CN203564982U - Mixer - Google Patents
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- CN203564982U CN203564982U CN201320603140.9U CN201320603140U CN203564982U CN 203564982 U CN203564982 U CN 203564982U CN 201320603140 U CN201320603140 U CN 201320603140U CN 203564982 U CN203564982 U CN 203564982U
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- 238000002156 mixing Methods 0.000 claims abstract description 49
- 239000012530 fluid Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 18
- 235000019353 potassium silicate Nutrition 0.000 description 11
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 150000007522 mineralic acids Chemical class 0.000 description 5
- 239000000499 gel Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009775 high-speed stirring Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
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Abstract
本实用新型公开了一种混合器,该混合器包括内管、外管、喷嘴、喉管、混合管和出口管;所述内管和所述喷嘴连通为一体,并从所述外管的入口插入所述外管和所述喉管且指向所述喉管的出口;所述外管的出口与所述喉管的入口连通,所述喉管的出口与所述混合管的入口连通,所述混合管的出口与所述出口管的入口连通;所述喉管的出口和所述混合管的入口均小于所述喉管的入口和所述混合管的出口。本实用新型中,通过喷嘴、喉管、混合管和出口管的流道的变化,有利于将内管和外管中的流体在混合管里混合更加均匀,从而使两种物料反应均匀,抑制凝胶的生成。
The utility model discloses a mixer, which comprises an inner pipe, an outer pipe, a nozzle, a throat pipe, a mixing pipe and an outlet pipe; The inlet is inserted into the outer tube and the throat and points to the outlet of the throat; the outlet of the outer tube communicates with the inlet of the throat, and the outlet of the throat communicates with the inlet of the mixing tube, The outlet of the mixing tube communicates with the inlet of the outlet tube; the outlet of the throat and the inlet of the mixing tube are both smaller than the inlet of the throat and the outlet of the mixing tube. In the utility model, through the change of the flow path of the nozzle, the throat, the mixing pipe and the outlet pipe, it is beneficial to mix the fluid in the inner pipe and the outer pipe more evenly in the mixing pipe, so that the two materials can react evenly and inhibit Gel formation.
Description
技术领域technical field
本实用新型涉及一种混合器,具体地,涉及一种生产硅溶胶的混合器。The utility model relates to a mixer, in particular to a mixer for producing silica sol.
背景技术Background technique
裂化催化剂生产中使用的硅溶胶是通过无机酸和水玻璃接触反应的方法制得的。然而水玻璃和无机酸反应生成硅溶胶的反应条件比较苛刻,只有水玻璃和无机酸的比例合适才能生成硅溶胶,否则可能形成硅凝胶,因此水玻璃和无机酸的混合速度和混合效果影响硅溶胶的质量。The silica sol used in the production of cracking catalysts is prepared by the contact reaction of inorganic acid and water glass. However, the reaction conditions for the reaction of water glass and inorganic acid to generate silica sol are relatively harsh. Only when the ratio of water glass and inorganic acid is suitable can silica sol be generated, otherwise silica gel may be formed. Therefore, the mixing speed and mixing effect of water glass and inorganic acid will affect The quality of silica sol.
目前生产硅溶胶主要是通过机械搅拌或高速混合泵制备。At present, the production of silica sol is mainly prepared by mechanical stirring or high-speed mixing pump.
US3867308公开了一种硅溶胶的制备方法,先将部分水玻璃溶液加入搅拌釜中,再快速加入无机酸溶液,然后分两批加入剩余的水玻璃溶液。这种方法要求加料速度必须很快,否则容易形成硅凝胶或部分凝胶块,影响产品质量。该方法还存在制备过程复杂,不容易控制,不能连续生产的问题。US3867308 discloses a method for preparing silica sol. First, part of the water glass solution is added to a stirred tank, then a mineral acid solution is quickly added, and then the remaining water glass solution is added in two batches. This method requires that the feeding speed must be very fast, otherwise it is easy to form silica gel or some gel blocks, which will affect the product quality. The method also has the problems of complicated preparation process, difficult control and incapable of continuous production.
