CN203563346U - Profiling control system of harvest platform - Google Patents
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- CN203563346U CN203563346U CN201320630976.8U CN201320630976U CN203563346U CN 203563346 U CN203563346 U CN 203563346U CN 201320630976 U CN201320630976 U CN 201320630976U CN 203563346 U CN203563346 U CN 203563346U
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Abstract
本实用新型公开了一种收获台仿形控制系统,包括仿形杆和安装于机架上的角度传感器,仿形杆一端活动安装于角度传感器上,仿形杆另一端通过自重垂落在地面上,且与角度传感器活动连接端的仿形杆和液压系统相连,液压系统和角度传感器均与控制器相连。该系统可加装在现有收获机上,当地面有高低起伏变化时,仿形杆绕角度传感器旋转,旋转量通过角度传感器转换为电压或数字信号传递给编程控制器,编程控制器根据接收的信号变化范围判断是否需要自仿形动作,需要动作时,编程控制器将控制电磁换向阀,由电磁换向阀控制液压缸伸缩,从而实现收获台地面自动仿形控制。
The utility model discloses a profiling control system for a harvesting table, which comprises a profiling rod and an angle sensor installed on a frame, one end of the profiling rod is movably installed on the angle sensor, and the other end of the profiling rod hangs down on the ground through its own weight , and is connected with the profiling rod at the movable connection end of the angle sensor and the hydraulic system, and both the hydraulic system and the angle sensor are connected with the controller. The system can be installed on the existing harvester. When the ground fluctuates, the profiling rod rotates around the angle sensor. The rotation amount is converted into a voltage or digital signal by the angle sensor and transmitted to the programming controller. The range of signal changes determines whether self-profiling action is required. When action is required, the programming controller will control the electromagnetic reversing valve, and the electromagnetic reversing valve will control the expansion and contraction of the hydraulic cylinder, so as to realize the automatic profiling control of the harvesting table ground.
Description
技术领域 technical field
本实用新型涉及一种农业机械,尤其是一种收获台仿形控制系统。 The utility model relates to an agricultural machine, in particular to a profiling control system for a harvesting platform.
背景技术 Background technique
目前,随着我国现代农业的快速发展,国家对农业机械的大力推广和补贴,我国农业机械化水平得到了长足的发展,据有关部门不完全统计,截止2011底我国各类联合收获机的社会保有量已经突破110万台,其中小麦联合收获机保有量60万台,玉米联合收获机近30万台,水稻和其他作物收获机近20万台,而且每年还以20余万台的速度增加。目前谷物收获机技术相对十分成熟,而成熟市场的标志之一即是随着农民收入的提高和农艺的改进,使得用户对机器的舒适性、可靠性和功能的要求越来越高。因此,厂家需要不断创新改进,拿出具有核心竞争力的特色产品,满足用户日益提高的需求。据调查很多收获机用户表示联合收获机在田间作业时,驾驶员一方面要小心驾驶机器,另一方面又要密切注意观察割茬高度、喂入量、脱谷、清粮以及发动机的工作情况,这不仅极易使机手疲劳,还常常会影响联合收割机工作效率的充分发挥。因此研究开发收获台仿形控制系统,提高收获机自适应技术及自动化程度,对于提高机器的舒适性,减小机手劳动强度,满足用户日益提高的需求,同时对于提高我国农业现代化和农业机械的智能化都有着积极地促进作用。 At present, with the rapid development of my country's modern agriculture, the country's vigorous promotion and subsidies for agricultural machinery, my country's agricultural mechanization level has been greatly developed. According to incomplete statistics from relevant departments, as of the end of 2011, the social ownership of various combine harvesters in my country The quantity has exceeded 1.1 million units, including 600,000 wheat combine harvesters, nearly 300,000 corn combine harvesters, and nearly 200,000 rice and other crop harvesters, and the number is increasing at a rate of more than 200,000 units every year. At present, the technology of grain harvester is relatively mature, and one of the signs of a mature market is that with the increase of farmers' income and improvement of agronomy, users have higher and higher requirements for the comfort, reliability and function of the machine. Therefore, manufacturers need to continuously innovate and improve, and come up with characteristic products with core competitiveness to meet the increasing needs of users. According to the survey, many harvester users said that when the combine harvester is working in the field, the driver should drive the machine carefully on the one hand, and pay close attention to the stubble cutting height, feeding amount, threshing, grain cleaning and the working conditions of the engine on the other hand. , This not only easily fatigues the machine operator, but also often affects the full play of the combine harvester's working efficiency. Therefore, the research and development of the profiling control system of the harvester and the improvement of the self-adaptive technology and automation of the harvester will improve the comfort of the machine, reduce the labor intensity of the operator, and meet the increasing needs of users. The intellectualization of all has a positive role in promoting.
