CN203568237U - Coal spontaneous combustion active preventing and controlling type coal bunker without energy consumption - Google Patents
Coal spontaneous combustion active preventing and controlling type coal bunker without energy consumption Download PDFInfo
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Abstract
本实用新型提供一种无能耗煤自然发火主动防控型煤仓,包括煤仓,煤仓内壁设有多个凹槽,每个凹槽固定设置有热棒,热棒为装有低沸点工质的密封金属管,热棒分为蒸发段和冷凝段,其中,蒸发段位于凹槽内、与凹槽形状相适配,冷凝段露出煤仓。本实用新型利用自然冷能对煤仓进行降温,无需消耗点能等能源;强化煤仓散热,破坏蓄热环境,预防煤仓自燃;散热效率和热传输效率高;运行成本低;工作稳定、可靠。本实用新型提供一种储存和运行成本低、能够对煤仓内煤体进行有效散热、预防煤仓自燃、既节能又环保的无能耗煤自然发火主动防控型煤仓。
The utility model provides an active prevention and control type coal bunker with no energy consumption and natural ignition of coal, which includes a coal bunker. The inner wall of the coal bunker is provided with a plurality of grooves, and each groove is fixedly equipped with a hot rod, and the hot rod is equipped with a low boiling point worker. High-quality sealed metal tube, the hot rod is divided into an evaporation section and a condensation section, wherein the evaporation section is located in the groove and matches the shape of the groove, and the condensation section is exposed from the coal bunker. The utility model uses natural cold energy to cool down the coal bunker without consuming energy such as point energy; strengthens the heat dissipation of the coal bunker, destroys the heat storage environment, and prevents the spontaneous combustion of the coal bunker; the heat dissipation efficiency and heat transfer efficiency are high; the operating cost is low; the work is stable, reliable. The utility model provides an active prevention and control type coal bunker without energy consumption that has low storage and operating costs, can effectively dissipate heat from the coal body in the coal bunker, prevent spontaneous combustion of the coal bunker, save energy and protect the environment.
Description
技术领域technical field
本实用新型涉及一种煤自然发火防控型煤仓,尤其涉及一种利用热棒作为散热机构的无能耗煤自然发火主动防控型煤仓。The utility model relates to a coal spontaneous combustion prevention and control type coal bunker, in particular to a non-energy-consuming coal spontaneous combustion active prevention and control type coal bunker which uses a hot rod as a heat dissipation mechanism.
背景技术Background technique
煤炭作为我国的主体能源,多年以来其生产和消费量均位居世界第一。煤炭转存量大,煤炭库存居高不下,矿山、炼焦厂、发电厂和化工厂等都设有大量煤仓。煤炭在储运过程中经常发生煤自燃现象,自燃产生大量的有毒有害气体,降低煤的品位、浪费资源、污染环境。煤仓内部松散煤体的蓄热条件好,储存热量大,难以释放,高温范围广,灭火难度大。特别是在企业停炉停产或检修期间,仓中煤炭未能放空、滞留时间过长,极易导致存煤发生自燃,严重威胁企业安全生产,造成巨大损失。As my country's main energy source, coal has ranked first in the world in both production and consumption for many years. There is a large amount of coal transfer, and the coal inventory remains high. There are a large number of coal bunkers in mines, coking plants, power plants and chemical plants. Spontaneous combustion of coal often occurs during the storage and transportation of coal, which produces a large amount of toxic and harmful gases, reduces the grade of coal, wastes resources, and pollutes the environment. The loose coal body inside the coal bunker has good heat storage conditions, the stored heat is large, it is difficult to release, the high temperature range is wide, and it is difficult to extinguish the fire. Especially during the shutdown or maintenance period of the enterprise, if the coal in the warehouse is not emptied or stays for too long, it is very easy to cause spontaneous combustion of the stored coal, which seriously threatens the safe production of the enterprise and causes huge losses.
