CN203568283U - Multi-degree of freedom controlled mechanism type loading, unloading and transporting integrated garbage truck - Google Patents
Multi-degree of freedom controlled mechanism type loading, unloading and transporting integrated garbage truck Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于专用汽车领域,特别是一种多自由度可控机构式装卸运输一体垃圾车。The utility model belongs to the field of special-purpose vehicles, in particular to a multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transportation.
背景技术Background technique
垃圾车常用于将生活垃圾、建筑垃圾等运送到垃圾填埋处或垃圾处理厂。对于人口集中的城市来说,每天产生的垃圾量很大,而城市土地有限,及时处理越来越多的垃圾迫在眉睫,清洁车的诞生则解决了这个难题。清洁车不仅可以帮助环卫工人及时清理垃圾,并且有可能现场将垃圾变废为宝,大大的减轻了环卫工人的工作强度,同时清洁车作为新型行业专用汽车领域的一员,带动了周边行业的发展,增加了人们的就业机会,缓解了社会的就业压力,在一定程度上促进了经济的发展。但是随着城中村改造、拆临拆违、旧城建设等工程如火如荼地实施,建筑垃圾产生量也在与日俱增。人们在享受城市文明的同时,也在遭受着建筑垃圾所带来的烦恼。建筑垃圾不仅侵占土地,还产生大量的固体废弃物污染环境和危害人们的健康,若不及时清理,必将后患无穷。普通的清洁车只适用于市政环卫、厂矿企业、物业居民小区等桶装的生活垃圾,且对于成堆的垃圾需要人工铲装费时费力,若遇到较大且重的垃圾则会显得力不从心。Garbage trucks are often used to transport domestic waste, construction waste, etc. to landfills or waste treatment plants. For densely populated cities, a large amount of garbage is generated every day, and urban land is limited, so it is imminent to deal with more and more garbage in a timely manner. The birth of cleaning vehicles solves this problem. The cleaning vehicle can not only help the sanitation workers to clean up the garbage in time, but also turn the garbage into treasure on the spot, which greatly reduces the work intensity of the sanitation workers. Development has increased people's employment opportunities, eased the employment pressure of the society, and promoted economic development to a certain extent. However, with the implementation of projects such as urban village renovation, temporary demolition, and old city construction, the amount of construction waste is also increasing day by day. While enjoying urban civilization, people are also suffering from the troubles caused by construction waste. Construction waste not only invades the land, but also produces a large amount of solid waste that pollutes the environment and endangers people's health. If it is not cleaned up in time, there will be endless troubles. Ordinary cleaning vehicles are only suitable for domestic garbage in barrels such as municipal sanitation, factories, mines, and residential areas. It is time-consuming and labor-intensive to manually shovel piles of garbage. If you encounter large and heavy garbage, it will appear powerless.
传统垃圾运输车多为普通箱式货车,装载垃圾时将车辆停靠在垃圾堆放处,再由人力将垃圾装车,或使用装载机装车。垃圾装载过程繁琐费时,且需要消耗大量劳动力,使垃圾运输的成本升高,但又效率低下。Most of the traditional garbage transport vehicles are ordinary box trucks. When loading garbage, the vehicle is parked at the garbage dump, and then the garbage is loaded by manpower or loaded by a loader. The garbage loading process is cumbersome and time-consuming, and requires a lot of labor, which increases the cost of garbage transportation, but is also inefficient.
目前有一类生活垃圾运输车,垃圾装车后可将垃圾体积压缩,便于运输,但使用时需要大量人力将垃圾铲装进垃圾车,费时费力。At present, there is a type of domestic garbage transport vehicle, which can compress the volume of garbage after loading, which is convenient for transportation, but it requires a lot of manpower to load the garbage shovel into the garbage truck, which is time-consuming and laborious.
