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CN203596719U - Synchronous motor and power system used for extended range electric vehicle - Google Patents

Synchronous motor and power system used for extended range electric vehicle Download PDF

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Publication number
CN203596719U
CN203596719U CN201320689759.6U CN201320689759U CN203596719U CN 203596719 U CN203596719 U CN 203596719U CN 201320689759 U CN201320689759 U CN 201320689759U CN 203596719 U CN203596719 U CN 203596719U
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China
Prior art keywords
stator
motor
synchronous machine
housing
output shaft
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Withdrawn - After Issue
Application number
CN201320689759.6U
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Chinese (zh)
Inventor
王萑
李至浩
顾佳鼎
何海
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United Automotive Electronic Systems Co Ltd
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United Automotive Electronic Systems Co Ltd
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Priority to CN201320689759.6U priority Critical patent/CN203596719U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Hybrid Electric Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The utility model discloses a synchronous motor and a power system used for an extended range electric vehicle. The synchronous motor comprises a housing, a first stator, a second stator, a permanent magnet outer rotor, electro-magnetic inner rotor, a motor input shaft, a motor output shaft and a hall sensor. The first stator and the second stator are located in an inner cavity and fixed on the housing. The first stator surrounds the second stator. There is a gap between the first stator and the second stator. A cooling water channel is arranged in the gap. The motor input shaft is directly connected with an output shaft of an internal combustion engine. The motor output shaft is connected with a decelerator. The motor input shaft, the inner rotor and the second stator form an electro-magnetic synchronous motor, and the electro-magnetic synchronous motor is an electric generator. The first stator, the outer rotor and the motor output shaft form a built-in permanent magnet synchronous motor, and the built-in permanent magnet synchronous motor is a drive motor. Integrated design manufacturing of an electric generator and a drive motor in an extended range electric vehicle is achieved, and therefore the size is decreased greatly and space in an engine cabin is saved. The synchronous motor used for an extended range electric vehicle has advantages of no interference between an electric generator and a drive motor, good vibration resistance, good heat radiation, low cost and the like.