煤仓中的煤与空气接触发生氧化反应造成热量积聚,氧化放热速率大于散热速率,不断升温而最终导致自燃。其过程关键有两点:一是热量的自发产生;二是热量的逐渐积聚。煤仓中原煤自然发火过程较长,自燃点难发现,不易检测,治理难度大,灭火危险性大。目前常见的防控方法有诸多制约。对煤仓进行完全封闭,隔氧灭火,实施难度大,热量难以释放,时间长,极易自燃;现有阻化剂和胶体防灭火技术等影响煤质;注水容易引起水煤气爆炸,氧化结块后水流难流进煤堆内部,灭火降温效果不理想;液态CO2和惰气灭火成本高,施工工艺较复杂。The coal in the coal bunker contacts with air to undergo an oxidation reaction, resulting in heat accumulation. The rate of oxidation heat release is greater than the rate of heat dissipation, and the temperature continues to rise, eventually leading to spontaneous combustion. There are two key points in the process: one is the spontaneous generation of heat; the other is the gradual accumulation of heat. The raw coal in the coal bunker has a long process of spontaneous combustion, and the spontaneous combustion point is difficult to find, difficult to detect, difficult to control, and high risk of fire extinguishing. The current common prevention and control methods have many constraints. Completely sealing the coal bunker and extinguishing the fire with oxygen isolation is difficult to implement, the heat is difficult to release, the time is long, and it is easy to spontaneously ignite; the existing chemical inhibitor and colloid fire prevention technology affect the coal quality; water injection is easy to cause water gas explosion, oxidation and agglomeration It is difficult for water to flow into the interior of the coal pile, and the effect of fire extinguishing and cooling is not ideal; the cost of liquid CO 2 and inert gas fire extinguishing is high, and the construction process is relatively complicated.
实用新型内容Utility model content
本实用新型提供一种储存和运行成本低、能够对煤仓内煤体进行有效散热、预防煤仓自燃、既节能又环保的无能耗煤自然发火主动防控型煤仓。The utility model provides an active prevention and control type coal bunker without energy consumption that has low storage and operating costs, can effectively dissipate heat from the coal body in the coal bunker, prevent spontaneous combustion of the coal bunker, save energy and protect the environment.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种无能耗煤自然发火主动防控型煤仓,包括煤仓,其特殊之处在于:煤仓内壁设有多个凹槽,每个凹槽固定设置有热棒,热棒为装有低沸点工质的密封金属管,热棒分为蒸发段和冷凝段,其中,蒸发段位于凹槽内、与凹槽形状相适配,冷凝段露出煤仓。A non-energy-consuming coal natural ignition active prevention and control type coal bunker, including the coal bunker, which is special in that: there are multiple grooves on the inner wall of the coal bunker, each groove is fixed with a hot rod, and the hot rod is equipped with a low The sealed metal tube of the boiling point working medium and the hot rod are divided into an evaporation section and a condensation section. The evaporation section is located in the groove and matches the shape of the groove, and the condensation section is exposed from the coal bunker.
上述低沸点工质是水、丙酮、甲醇、乙醇或庚烷。The above-mentioned low-boiling working substance is water, acetone, methanol, ethanol or heptane.
上述凹槽的为长方体状凹槽,所述蒸发段与煤仓内储存的煤体能够直接接触。The grooves above are rectangular parallelepiped grooves, and the evaporation section can be in direct contact with the coal stored in the coal bunker.
上述热棒是工作温度范围为0~400℃的热棒,热棒的长度范围为10~30m,凹槽在煤仓内壁沿环形分布,凹槽的间距范围为0.5~1.5m。The above-mentioned hot rod is a hot rod whose working temperature ranges from 0 to 400°C. The length of the hot rod ranges from 10 to 30m. The grooves are distributed along the inner wall of the coal bunker along a ring, and the distance between the grooves ranges from 0.5 to 1.5m.
在蒸发段与冷凝段相接位置设有固定件,该固定件通过螺纹与煤仓固定连接。A fixing piece is provided at the junction of the evaporating section and the condensing section, and the fixing piece is fixedly connected with the coal bunker through threads.
上述密封金属管是经过抽真空的密封金属管,冷凝段上设有多个散热片或翅片,热棒的顶部设有吊装夹持机构。The above-mentioned sealed metal tube is a sealed metal tube that has been evacuated. The condensation section is provided with a plurality of cooling fins or fins, and the top of the hot rod is provided with a lifting and clamping mechanism.
上述散热片或翅片的表面设有防腐层,该防腐层外涂有减少吸收太阳辐射能的涂层。The surface of the heat sink or the fin is provided with an anti-corrosion layer, and the anti-corrosion layer is coated with a coating that reduces the absorption of solar radiation energy.
上述冷凝段处安装有监控机构,包括测温单元和降温设备。A monitoring mechanism is installed at the above condensation section, including a temperature measuring unit and cooling equipment.
上述降温设备采用风机。Above-mentioned cooling equipment adopts blower fan.
