CN203526903U - Nail pressing clamp - Google Patents
Nail pressing clamp Download PDFInfo
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- CN203526903U CN203526903U CN201320448898.XU CN201320448898U CN203526903U CN 203526903 U CN203526903 U CN 203526903U CN 201320448898 U CN201320448898 U CN 201320448898U CN 203526903 U CN203526903 U CN 203526903U
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Abstract
Description
技术领域technical field
本实用新型涉及一种压钉夹具,用于将汽车底盘件中的螺栓压入减震支架或者减震橡胶支架内,属于汽车零部件组装装置技术领域。The utility model relates to a nail pressing fixture, which is used for pressing bolts in an automobile chassis part into a shock-absorbing support or a shock-absorbing rubber support, belonging to the technical field of assembly devices for automobile parts.
背景技术Background technique
随着汽车工业的发展,螺栓压入减震支架或者减震橡胶支架中的结构越来越多地被用于汽车的减振领域。如图1所示的螺栓I在液压组装机上经过组装夹具的定位,压入如图2所示的减震支架II中。为了提高螺栓压入后的位置、成品率、螺栓的压脱力和提高操作工人的工作效率,往往需要将未压入的螺栓定位好之后再进行压入、每次都是一步到位的拿出产品,并且需压入后操作工人很轻松地拿出来。但是目前的组装夹具组装质量差,并不能一步到位的拿出产品,拿出产品时的步骤繁琐、效率低下、组装维修麻烦,不能满足要求。With the development of the automobile industry, the structure in which the bolts are pressed into the shock absorber bracket or the shock absorber rubber mount is more and more used in the vibration damping field of the automobile. The bolt I shown in FIG. 1 is positioned by the assembly fixture on the hydraulic assembly machine and pressed into the shock absorbing bracket II shown in FIG. 2 . In order to improve the position of the bolts after being pressed in, the yield, the pressure-off force of the bolts, and the work efficiency of the operators, it is often necessary to position the unpressed bolts before pressing them in, and take out the product in one step every time. , and the operator can easily take it out after being pressed in. However, the assembly quality of the current assembly jig is poor, and the product cannot be taken out in one step. The steps when taking out the product are cumbersome, inefficient, troublesome in assembly and maintenance, and cannot meet the requirements.
发明内容Contents of the invention
本实用新型要解决的技术问题是:提供一种提高产品的组装质量、提高操作工人的工作效率及便于组装维修的压钉夹具,解决了组装夹具组装质量差、操作繁琐、效率低下、组装维修麻烦的问题。The technical problem to be solved by the utility model is: to provide a clamping fixture that improves the assembly quality of the product, improves the work efficiency of the operator, and is convenient for assembly and maintenance, and solves the problems of poor assembly quality, cumbersome operation, low efficiency, and poor assembly and maintenance of the assembly fixture. Troublesome question.
为了解决上述技术问题,本实用新型的技术方案是提供了一种压钉夹具,包括上部组件和下部组件,其特征在于,所述的上部组件包括上底板,上底板的中间设有通孔,通孔的周围设有下压块,上底板的底面两侧分别设有导柱限位块,所述的下部组件包括下底板,下底板的顶面两侧分别设有导套限位块,下底板的顶面中部设有下垫块,下垫块通过模具弹簧与移动模块连接。In order to solve the above technical problems, the technical solution of the utility model is to provide a nail pressing fixture, including an upper assembly and a lower assembly, characterized in that the upper assembly includes an upper base plate, and a through hole is provided in the middle of the upper base plate. A lower pressure block is arranged around the through hole, guide post limit blocks are respectively provided on both sides of the bottom surface of the upper bottom plate, the lower assembly includes a lower bottom plate, guide sleeve limit blocks are respectively provided on both sides of the top surface of the lower bottom plate, A lower pad is provided in the middle of the top surface of the lower bottom plate, and the lower pad is connected with the mobile module through a mold spring.
优选地,所述的下垫块内设有标准导套,标准导套设于下垫块与移动模块之间。Preferably, a standard guide sleeve is provided inside the lower cushion block, and the standard guide sleeve is arranged between the lower cushion block and the mobile module.
优选地,所述的模具弹簧套设在标准导套上。Preferably, the mold spring is set on the standard guide sleeve.
