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CN203615803U - Scraper heat exchange tube and scraper condensing type heat exchanger - Google Patents

Scraper heat exchange tube and scraper condensing type heat exchanger Download PDF

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Publication number
CN203615803U
CN203615803U CN201320841451.9U CN201320841451U CN203615803U CN 203615803 U CN203615803 U CN 203615803U CN 201320841451 U CN201320841451 U CN 201320841451U CN 203615803 U CN203615803 U CN 203615803U
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heat exchanger
heat exchange
wiper blade
blade type
exchanger tube
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Expired - Fee Related
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CN201320841451.9U
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Chinese (zh)
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林煜翔
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Abstract

The utility model discloses a heat exchange tube and a heat exchanger, and aims to provides a scraper heat exchange tube which is simple in structure, low in production cost and high in heat exchange efficiency and a scraper condensing heat exchanger which is compact in structure, low in production cost, high in heat exchange efficiency, safe and stable in use and long in service life. The scraper heat exchange tube comprises a heat exchange tube body, the cross section of the heat exchange tube body is a flat surface, a plurality of water flow channels are arranged in the heat exchange tube body, a plurality of scrapers are arranged on the outer side face of the heat exchange tube body in parallel, and the length direction of the scrapers is the same as the length direction of the flat surface. The scraper condensing type heat exchanger comprises the scraper heat exchange tube. The scraper heat exchange tube and the scraper condensing type heat exchanger are applied to the technical field of manufacturing of condensing heat exchangers in the heating and ventilation industry.

Description

Wiper blade type heat exchanger tube and Wiper blade type condensed heat exchanger
Technical field
The utility model relates to a kind of Wiper blade type heat exchanger tube, also relates to a kind of Wiper blade type condensed heat exchanger that comprises Wiper blade type heat exchanger tube.
Background technology
Wall-hung boiler is the abbreviation of burnt gas wall hanging furnace, burnt gas wall hanging furnace is using natural gas, artificial coal gas or liquefied gas as fuel, fuel is exported through burner, after burning Indoor Combustion, by heat exchanger, by heat absorption, the recirculated water in heating system is when by way of heat exchanger, through heating in reciprocating mode, thereby constantly heat is exported to building, for building provides thermal source.
Wall-hung boiler has two large classes at present: air suspended type wall-hung boiler and condensing type wall-mounted furnace.Air suspended type wall-hung boiler adopts ordinary burner and semi-open combustion chambers burn natural gas, in optimized situation, operate at full capacity and can reach 93% the thermal efficiency (disregarding the latent heat that steam contains), along with reducing the thermal efficiency, also reduces gradually load, during to 30% load, the thermal efficiency is about 75%, and in its exhaust oxynitrides and carbon monoxide content all higher, can only reach national grade III Standard.Product after combustion of natural gas is carbon dioxide and water, and water is to emit with the form of steam, contains a large amount of latent heat in steam.Condensed water wall-hung boiler is the method that adopts premixed burning, make flue gas force to pass through heat exchanger, greatly reduce flue-gas temperature, steam transforming in flue gas becomes condensed water elimination to go out, can make like this thermal efficiency at full capacity time, reach 103%, when 30% load, reach 108% (establishing the whole calorific values of natural gas is 113%), and the fume emission of condensing furnace is lower than the half of country-level standard.
Heat exchanger is the core component of condensing type wall-mounted furnace.Household central heating wall-hung boiler often adopts tube coil type heat exchanger and cast aluminum heat exchanger at present.Because spatial limitation, some producers adopt cylindrical shape burner, have used the heat exchanger of upright cylindrical shape serpentine coil formula, and the power of this heat exchanger is larger, and volume is just huger, also there is no in the market 35kw and above Domestic wall stove thereof.Whole world consumption maximum is the horizontal condensate and heat exchanger of Stainless Steel Coil that Italian Giannoni produces at present, its advantage is that material corrosion resistance is the strongest, cost is low, but horizontal coiled-tube heat exchanger has the feature of exhaust problem, because water (flow) direction is not from low to high, but around helix from high to low more from low to high, each circle has peak, gas can stop at peak, and because stainless steel tube internal diameter is little, water resistance is large, in practice, heating water flow all can be less than design load, cause the temperature difference large, operating mode is very unstable.The vertical condensation heat exchanger of Italy Valmex, adopt the structure of similar air suspended type boiler main heat exchanger as the internal structure of condensation chamber, by outside fin in Al pipe butt welding as heat sink, due to all-aluminium construction, under soldering condition, welding temperature can only be lower than the fusion temperature of aluminium, not prison welding is leaned on, and after the time is long, can loosening cause heat conduction bad.