US3957689公开了一种硅溶胶制备方法,将水玻璃溶液和无机酸溶液同时用泵送入高速搅拌混合器中快速混合制备硅溶胶。该方法需要高速搅拌设备,但设备和操作成本高,能耗大,并且产品生产不稳定。US3957689 discloses a method for preparing silica sol. Water glass solution and inorganic acid solution are simultaneously pumped into a high-speed stirring mixer and rapidly mixed to prepare silica sol. This method requires high-speed stirring equipment, but the equipment and operation costs are high, the energy consumption is large, and the product production is unstable.
US4946814公开了一种硅溶胶的制备方法,将水玻璃溶液和无机酸溶液同时用泵送入高速剪切混合泵中快速混合制备硅溶胶,这种方法需要高速剪切混合泵,设备投资高,能耗较高,而且设备比较复杂产品生产不稳定。US4946814 discloses a kind of preparation method of silica sol, water glass solution and mineral acid solution are pumped into the high-speed shear mixing pump to quickly mix and prepare silica sol at the same time, this method needs high-speed shear mixing pump, and equipment investment is high, The energy consumption is high, and the equipment is relatively complicated and the production of products is unstable.
CN201342325公布了一种制备硅溶胶的混合器,该混合器具有一个或两个混合室,混合效果好,能够连续稳定地制备硅溶胶,但该混合器需要较大的混合室,结构不够紧凑,不适于工业化生产。CN201342325 discloses a mixer for preparing silica sol, the mixer has one or two mixing chambers, the mixing effect is good, and silica sol can be prepared continuously and stably, but the mixer needs a larger mixing chamber, and the structure is not compact enough, Not suitable for industrial production.
由此可见,为了能够工业生产裂化催化剂生产中使用的硅溶胶,需要提供新的一种制备硅溶胶的设备。It can be seen that in order to be able to industrially produce the silica sol used in the production of cracking catalysts, it is necessary to provide a new equipment for preparing silica sol.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术的缺陷,提供一种混合器,以用于制备裂化催化剂生产中使用的硅溶胶。The purpose of the utility model is to overcome the defects of the prior art and provide a mixer for preparing silica sol used in cracking catalyst production.
为了实现上述目的,本实用新型提供一种混合器,该混合器包括内管1、外管2、喷嘴3、喉管4、混合管5和出口管6;所述内管1和所述喷嘴3连通为一体,并从所述外管2的入口插入所述外管2和所述喉管4且指向所述喉管4的出口;所述外管2的出口与所述喉管4的入口连通,所述喉管4的出口与所述混合管5的入口连通,所述混合管5的出口与所述出口管6的入口连通;所述喉管4的出口和所述混合管5的入口均小于所述喉管4的入口和所述混合管5的出口。In order to achieve the above object, the utility model provides a mixer, which comprises an
优选地,所述喉管4为圆锥台,所述喉管4的出口的直径与所述喉管4的入口的直径之比为0.01-0.5:1。Preferably, the
优选地,所述喉管4的入口锥角β为5-175°。Preferably, the inlet cone angle β of the
优选地,所述混合管5为圆锥台,所述混合管5的出口锥角γ为5-60°。Preferably, the
优选地,所述混合管5的长度与所述混合管5的入口的直径之比为3-20:1。Preferably, the ratio of the length of the
优选地,所述喷嘴3为圆锥台,包括喷嘴进口31、喷嘴体32和喷嘴出口33;所述喷嘴进口31和所述喷嘴出口33的截面的圆心位于所述喷嘴3的轴线上,所述喷嘴进口31和所述喷嘴出口33的截面积之比为2-200:1。Preferably, the
优选地,所述喷嘴进口31和所述喷嘴出口33之间的垂直距离与所述喷嘴进口31的直径之比为0.5-3:1。Preferably, the ratio of the vertical distance between the
