CN203478820U - Refrigerator - Google Patents
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- CN203478820U CN203478820U CN201320477146.6U CN201320477146U CN203478820U CN 203478820 U CN203478820 U CN 203478820U CN 201320477146 U CN201320477146 U CN 201320477146U CN 203478820 U CN203478820 U CN 203478820U
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Abstract
本实用新型提供能抑制安装箱内部件安装构造时的作业工时、作业偏差的冰箱。在绝热箱体(1a)具备供箱内部件安装的箱内部件安装构造(10)的冰箱(1)中,在内箱(3)具备朝外箱(2)侧突出且形成有内箱贯通孔(3b)的内箱凸部(3a),箱内部件安装构造具备:具有供内箱凸部插入的套筒凹部(12)、贯通内箱贯通孔并朝储藏室侧突出的套筒凸部(13)和保持箱内部件的保持用凹部(14),且套筒凹部的外周部与内箱接触的套筒(11);和插入于内箱凸部,与套筒一起夹持内箱,且形成有供套筒凸部插入的插入部(17)的套筒固定件(16),箱内部件安装构造至少在套筒凹部的内周部与内箱凸部的外周部之间被定位。
The utility model provides a refrigerator capable of suppressing man-hours and deviations in the installation of parts in the box. In the refrigerator (1) in which the heat-insulating box (1a) has an interior component installation structure (10) for installing components inside the box, the inner box (3) has an inner box that protrudes toward the outer box (2) and forms an inner box through The inner box convex portion (3a) of the hole (3b), the inner box component installation structure includes: a sleeve concave portion (12) for inserting the inner box convex portion, a sleeve convex portion penetrating through the inner box through hole and protruding toward the storage room side part (13) and the retaining recess (14) for holding the inner parts of the box, and the sleeve (11) whose outer peripheral part of the recess of the sleeve is in contact with the inner box; box, and a sleeve fixing member (16) is formed with an insertion portion (17) for inserting the sleeve convex portion, and the box internal component installation structure is at least between the inner peripheral portion of the sleeve concave portion and the outer peripheral portion of the inner box convex portion is positioned.
Description
技术领域technical field
本实用新型涉及冰箱,特别是涉及具备箱内部件安装构造的冰箱,设置于储藏室的箱内部件被安装于上述箱内部件安装构造。The utility model relates to a refrigerator, in particular to a refrigerator provided with an interior component installation structure, and an interior component arranged in a storage room is installed on the above-mentioned interior component installation structure.
背景技术Background technique
现有的冰箱的外部轮廓由绝热箱体构成。该绝热箱体具备外箱、内箱以及填充在外箱与内箱之间的发泡绝热材料。近年来,为了应对节能性的提高及容量增加等市场需求,在外箱与内箱之间的空间配置热传导率比现有的发泡绝热材料的热传导率低的真空绝热材料,从而实现节能性的提高、绝热箱体的壁面厚度(绝热厚度)的削减。真空绝热材料例如以侧面与外箱侧面接触的方式设置在绝热箱体内,并在外箱与内箱之间的空间填充发泡绝热材料并进行发泡,由此形成具备真空绝热材料的绝热箱体。The outer contour of the existing refrigerator is made of a thermal insulation box. This heat insulating box includes an outer case, an inner case, and a foam heat insulating material filled between the outer case and the inner case. In recent years, in order to respond to market demands such as improvement of energy saving performance and capacity increase, a vacuum insulation material having a thermal conductivity lower than that of conventional foam insulation materials is placed in the space between the outer box and the inner box to achieve energy saving. Improve and reduce the wall thickness (insulation thickness) of the insulation box. For example, the vacuum insulation material is placed in the heat insulation box so that the side surface is in contact with the side surface of the outer box, and the space between the outer box and the inner box is filled with a foam insulation material and foamed, thereby forming a heat insulation box equipped with a vacuum heat insulation material .
对于这样的绝热箱体的内部(内箱的内周侧空间),为了作为冰箱使用以收纳食品,根据各种用途而被分成温度带不同的几个储藏室,如冷藏室、冷冻室、蔬菜室以及制冰室等。并且,在绝热箱体的内部也设置有例如对冷藏室内进一步进行划分的食品架等箱内部件。对于这样的设置有箱内部件的现有的绝热箱体,为了保持箱内部件,在内箱设置有安装箱内部件的箱内部件安装构造。The inside of such an insulated box (inner peripheral space of the inner box) is divided into several storage rooms with different temperature ranges according to various uses in order to use it as a refrigerator to store food, such as a refrigerator room, a freezer room, a vegetable room, etc. room and ice room etc. In addition, internal components such as food racks for further dividing the refrigerator compartment are also installed inside the heat insulating box. In such a conventional heat insulating box provided with interior components, in order to hold the interior components, the inner box is provided with an interior component mounting structure for attaching the interior components.