As can be seen here, seeking a kind of condensed heat exchanger with advantages such as heat exchanger effectiveness are higher, long service life, production cost is low is the target of enterprise's long term growth, numerous consumers expect especially, can also to a certain degree slow down world energy sources imbalance between supply and demand.
Utility model content
Technical problem to be solved in the utility model is to overcome the deficiencies in the prior art, a kind of simple in structure, production cost is low, heat exchanger effectiveness is high Wiper blade type heat exchanger tube is provided, also provides a kind of compact conformation, production cost is low, heat exchanger effectiveness is high, use the Wiper blade type condensed heat exchanger of safety and stability and long service life.
The technical scheme that the utility model adopts is: described Wiper blade type heat exchanger tube comprises heat exchanger tube main body, the cross section of described heat exchanger tube main body is flat horizontal surface, the inside of described heat exchanger tube main body is provided with several water stream channels, on the lateral surface of described heat exchanger tube main body, be arranged with multiple scraping blades in parallel, the length direction of described scraping blade is identical with the length direction of described flat horizontal surface.
Described scraping blade is along the curved shape of width, and described heat exchanger tube main body is made up of aluminum metal.
Multiple described scraping blades and described heat exchanger tube main body are formed in one.
Spacing between multiple described scraping blades is identical.
A kind of Wiper blade type condensed heat exchanger that comprises described Wiper blade type heat exchanger tube also comprises heating water route, left side allocation component, heating water route, right side allocation component, front side board, back side panel, burner assembly and collecting board, heating water route, described left side allocation component, heating water route, described right side allocation component, described front side board, described back side panel, described burner assembly and described collecting board are rolled into a heat exchange space jointly, described left side heating water route allocation component and heating water route, described right side allocation component are positioned at the left and right sides in described heat exchange space, described front side board and described back side panel are positioned at the both sides, front and back in described heat exchange space, described burner assembly is positioned at the upside in described heat exchange space, described collecting board is positioned at the downside in described heat exchange space, described heat exchange is also provided with igniter in space, in described left side heating water route allocation component and heating water route, described right side allocation component, be equipped with circulation waterway, in the allocation component of heating water route, described left side, be also provided with the water inlet and the delivery port that are connected with described circulation waterway, the described circulation waterway in described left side heating water route allocation component and heating water route, described right side allocation component is connected by described Wiper blade type heat exchanger tube, the top in described heat exchange space is combustion space, the bottom in described heat exchange space is heat exchange space, described igniter is positioned at described combustion space, described heat exchange is provided with some layers of heat exchange layers in space, and the described heat exchange layers of some layers is made up of Wiper blade type heat exchanger tube described in several.
Described in several, the length direction of the described flat horizontal surface in the cross section of Wiper blade type heat exchanger tube is positioned at vertical direction.
In the allocation component of heating water route, described right side, be also provided with visual windows.
By several, parallel and compact arranged described Wiper blade type heat exchanger tube forms described heat exchange layers.
Forming the quantity of Wiper blade type heat exchanger tube described in several of every layer of described heat exchange layers from top to bottom increases progressively gradually.
Described in separately several of every layer of described heat exchange layers, the quantity of the described water stream channel of Wiper blade type heat exchanger tube from top to bottom increases progressively gradually.