Description

For synchronous machine and the dynamical system of stroke-increasing electric automobile
Technical field
The application relates to a kind of stroke-increasing electric automobile, particularly relates to permagnetic synchronous motor wherein.
Background technology
New-energy automobile comprises pure electric automobile, hybrid vehicle, stroke-increasing electric automobile etc.Pure electric automobile, all the time with wheel driving motor, because battery capacity is limited, need to often charge.Hybrid vehicle under different operating modes with motor and/or internal combustion engine drive wheel.Stroke-increasing electric automobile is also all the time with wheel driving motor, in the time that the charge capacity of battery is not enough, can be battery charging by internal combustion engine.
Refer to Fig. 1, this is a kind of dynamical system of existing stroke-increasing electric automobile, comprising internal combustion engine 101, generator 102, drive motors 103, Double Motor Control device 104, high-tension battery 105, decelerator 106.As a rule, generator 102 is two platform independent motors with drive motors 103, has electric machine casing, stator, rotor separately.Double Motor Control device 104 also can change two independently electric machine controllers into.Generator 102 is rigidly connected as Part I with the bent axle of internal combustion engine 101, and drive motors 103 is direct-connected as Part II with decelerator 106, between these two parts, without any mechanical connection, only, by high-tension battery 105 transferring energies, is series system.
Stroke-increasing electric automobile has two kinds of mode of operations, is respectively electric-only mode, increasing journey pattern.
In the time that the electric weight (conventionally describing with state-of-charge SOC) of high-tension battery 105 is higher, obtain energy by Double Motor Control device 104 from high-tension battery 105, by drive motors 103 outputting powers, be passed to driving wheel through decelerator 106, drive vehicle to move ahead.Here it is electric-only mode.
In the time that the electric weight of high-tension battery 105 is lower, first by generator 102 cranking internal combustion engines 101, internal combustion engine 101 obtains energy by burning fuel oil subsequently, and drives generator 102 to move.Generator 102 charges to high-tension battery 105 by Double Motor Control device 104.So just, can maintain the continuous firing of drive motors 103.Here it is increases journey pattern.
The assembly that the dynamical system of the stroke-increasing electric automobile shown in Fig. 1 comprises is more, takies volume larger, and this has brought difficulty for its layout in enging cabin.Especially for the compact car of domestic occupancy volume maximum, the installing space in its enging cabin is very limited.A kind of comparatively feasible method is that power generation sub-system (internal combustion engine 101, generator 102 and controller thereof) and driver sub-system (drive motors 103 and controller thereof) are positioned over respectively in front deck and rear deck at present.But if power generation sub-system is placed in front deck, this stroke-increasing electric automobile is rear drive system, driving shaft, car load counterweight, integrated vehicle control tactics etc. all will adjust accordingly.If power generation sub-system is placed in rear deck, dynamical system difference compared with orthodox car is excessive, and the adjustment workload of car load chassis, suspension is also quite large.No matter which kind of arrangement all can tie up the even space of high-tension battery, part boot space.
In order to reduce the volume of dynamical system of stroke-increasing electric automobile, more existing improvement projects.Application publication number is CN102386734A, Shen Qing Publication day to be that the Chinese invention patent application (be designated hereinafter simply as A application) on March 21st, 2012 discloses a kind of permagnetic synchronous motor for stroke-increasing electric automobile, as shown in Figure 2.It has respectively internal rotor, external rotor same stator inside and outside, and inner rotor motor is as generator, and external rotor electric machine is as drive motors.But A application still has following shortcoming:
One, has interior winding 26a and outer winding 26b on stator lasmination 26, two cover stator winding distances are too short, easily intercouple, and interfere.
Its two, external rotor electric machine has adopted an external rotor resolver (resolver) 13.Mainstream supplier's external rotor resolver all produces product without criticizing both at home and abroad at present, and customed product price is very high, and production capacity deficiency.
Its three, the first permanent magnet 6 in external rotor electric machine (drive motors) adopts surface-mount type magnet steel, a little less than this makes its anti-vibration ability relatively, is not suitable for operational environment in more complicated car; And maximum speed is lower, make car load max. speed limited.
Its four, inner rotor motor (generator) also adopts permagnetic synchronous motor, its root diameter is too small, therefore electric efficiency is not high, and permanent magnetic material price is also more expensive, magnet steel utilance is not high.
Its five, no-cooling-water road design, but adopt the first oil sealing 15, the second oil sealing 1, the 3rd oil sealing 14 etc. by seal oil in whole permagnetic synchronous motor inside, realize internal rotor, external rotor, stator isostructural cooling.
Summary of the invention
The application's technical problem to be solved is to provide a kind of synchronous machine for stroke-increasing electric automobile, has both had less volume and has been convenient to arrange, can overcome again all weak points of A application.For this reason, the application also will provide a kind of and comprises described synchronous machine in the interior dynamical system for stroke-increasing electric automobile.
For solving the problems of the technologies described above, the application comprises for the synchronous machine of stroke-increasing electric automobile:
---housing, has crossed an inner chamber;
---the first stator, is arranged in described inner chamber, and is fixed on housing;
---the second stator, is arranged in described inner chamber, and is fixed on housing; The first stator pack is round the second stator, and has gap between the two, in this gap, is provided with cooling water channel;
