和M5螺母固定在底座上,转轴为挡块轴7,未锁紧时挡块6在拉簧5的拉力作用下绕轴自由转动。机构转动体连接架4的一端与两维机构的扫描机构转动体18通过4个M4钛合金螺钉固连,另一端与拔销器销轴14配合,配合孔为Φ10mm,内嵌入聚酰亚胺衬套,连接架采用钛合金材料。拔销器3选用火工品拔销器,锁紧时销轴7伸出来,解锁后缩回去且不反弹,通过4个M5防松螺钉固定在底座1上,其中一个螺钉与挡块轴7共用。拉簧5一端通过M3螺钉固定在底座上,另一端通过M3螺钉固定在挡板上的销轴衬套11上,与销轴衬套11共用其中一个安装螺钉,其中拉簧5的有效长度为30mm和拉力为10N。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the locking device of the two-dimensional scanning mechanism of this patent includes a
上述零部件在底座1上装配操作完成后,将底座1通过2个M5螺钉固定在扫描机构的基座17上,拔销器3安装前,挡块6在弹簧力的作用下处于初始水平位置。使拔销器3的销轴14依次穿过底座衬套15、转动体连接架衬套13和销轴衬套11,然后在底座1上固定拔销器3,即实现两维锁紧,此时拉簧处于拉紧状态;当拔销器3的销轴14拔出时,挡块6在拉簧5力的作用下绕轴回到初始位置,实现解锁,机构转动体18在方位和俯仰两个方向可以自由活动。After the assembly operation of the above components on the
如图3所示,挡块组件2包括挡块6、挡块轴7、挡块衬套8、挡块内垫片10、挡块外垫片9、销轴衬套11和M5紧固螺母12。本专利实施中挡块6选用钛合金,挡块轴7为40Cr,挡块衬套8、挡块内垫片10和挡块外垫片9使用黄铜材料,销轴衬套11采用聚酰亚胺材料。销轴衬套11通过4个M3螺钉固定在挡块6上,嵌入挡块孔内。挡块组件2装配时,首先保证挡块衬套8和挡块6孔的径向配合间隙为0.1mm,挡块内垫片10、挡块6、挡块外垫片9的轴向配合间隙为0.2mm,然后用M5双螺母12锁紧,锁紧后检查挡块6是否处于活动状态。As shown in Figure 3, the
如图4所示,为拔销器3安装后的锁紧状态,拔销器3的销轴14穿过底座衬套15、转动体连接架衬套13和销轴衬套11对应的孔,其中固定拔销器3的4个M5螺钉中一个与挡块组件2共用。底座1和转动体连接架4留间隙0.1mm,以及转动体连接架4和挡块6间留活动间隙0.1mm。As shown in Figure 4, it is the locked state after the
为了增加锁定和成功解锁的可靠性,本专利实施采取了如下可靠性设计措施和环境试验考核:1、使用聚酰亚胺衬套材料;2、拉簧预留10倍的拉力裕度;3、通过热真空试验、力学振动试验、低温加载解锁试验等考核。In order to increase the reliability of locking and successful unlocking, the implementation of this patent has adopted the following reliability design measures and environmental test assessment: 1. Use polyimide bushing material; 2.
本专利仅通过一个拔销器3和挡板组件2的组合就实现了扫描机构的两维锁紧,结构简单,特点显著,为使用者提供了一种安全可靠的两维扫描机构锁紧装置。This patent realizes the two-dimensional locking of the scanning mechanism only through the combination of a
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| CN201320740464.7U CN203627437U (en) | 2013-11-21 | 2013-11-21 | Locking device of two-dimensional scanning mechanism |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103671372A (en) * | 2013-11-21 | 2014-03-26 | 中国科学院上海技术物理研究所 | Locking device of bidimensional scanning mechanism |
| CN104564929A (en) * | 2014-12-31 | 2015-04-29 | 海能达通信股份有限公司 | Easily disassembled fixing device |
| CN107120347A (en) * | 2017-05-26 | 2017-09-01 | 湖北聚力汽车技术股份有限公司 | A kind of special purpose vehicle bearing pin fixation kit |
| CN110758770A (en) * | 2019-11-05 | 2020-02-07 | 长光卫星技术有限公司 | Ground aiming mechanism for space camera |
-
2013
- 2013-11-21 CN CN201320740464.7U patent/CN203627437U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103671372A (en) * | 2013-11-21 | 2014-03-26 | 中国科学院上海技术物理研究所 | Locking device of bidimensional scanning mechanism |
| CN103671372B (en) * | 2013-11-21 | 2015-07-29 | 中国科学院上海技术物理研究所 | A kind of locking device of bidimensional sweep mechanism |
| CN104564929A (en) * | 2014-12-31 | 2015-04-29 | 海能达通信股份有限公司 | Easily disassembled fixing device |
| CN104564929B (en) * | 2014-12-31 | 2016-09-07 | 海能达通信股份有限公司 | Quick detachable fixing device |
| CN107120347A (en) * | 2017-05-26 | 2017-09-01 | 湖北聚力汽车技术股份有限公司 | A kind of special purpose vehicle bearing pin fixation kit |
| CN110758770A (en) * | 2019-11-05 | 2020-02-07 | 长光卫星技术有限公司 | Ground aiming mechanism for space camera |
| CN110758770B (en) * | 2019-11-05 | 2022-01-07 | 长光卫星技术有限公司 | Ground aiming mechanism for space camera |
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