我国谷物联合收获机当前存在的主要技术问题有: The main technical problems currently existing in my country's grain combine harvester are:
(1)国内联合收获机收获台工作时多处于锁止状态,不能随地形变化而自动调整离地间隙,从而造成留茬高度不一、割台前端入土、漏收等不良作业现象。 (1) Domestic combine harvesters are mostly in a locked state when they are working, and cannot automatically adjust the ground clearance with changes in the terrain, resulting in uneven stubble heights, front-end digging into the soil, and missed harvests.
(2)国内联合收获机收获台在作业时,如地面高低起伏较大,则主要由人工控制收获台升降,操作人员连续作业强度高、控制精度低、滞后性大、效果不好。 (2) When the harvesting platform of the domestic combine harvester is operating, if the ground level fluctuates greatly, the lifting of the harvesting platform is mainly controlled manually. The continuous operation intensity of the operator is high, the control accuracy is low, the hysteresis is large, and the effect is not good.
中国专利ZL200420009327公开了一种翅碱蓬自走式联合收割机,其中公开了:收割机架上设有一割台仿形控制装置,所述仿形控制装置包括传感器、伸缩杆、升降油缸和电磁阀,伸缩杆一端连接所述传感器,传感器与电磁阀连接,电磁阀控制与升降油缸相连的输油导管的通断。但是该专利的仿形伸缩杆受力方向与伸缩方向垂直,易出现卡死损坏。传感器为直线位移传感器防尘效果差易受干扰。 Chinese patent ZL200420009327 discloses a Suaaa salsa self-propelled combine harvester, which discloses: the harvester frame is provided with a header profiling control device, and the profiling control device includes a sensor, a telescopic rod, a lifting cylinder and a solenoid valve, One end of the telescopic rod is connected with the sensor, and the sensor is connected with the solenoid valve, and the solenoid valve controls the on-off of the oil delivery conduit connected with the lifting oil cylinder. However, the force direction of the profiling telescopic rod of this patent is perpendicular to the telescopic direction, which is prone to jamming and damage. The sensor is a linear displacement sensor with poor dustproof effect and is susceptible to interference. the
发明内容 Contents of the invention
本实用新型的目的是为克服上述现有技术的不足,提供一种收获台仿形控制系统,系统采用机电液一体化控制技术,利用收获机械原有收获台升降液压缸附加传感装置、电磁换向阀及控制器实现,收获台自动仿形操作。 The purpose of this utility model is to overcome the above-mentioned deficiencies in the prior art, and provide a profiling control system for a harvesting table. The reversing valve and controller realize the automatic copying operation of the harvesting table.
为实现上述目的,本实用新型采用下述技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种收获台仿形控制系统,包括仿形杆和安装于机架上的角度传感器,仿形杆一端活动安装于角度传感器上,仿形杆另一端通过自重垂落在地面上,且与角度传感器活动连接端的仿形杆和液压系统相连,液压系统和角度传感器均与控制器相连。 A harvesting table profiling control system, including a profiling rod and an angle sensor installed on the frame, one end of the profiling rod is movably installed on the angle sensor, the other end of the profiling rod hangs down on the ground by its own weight, and is connected to the angle sensor The profiling rod at the movable connection end is connected with the hydraulic system, and both the hydraulic system and the angle sensor are connected with the controller.
所述仿形杆垂落在地面上的那一段向上翘起。 The section of the profiling rod that hangs down on the ground is tilted upwards.