发明内容Contents of the invention
本实用新型在于提供一种多自由度可控机构式装卸运输一体垃圾车,能够自行铲装并运输而且能方便卸载的垃圾车,克服现有垃圾车须人力装载或使用装载机进行装载的缺点,减少了装载过程中配套设施的使用,减少了工作量,降低了成本,并且能够克服液压装载机的液压元件加工精度要求高、维护保养困难、造价高等缺点,便于推广应用。The utility model is to provide a multi-degree-of-freedom controllable mechanism loading and unloading integrated garbage truck, which can be shoveled and transported by itself and can be easily unloaded, and overcomes the shortcomings of existing garbage trucks that must be loaded manually or loaded with a loader , reduces the use of supporting facilities in the loading process, reduces the workload, reduces the cost, and can overcome the shortcomings of the hydraulic loader's hydraulic components, such as high processing accuracy requirements, difficult maintenance, and high cost, and is convenient for popularization and application.
本实用新型通过以下技术来达到上述目的:一种多自由度可控机构式装卸运输一体垃圾车,包括车体、铲装机构和卸载机构,其结构和连接方式为:The utility model achieves the above-mentioned purpose through the following technologies: a multi-degree-of-freedom controllable mechanism loading and unloading integrated garbage truck, including a car body, a shovel loading mechanism and an unloading mechanism, and its structure and connection method are as follows:
所述车体包括行驶驾驶位和装载驾驶位,每个驾驶位分别设有一套控制系统,可独立控制车体向正反方向行驶,The vehicle body includes driving and loading driving positions, and each driving position is equipped with a set of control systems, which can independently control the driving of the vehicle body in forward and reverse directions.
所述铲装机构包括第一主动杆、第一连杆、主臂、第二主动杆、第二连杆、铲斗,第一主动杆通过第一转动副与车体连接,第一主动杆另一端通过第二转动副与第一连杆连接,第一连杆另一端通过第三转动副与主臂连接,主臂一端通过第四转动副与车体连接,主臂另一端通过第五转动副与铲斗连接,第二主动杆一端通过第六转动副与机架连接,另一端通过第七转动副与第二连杆连接,第二连杆另一端通过第八转动副与铲斗连接,The shovel loading mechanism includes a first active rod, a first connecting rod, a main arm, a second active rod, a second connecting rod, and a bucket. The first active rod is connected with the car body through the first rotating pair, and the first active rod The other end is connected with the first connecting rod through the second rotating pair, the other end of the first connecting rod is connected with the main arm through the third rotating pair, one end of the main arm is connected with the vehicle body through the fourth rotating pair, and the other end of the main arm is connected through the fifth The rotating pair is connected with the bucket, one end of the second active lever is connected with the frame through the sixth rotating pair, the other end is connected with the second connecting rod through the seventh rotating pair, and the other end of the second connecting rod is connected with the bucket through the eighth rotating pair connect,
所述卸载机构包括第三主动杆、第三连杆、车斗、车斗门,第三主动杆通过第九转动副与车体连接,第三主动杆另一端通过第十转动副与第三连杆连接,第三连杆另一端通过第十一转动副与车斗连接,车斗通过第十二转动副与车体连接,通过控制第三主动杆的转动可以控制车斗一侧的升降,车斗通过第十三转动副与车斗门连接。The unloading mechanism includes a third active rod, a third connecting rod, a vehicle body, and a vehicle body door. The third active rod is connected to the vehicle body through the ninth rotating pair, and the other end of the third active rod is connected to the third connecting rod through the tenth rotating pair. The other end of the third connecting rod is connected to the vehicle body through the eleventh rotating pair, and the vehicle body is connected to the vehicle body through the twelfth rotating pair. By controlling the rotation of the third active lever, the lifting of one side of the vehicle body can be controlled. The car body is connected with the car body door through the thirteenth rotating pair.
所述车斗门与车斗间安装有锁死机构,以保证垃圾车运输过程中车斗门与车斗闭合在一起。A locking mechanism is installed between the vehicle body door and the vehicle body to ensure that the vehicle body door and the vehicle body are closed together during the transportation of the garbage truck.
