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CN203470867U - Off-line calibrating device for molten steel level meter - Google Patents

Off-line calibrating device for molten steel level meter Download PDF

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Publication number
CN203470867U
CN203470867U CN201320551769.3U CN201320551769U CN203470867U CN 203470867 U CN203470867 U CN 203470867U CN 201320551769 U CN201320551769 U CN 201320551769U CN 203470867 U CN203470867 U CN 203470867U
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Prior art keywords
molten steel
calibration
steel level
bracket
nut
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Expired - Fee Related
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CN201320551769.3U
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Chinese (zh)
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沈琳
由广仑
刘桂清
刘强
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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Abstract

本实用新型涉及连铸机钢水液面计仪表维护领域,特别涉及一种钢水液面计离线校对装置,其特征在于,包括支架、校验槽、校验板和升降装置,顶部开口的校验槽设置在支架上,校验板通过升降装置悬吊在校验槽内。所述升降装置包括撑架、螺杆和螺母,螺母上设有摇把,螺杆的表面沿轴线设有滑槽,撑架上设有与滑槽匹配的突起。与现有技术相比,本实用新型的有益效果是:能在离线的状态下测试钢水液压计的测量偏差并重新修正,从而有利于提高钢水液面计仪表的稳定性,降低故障率,延长结晶器维护周期、减少维护人员的工作量。

Figure 201320551769

The utility model relates to the field of instrument maintenance for molten steel level gauges of continuous casting machines, in particular to an off-line calibration device for molten steel level gauges, which is characterized in that it includes a bracket, a calibration tank, a calibration board and a lifting device, and the calibration of the top opening The slot is set on the bracket, and the calibration board is suspended in the calibration slot by the lifting device. The lifting device includes a bracket, a screw and a nut. The nut is provided with a handle, the surface of the screw is provided with a slide groove along the axis, and the bracket is provided with a protrusion matching the slide groove. Compared with the prior art, the beneficial effect of the utility model is that the measurement deviation of the molten steel hydraulic gauge can be tested in an offline state and re-corrected, thereby helping to improve the stability of the molten steel level gauge, reduce the failure rate, and prolong Crystallizer maintenance cycle, reducing the workload of maintenance personnel.

Figure 201320551769

Description

钢水液面计离线校对装置Off-line calibration device for molten steel level gauge

技术领域 technical field

本实用新型涉及连铸机钢水液面计仪表维护领域,特别涉及一种钢水液面计离线校对装置。  The utility model relates to the field of instrument maintenance for a molten steel level gauge of a continuous casting machine, in particular to an off-line proofreading device for a molten steel level gauge. the

背景技术 Background technique

在炼钢厂的连铸生产工序中,结晶器钢水液位控制在连铸生产中起到至关重要的作用,是连铸生产的核心,结晶器钢水液位控制不仅直接影响到钢坯的质量,而且结晶器液面的控制还影响到浇注速度,继而影响到连铸的产量。  In the continuous casting process of the steelmaking plant, the control of the molten steel level in the mold plays a vital role in the continuous casting production and is the core of the continuous casting production. The control of the molten steel level in the mold not only directly affects the quality of the billet , and the control of the liquid level of the crystallizer also affects the pouring speed, which in turn affects the output of continuous casting. the

结晶器内钢水液面的检测及自动控制的要求是十分严格的。为保证生产顺行,在日常维护中需要定期用校验台在结晶器内校对,来保证钢水液面计的测量准确。但是在实际生产过程中往往有许多突发情况发生例如钢水液面计的电缆损坏,液面检测波动增大等等,需要在线校对钢水液面计,来确认测量的准确,但此时结晶器内有钢水无法实现在线校对,如果液面失准严重就会造成铸机拉坯速度,降低影响产量。正常生产时结晶器内充满钢水,校验工作只限于定修或长时间浇次间隔才能进行,当液位出现测量偏差时,只能等到定修或长时间浇次间隔再进行校对,由于间隔周期长,无法保证钢水液面计仪表的性能稳定。  The requirements for the detection and automatic control of the molten steel level in the mold are very strict. In order to ensure smooth production, it is necessary to use a calibration table to calibrate in the crystallizer regularly during routine maintenance to ensure the accuracy of the measurement of the molten steel level gauge. However, in the actual production process, many unexpected situations often occur, such as the cable damage of the molten steel level gauge, the increase of fluctuations in liquid level detection, etc., and it is necessary to check the molten steel level gauge online to confirm the accuracy of the measurement. There is molten steel inside and online calibration cannot be realized. If the liquid level is seriously misaligned, it will cause the speed of casting machine casting, which will reduce the impact on output. During normal production, the crystallizer is filled with molten steel, and the calibration work is limited to regular repairs or long-term pouring intervals. When there is a measurement deviation in the liquid level, it can only be calibrated after scheduled repairs or long-term pouring intervals. The cycle is long, and the performance of the molten steel level gauge cannot be guaranteed to be stable. the