作为这样的设置于现有的冰箱的箱内部件安装构造,例如提出有如下构造:“在冷冻室2、冷藏室3中,在其两侧面设置有多个销孔8。……销9能够相对于上述销孔8进行装卸,通过在上述两侧面的对置的多个销孔8装配销9,所装配的销9构成搁板7的支承部件。……在内箱34,在图9的销孔8的纵列的每一列均设置有凹陷部34a,在上述凹陷部34a,分别针对每个销孔8设置有开口部34b。进而,在上述凹陷部34a的每个嵌入有销支承板49。该销支承板49具有多个凸部49a,这些凸部49a的销孔8形成一列,在这些凸部49a的根部的下部形成有爪部49b。……销支承板49的凸部49a分别插入内箱34的凹陷部34a的各个开口部34b,从而该销支承板49嵌入凹陷部34a。在该状态下,内箱34的开口部34b的边缘部插入于爪部49b与销支承板49主体之间,从而销支承板49被暂时固定于凹陷部34a,在销支承板49的背面粘贴有密封件50,当如上所述销支承板49嵌入内箱34的凹陷部34a时,该密封件50堵塞该凹陷部34a的插入有凸部49a的开口部34b。当对外箱46(图11)和内箱34进行组装,将销支承板49安装于内箱34的凹陷部34a并填充发泡性的绝热材料45时,销支承板49的凸部49a陷入绝热材料45中,销支承板49被安全固定于内箱34的凹陷部34a,但此时,借助密封件50的作用,绝热材料45在发泡时不会朝外部泄漏”(参照专利文献1)。As such an installation structure of components installed in an existing refrigerator, for example, the following structure is proposed: "In the
并且,作为设置于现有的冰箱的箱内部件安装构造,例如提出有如下构造:“对于具有外箱2、内箱3以及填充在外箱2与内箱3之间的空间部16的真空绝热材料17的冰箱,在该冰箱中设置的搁板支承件8从箱内侧利用小螺钉9螺合于设置在内箱3的空间部16侧的搁板支承件安装部件10,由此将搁板支承件8安装于内箱3。搁板支承件安装部件10形成为:螺纹承接部12的螺合部14的大致全部穿过形成于内箱3的贯通孔13并朝箱内侧突出”(参照专利文献2)。并且,在专利文献2中还公开了在将发泡绝热材料发泡填充于内箱与外箱之间的空间之前,利用粘接剂将内箱与搁板支承件安装部件粘接在一起的结构。In addition, as an installation structure for internal components installed in a conventional refrigerator, for example, the following structure has been proposed: "For a vacuum insulation system having an
专利文献1:日本特开平5-180557号公报(0034、0065、0066段、图1、9、11、12、13)Patent Document 1: JP-A-5-180557 (paragraphs 0034, 0065, 0066, Figures 1, 9, 11, 12, 13)
专利文献2:日本特开平6-213559号公报(摘要、0030段、图1)Patent Document 2: Japanese Patent Application Laid-Open No. 6-213559 (abstract, paragraph 0030, FIG. 1 )
但是,在具有箱内部件安装构造的现有的冰箱中,存在如下问题。However, conventional refrigerators having an interior component mounting structure have the following problems.