The beneficial effects of the utility model are: because described Wiper blade type heat exchanger tube comprises heat exchanger tube main body, the cross section of described heat exchanger tube main body is flat horizontal surface, the inside of described heat exchanger tube main body is provided with several water stream channels, on the lateral surface of described heat exchanger tube main body, be arranged with multiple scraping blades in parallel, the length direction of described scraping blade is identical with the length direction of described flat horizontal surface, current enter described in several after water stream channel, current are accelerated, and described scraping blade is along the curved shape of width, effectively strengthen endotherm area, make the heat exchange efficiency of described Wiper blade type heat exchanger tube obtain promoting greatly, so, described Wiper blade type heat exchanger tube, simple in structure, production cost is low, heat exchanger effectiveness is high.
Simultaneously, because multiple described scraping blades and described heat exchanger tube main body are formed in one, thus the vertical condensation heat exchanger outside fin not prison welding that described Wiper blade type heat exchanger tube can the Italian Valmex of fine solution by and the time long after the loosening bad problem of heat conduction that causes.
Because described Wiper blade type condensed heat exchanger comprises described Wiper blade type heat exchanger tube, also comprise heating water route, left side allocation component, heating water route, right side allocation component, front side board, back side panel, burner assembly and collecting board, heating water route, described left side allocation component, heating water route, described right side allocation component, described front side board, described back side panel, described burner assembly and described collecting board are rolled into a heat exchange space jointly, described left side heating water route allocation component and heating water route, described right side allocation component are positioned at the left and right sides in described heat exchange space, described front side board and described back side panel are positioned at the both sides, front and back in described heat exchange space, described burner assembly is positioned at the upside in described heat exchange space, described collecting board is positioned at the downside in described heat exchange space, described heat exchange is also provided with igniter in space, in described left side heating water route allocation component and heating water route, described right side allocation component, be equipped with circulation waterway, in the allocation component of heating water route, described left side, be also provided with the water inlet and the delivery port that are connected with described circulation waterway, the described circulation waterway in described left side heating water route allocation component and heating water route, described right side allocation component is connected by described Wiper blade type heat exchanger tube, the top in described heat exchange space is combustion space, the bottom in described heat exchange space is heat exchange space, described igniter is positioned at described combustion space, described heat exchange is provided with some layers of heat exchange layers in space, the described heat exchange layers of some layers is made up of Wiper blade type heat exchanger tube described in several, so, under the heat exchanger of Same Efficieney, the thermal efficiency of described Wiper blade type condensed heat exchanger will be apparently higher than the heat exchanger of other structures, and described Wiper blade type heat exchange tube structure is simple, production cost is low, heat exchanger effectiveness is high, can make the compact overall structure of described Wiper blade type condensed heat exchanger, reduce overall production cost low, also there is the feature that uses safety and stability and long service life.
In addition, from top to bottom increase progressively gradually owing to forming the quantity of Wiper blade type heat exchanger tube described in several of every layer of described heat exchange layers in described Wiper blade type condensed heat exchanger, and described in separately several of every layer of described heat exchange layers, the quantity of the described water stream channel of Wiper blade type heat exchanger tube from top to bottom increases progressively gradually, the flue-gas temperature producing in combustion chamber is high, high-temperature flue gas arrives the end of described Wiper blade type condensed heat exchanger after condensation, if keep described in several of every layer of described heat exchange layers quantity of Wiper blade type heat exchanger tube consistent, the top heat exchange effect that will appear at so described Wiper blade type condensed heat exchanger is good, the phenomenon that end heat exchange effect is poor.Described in several of every layer of described heat exchange layers, the quantity of Wiper blade type heat exchanger tube from top to bottom increases progressively gradually, must need the area of section of Wiper blade type heat exchanger tube described in several of every layer of described heat exchange layers of requirement to successively decrease gradually, can make so described Wiper blade type condensed heat exchanger absorb as much as possible the heat in flue gas, greatly improve the thermal efficiency of described Wiper blade type condensed heat exchanger, compared with Giannoni, operating mode is good and cost is lower, compared with Bekaert, in other cost several times under condition in no way inferior all.