所述车体底盘设有凹槽,凹槽侧壁设有泄孔,车斗底板上设有漏孔。垃圾通过铲装机构进入车斗后,液体垃圾可以通过漏孔流入凹槽,实现固体垃圾和液体垃圾分离,液体垃圾可以通过泄孔排出垃圾车,在泄孔可设置堵死机构,垃圾车使用时,将泄孔堵死,垃圾车需要排出液体垃圾时,将泄孔打开。The chassis of the car body is provided with a groove, the side wall of the groove is provided with a leak hole, and the bottom plate of the car body is provided with a leak hole. After the garbage enters the bucket through the shoveling mechanism, the liquid garbage can flow into the groove through the leak hole to realize the separation of solid garbage and liquid garbage. The liquid garbage can be discharged from the garbage truck through the leak hole. When the drain hole is blocked, the drain hole is opened when the garbage truck needs to discharge liquid garbage.
所述第一主动杆、第二主动杆、第三主动杆由电动机带动。The first active lever, the second active lever and the third active lever are driven by electric motors.
本实用新型的突出优点在于:The outstanding advantages of the utility model are:
1、由于设有两套独立的控制系统分别控制运输车的行驶和铲装,运输车可自行完成铲装工作,无需额外人员或设备进行铲装,装载运输过程简单,工作量小,运输成本低;1. Since there are two sets of independent control systems to control the driving and shoveling of the transport vehicle respectively, the transport vehicle can complete the shoveling work by itself without additional personnel or equipment for shoveling. The loading and transportation process is simple, the workload is small, and the transportation cost is low. Low;
2、铲装机构主体结构为多自由度可控机构,结构简单,制造成本低,便于维护保养,有利于推广应用;2. The main structure of the shovel loading mechanism is a multi-degree-of-freedom controllable mechanism, which has a simple structure, low manufacturing cost, easy maintenance, and is conducive to popularization and application;
附图说明Description of drawings
图1为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的第一结构示意图。Fig. 1 is a schematic diagram of the first structure of the multi-degree-of-freedom controllable mechanism integrated loading, unloading and transporting garbage truck described in the present invention.
图2为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的铲装机构第一结构示意图。Fig. 2 is a schematic diagram of the first structure of the shoveling mechanism of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transporting described in the present invention.
图3为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的铲装机构第二结构示意图。Fig. 3 is a schematic diagram of the second structure of the shoveling mechanism of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transporting described in the present invention.
图4为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的卸载机构第一结构示意图。Fig. 4 is a schematic diagram of the first structure of the unloading mechanism of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transporting described in the present invention.
图5为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的卸载机构第二结构示意图。Fig. 5 is a schematic diagram of the second structure of the unloading mechanism of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transporting described in the present invention.
图6为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的车体结构示意图。Fig. 6 is a schematic diagram of the vehicle body structure of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transporting described in the present invention.
图7为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的车斗结构示意图。Fig. 7 is a schematic diagram of the body structure of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transportation according to the utility model.
图8为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的第二种结构示意图。Fig. 8 is a schematic diagram of the second structure of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transporting described in the present invention.
图9为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的第三结构示意图。Fig. 9 is a schematic diagram of the third structure of the multi-degree-of-freedom controllable mechanism integrated garbage truck for loading, unloading and transportation according to the present invention.
图10为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的第一种工作状态示意图。Fig. 10 is a schematic diagram of the first working state of the multi-degree-of-freedom controllable mechanism integrated loading, unloading and transporting garbage truck described in the present invention.
图11为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的第二种工作状态示意图。Fig. 11 is a schematic diagram of the second working state of the multi-degree-of-freedom controllable mechanism integrated loading, unloading and transporting garbage truck described in the present invention.
