CN203598881U - Novel ball grinding machine lining plate - Google Patents
Novel ball grinding machine lining plate Download PDFInfo
- Publication number
- CN203598881U CN203598881U CN201320791507.4U CN201320791507U CN203598881U CN 203598881 U CN203598881 U CN 203598881U CN 201320791507 U CN201320791507 U CN 201320791507U CN 203598881 U CN203598881 U CN 203598881U
- Authority
- CN
- China
- Prior art keywords
- liner plate
- abrasion
- ball mill
- plate
- backing block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000227 grinding Methods 0.000 title abstract description 11
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 11
- 229910000851 Alloy steel Inorganic materials 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims description 34
- 239000007787 solid Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 abstract description 28
- 239000002184 metal Substances 0.000 abstract description 28
- 239000000919 ceramic Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 238000005299 abrasion Methods 0.000 abstract 3
- 238000000034 method Methods 0.000 description 9
- 239000004568 cement Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000003912 environmental pollution Methods 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- -1 electric power Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000001138 tear Anatomy 0.000 description 1
Images
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- Crushing And Grinding (AREA)
Abstract
The utility model discloses a novel ball grinding machine lining plate which is characterized by comprising anti-abrasion lining plates, a mounting module and self-fixing lining plates, wherein the self-fixing lining plates are made of materials with high extendibility, such as low-alloy steel; the whole anti-abrasion lining plates are made of ceramic materials; the self-fixing lining plates are mounted among the multiple anti-abrasion lining plates; the mounting module made of the low-alloy steel is used at a position close to the self-fixing lining plates. According to the novel ball grinding machine lining plate, the ceramic materials replace metal; under a working condition of properly adjusting the ball grinding level of a ball grinding machine; the ceramic lining plates can be reliably and stably applied to the ball grinding machine; the service life of the ceramic limiting plates can be 4-6 times longer than that of the metal lining plates, so that the production efficiency of an enterprise is greatly improved, and the production cost is reduced; the ceramic density is only 38.5 percent of the metal density; the weight of the whole lining plate is only about 40 percent of the metal lining plate; due to the application of the ceramic lining plates, the running energy consumption of the ball grinding machine can be reduced, and the limited human resources can be saved.
Description
Technical field
The utility model relates to a kind of New type ball mill lining plate, especially a kind of New type ball mill lining plate.
Background technology
Ball mill is the main body milling equipment that the industries such as mine, cement, electric power, chemical industry are used, up to the present, ball grinding machine lining board, still take metal as main, adopts rubber under two, three sections of operating modes of part, and the annual metal backing consuming in the whole nation is probably 600,000 tons of left and right according to statistics, wherein metal primary raw material is iron, iron is the limited resources that the mankind have, and especially in China, iron ore is barren, cost of winning is high, and environmental pollution is serious; The subject matter of metal backing is that weight is large, serious wear, metal consumption is large, operation cost is high, ball mill operation energy consumption is high, work under bad environment, maintenance load are large; Metal backing energy consumption is high, has in process of production the environmental pollutions such as antiquated sand waste gas, in cement industry, the metal backing metallic inclusion bringing that weares and teares can reduce Cement Quality, in food and medicine industry, metal backing can bring heavy metal pollution, very harmful; In mine industry, using and keeping in repair of metal backing is one of principal element affecting output and production cost; Although the rubber lining using under minority operating mode has reduced departmental cost, decline 10% lower than metal backing and because the elasticity of rubber causes ball mill output its service life; Therefore need a kind of New type ball mill lining plate of development and installation method thereof badly, to solve the above-mentioned problem existing.
Utility model content
The utility model proposes a kind of New type ball mill lining plate and installation method thereof, overcome deficiency of the prior art and problem, improved service life, grinding efficiency, reduced energy consumption and cost.