---external rotor, surround rotationally the first stator, this is a permanent magnet element;
---internal rotor, surrounded by the second stator rotationally, this is an electric exciting part;
---motor power shaft, be fixed on rotationally housing, be directly connected with the output shaft of internal combustion engine;
---motor output shaft, be also fixed on rotationally housing, be connected with decelerator;
---Hall element, is arranged on external rotor or motor output shaft or both joint portions;
Motor power shaft, internal rotor and the second stator have formed an electric excitation synchronous motor, and this is generator;
The first stator, external rotor and motor output shaft have formed an internal permanent magnet synchronous motor, and this is drive motors.
Further, between motor power shaft and housing, adopt bearing to be connected, and adopt oil sealing design;
Between motor output shaft and housing, also adopt bearing to be connected, also adopt oil sealing design.
Further, Hall element has multiple, for detection of the position of rotation of drive motors.
The application comprises internal combustion engine, synchronous machine, Double Motor Control device, high-tension battery, decelerator and fuel tank for the dynamical system of stroke-increasing electric automobile; In synchronous machine, include generator and drive motors;
In a kind of situation, obtain energy by Double Motor Control device from high-tension battery, by the drive motors outputting power in synchronous machine, be passed to driving wheel through decelerator;
In another kind of situation, first obtain energy by Double Motor Control device from high-tension battery by the generator in synchronous machine, cranking internal combustion engine; Internal combustion engine obtains energy by the fuel oil in burning fuel tank subsequently, and drives the generator operation in synchronous machine; Generator in synchronous machine charges to high-tension battery by Double Motor Control device; Double Motor Control device still obtains energy from high-tension battery, by the drive motors outputting power in synchronous machine, is passed to driving wheel through decelerator.
Further, Double Motor Control device changes separate engine controller and drive motor controller into.
The application has realized the generator in stroke-increasing electric automobile and the manufacture of drive motors integrated setting, thereby significantly reduces volume, saves space in enging cabin; There is noiseless between generator and drive motors, the feature such as vibration resistance is good, good heat dissipation, cost are low simultaneously.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of dynamical system of existing stroke-increasing electric automobile;
Fig. 2 is the structural representation of the disclosed permagnetic synchronous motor for stroke-increasing electric automobile of A application;
Fig. 3 is the structural representation of the application for the synchronous machine of stroke-increasing electric automobile;
Fig. 4 is that the energy of the dynamical system of the application's stroke-increasing electric automobile moves towards schematic diagram (electric-only mode);
Fig. 5 is that the energy of the dynamical system of the application's stroke-increasing electric automobile moves towards schematic diagram (increasing journey pattern).
Description of reference numerals in figure:
101 is internal combustion engine; 102 is generator; 103 is drive motors; 104 is Double Motor Control device; 105 is high-tension battery; 106 is decelerator; 107 is fuel tank; 1 is the second oil sealing; 6 is the first permanent magnet; 13 is external rotor resolver; 14 is the 3rd oil sealing; 15 is the first oil sealing; 26 is stator lasmination; 26a is interior winding; 26b is outer winding; 200 is the application's synchronous machine; 201 is electric machine casing; 202. is external rotor; 203 is the first stator; 204 is the second stator; 205 is internal rotor; 206 is motor power shaft; 207 is bearing; 208 is set bolt; 209 is Hall element; 210 is cooling water channel; 211 is motor output shaft.
Embodiment
Refer to Fig. 3, this is the embodiment of the application for the synchronous machine of stroke-increasing electric automobile.Housing 201 has crossed an inner chamber, is provided with external rotor 202, the first stator 203, the second stator 204 and internal rotor 205 in this inner chamber.Described housing is for example casting aluminium material.The first stator 203 and the second stator 204 are fixed on housing 201 by set bolt 208.The first stator 203 surrounds the second stator 204, and has certain interval between the two, and cooling water channel 210 is just arranged in this gap.External rotor is arranged on the periphery of the first stator 203 rotationally, and this is a permanent magnet element.Internal rotor 205 is arranged on the inside of the second stator 204 rotationally, and this is an electric exciting part.Motor power shaft 206 is fixed on housing 201 rotationally by bearing 207, and motor output shaft 211 is also fixed on housing 201 rotationally by bearing 207.Bearing 207 is for example ball deep groove ball bearing.Hall element 209 is arranged on external rotor 202 or motor output shaft 211 or both joint portions.Preferably, for example, at the multiple Hall elements 209 of the interior placement of housing 201, more than three, to improve accuracy of detection.
Wherein, motor power shaft 206, internal rotor 205 and the second stator 204 main compositions generator, this is an electric excitation synchronous motor.Described the second stator 204 comprises again the second stator core and interior winding.Motor power shaft 206 is directly connected with the output shaft (bent axle) of internal combustion engine.Because generator diameter is less, adopt electric excitation design can effectively avoid the defect that permanent magnetic steel utilance is lower.In stroke-increasing electric automobile, generator is work in the time of the electric weight deficiency of high-tension battery only, and working point is comparatively single, therefore adopts lower-cost electric excitation type to be designed to preferably in addition.
Wherein, the first stator 203, external rotor 202 and motor output shaft 211 main compositions drive motors, this is an internal permanent magnet synchronous motor.Described the first stator 203 comprises again the first stator core and outer winding.Motor output shaft 211 is connected with decelerator.