Accompanying drawing explanation
Fig. 1 is the decomposition texture schematic diagram of Wiper blade type condensed heat exchanger;
Fig. 2 is the overall structure schematic diagram of Wiper blade type condensed heat exchanger;
Fig. 3 is the structural representation of another state of Wiper blade type condensed heat exchanger;
Fig. 4 is the cross-sectional view of Wiper blade type condensed heat exchanger;
Fig. 5 is the structural representation of described Wiper blade type heat exchanger tube;
Fig. 6 is the structure for amplifying schematic diagram at the A place of Fig. 5;
Fig. 7 is the side view of described Wiper blade type heat exchanger tube;
Fig. 8 is the side view of another Wiper blade type heat exchanger tube.
The specific embodiment
As shown in Figure 5, in the present embodiment, described Wiper blade type heat exchanger tube comprises heat exchanger tube main body 1, the cross section of described heat exchanger tube main body 1 is flat horizontal surface, the inside of described heat exchanger tube main body 1 is provided with several water stream channels 2, on the lateral surface of described heat exchanger tube main body 1, be arranged with multiple scraping blades 3 in parallel, the length direction of described scraping blade 3 is identical with the length direction of described flat horizontal surface.In the present embodiment, as shown in Figure 7, the inside of described heat exchanger tube main body 1 can be provided with two described water stream channels 2; As shown in Figure 8, the inside of described heat exchanger tube main body 1 can be provided with three described water stream channels 2; The quantity of described water stream channel 2 is decided according to the actual requirements.
In the present embodiment, as shown in Figure 6, described scraping blade 3, along the curved shape of width, can strengthen the endotherm area of described scraping blade 3 like this.
In the present embodiment, multiple described scraping blades 3 are formed in one with described heat exchanger tube main body 1, can solve well so current heat absorbing sheet not prison welding by and the time long after the loosening bad difficult problem of heat conduction that causes.
In the present embodiment, the spacing between multiple described scraping blades 3 is identical, can make so multiple described scraping blades 3 absorb heat more even, can farthest absorb the temperature of flue gas.
Described heat exchanger tube main body 1 is by after hot extrusion molding, adopt machining process to scrape described scraping blade 3, described heat exchanger tube main body 1 can adopt highly purified aluminium to process, it is high a lot of that the aluminium matter condensate and heat exchanger of corrosion resistance force of gravity casting is wanted, aluminum pipe does not need very thick, described scraping blade 3 can be processed into very thin, can greatly reduce material cost.
American-European regulation, domestic water not directly contacts with aluminium matter heater, if when the utility model is used for to water heater, can adopt the method for electrophoresis to make the aluminum pipe inner surface that contacts domestic water plate one deck coating.
As shown in Figures 1 to 4, in the present embodiment, described Wiper blade type condensed heat exchanger comprises described Wiper blade type heat exchanger tube, also comprise heating water route, left side allocation component 4, heating water route, right side allocation component 5, front side board 6, back side panel 7, burner assembly 8 and collecting board 9, heating water route, described left side allocation component 4, heating water route, described right side allocation component 5, described front side board 6, described back side panel 7, described burner assembly 8 and described collecting board 9 are rolled into a heat exchange space 10 jointly, heating water route, described left side allocation component 4 and heating water route, described right side allocation component 5 are positioned at the left and right sides in described heat exchange space 10, described front side board 6 and described back side panel 7 are positioned at the both sides, front and back in described heat exchange space 10, described burner assembly 8 is positioned at the upside in described heat exchange space 10, described collecting board 9 is positioned at the downside in described heat exchange space 10, in described heat exchange space 10, be also provided with igniter 11, in heating water route, described left side allocation component 4 and heating water route, described right side allocation component 5, be equipped with circulation waterway, in heating water route, described left side allocation component 4, be also provided with the water inlet 12 and the delivery port 13 that are connected with described circulation waterway, the described circulation waterway in heating water route, described left side allocation component 4 and heating water route, described right side allocation component 5 is connected by described Wiper blade type heat exchanger tube, the top in described heat exchange space 10 is combustion space, the bottom in described heat exchange space 10 is heat exchange space, described igniter 11 is positioned at described combustion space, described heat exchange is provided with some layers of heat exchange layers 14 in space, the described heat exchange layers 14 of some layers is made up of Wiper blade type heat exchanger tube described in several, in the present embodiment, described burner assembly 8 is provided with the air inlet 15 being connected with described combustion space, on described collecting board 9, be also provided with the gas outlet 16 being connected with described combustion space, in heating water route, described left side allocation component 4, be provided with water route, left side distribution plate 17, in heating water route, described right side allocation component 5, be provided with water route, right side distribution plate 18, water enters from described water inlet 12, after water route, described left side distribution plate 17, moisture is fitted in described Wiper blade type heat exchanger tube, in described Wiper blade type heat exchanger tube, after a series of heat absorption, flowed out by described delivery port 13.