Technical problem of the present utility model is to solve by technical scheme below, a kind of New type ball mill lining plate, it is characterized in that, comprise abrasion-proof backing block, from solid liner plate and installation module, having better ductile material from solid liner plate employing makes, abrasion-proof backing block entirety is made up of ceramic material, abrasion-proof backing block and certainly admittedly the circumferential one end of liner plate have two boss so that stable cooperation between liner plate, when installation, abrasion-proof backing block is circumferential is arranged in ball mill barrel entire body, between abrasion-proof backing block, lay from consolidating liner plate, installation module, the most close place of certainly consolidating liner plate is used the installation module of being made up of low-alloy steel or steel plate, provide protection to abrasion-proof backing block plate body when mounted, installation module is connected without boss one end with abrasion-proof backing block, there is one end of boss to be connected from solid liner plate and abrasion-proof backing block, certainly admittedly between liner plate and installation module, be provided with pad.
Further improve and be: be provided with screw from consolidating liner plate.
Further improve and be: boss has oblique angle or circular arc along ball mill barrel axial direction both sides.
Further improve and be: use installation module, made by low-alloy steel or steel plate
Further improve and be: the material of liner plate is that low-alloy steel is made admittedly certainly.
New type ball mill lining plate installation method in a kind of this patent, comprises the steps:
First with cylindrical shell being divided into suitable several region from consolidating liner plate along ball mill barrel is circumferential, utilize the existing screw of ball mill barrel to fix from consolidating liner plate.
By the circumferential abrasion-proof backing block ball mill barrel region that liner plate is divided admittedly certainly of putting into;
Certainly admittedly above liner plate boss, putting into installation module, make its with from consolidate that liner plate boss end contacts and with abrasion-proof backing block without boss end in contact;
Insert and certainly consolidate the space between liner plate and installation module with drift, and beat drift with hammering and make two side plates along circumferential fastening, and pad is embedded in the space of consolidating between liner plate and installation module, so that realize and closely cooperating between whole field liner plate, then extract drift out.
The utility model uses ceramic material substituted metal, suitably adjusts under the operating mode of abrading-ball grating in ball mill, and ceramic lining plate can be applied on ball mill reliable and stablely.Ceramic lining plate can reach 4-6 times of metal backing service life, greatly improved enterprises production efficiency, reduced production costs, ceramic density only has 38.5% of metal, a whole set of liner plate weight only has 40% left and right of metal backing, and the application of ceramic lining plate can reduce ball mill operation energy consumption; At cement industry, the metallic pollution that the application of ceramic material can avoid metal backing to bring, contributes to improve the quality of cement.The use of ceramic lining plate can effectively improve workman's working environment, significantly reduces noise.In ceramic lining plate production process, can eliminate conventional metals liner plate and produce the environmental pollution such as antiquated sand, waste gas causing, greatly reduce energy consumption, avoided greatly the consumption of a large amount of metals and expensive alloy element, the application of ceramic material will reduce National Environmental and energy cost greatly simultaneously; The utility model by bringing huge social benefit, economizes on resources in greatly improving enterprises production efficiency.
The utility model uses New type ball mill lining plate installation method, can effectively make to closely cooperate between liner plate, and avoid the ceramic lining plate fracture in compaction process.
The utility model adopts the installation form of non-bolt design and combination, avoid screw to become liner plate stress concentration point, cause ceramic lining plate to occur crackle or liner plate cracking situation, in solving the low toughness high-abrasive material of a liner plate application high rigidity difficult problem, also the problems such as traditional mounting means that has liner bolt Broken bolt, leakage powder leakage material, shut-down, contaminated environment and heavy complexity have been solved, significantly reducing tradition has liner bolt maintenance capacity, has further improved production efficiency and the working environment of enterprise.