Further, between housing 201, motor power shaft 206 and bearing 207, adopt oil sealing design.Similarly, between housing 201, motor output shaft 211 and bearing 207, also adopt oil sealing design.Like this by lubricating oil or heat radiation oil seal in whole synchronous machine inside, inner and outer Rotator drives fluid to splash while rotation, can carry out inner and outer Rotator coolingly, improves the duration performance of motor.
Refer to Fig. 4 and Fig. 5, the dynamical system of the application's stroke-increasing electric automobile comprises that internal combustion engine 101, synchronous machine 200(are as shown in Figure 3), Double Motor Control device 104, high-tension battery 105, decelerator 106, fuel tank 107.In synchronous machine 200, include generator module and drive motors module.Double Motor Control device 104 also can change two independently electric machine controllers into.
Stroke-increasing electric automobile has two kinds of mode of operations, is respectively electric-only mode, increasing journey pattern.
Refer to Fig. 4, in the time that the electric weight of high-tension battery 105 is higher, obtain energy by Double Motor Control device 104 from high-tension battery 105, by the drive motors module outputting power in synchronous machine 200, be passed to driving wheel through decelerator 106, drive vehicle to move ahead.Here it is electric-only mode.Now internal combustion engine 101 is flame-out, and fuel tank 107 intermediate fuel oil amounts remain unchanged, and the generator module in synchronous machine 200 is not worked.
Refer to Fig. 5, in the time that the electric weight of high-tension battery 105 is lower, first obtain energy by Double Motor Control device 104 from high-tension battery 105 by the generator module in synchronous machine 200, export in short-term high pulling torque (being for example greater than 150Nm) with cranking internal combustion engine 101.Internal combustion engine 101 obtains energy by the fuel oil in burning fuel tank 107 subsequently, and drives the generator module operation in synchronous machine 200.Generator module in synchronous machine 200 charges to high-tension battery 105 by Double Motor Control device 104.Double Motor Control device 104 still obtains energy from high-tension battery 105, by the drive motors module outputting power in synchronous machine 200, is passed to driving wheel through decelerator 106, drives vehicle to move ahead.So just, can maintain the continuous firing of drive motors 103.Here it is increases journey pattern.
For stroke-increasing electric automobile, the output shaft of internal combustion engine 101 is not participated in car load directly and is driven, the charging during only for high-tension battery 105 electric weight deficiency.Therefore in the time that electric-only mode switches to increasing journey pattern, do not have torque ripple, car load ride comfort is guaranteed.
The application has the following advantages for the synchronous machine tool of stroke-increasing electric automobile:
One, the power of generator is little, adopts inner rotor motor; The power of drive motors is large, adopts external rotor electric machine.The stereochemical structure that this drive motors surrounds generator is effectively controlled the axial length of whole synchronous machine.For the horizontal internal combustion engine of current main flow, the dynamical system of horizontal decelerator, horizontal space in enging cabin is required to reduce, thereby can deposit and comprise generator and drive motors at interior synchronous machine at limited car load front deck space lining, compact conformation, flexible arrangement is high.The rear deck of car load can be all for placing high-tension battery group like this, thereby less change car load chassis, suspension etc.
Its two, in the gap between the stator (the first stator 203) of drive motors and the stator (the second stator 204) of generator, cooling water channel 210 is set.Can adopt like this water-cooling pattern to dispel the heat to both, can significantly reduce by two stator temperatures, improve peak value fan-out capability and the duration of drive motors and generator.Also retain oil cooling design simultaneously, by the mode of splashing, the rotor of drive motors and generator has been carried out coolingly, further improved the continuous output of drive motors and generator.
Its three, due to the obstruct of cooling water channel 210, avoided two motor winding magnetic linkages to intercouple, interfere.Due to the generator in synchronous machine 200 and drive motors decoupling zero, make the output load of internal combustion engine 101 less, and working point comparatively single (for example 80Nm, 2500rpm), therefore can adopt small displacement internal combustion engine (as three cylinder machines), to reduce to a greater degree oil consumption and discharge.
Its four, generator and drive motors can share a stator mould, have improved the stock utilization of silicon steel sheet.
Its five, generator has adopted electric excitation synchronous motor, without thulium permanent magnet, provides cost savings.
Its six, drive motors adopts the design of external rotor built-in magnet steel, with respect to surface-mount type design, its higher grade of vibration resistance, and with respect to internal rotor design, its rotor pack reinforcing rib design difficulty is lower, when high-speed cruising, can bear larger centrifugal force.The external diameter of drive motors is larger compared with generator, adopts external-rotor-type design in the circumference of external rotor, to deposit more magnet steel by cloth, promotes the torque/power density of drive motors.
Its seven, adopt Hall element 209 to detect the real time position of the external rotor 202 in external rotor electric machine.For example adopt the design of three transducers of a gear ring cooperation, with respect to external rotor resolver, the technology maturation of Hall element, more easily realization, and cost is lower.
These are only the application's preferred embodiment, and be not used in restriction the application.For a person skilled in the art, the application can have various modifications and variations.All within the application's spirit and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in the application's protection range.