本实用新型的优点:Advantage of the utility model:
1、利用自然冷能对煤仓进行降温,无需消耗点能等能源;强化煤仓散热,破坏蓄热环境,预防煤仓自燃;1. Use natural cold energy to cool down the coal bunker without consuming point energy and other energy; strengthen the heat dissipation of the coal bunker, destroy the heat storage environment, and prevent the spontaneous combustion of the coal bunker;
2、运行成本低、便于在化工厂、煤电厂、炼焦厂和煤矿等企业推广应用;2. Low operating cost, easy to popularize and apply in chemical plants, coal power plants, coking plants and coal mines;
3、散热效率和热传输效率高;工作稳定、可靠,建成后基本不需要维护;3. High heat dissipation efficiency and heat transfer efficiency; stable and reliable work, basically no maintenance after completion;
4、通过热棒的监控机构可以监测煤仓的内部温度,判断其自燃部位、程度和阶段;4. The internal temperature of the coal bunker can be monitored through the monitoring mechanism of the hot rod, and the spontaneous combustion position, degree and stage can be judged;
5、煤仓自燃较严重时,可与其他防灭火技术相配合,提高煤仓灭火治理效果,缩短治理工期。5. When the spontaneous combustion of the coal bunker is serious, it can cooperate with other fire prevention and extinguishing technologies to improve the effect of coal bunker fire control and shorten the treatment period.
附图说明Description of drawings
图1是本实用新型的主视剖面示意简图;Fig. 1 is a schematic diagram of a front view section of the utility model;
图2是图1的A向视图;Fig. 2 is the A direction view of Fig. 1;
图3是本实用新型热棒的主视剖面示意简图。Fig. 3 is a schematic diagram of the front section of the utility model heating rod.
图4是图3的B向视图;Fig. 4 is the B direction view of Fig. 3;
附图标记:Reference signs:
1-煤仓;2-吊装架持机构;3-散热片;4-热棒;5-固定件。1-coal bunker; 2-hoisting frame holding mechanism; 3-radiating fin; 4-hot rod; 5-fixing piece.
具体实施方式Detailed ways
如图1和图2所示,本实用新型提供一种无能耗煤自然发火主动防控型煤仓,包括煤仓1,煤仓是水泥、钢、水泥钢混合式结构、其结构形状基本相同,上部呈方行、圆柱体,下部呈方锥、圆锥及双曲线的形状,煤仓内壁设有多个凹槽,每个凹槽内固定设置有热棒4,热棒为装有低沸点工质的密封金属管,具体可以由一根密封钢管抽真空后内部充以工质制成。热棒分为蒸发段和冷凝段,其中,蒸发段位于凹槽内、与凹槽形状相适配,冷凝段露出煤仓、位于煤仓外的空气中。As shown in Figure 1 and Figure 2, the utility model provides an active prevention and control type coal bunker without energy consumption, including
本实用新型凹槽的为长方体状凹槽蒸发段与煤仓内储存的煤体能够直接接触。热棒蒸发段的横截面的形状优选矩形,采用矩形热棒,更容易与煤仓壁契合,方便安装以及镶入凹槽;矩形热棒可增大热棒与煤仓中煤体的接触面积,增强制冷降温能力。The groove of the utility model is a rectangular parallelepiped groove, and the evaporation section can directly contact with the coal body stored in the coal bunker. The shape of the cross-section of the hot rod evaporation section is preferably rectangular, and the rectangular hot rod is used to fit the coal bunker wall more easily, which is convenient for installation and embedded in the groove; the rectangular hot rod can increase the contact area between the hot rod and the coal body in the coal bunker , enhance the cooling capacity.
冷凝段上设有多个用于散热的散热片或翅片,散热片或翅片材料可以是钢、铝、铜或者是质量轻的合金材料,散热片3或翅片的表面设有防腐层,防腐层外涂有减少吸收太阳辐射能的涂层,The condensing section is provided with a plurality of cooling fins or fins for heat dissipation, and the material of the cooling fins or fins can be steel, aluminum, copper or light alloy materials, and the surface of the
为施工方便,热棒的顶部设有吊装夹持机构2。为进行监测,在热棒冷凝段周围设有监控热棒温度变化和工作状态的监控机构,监控机构包括测温单元和降温设备;使用降温设备可以强化煤仓内部的散热降温,降温设备可以采用风机,当通过测温单元发现煤仓内温度较高,自然发火趋势严重时,可以将风机运转,强化热棒的散热降温效果,在平时可以关闭风机。For the convenience of construction, the top of the hot rod is provided with a hoisting and
在热棒的蒸发段与冷凝段相接位置设有固定件5,该固定件通过螺纹(比如螺栓螺母)与煤仓固定连接。固定件的结构形式可以有多种,在煤仓顶部环卡或者设沟槽镶入或者在顶部边缘用三角板形式固定。固定件的作用是将热棒定位在煤仓上,起固定作用,可用螺栓上紧,将热棒固定在煤仓上,防止松动或者脱落;当热棒损坏或出现问题需要更换时,亦方便拆卸。A fixing piece 5 is arranged at the junction of the evaporation section and the condensation section of the heating rod, and the fixing piece is fixedly connected with the coal bunker through threads (such as bolts and nuts). There are various structural forms of the fixing parts, such as ring clamping or groove insertion on the top of the coal bunker, or fixing with a triangular plate on the top edge. The function of the fixing part is to position the hot rod on the coal bunker and play a fixed role. It can be tightened with bolts to fix the hot rod on the coal bunker to prevent loosening or falling off. It is also convenient when the hot rod is damaged or needs to be replaced when there is a problem. Disassemble.