所述液压系统安装于机架上,液压系统包括电磁换向阀和液压缸,液压缸的液压杆一端与仿形杆相连,且电磁换向阀控制液压缸,电磁换向阀与控制器相连。 The hydraulic system is installed on the frame, and the hydraulic system includes an electromagnetic reversing valve and a hydraulic cylinder. One end of the hydraulic rod of the hydraulic cylinder is connected with the profiling rod, and the electromagnetic reversing valve controls the hydraulic cylinder, and the electromagnetic reversing valve is connected with the controller. .
所述控制器为编程控制器。 The controller is a programming controller.
本实用新型的有益效果是,仿形传感装置由仿形杆和角度传感器组成,仿形杆一端通过自重垂落在地面上,另一端与角度传感器连接,可绕连接处旋转;液压系统主要由电磁换向阀和液压缸组成;编程控制器在该系统中起主要控制作用。该系统可加装在现有收获机上,当地面有高低起伏变化时,仿形杆绕角度传感器旋转,旋转量通过角度传感器转换为电压或数字信号传递给编程控制器,编程控制器根据接收的信号变化范围判断是否需要自仿形动作,需要动作时,编程控制器将控制电磁换向阀,由电磁换向阀控制液压缸伸缩,从而实现收获台地面自动仿形控制。本实用新型的仿形杆为绕传感器转轴旋转安装,受力后不易损坏。本实用新型结构简单,便于维护,整体尺寸小,可安装在收获台前端护尖处,相对于现有技术对地形变化的反应速度快,仿形效果好。本实用新型采用旋转角度传感器,角度传感器整体结构小防尘防水抗震能力强,不易受干扰。 The beneficial effect of the utility model is that the profiling sensing device is composed of a profiling rod and an angle sensor, one end of the profiling rod hangs down on the ground by its own weight, and the other end is connected with the angle sensor and can rotate around the connection; the hydraulic system mainly consists of It is composed of electromagnetic reversing valve and hydraulic cylinder; the programming controller plays the main control role in this system. The system can be installed on the existing harvester. When the ground fluctuates, the profiling rod rotates around the angle sensor. The rotation amount is converted into a voltage or digital signal by the angle sensor and transmitted to the programming controller. The range of signal changes determines whether self-profiling action is required. When action is required, the programming controller will control the electromagnetic reversing valve, and the electromagnetic reversing valve will control the expansion and contraction of the hydraulic cylinder, so as to realize the automatic profiling control of the harvesting table ground. The profiling rod of the utility model is installed in rotation around the rotating shaft of the sensor, and is not easy to be damaged after being stressed. The utility model has the advantages of simple structure, convenient maintenance and small overall size, and can be installed at the tip guard at the front end of the harvesting platform. Compared with the prior art, the utility model has a fast response to terrain changes and a good profiling effect. The utility model adopts a rotation angle sensor, and the overall structure of the angle sensor is small, dust-proof, waterproof and shock-resistant, and is not easily disturbed.