图12为本实用新型所述的多自由度可控机构式装卸运输一体垃圾车的第三种工作状态示意图。Fig. 12 is a schematic diagram of the third working state of the multi-degree-of-freedom controllable mechanism integrated loading, unloading and transporting garbage truck described in the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型的技术方案作进一步说明。The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
本实用新型所述的多自由度可控机构式装卸运输一体垃圾车,包括车体、铲装机构和卸载机构,具体结构和连接方式如下所述:The multi-degree-of-freedom controllable mechanism loading and unloading integrated garbage truck described in the utility model includes a car body, a shovel loading mechanism and an unloading mechanism. The specific structure and connection method are as follows:
如图1、图3、图4、图5、图6和图8所示,所述车体包括行驶驾驶位和装载驾驶位,每个驾驶位分别设有一套控制系统,可独立控制车体向正反方向行驶,As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 8, the vehicle body includes a driving position and a loading position, and each driving position is provided with a set of control systems, which can independently control the vehicle body drive in the opposite direction,
如图1、图2、图3、图8和图9所示,所述铲装机构包括第一主动杆3、第一连杆5、主臂7、第二主动杆10、第二连杆12、铲斗15,第一主动杆3通过第一转动副2与车体1连接,第一主动杆3另一端通过第二转动副4与第一连杆5连接,第一连杆5另一端通过第三转动副6与主臂7连接,主臂7一端通过第四转动副8与车体1连接,主臂7另一端通过第五转动副13与铲斗15连接,第二主动杆10一端通过第六转动副9与机架1连接,另一端通过第七转动副11与第二连杆12连接,第二连杆12另一端通过第八转动副14与铲斗15连接,As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 8 and Fig. 9, the shovel loading mechanism includes a first active rod 3, a first connecting
如图1、图4和图5所示,所述卸载机构包括第三主动杆17、第三连杆19、车斗21、车斗门24,第三主动杆17通过第九转动副16与车体1连接,第三主动杆17另一端通过第十转动副18与第三连杆19连接,第三连杆19另一端通过第十一转动副20与车斗21连接,车斗21通过第十二转动副22与车体1连接,通过控制第三主动杆19的转动可以控制车斗21一侧的升降,车斗21通过第十三转动副23与车斗门24连接,车斗21升降时,车斗门24不同程度的打开,可在车斗门24与车斗21间安装锁死机构,以保证垃圾车运输过程中车斗门24与车斗21闭合在一起。As shown in Figures 1, 4 and 5, the unloading mechanism includes a third active lever 17, a third connecting
如图6和图7所示,车体1底盘有凹槽25,凹槽25侧壁有泄孔26,车斗21底板上设有漏孔27,垃圾通过铲装机构进入车斗21后,液体垃圾可以通过漏孔27流入凹槽25,实现固体垃圾和液体垃圾分离,液体垃圾可以通过泄孔26排出垃圾车,在泄孔26可设置堵死机构,垃圾车使用时,将泄孔26堵死,垃圾车需要排出液体垃圾时,将泄孔26打开。As shown in Figures 6 and 7, the chassis of the car body 1 has a
所述第一主动杆3、第二主动杆12、第三主动杆17由电动机带动,The first active lever 3, the second
图10、图11和图12分别表示垃圾车铲装时,铲斗将垃圾倒入垃圾车时,垃圾车卸载时的工作状态。Fig. 10, Fig. 11 and Fig. 12 represent respectively when the garbage truck is shoveled, when the bucket pours the garbage into the garbage truck, and when the garbage truck is unloaded.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103738632A (en) * | 2013-12-07 | 2014-04-23 | 广西大学 | Multi-freedom-degree controllable mechanism type loading, unloading and conveying integrated garbage truck |
| CN104608676A (en) * | 2014-12-02 | 2015-05-13 | 广西大学 | Automatic loading car tipper with small scraper pan controlled by motor |
| CN104624510A (en) * | 2015-02-07 | 2015-05-20 | 邹中霞 | Automatic garbage classifier |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103738632A (en) * | 2013-12-07 | 2014-04-23 | 广西大学 | Multi-freedom-degree controllable mechanism type loading, unloading and conveying integrated garbage truck |
| CN104608676A (en) * | 2014-12-02 | 2015-05-13 | 广西大学 | Automatic loading car tipper with small scraper pan controlled by motor |
| CN104624510A (en) * | 2015-02-07 | 2015-05-20 | 邹中霞 | Automatic garbage classifier |
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