Accompanying drawing explanation
Fig. 1 is product profile of the present utility model and part drawing;
Fig. 2 is abrasion-proof backing block five views in product of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing, the technical solution of the utility model is described further, but should not be construed as restriction of the present utility model:
Fig. 1 is product structure schematic diagram of the present utility model, a kind of New type ball mill lining plate, it is characterized in that, abrasion-proof backing block 1 entirety adopts ceramic material manufacture, and liner plate 2 adopts and has better ductile material and make as low-alloy steel admittedly certainly, from admittedly having screw on liner plate 2, for being fixed on convenient installation on ball mill barrel from consolidating liner plate 2, bolt used is only service bolt, after installation finishes, does not play any fastening effect, can take off also and can stay on cylindrical shell and move with grinding machine; Abrasion-proof backing block 1 and certainly admittedly the circumferential one end of liner plate 2 have two boss 7 so that stable cooperation between liner plate, boss has oblique angle along ball mill barrel axial direction, when installation, first with cylindrical shell being divided into suitable several region from consolidating liner plate 2 along ball mill barrel is circumferential, utilize the existing screw of ball mill barrel to fix from consolidating liner plate.Abrasion-proof backing block 1 is circumferential to be arranged in the region that on ball mill barrel 5 cylindrical shells, liner plate 2 is divided admittedly certainly, installation module 3, the most close place of certainly consolidating liner plate 2 is used the installation module 3 of being made up of low-alloy steel or steel plate, provide protection to abrasion-proof backing block 1 plate body when mounted, installation module 3 is connected without boss 7 one end with abrasion-proof backing block 1, there is one end of boss 7 to be connected from solid liner plate 2 and abrasion-proof backing block 1, certainly admittedly between liner plate 2 and installation module 3, be provided with pad 6, when grinding machine operation, abrasive media and material make it to circumferential generation extension deformation to the impact of certainly consolidating liner plate, circumferential two side plates are produced to extrusion stress, automatically by fastening circumferential liner plate.
A kind of New type ball mill lining plate installation method, comprises the steps:
First with cylindrical shell being divided into suitable several region from consolidating liner plate along ball mill barrel is circumferential, utilize the existing screw of ball mill barrel to fix from consolidating liner plate.
By the circumferential abrasion-proof backing block 1 ball mill barrel region that liner plate is divided admittedly certainly of putting into;
Certainly admittedly above liner plate 2 boss, putting into installation module 3, make its with from consolidate that liner plate 2 boss ends contact and with abrasion-proof backing block 1 without boss end in contact;
Insert and certainly consolidate the space between liner plate 2 and installation module 3 with drift, and beat drift with hammering and make two side plates along circumferential fastening, and pad 6 is embedded in the space of consolidating between liner plate 2 and installation module 3, so that realize and closely cooperating between whole field liner plate, then extract drift out.
The utility model beneficial effect: the utility model uses ceramic material substituted metal, suitably adjusts ball mills grating,, make reliable and stable being operated on ball mill of ceramic lining plate.Ceramic lining plate can reach 4-6 times of metal backing service life, greatly improved enterprises production efficiency, reduced production costs, ceramic density only has 38.5% of metal, a whole set of liner plate weight only has 40% left and right of metal backing, and the application of ceramic lining plate can reduce ball mill operation energy consumption; At cement industry, the metallic pollution that the application of ceramic material can avoid metal backing to bring, contributes to improve the quality of cement.In ceramic lining plate production process, can eliminate conventional metals liner plate and produce the environmental pollution such as antiquated sand, waste gas causing, greatly reduce energy consumption, avoided greatly the consumption of a large amount of metals and expensive alloy element, the application of ceramic material will reduce National Environmental and energy cost greatly simultaneously; The utility model by bringing huge social benefit, economizes on resources in greatly improving enterprises production efficiency; The utility model uses New type ball mill lining plate installation method, effectively between liner plate, closely cooperates, and avoids the ceramic lining plate fracture in compaction process.
By reference to the accompanying drawings embodiment of the present utility model is described in detail above, but the utility model is not limited to above-mentioned embodiment, in the ken possessing at affiliated technical field those of ordinary skill, can also under the prerequisite that does not depart from the utility model aim, make a variety of changes.