优选地,所述喷嘴3的锥角α为5-175°。Preferably, the cone angle α of the
优选地,所述喷嘴出口33到所述喉管4的出口的垂直距离保证,所述喷嘴出口33的边缘与所述喉管4的管壁形成的环形空隙的截面积与所述外管2的截面积之比为0.4-0.6:1。Preferably, the vertical distance from the
优选地,所述外管2与所述内管1的截面积之比为0.07-15:1。Preferably, the ratio of the cross-sectional area of the
优选地,所述内管1和所述外管2为轴心相同的同心套管,横截面均为圆形。Preferably, the
优选地,所述出口管6为弯管,横截面为圆形,弯头角度δ为5-175°。Preferably, the
优选地,该混合器还包括开口于所述外管2上的进料管7。Preferably, the mixer also includes a
本实用新型中,通过喷嘴、喉管、混合管和出口管的流道的变化,有利于将内管和外管中的流体在混合管里混合更加均匀,从而使两种物料反应均匀,抑制凝胶的生成。In the utility model, through the change of the flow path of the nozzle, the throat, the mixing pipe and the outlet pipe, it is beneficial to mix the fluid in the inner pipe and the outer pipe more evenly in the mixing pipe, so that the two materials can react evenly and inhibit Gel formation.
本实用新型的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following specific embodiments.
附图说明Description of drawings
附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, together with the following specific embodiments, are used to explain the utility model, but do not constitute a limitation to the utility model. In the attached picture:
图1为本实用新型的一种具体实施方式的混合器的示意图;Fig. 1 is the schematic diagram of the mixer of a kind of embodiment of the present utility model;
图2为本实用新型的内管、喷嘴、外管和外管进料口的剖视图;Fig. 2 is the sectional view of inner pipe, nozzle, outer pipe and outer pipe inlet of the utility model;
图3为本实用新型的一种喷嘴的结构示意图。Fig. 3 is a structural schematic diagram of a nozzle of the present invention.
附图标记说明Explanation of reference signs
1内管 2外管 3喷嘴 4喉管1
5混合管 6出口管 7进料管 31喷嘴进口5
32喷嘴体 33喷嘴出口32
具体实施方式Detailed ways
以下对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.
本实用新型中使用的术语截面积是指管材内径的横截面的面积。术语内径是指管材内壁的直径,外径是指管材外壁的直径。The term cross-sectional area used in the present invention refers to the area of the cross-section of the inner diameter of the pipe. The term inner diameter refers to the diameter of the inner wall of the pipe and outer diameter refers to the diameter of the outer wall of the pipe.
本实用新型提供一种混合器,如图1所示,该混合器包括内管1、外管2、喷嘴3、喉管4、混合管5和出口管6;所述内管1和所述喷嘴3连通为一体,并从所述外管2的入口插入所述外管2和所述喉管4且指向所述喉管4的出口;所述外管2的出口与所述喉管4的入口连通,所述喉管4的出口与所述混合管5的入口连通,所述混合管5的出口与所述出口管6的入口连通;所述喉管4的出口和所述混合管5的入口均小于所述喉管4的入口和所述混合管5的出口。The utility model provides a mixer, as shown in Figure 1, the mixer comprises an
本实用新型中,从内管1和喷嘴3到喉管4再到混合管5,所形成的流体通道的横截面的面积经过变化,有利于从内管1和外管2流入喉管4和混合管5中的流体在其中更加均匀地混合,抑制凝胶的生成。In the utility model, from the
根据本实用新型,如图2所示,所述内管1的前端连接有所述喷嘴3,所述内管1的外径小于所述外管2的内径。所述内管1和所述喷嘴3放置在所述外管2的内部,并且优选情况下,所述内管1和所述外管2为轴心相同的同心套管,横截面均为圆形。优选地,所述内管1、外管2和喷嘴3为轴心相同。According to the present invention, as shown in FIG. 2 , the