例如,对于专利文献1所记载的冰箱,在将箱内部件安装构造设置于绝热箱体时,需要进行将密封件粘贴于内箱的外箱侧侧面的作业。因此,对于专利文献1所记载的冰箱,存在箱内部件安装构造朝绝热箱体的安装作业变得繁杂这样的问题点。特别是,当在边利用带式输送机输送绝热箱体边进行作业的流水线作业中将密封件粘贴于绝热箱体的情况下,密封件的粘贴作业性恶化,进而安装作业变得繁杂。并且,当在流水线作业中将密封件粘贴于绝热箱体的情况下,根据作业者的熟练度的不同,密封件的定位精度存在偏差。因此,当密封件的定位精度差时,在朝外箱与内箱之间的空间填充发泡绝热材料并使之发泡的工序中,存在因发泡绝热材料的发泡压力而导致密封件被挤出,发泡绝热材料漏出的问题点。For example, in the refrigerator described in
并且,对于专利文献2所记载的冰箱,形成为通过将螺纹承接部嵌入内箱的贯通孔而将搁板支承件安装部件安装于内箱的结构。因此,存在搁板支承件安装部件脱落而在发泡绝热材料的发泡填充工序中发泡绝热材料漏出的问题点。并且,虽然在专利文献2中也公开了利用粘接剂将搁板支承件安装部件粘贴于内箱的结构,但在利用粘接剂将搁板支承件安装部件粘贴于内箱的情况下,存在粘接剂的干燥花费时间,作业工时增加的问题点。并且,在利用粘接剂将搁板支承件安装部件粘贴于内箱的结构中,根据作业者不同,粘接剂的涂覆精度存在偏差,因此,在粘接剂的涂覆量少的情况下,在发泡绝热材料的发泡填充工序中,依然无法消除发泡绝热材料漏出的问题点。并且,对于专利文献2所记载的冰箱,形成为通过使小螺钉与搁板支承件安装部件的螺纹承接部的螺合部螺合来安装箱内部件(在专利文献2中为搁板支承件)的结构。因此,对于专利文献2所记载的冰箱,在箱内部件的安装时,存在在储藏室内残留有因切削螺纹而产生的毛边的问题点、及箱内部件的安装工时增加的问题点。In addition, the refrigerator described in
实用新型内容Utility model content
本实用新型是为了解决上述问题点而完成的,其第一目的在于得到一种箱内部件安装构造形成为简单的构造,且能够抑制安装箱内部件安装构造时的作业工时、作业偏差的冰箱。This utility model is completed in order to solve the above-mentioned problems, and its first object is to obtain a refrigerator in which the installation structure of the internal parts is formed in a simple structure, and the work hours and work deviations can be suppressed when the installation structure of the internal parts is installed. .
并且,第二目的在于得到一种能够防止对真空绝热材料的损伤、并且能够减薄绝热箱体的壁面厚度(绝热厚度)的冰箱。Furthermore, a second object is to obtain a refrigerator capable of preventing damage to the vacuum heat insulating material and reducing the thickness of the wall surface of the heat insulating box (insulation thickness).
本实用新型所涉及的冰箱具备:绝热箱体,该绝热箱体具有内箱和外箱,且在位于上述内箱与上述外箱之间的空间至少填充有发泡绝热材料,在上述内箱的内周侧形成有储藏室;以及至少一个箱内部件安装构造,上述箱内部件安装构造设置于上述内箱,设置于上述储藏室的箱内部件安装于上述箱内部件安装构造,其中,在上述内箱形成有朝上述外箱侧突出的内箱凸部,在该内箱凸部形成有内箱贯通孔,上述箱内部件安装构造具备:套筒,该套筒具备:套筒凹部,上述内箱凸部插入于该套筒凹部;套筒凸部,该套筒凸部贯通上述内箱贯通孔并朝上述储藏室侧突出;以及保持用凹部,该保持用凹部在上述套筒凸部的前端部侧开口,并保持箱内部件,上述套筒凹部的外周部与上述内箱的上述外箱侧的面接触;以及套筒固定件,该套筒固定件从上述绝热箱体的上述储藏室侧插入于上述内箱凸部,与上述套筒一起夹持上述内箱,且形成有供上述套筒凸部插入的插入部,在利用上述套筒和上述套筒固定件夹持上述内箱的状态下,上述箱内部件安装构造至少在上述套筒凹部的内周部与上述内箱凸部的外周部之间被定位。The refrigerator involved in the utility model is provided with: a heat insulating box body, the heat insulating box body has an inner box and an outer box, and at least the space between the inner box and the outer box is filled with a foaming heat insulating material, and the inner box A storage room is formed on the inner peripheral side of the storage room; and at least one internal component installation structure is provided on the inner box, and the internal components provided in the storage room are installed on the internal component installation structure, wherein, An inner case protrusion protruding toward the outer case side is formed in the inner case, and an inner case through hole is formed in the inner case protrusion, and the inner case member mounting structure includes: a sleeve, and the sleeve includes: a sleeve recess , the convex part of the inner case is inserted into the concave part of the sleeve; the convex part of the sleeve penetrates through the through hole of the inner case and protrudes toward the side of the storage room; and the concave part for holding is inserted in the concave part of the sleeve The front end side of the convex part is open and holds the inner part of the box, the outer peripheral part of the concave part of the sleeve is in contact with the surface of the outer box side of the inner box; and the sleeve fixing part is removed from the heat insulating box The side of the storage compartment is inserted into the convex portion of the inner box, clamps the inner box together with the sleeve, and forms an insertion portion into which the convex portion of the sleeve is inserted. In a state where the inner case is held, the inner part attachment structure is positioned at least between the inner peripheral portion of the recessed portion of the sleeve and the outer peripheral portion of the convex portion of the inner case.