Described in several, the length direction of the described flat horizontal surface in the cross section of Wiper blade type heat exchanger tube is positioned at vertical direction, can guarantee that like this flue gas can contact with described scraping blade 3 the most fully, and be also provided with visual windows 19 in heating water route, described right side allocation component 5, can be clear that the situation of fuel gas buring by described visual windows 19.
By several, parallel and compact arranged described Wiper blade type heat exchanger tube forms described heat exchange layers 14.
Forming the quantity of Wiper blade type heat exchanger tube described in several of every layer of described heat exchange layers 14 from top to bottom increases progressively gradually, and described in separately several of every layer of described heat exchange layers 14, the quantity of the described water stream channel 2 of Wiper blade type heat exchanger tube from top to bottom increases progressively gradually, in the present embodiment, described in separately several of every layer of described heat exchange layers 14, the length of the described water stream channel 2 of Wiper blade type heat exchanger tube is constant, and the length of described flat horizontal surface becomes large and described water stream channel 2 from top to bottom and from top to bottom increases progressively.
In described Wiper blade type condensed heat exchanger, because flue gas is initial in burning, more than temperature reaches 1200 degree, arrived the end of interchanger, temperature will drop to and approach 50 degree, volume of air reduces suddenly, the temperature difference Δ T of flue gas and heating water reaches degree more than 1200 in initial end simultaneously, has arrived end Δ T and has just only had 30 degree left and right, if the cross section of described Wiper blade type heat exchanger tube is constant, will produce initial good effect of heat exchange, more arrive the poorer situation of end.In the present embodiment, described Wiper blade type condensed heat exchanger has two-layer described heat exchange layers 14, described in upper strata, heat exchange layers 14 is made up of five described Wiper blade type heat exchanger tubes, described in lower floor, heat exchange layers 14 is made up of eight described Wiper blade type heat exchanger tubes, and the described Wiper blade type heat exchanger tube width on upper strata is larger, and the inside of described heat exchanger tube main body 1 is provided with two described water stream channels 2; The described Wiper blade type heat exchanger tube width of lower floor is larger, and the inside of described heat exchanger tube main body 1 is provided with three described water stream channels 2.Like this at the top flue-gas temperature highest point, Δ T maximum, described scraping blade 3 is highly large, with the contact area maximum of flue gas, and heating water contact area minimum with it, lower floor is along with Δ T reduces, the highly also corresponding reduction of described scraping blade 3, and the heat in flue gas is absorbed in the heating water corresponding increase of contact area with it as much as possible, make steam become condensed water.
The utility model is applied to the technical field of manufacturing condensed heat exchanger in HVAC industry.
Although embodiment of the present utility model describes with practical solution, but do not form the restriction to the utility model implication, for those skilled in the art, the modification according to this description to its embodiment and with the combination of other schemes be all apparent.

Claims (10)

1. a Wiper blade type heat exchanger tube, comprise heat exchanger tube main body (1), it is characterized in that: the cross section of described heat exchanger tube main body (1) is flat horizontal surface, the inside of described heat exchanger tube main body (1) is provided with several water stream channels (2), on the lateral surface of described heat exchanger tube main body (1), be arranged with multiple scraping blades (3) in parallel, the length direction of described scraping blade (3) is identical with the length direction of described flat horizontal surface.