根据本实用新型,如图3所示,优选情况下,所述喷嘴3为圆锥台,包括喷嘴进口31、喷嘴体32和喷嘴出口33;所述喷嘴进口31和所述喷嘴出口33的截面的圆心位于所述喷嘴3的轴线上,所述喷嘴进口31和所述喷嘴出口33的截面积之比为2-200:1,优选地为7-100:1,更优选地为12-60:1。所述喷嘴进口31与所述内管1的出口连通,优选为等径连通。According to the utility model, as shown in Figure 3, preferably, the
根据本实用新型,优选情况下,所述喷嘴进口31和所述喷嘴出口33之间的垂直距离与所述喷嘴进口31的直径之比为0.5-3:1。According to the present invention, preferably, the ratio of the vertical distance between the
根据本实用新型,优选情况下,所述喷嘴3的锥角α为5-175°,优选地,锥角α为30-120°。According to the present invention, preferably, the cone angle α of the
本实用新型中,喷嘴可以通过焊接或螺纹连接的方法与内管相接,也可以与内管做成一体。In the utility model, the nozzle can be connected with the inner pipe through welding or threaded connection, and can also be integrated with the inner pipe.
根据本实用新型,优选情况下,所述喷嘴出口33到所述喉管4的出口的垂直距离保证,所述喷嘴出口33的边缘与所述喉管4的管壁形成的环形空隙的截面积与所述外管2的截面积之比为0.4-0.6:1;优选地为0.5:1,可以保证外管2中的流体从喷嘴的周边流过。According to the present utility model, preferably, the vertical distance from the
根据本实用新型,优选情况下,所述喉管4为圆锥台,所述喉管4的出口的直径与所述喉管4的入口的直径之比为0.01-0.5:1。According to the present invention, preferably, the
根据本实用新型,优选情况下,所述喉管4的入口锥角β为5-175°,优选地,入口锥角β为40-120°。According to the present invention, preferably, the inlet cone angle β of the
根据本实用新型,优选情况下,所述混合管5为圆锥台,所述混合管5的出口锥角γ为5-60°,优选地,出口锥角γ为5-15°。According to the present invention, preferably, the mixing
根据本实用新型,优选情况下,所述混合管5的长度与所述混合管5的入口的直径之比为3-20:1,优选地,直径之比为3-10:1,更优选地,直径之比为6:1。According to the utility model, preferably, the ratio of the length of the mixing
根据本实用新型,优选情况下,所述外管2与所述内管1的截面积之比为0.07-15:1,优选地,截面积之比为0.3-3:1。According to the present invention, preferably, the ratio of the cross-sectional area of the
根据本实用新型,优选情况下,所述出口管6为弯管,横截面为圆形,弯头角度δ为5-175°,优选地,弯头角度δ为30-120°。According to the present invention, preferably, the
根据本实用新型,优选情况下,该混合器还包括开口于所述外管2上的进料管7。According to the present invention, preferably, the mixer further includes a
根据本实用新型,一种优选实施方式包括:内管1的内径为5-50mm,更优选为10-40mm;喷嘴出口33的内径为3-15mm,外管2的内径为20-80mm,喷嘴3的锥角α为35-50°。According to the utility model, a preferred embodiment includes: the inner diameter of the
本实用新型提供的混合器,还可以包括其它构件,例如在物料的进出口还可以包括法兰,以便于将混合器与管路、设备拆卸;当然也可以通过焊接将混合器与物料输送管路和设备相连。所述混合器还可以包括支撑,便于设备的安装固定。The mixer provided by the utility model can also include other components, for example, flanges can also be included at the inlet and outlet of the material, so as to disassemble the mixer with pipelines and equipment; of course, the mixer can also be connected with the material delivery pipe by welding The road is connected to the device. The mixer may also include supports to facilitate installation and fixation of the equipment.