优选地,所述的导柱限位块与导套限位块的数量相同,且相互匹配。Preferably, the number of the guide post limiting blocks and the guide sleeve limiting blocks are the same, and they are matched with each other.
优选地,所述的移动模块的两侧设有防滑块,防滑块与下垫块紧密连接。Preferably, anti-slip blocks are provided on both sides of the mobile module, and the anti-slip blocks are closely connected with the lower pads.
优选地,所述的下压块的数量与防滑块的数量相同。Preferably, the number of the pressing blocks is the same as that of the anti-skid blocks.
优选地,所述的下压块至少设有3个。Preferably, there are at least three lower pressing blocks.
本实用新型通用性比较强,可以降低夹具的制作费用,也有利于夹具的管理。本实用新型利用弹簧的弹力将压好的产品回弹,导柱限位块、防滑块和导套限位块在组装过程中起到导向和限位作用,防止螺栓压歪、防止夹具之间旋转和产品过压变形。The utility model has strong versatility, can reduce the manufacturing cost of the fixture, and is also beneficial to the management of the fixture. The utility model utilizes the elastic force of the spring to rebound the pressed product, and the guide post limit block, the anti-slip block and the guide sleeve limit block play the role of guiding and limiting during the assembly process, preventing the bolts from being crooked and clamps between clamps. Rotation and product overpressure deformation.
本实用新型还具有以下优点:The utility model also has the following advantages:
1、组装后的产品尺寸非常稳定,产品压入焊接支架中的对称度公差为±0.1mm,组装尺寸偏差在±0.2mm,很好地保证产品的一致性,过程能力指数Cpk可以达到1.67以上;1. The size of the assembled product is very stable. The symmetry tolerance of the product pressed into the welding bracket is ±0.1mm, and the assembly size deviation is ±0.2mm, which ensures the consistency of the product. The process capability index Cpk can reach more than 1.67 ;
2、生产效率非常高:可以达到2500件/8小时,减震支架很容易地放进夹具中,螺栓也很容易放入,其中螺栓放进标准导套时放入的螺栓有5mm的距离这样使得压入螺栓时产生的毛刺不会卡住螺栓也不会出现拔不出来的现象,主要是产品压好之后也能轻松拿出。也消除了产品在组装过程中的磕碰,减少了后续的补漆工序;2. The production efficiency is very high: it can reach 2500 pieces/8 hours. The shock absorbing bracket can be easily put into the fixture, and the bolts are also easy to put in. When the bolts are put into the standard guide sleeve, the bolts put in have a distance of 5mm. So that the burr generated when the bolt is pressed in will not jam the bolt and will not be unable to pull it out. The main reason is that the product can be easily taken out after being pressed. It also eliminates the bumping of the product during the assembly process and reduces the subsequent touch-up painting process;
3、操作方便:减轻了夹具整体重量(以前是四个导柱定位的夹具下底板有80mm的厚度相当的笨重),便于操作者在液压机上调整夹具,调整好夹具之后只需要放入减震支架和螺栓,按启动按钮,再将产品取出,操作十分的简单;3. Convenient operation: the overall weight of the fixture is reduced (the bottom plate of the fixture positioned by the four guide columns used to have a thickness of 80 mm, which is quite bulky), which is convenient for the operator to adjust the fixture on the hydraulic press. After adjusting the fixture, only need to put in the shock absorber Brackets and bolts, press the start button, and then take out the product, the operation is very simple;
4、维修方便:因为都是用螺栓连接,很容易拆装,具体哪部分有损坏就拆下直接修理哪部分。4. Convenient maintenance: because they are all connected by bolts, it is easy to disassemble and assemble. If any part is damaged, it can be dismantled and directly repaired.
附图说明Description of drawings
图1为螺栓的结构示意图;Fig. 1 is the structural representation of bolt;
图2为减震支架的结构示意图;Fig. 2 is the structural schematic diagram of damping bracket;
图3为一种压钉夹具正视的结构示意图(带局部剖视);Fig. 3 is a structural schematic diagram (with partial cross-section) of a nail pressing fixture when viewed from the front;
图4为一种压钉夹具上部组件的结构示意图(带局部剖视);Fig. 4 is a structural schematic diagram (with a partial section) of the upper assembly of a nail pressing fixture;
图5为一种压钉夹具下部组件的结构示意图(带局部剖视);Fig. 5 is a structural schematic view (with partial section) of the lower assembly of a nail pressing fixture;
图6为一种压钉夹具下部组件的俯视图(带有组装产品);Fig. 6 is a top view of the lower assembly of a nail pressing fixture (with assembled products);
图7为组装完成的产品示意图。Figure 7 is a schematic diagram of the assembled product.