2. Wiper blade type heat exchanger tube according to claim 1, is characterized in that: described scraping blade (3) is along the curved shape of width, and described heat exchanger tube main body (1) is made up of aluminum metal.
3. Wiper blade type heat exchanger tube according to claim 1 and 2, is characterized in that: multiple described scraping blades (3) are formed in one with described heat exchanger tube main body (1).
4. Wiper blade type heat exchanger tube according to claim 3, is characterized in that: the spacing between multiple described scraping blades (3) is identical.
5. one kind comprises the Wiper blade type condensed heat exchanger of Wiper blade type heat exchanger tube as claimed in claim 1, it is characterized in that: described Wiper blade type condensed heat exchanger also comprises left side heating water route allocation component (4), heating water route, right side allocation component (5), front side board (6), back side panel (7), burner assembly (8) and collecting board (9), described left side heating water route allocation component (4), described right side heating water route allocation component (5), described front side board (6), described back side panel (7), described burner assembly (8) and described collecting board (9) are rolled into a heat exchange space (10) jointly, described left side heating water route allocation component (4) and described right side heating water route allocation component (5) are positioned at the left and right sides in described heat exchange space (10), described front side board (6) and described back side panel (7) are positioned at the both sides, front and back in described heat exchange space (10), described burner assembly (8) is positioned at the upside in described heat exchange space (10), described collecting board (9) is positioned at the downside in described heat exchange space (10), in described heat exchange space (10), be also provided with igniter (11), in described left side heating water route allocation component (4) and described right side heating water route allocation component (5), be equipped with circulation waterway, in described left side heating water route allocation component (4), be also provided with the water inlet (12) and the delivery port (13) that are connected with described circulation waterway, the described circulation waterway in described left side heating water route allocation component (4) and described right side heating water route allocation component (5) is connected by described Wiper blade type heat exchanger tube, the top in described heat exchange space (10) is combustion space, the bottom in described heat exchange space (10) is heat exchange space, described igniter (11) is positioned at described combustion space, in described heat exchange space, be provided with some layers of heat exchange layers (14), the described heat exchange layers of some layers (14) is made up of Wiper blade type heat exchanger tube described in several.
6. Wiper blade type condensed heat exchanger according to claim 5, is characterized in that: described in several, the length direction of the described flat horizontal surface in the cross section of Wiper blade type heat exchanger tube is positioned at vertical direction.
7. Wiper blade type condensed heat exchanger according to claim 5, is characterized in that: in described right side heating water route allocation component (5), be also provided with visual windows (19).
8. Wiper blade type condensed heat exchanger according to claim 5, is characterized in that: by several, parallel and compact arranged described Wiper blade type heat exchanger tube forms described heat exchange layers (14).
9. Wiper blade type condensed heat exchanger according to claim 8, is characterized in that: form the quantity of Wiper blade type heat exchanger tube described in several of every layer of described heat exchange layers (14) and from top to bottom increase progressively gradually.
10. Wiper blade type condensed heat exchanger according to claim 8 or claim 9, is characterized in that: described in separately several of every layer of described heat exchange layers (14), the quantity of the described water stream channel (2) of Wiper blade type heat exchanger tube from top to bottom increases progressively gradually.
CN201320841451.9U 2013-12-20 2013-12-20 Scraper heat exchange tube and scraper condensing type heat exchanger Expired - Fee Related CN203615803U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320841451.9U CN203615803U (en) 2013-12-20 2013-12-20 Scraper heat exchange tube and scraper condensing type heat exchanger

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Application Number Priority Date Filing Date Title
CN201320841451.9U CN203615803U (en) 2013-12-20 2013-12-20 Scraper heat exchange tube and scraper condensing type heat exchanger

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103697739A (en) * 2013-12-20 2014-04-02 林煜翔 Wiper blade type heat exchange tube, manufacturing method thereof and wiper blade type condensation heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103697739A (en) * 2013-12-20 2014-04-02 林煜翔 Wiper blade type heat exchange tube, manufacturing method thereof and wiper blade type condensation heat exchanger

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