以下结合图1说明本实用新型提供的混合器的工作过程。The working process of the mixer provided by the utility model is illustrated below in conjunction with Fig. 1 .
用二氧化硅含量为15重%的水玻璃溶液和浓度为18重%的稀硫酸溶液配置硅溶胶。通过泵送,水玻璃从内管1的进口进入,从喷嘴出口33流出进入喉管4的入口。同时,通过泵送,稀硫酸从进料管7加入外管2,在外管2与内管1和喷嘴3之间形成的通道空隙向喉管4入口流动。流出喷嘴33的水玻璃与来自外管2的稀硫酸接触混合并一起进入喉管4,再流过混合管5,从出口管6排出,得到稳定的硅溶胶,无凝胶块,二氧化硅含量10%,pH值为1.8,室温下的胶凝时间为16小时。The silica sol is prepared with a water glass solution with a silicon dioxide content of 15% by weight and a dilute sulfuric acid solution with a concentration of 18% by weight. Water glass enters from the inlet of the
以上详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,这些简单变型均属于本实用新型的保护范围。The preferred embodiment of the utility model has been described in detail above, but the utility model is not limited to the specific details in the above embodiment, and within the scope of the technical concept of the utility model, various simple modifications can be made to the technical solution of the utility model , these simple modifications all belong to the protection scope of the present utility model.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,本实用新型对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner if there is no contradiction, and the present utility model will not further explain various possible combinations. .
此外,本实用新型的各种不同的实施方式之间也可以进行任意组合,只要其不违背本实用新型的思想,其同样应当视为本实用新型所公开的内容。In addition, any combination of various implementations of the present invention can also be made, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
Claims (13)
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| CN201320603140.9U CN203564982U (en) | 2013-09-27 | 2013-09-27 | Mixer |
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| CN (1) | CN203564982U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226204A (en) * | 2014-09-20 | 2014-12-24 | 中北大学 | Simple reflection-ring type jet nozzle impinging stream structure and rotary packed bed device |
| CN105795089A (en) * | 2015-01-16 | 2016-07-27 | 艾力股份公司-卡皮贾尼集团 | Machine and method for making liquid or semi-liquid products |
| TWI552941B (en) * | 2015-11-23 | 2016-10-11 | 財團法人工業技術研究院 | Device for transportation of powder |
| CN108714376A (en) * | 2018-05-21 | 2018-10-30 | 山东新和成氨基酸有限公司 | A kind of venturi mixer of the cavity containing porous annular and its application in synthesizing cyanalcohol |
-
2013
- 2013-09-27 CN CN201320603140.9U patent/CN203564982U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226204A (en) * | 2014-09-20 | 2014-12-24 | 中北大学 | Simple reflection-ring type jet nozzle impinging stream structure and rotary packed bed device |
| CN104226204B (en) * | 2014-09-20 | 2016-06-22 | 中北大学 | Single reflection-ring type nozzle percussion flow structure and rotary packed bed device |
| CN105795089A (en) * | 2015-01-16 | 2016-07-27 | 艾力股份公司-卡皮贾尼集团 | Machine and method for making liquid or semi-liquid products |
| CN105795089B (en) * | 2015-01-16 | 2021-03-23 | 艾力集团有限责任公司-卡皮贾尼 | Machine and method for manufacturing liquid or semi-liquid products |
| TWI552941B (en) * | 2015-11-23 | 2016-10-11 | 財團法人工業技術研究院 | Device for transportation of powder |
| CN108714376A (en) * | 2018-05-21 | 2018-10-30 | 山东新和成氨基酸有限公司 | A kind of venturi mixer of the cavity containing porous annular and its application in synthesizing cyanalcohol |
| CN108714376B (en) * | 2018-05-21 | 2020-08-18 | 山东新和成氨基酸有限公司 | Venturi mixer containing porous annular cavity and application of venturi mixer in synthesizing cyanohydrin |
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