具体实施方式Detailed ways
为使本实用新型更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the utility model more comprehensible, preferred embodiments are described in detail below with accompanying drawings.
本实用新型为一种压钉夹具,如图3所示,其包括上部组件A和下部组件B,连接全部由标准规格螺栓连接,完整地安装在液压组装机上面。The utility model is a nail pressing fixture, as shown in Figure 3, which includes an upper component A and a lower component B, all of which are connected by standard bolts, and are completely installed on a hydraulic assembly machine.
如图4所示,上部组件A包括上底板10,在上底板10的中间打通孔11,在通孔11的周围安装有三个上压块9,在上底板10的底面两侧分别安装有导柱限位块8。As shown in Figure 4, the upper assembly A includes an
如图5、图6所示,下部组件B包括下底板1,在下底板1的顶面两侧分别安装有导套限位块2,在下底板1的顶面中部安装有下垫块3,模具弹簧4装在下垫块3内,当产品下压时模具弹簧4另一端触碰移动模块6且与移动模块6相连接。移动模块6安装在下垫块3的内部,且下垫块3之间形成间隙配合,防滑块5安装在移动模块6的两侧,且与下垫块3紧密连接(即防滑块5安装在下垫块3和移动模块6接触面中间),在下垫块3内部的三个标准导套7分别装夹在移动模块6和下垫块3内部,模具弹簧4套在标准导套7外部。As shown in Figure 5 and Figure 6, the lower assembly B includes a lower base plate 1, guide
导柱限位块8与导套限位块2的数量相同,且相互匹配。下压块9的数量与防滑块5的数量相同,均为3个。The number of the guide post limit blocks 8 and the guide
本实用新型的工作原理为:将整个夹具搬到液压组装机上,用上底板10和下底板1与液压组装机连接;靠导柱限位块8和导套限位块2的作用来调本实用新型的位置;安装调整好之后先放入减震支架II在移动模块6上,固定好减震支架II位置不让其转动(移动模块6上有固定糟只要放好后不会滑动的);再将螺栓I放入移动模块6内部的标准导套7中(插入标准导套7即可)。在启动液压组装机时带动上底板10向下运动,致使上压块9将螺栓I压入减震支架II中;整个过程移动模块6内部的模具弹簧4受到压力后被压缩;待螺栓I完全压到合格的位置后,液压组装机带动上底板10返回到开始的位置,这个过程中模具弹簧4所受压力慢慢减小而回弹,从而将组装好的产品III慢慢弹回到之前放螺栓I的位置,整个产品脱离了标准导套7螺栓压过后留下的毛刺卡住的限制,操作工就能容易地拿出组装好的产品III(如图7所示),至此整个产品组装过程全部完成。本实用新型中的下压块9、下垫块3和移动模块6可以根据不同产品的定位要求和大小更换,其它件是通用的,这样通用性比较强,可以降低夹具的制作费用,也有利于夹具的管理。The working principle of the utility model is: move the whole fixture to the hydraulic assembly machine, connect the
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320448898.XU CN203526903U (en) | 2013-07-25 | 2013-07-25 | Nail pressing clamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320448898.XU CN203526903U (en) | 2013-07-25 | 2013-07-25 | Nail pressing clamp |
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| CN203526903U true CN203526903U (en) | 2014-04-09 |
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| CN201320448898.XU Expired - Fee Related CN203526903U (en) | 2013-07-25 | 2013-07-25 | Nail pressing clamp |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289657A (en) * | 2014-08-04 | 2015-01-21 | 竹昌精密冲压件(上海)有限公司 | Assembled PIN press-fitting jig |
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- 2013-07-25 CN CN201320448898.XU patent/CN203526903U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289657A (en) * | 2014-08-04 | 2015-01-21 | 竹昌精密冲压件(上海)有限公司 | Assembled PIN press-fitting jig |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20190725 |