热棒是工作温度范围为0~400℃的热棒,热棒长度范围可在10~30m,凹槽在煤仓内壁沿环形分布,凹槽的间距为0.5~1.5m,可以为水、丙酮、甲醇、乙醇、庚烷或导热姆A等。The hot rod is a hot rod with a working temperature range of 0-400°C. The length of the hot rod can range from 10 to 30m. The grooves are distributed along the ring on the inner wall of the coal bunker. The distance between the grooves is 0.5-1.5m. It can be water, acetone , Methanol, ethanol, heptane or conduction heat A, etc.
当使用本实用新型时,热棒的蒸发段与冷凝段之间的温差为热棒提供动力,一般煤仓内热棒蒸发段处的温度高于煤仓外空气的温度,热棒内部工质吸热蒸发成气体,在气压差作用下上升至冷凝段,与较冷的管壁接触放出汽化潜热冷凝成液体,在重力作用下,冷凝后的工质沿管壁流回蒸发段再吸热蒸发。如此往复循环,可对煤仓中自然发火蓄热区域中的热量进行转移并加以利用,从而降低煤体温度,加快煤仓内部热量散失,破坏蓄热环境,以防止煤仓自燃。When using the utility model, the temperature difference between the evaporation section and the condensation section of the hot rod provides power for the hot rod. Generally, the temperature at the evaporation section of the hot rod in the coal bunker is higher than the temperature of the air outside the coal bunker, and the working medium inside the hot rod absorbs The heat is evaporated into a gas, which rises to the condensation section under the action of the pressure difference, and contacts with the cooler tube wall to release the latent heat of vaporization to condense into a liquid. Under the action of gravity, the condensed working medium flows back to the evaporation section along the tube wall and then absorbs heat and evaporates . Such a reciprocating cycle can transfer and utilize the heat in the spontaneous combustion heat storage area of the coal bunker, thereby reducing the temperature of the coal body, accelerating the heat loss inside the coal bunker, destroying the heat storage environment, and preventing the coal bunker from spontaneous combustion.
本实用新型的工作过程:Working process of the present utility model:
一般煤仓内部温度较高,自热氧化温度比空气高至少50℃,煤仓内外温差大,故热棒完全可以启动工作,利用热棒内部填充的低沸点工质气液两相转换对流循环,便将大气中的自然冷能传输到煤仓中,热棒持续工作,降低煤仓温度,达到利用自然冷能(加强散热)进行煤仓降温,破坏蓄热环境,预防煤仓自燃的目的。另外煤仓一般较高,化工厂、煤电厂、炼焦厂和煤矿等企业的煤仓所处环境通常风速较大,更有利于热棒冷凝段的散热。Generally, the internal temperature of the coal bunker is relatively high, and the autothermal oxidation temperature is at least 50°C higher than that of the air. The temperature difference between the inside and outside of the coal bunker is large, so the hot rod can start working completely, and the gas-liquid two-phase conversion convection cycle of the low boiling point working medium filled inside the hot rod is used. , the natural cold energy in the atmosphere is transmitted to the coal bunker, the hot rod continues to work, and the temperature of the coal bunker is reduced to achieve the purpose of using natural cold energy (enhanced heat dissipation) to cool the coal bunker, destroy the heat storage environment, and prevent the spontaneous combustion of the coal bunker . In addition, the coal bunkers are generally relatively high, and the environment of the coal bunkers of chemical plants, coal power plants, coking plants and coal mines and other enterprises usually has a relatively high wind speed, which is more conducive to the heat dissipation of the condensation section of the hot rod.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106787951A (en) * | 2016-12-26 | 2017-05-31 | 中国矿业大学 | A kind of new heat pipe coal-field fire heat energy extracts electricity generation system |
| CN116561917A (en) * | 2023-04-28 | 2023-08-08 | 山东亚特尔集团股份有限公司 | Coal Heap Heat Dissipation Flame Retarder and Its Type Selection Design Method and Arrangement Method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106787951A (en) * | 2016-12-26 | 2017-05-31 | 中国矿业大学 | A kind of new heat pipe coal-field fire heat energy extracts electricity generation system |
| CN116561917A (en) * | 2023-04-28 | 2023-08-08 | 山东亚特尔集团股份有限公司 | Coal Heap Heat Dissipation Flame Retarder and Its Type Selection Design Method and Arrangement Method |
| CN116561917B (en) * | 2023-04-28 | 2024-04-05 | 山东亚特尔集团股份有限公司 | Coal pile heat dissipation flame retardant and selection design method and layout method thereof |
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