Claims (5)

1. for a synchronous machine for stroke-increasing electric automobile, it is characterized in that, comprising:
---housing, has crossed an inner chamber;
---the first stator, is arranged in described inner chamber, and is fixed on housing;
---the second stator, is arranged in described inner chamber, and is fixed on housing; The first stator pack is round the second stator, and has gap between the two, in this gap, is provided with cooling water channel;
---external rotor, surround rotationally the first stator, this is a permanent magnet element;
---internal rotor, surrounded by the second stator rotationally, this is an electric exciting part;
---motor power shaft, be fixed on rotationally housing, be directly connected with the output shaft of internal combustion engine;
---motor output shaft, be also fixed on rotationally housing, be connected with decelerator;
---Hall element, is arranged on external rotor or motor output shaft or both joint portions;
Motor power shaft, internal rotor and the second stator have formed an electric excitation synchronous motor, and this is generator;
The first stator, external rotor and motor output shaft have formed an internal permanent magnet synchronous motor, and this is drive motors.
2. the synchronous machine for stroke-increasing electric automobile according to claim 1, is characterized in that, between motor power shaft and housing, adopts bearing to be connected, and adopts oil sealing design;
Between motor output shaft and housing, also adopt bearing to be connected, also adopt oil sealing design.
3. the synchronous machine for stroke-increasing electric automobile according to claim 1, is characterized in that, Hall element has multiple, for detection of the position of rotation of drive motors.
4. for a dynamical system for stroke-increasing electric automobile, it is characterized in that, comprise internal combustion engine, synchronous machine, Double Motor Control device, high-tension battery, decelerator and fuel tank; In synchronous machine, include generator and drive motors;
In a kind of situation, obtain energy by Double Motor Control device from high-tension battery, by the drive motors outputting power in synchronous machine, be passed to driving wheel through decelerator;
In another kind of situation, first obtain energy by Double Motor Control device from high-tension battery by the generator in synchronous machine, cranking internal combustion engine; Internal combustion engine obtains energy by the fuel oil in burning fuel tank subsequently, and drives the generator operation in synchronous machine; Generator in synchronous machine charges to high-tension battery by Double Motor Control device; Double Motor Control device still obtains energy from high-tension battery, by the drive motors outputting power in synchronous machine, is passed to driving wheel through decelerator.
5. the dynamical system for stroke-increasing electric automobile according to claim 4, is characterized in that, Double Motor Control device changes separate engine controller and drive motor controller into.
CN201320689759.6U 2013-11-04 2013-11-04 Synchronous motor and power system used for extended range electric vehicle Withdrawn - After Issue CN203596719U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104617723A (en) * 2013-11-04 2015-05-13 联合汽车电子有限公司 Synchronous motor and power system for extended-range electric vehicles
CN106972716A (en) * 2017-05-11 2017-07-21 北京明正维元电机技术有限公司 A kind of special type permagnetic synchronous motor
WO2024124407A1 (en) * 2022-12-13 2024-06-20 厦门钨业股份有限公司 Two-degree-of-freedom motor and robot

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104617723A (en) * 2013-11-04 2015-05-13 联合汽车电子有限公司 Synchronous motor and power system for extended-range electric vehicles
CN106972716A (en) * 2017-05-11 2017-07-21 北京明正维元电机技术有限公司 A kind of special type permagnetic synchronous motor
WO2024124407A1 (en) * 2022-12-13 2024-06-20 厦门钨业股份有限公司 Two-degree-of-freedom motor and robot
EP4412060A4 (en) * 2022-12-13 2024-10-30 Xiamen Tungsten Co., Ltd. TWO-DEGREE-OF-FREEDOM ENGINE AND ROBOT
JP2025501827A (en) * 2022-12-13 2025-01-24 シアメン タングステン カンパニー リミテッド Two-degree-of-freedom motor and robot
JP7741212B2 (en) 2022-12-13 2025-09-17 シアメン タングステン カンパニー リミテッド Two-degree-of-freedom motor and robot
US12496707B2 (en) 2022-12-13 2025-12-16 Xiamen Tungsten Co., Ltd. Motor with two degrees of freedom and robot

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Granted publication date: 20140514

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