Claims (5)
1.
?a kind of New type ball mill lining plate, it is characterized in that, comprise abrasion-proof backing block (1), from solid liner plate (2) and installation module (3), abrasion-proof backing block (1) entirety is made up of ceramic material, there are suitable ripple and groove in surface, having better ductile material from solid liner plate (2) employing makes, there are two boss (7) so that stablize and coordinate between liner plate from solid liner plate (2) and the circumferential one end of abrasion-proof backing block (1), abrasion-proof backing block when installation (1) is circumferential to be arranged in ball mill barrel (5) entire body, between abrasion-proof backing block (1), lay from consolidating liner plate (2), installation module (3), the most close place use installation module (3) from consolidating liner plate (2), provide protection to abrasion-proof backing block (1) plate body when mounted, installation module (3) is connected without boss (7) one end with abrasion-proof backing block (1), there is one end of boss (7) to be connected from solid liner plate (2) and abrasion-proof backing block (1), certainly admittedly between liner plate (2) and installation module (3), be provided with pad (6).
2.
?new type ball mill lining plate according to claim 1, is characterized in that: from admittedly having screw on liner plate (2).
3.
?new type ball mill lining plate according to claim 1, is characterized in that: be provided with boss from consolidating liner plate (2), boss has oblique angle or circular arc along ball mill axial direction both sides.
4.
?new type ball mill lining plate according to claim 1, is characterized in that: installation module (3) is made up of low-alloy steel.
5.
?according to the arbitrary described New type ball mill lining plate of claims 1 to 3, it is characterized in that: the material of liner plate (2) is that low-alloy steel is made admittedly certainly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320791507.4U CN203598881U (en) | 2013-12-03 | 2013-12-03 | Novel ball grinding machine lining plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320791507.4U CN203598881U (en) | 2013-12-03 | 2013-12-03 | Novel ball grinding machine lining plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203598881U true CN203598881U (en) | 2014-05-21 |
Family
ID=50711582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320791507.4U Expired - Lifetime CN203598881U (en) | 2013-12-03 | 2013-12-03 | Novel ball grinding machine lining plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203598881U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258938A (en) * | 2014-10-18 | 2015-01-07 | 淄博唯能陶瓷有限公司 | Tandem continuous ball mill and ball milling method |
| CN104668058A (en) * | 2013-12-03 | 2015-06-03 | 陈琛 | Novel ball mill lining plate and lining plate installation method |
-
2013
- 2013-12-03 CN CN201320791507.4U patent/CN203598881U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104668058A (en) * | 2013-12-03 | 2015-06-03 | 陈琛 | Novel ball mill lining plate and lining plate installation method |
| WO2015081800A1 (en) * | 2013-12-03 | 2015-06-11 | 陈德兴 | Ball mill liner assembly and installation method thereof |
| CN104668058B (en) * | 2013-12-03 | 2017-08-18 | 陈乔 | A kind of New type ball mill lining plate and its liner plate installation method |
| CN104258938A (en) * | 2014-10-18 | 2015-01-07 | 淄博唯能陶瓷有限公司 | Tandem continuous ball mill and ball milling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: XUZHOU QIAOXIN MINING MACHINERY MANUFACTURING CO., Free format text: FORMER OWNER: CHEN CHEN Effective date: 20140801 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 221006 XUZHOU, JIANGSU PROVINCE TO: 221000 XUZHOU, JIANGSU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140801 Address after: 221000, room 519, 823 Beijing Road, Copper Mt. New District, Jiangsu, Xuzhou, China Patentee after: XUZHOU QIAOXIN MINING MACHINERY MANUFACTURING CO., LTD. Address before: 221006 Jiangsu Province, Xuzhou City West Quanshan District 14 floor building 1 unit 401 room Patentee before: Chen Chen |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140521 Effective date of abandoning: 20170818 |
|
| AV01 | Patent right actively abandoned |