发明内容 Contents of the invention

本实用新型的目的是提供一种钢水液面计离线校对装置,能在离线的状态下校验钢水液压计的测量偏差,提高钢水液面计仪表的性能稳定性,降低故障率的同时,延长维护周期、减少维护人员的工作量。  The purpose of this utility model is to provide an off-line proofreading device for the molten steel level gauge, which can calibrate the measurement deviation of the molten steel hydraulic gauge in an offline state, improve the performance stability of the molten steel level gauge, reduce the failure rate, and prolong the Maintenance cycle, reduce the workload of maintenance personnel. the

为实现上述目的,本实用新型采用如下技术方案实现:  In order to achieve the above object, the utility model adopts the following technical scheme to realize:

钢水液面计离线校对装置,包括支架、校验槽、校验板和升降装置,顶部开口的校验槽设置在支架上,校验槽的一侧设有探头放置托板,校验板通过升降装置悬吊在校验槽内。  Off-line calibration device for molten steel level gauge, including bracket, calibration tank, calibration board and lifting device, the calibration tank with the top opening is set on the bracket, one side of the calibration tank is equipped with a probe placement pallet, and the calibration board passes through The lifting device is suspended in the calibration tank. the

所述升降装置包括撑架、螺杆和螺母,螺母上设有摇把,螺杆的表面沿轴线设有滑槽,撑架上设有与滑槽匹配的突起。  The lifting device includes a support frame, a screw rod and a nut. The nut is provided with a crank handle, the surface of the screw rod is provided with a slide groove along the axis, and the support frame is provided with a protrusion matching the slide groove. the

与现有技术相比,本实用新型的有益效果是:能在离线的状态下测试钢水液压计的测量偏差并重新修正,从而有利于提高钢水液面计仪表的稳定性,降低故障率,延长结晶器维护周期、减少维护人员的工作量。  Compared with the prior art, the beneficial effect of the utility model is that the measurement deviation of the molten steel hydraulic gauge can be tested and re-corrected in an off-line state, thereby helping to improve the stability of the molten steel level gauge, reduce the failure rate, and prolong Crystallizer maintenance cycle, reducing the workload of maintenance personnel. the

附图说明 Description of drawings

图1是本实用新型实施例应用状态结构示意图;  Fig. 1 is a schematic diagram of the application state structure of the utility model embodiment;

图2是图1中A-A线剖视图。  Fig. 2 is a sectional view of line A-A in Fig. 1 . the

图中:1-支架 2-校验槽 3-校验板 4-升降装置 5-撑架 6-螺杆 7-螺母 8-摇把 9-滑槽 10-突起 11-液面计探头 12-探头放置托板  In the figure: 1-bracket 2-calibration tank 3-calibration board 4-lifting device 5-bracket 6-screw 7-nut 8-handle 9-chute 10-protrusion 11-liquid level gauge probe 12-probe Place pallet

具体实施方式 Detailed ways

下面结合附图对本实用新型的具体实施方式作进一步说明:  Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is further described:

见图1、图2,是本实用新型钢水液面计离线校对装置实施例结构示意图,包括支架1、校验槽2、校验板3和升降装置4,顶部开口的校验槽2设置在支架1上,校验槽2的一侧设有探头放置托板12,校验板3通过升降装置4悬吊在校验槽2内。升降装置4包括撑架5、螺杆6和螺母7,螺母7上设有摇把8,转动摇把8,螺母7相对撑架5旋转,螺杆7的表面沿轴线设有滑槽9,撑架5上设有与滑槽匹配的突起10,防止摇动摇把时,螺杆跟随螺母转动。  See Figure 1 and Figure 2, which are schematic diagrams of the embodiment of the off-line calibration device for molten steel level gauge of the present invention, including a bracket 1, a calibration tank 2, a calibration board 3 and a lifting device 4, and the calibration tank 2 with the top opening is arranged on the On the support 1 , a probe placement pallet 12 is provided on one side of the calibration tank 2 , and the calibration board 3 is suspended in the calibration tank 2 through the lifting device 4 . The lifting device 4 includes a bracket 5, a screw 6 and a nut 7. The nut 7 is provided with a handle 8. When the handle 8 is rotated, the nut 7 rotates relative to the bracket 5. The surface of the screw 7 is provided with a chute 9 along the axis, and the bracket 5 is provided with the protrusion 10 that matches with the chute, when preventing from shaking the handle, the screw rod follows the nut to rotate. the

校验时,将液面计探头11的长杆置于探头放置托板11上,校验槽2用来模拟结晶器,探头放置托板12用来模拟结晶器盖板,将液面计探头11探到校验板3的上方,就可以随时进行离线校对了,其具体操作如下:  When calibrating, place the long rod of the liquid level gauge probe 11 on the probe placement support plate 11, the calibration tank 2 is used to simulate the crystallizer, the probe placement support plate 12 is used to simulate the crystallizer cover plate, and the liquid level gauge probe 11 Probe to the top of the calibration board 3, you can perform offline calibration at any time, the specific operation is as follows:

1)用校验板3模拟实际钢水液面,摇动摇把8使校验板3上升直至与液面计探头11距离为0mm,此处标定为零点;  1) Use the calibration board 3 to simulate the actual molten steel level, shake the handle 8 to raise the calibration board 3 until the distance from the liquid level meter probe 11 is 0mm, and the calibration here is zero;

2)再通过摇动摇把8使校验板3下降到与液面计探头11距离100mm处,此时做OPC校准,并与显示表对应;  2) Then, by shaking the handle 8, the calibration plate 3 is lowered to a distance of 100mm from the liquid level gauge probe 11, and at this time, the OPC calibration is performed, and it corresponds to the display table;

3)再通过摇动摇把8调节校验板3高度,分别对照0mm、30mm、60mm、90mm、120mm处的液面高度显示,对液面计探头11的稳定性进行校对。  3) Adjust the height of the calibration board 3 by shaking the handle 8, and check the stability of the liquid level meter probe 11 by comparing the liquid level display at 0mm, 30mm, 60mm, 90mm, and 120mm respectively. the

Claims (2)

1. liquid steel level meter off-line verifying unit, it is characterized in that, comprise support, verification groove, verifying plate and lowering or hoisting gear, open-topped verification groove is arranged on support, one side of verification groove is provided with probe placement supporting plate, and verifying plate is suspended in verification groove by lowering or hoisting gear.
2. liquid steel level meter off-line verifying unit according to claim 1, is characterized in that, described lowering or hoisting gear comprises support, screw rod and nut, and nut is provided with crank, and the surface of screw rod is provided with chute along axis, and support is provided with the projection of mating with chute.
CN201320551769.3U 2013-09-05 2013-09-05 Off-line calibrating device for molten steel level meter Expired - Fee Related CN203470867U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108020298A (en) * 2017-12-29 2018-05-11 武汉钢铁有限公司 Embedded Mold Steel Level sensor off-line test system
CN111421120A (en) * 2020-04-14 2020-07-17 石家庄钢铁有限责任公司 Calibration device and method for checking liquid level of molten steel in crystallizer of bloom continuous casting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108020298A (en) * 2017-12-29 2018-05-11 武汉钢铁有限公司 Embedded Mold Steel Level sensor off-line test system
CN111421120A (en) * 2020-04-14 2020-07-17 石家庄钢铁有限责任公司 Calibration device and method for checking liquid level of molten steel in crystallizer of bloom continuous casting machine

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Granted publication date: 20140312

Termination date: 20190905