附图说明 Description of drawings
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2是仿形杆和角度传感器结构示意图; Fig. 2 is a structural schematic diagram of a profiling rod and an angle sensor;
其中1-仿形传感装置,2-液压缸,3-编程控制器,4-电磁换向阀,5-角度传感器,6-仿形杆。 Wherein 1-profiling sensing device, 2-hydraulic cylinder, 3-programming controller, 4-electromagnetic reversing valve, 5-angle sensor, 6-profiling rod. the
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实用新型主要由仿形传感装置1、液压缸2、控制器3和电磁换向阀4组成。
The utility model is mainly composed of a profiling
仿形传感装置1由仿形杆6和角度传感器5组成,仿形杆6一端通过自重垂落在地面上,另一端与角度传感器5连接,可绕连接处旋转;液压系统主要由电磁换向阀4和液压缸2组成;编程控制器3在该系统中起主要控制作用。该系统可加装在现有收获机上,当地面有高低起伏变化时,仿形杆6绕角度传感器5旋转,旋转量通过角度传感器5转换为电压或数字信号传递给编程控制器3,编程控制器3根据接收的信号变化范围判断是否需要自仿形动作,需要动作时,编程控制器3将控制电磁换向阀4,由电磁换向阀4控制液压缸2伸缩,从而实现收获台地面自动仿形控制。
The profiling
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。 Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106034567A (en) * | 2016-06-12 | 2016-10-26 | 王坚 | A terrain-imitating sugarcane harvester header |
| CN106576594A (en) * | 2017-02-20 | 2017-04-26 | 重庆机床(集团)有限责任公司 | Self-walking type telescopic cotton disengaging and collecting machine |
| CN106612931A (en) * | 2016-11-30 | 2017-05-10 | 山东省农业机械科学研究院 | High copying system and method for harvesting table of maize harvesting machine |
| CN107114061A (en) * | 2017-06-12 | 2017-09-01 | 农业部南京农业机械化研究所 | A kind of self-propelled leafy vegetable cropper |
| CN107114066A (en) * | 2017-06-12 | 2017-09-01 | 农业部南京农业机械化研究所 | A kind of self-propelled bulb leaf vegetable harvester |
| CN108012655A (en) * | 2017-12-04 | 2018-05-11 | 农业部南京农业机械化研究所 | An electro-hydraulic control profiling header system based on pressure sensor |
| CN110235601A (en) * | 2019-05-10 | 2019-09-17 | 江苏大学 | Combine harvester cut stubble height automatic control system and control method |
| CN110235600A (en) * | 2019-05-10 | 2019-09-17 | 江苏大学 | Combine Harvester Feeding Stability Control System Based on Real-time Detection of Mature Crop Attribute Information |
| CN111512776A (en) * | 2020-03-18 | 2020-08-11 | 山东省农业机械科学研究院 | Crop harvester profiling and opposite-row simulation control test bed and test method |
| CN114009211A (en) * | 2021-11-17 | 2022-02-08 | 中国科学院沈阳自动化研究所 | Sugarcane harvester header profile modeling device |
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2013
- 2013-10-12 CN CN201320630976.8U patent/CN203563346U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106034567A (en) * | 2016-06-12 | 2016-10-26 | 王坚 | A terrain-imitating sugarcane harvester header |
| CN106612931A (en) * | 2016-11-30 | 2017-05-10 | 山东省农业机械科学研究院 | High copying system and method for harvesting table of maize harvesting machine |
| CN106576594A (en) * | 2017-02-20 | 2017-04-26 | 重庆机床(集团)有限责任公司 | Self-walking type telescopic cotton disengaging and collecting machine |
| CN107114061A (en) * | 2017-06-12 | 2017-09-01 | 农业部南京农业机械化研究所 | A kind of self-propelled leafy vegetable cropper |
| CN107114066A (en) * | 2017-06-12 | 2017-09-01 | 农业部南京农业机械化研究所 | A kind of self-propelled bulb leaf vegetable harvester |
| CN108012655A (en) * | 2017-12-04 | 2018-05-11 | 农业部南京农业机械化研究所 | An electro-hydraulic control profiling header system based on pressure sensor |
| CN110235601A (en) * | 2019-05-10 | 2019-09-17 | 江苏大学 | Combine harvester cut stubble height automatic control system and control method |
| CN110235600A (en) * | 2019-05-10 | 2019-09-17 | 江苏大学 | Combine Harvester Feeding Stability Control System Based on Real-time Detection of Mature Crop Attribute Information |
| CN110235600B (en) * | 2019-05-10 | 2021-08-03 | 江苏大学 | Stable control system of combined harvester feed amount based on real-time detection of mature crop attribute information |
| CN110235601B (en) * | 2019-05-10 | 2021-09-10 | 江苏大学 | Automatic stubble cutting height regulating system and method for combine harvester |
| CN111512776A (en) * | 2020-03-18 | 2020-08-11 | 山东省农业机械科学研究院 | Crop harvester profiling and opposite-row simulation control test bed and test method |
| CN114009211A (en) * | 2021-11-17 | 2022-02-08 | 中国科学院沈阳自动化研究所 | Sugarcane harvester header profile modeling device |
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