并且,也可以形成为,在上述内箱与上述外箱之间的空间,在上述外箱侧设置有真空绝热材料,上述套筒的配置在上述内箱与上述外箱之间的部分配置在上述真空绝热材料与上述内箱之间,上述套筒的与上述真空绝热材料对置的面形成为平面形状。In addition, a vacuum heat insulating material may be provided on the side of the outer case in the space between the inner case and the outer case, and a portion of the sleeve disposed between the inner case and the outer case may be disposed in the space between the inner case and the outer case. Between the vacuum heat insulating material and the inner case, a surface of the sleeve facing the vacuum heat insulating material is formed in a planar shape.
并且,也可以形成为,上述箱内部件是食品架,该食品架由设置于上述绝热箱体的两侧面侧的上述箱内部件安装构造保持,上述食品架具备:搁板,该搁板划分上述储藏室;脚部罩,该脚部罩从上述搁板朝下方延伸设置;销,该销形成于上述脚部罩的与上述内箱对置的一侧;以及保持件,该保持件由上述套筒的上述保持用凹部保持为滑动自如,且朝上述储藏室侧突出,在上述保持件形成有供上述销插入的销孔,在上述销插入于上述保持件的上述销孔从而上述食品架被安装于上述箱内部件安装构造的状态下,上述销、上述保持件以及上述箱内部件安装构造由上述脚部罩覆盖。In addition, the above-mentioned internal parts may be food racks, and the food racks are held by the above-mentioned internal part mounting structures provided on both side surfaces of the above-mentioned heat-insulating box, and the above-mentioned food racks are provided with shelves that divide The storage room; a foot cover extending downward from the shelf; a pin formed on a side of the foot cover facing the inner box; and a holder consisting of The retaining concave portion of the sleeve is slidably held and protrudes toward the storage room side, and a pin hole for inserting the pin is formed in the holder, and the food is inserted into the pin hole of the holder by inserting the pin into the pin hole of the holder. In a state where the frame is attached to the interior component attachment structure, the pin, the holder, and the interior component attachment structure are covered by the foot cover.
对于本实用新型所涉及的冰箱,通过将套筒配置在内箱的外箱侧的面,并利用该套筒与设置于储藏室侧的套筒固定件夹持内箱,能够将箱内部件安装构造安装于绝热箱体。因此,对于本实用新型所涉及的冰箱,即便例如在流水线作业等中内箱在带式输送机上流动,也能够容易地将箱内部件安装构造安装于内箱,与以往相比能够抑制作业工时。并且,本实用新型所涉及的冰箱的箱内部件安装构造至少在套筒凹部的内周部与内箱凸部的外周部之间被定位。因此,对于本实用新型所涉及的冰箱,不论是什么样的作业者都能够定位精度良好地将箱内部件安装构造安装于内箱,能够抑制安装箱内部件安装构造时的作业偏差,因此能够实现质量的稳定化。For the refrigerator involved in the utility model, by disposing the sleeve on the surface of the outer box side of the inner box, and clamping the inner box by using the sleeve and the sleeve fixing member provided on the side of the storage room, the inner parts of the box can be The installation structure is installed in the heat insulation box. Therefore, for the refrigerator according to the present invention, even if the inner box flows on the belt conveyor during, for example, an assembly line operation, the internal component mounting structure can be easily attached to the inner box. . And, the interior part attachment structure of the refrigerator which concerns on this invention is positioned between the inner peripheral part of a sleeve recessed part, and the outer peripheral part of an inner case convex part at least. Therefore, with regard to the refrigerator according to the present invention, no matter what kind of operator can install the box interior component installation structure to the inner box with good positioning accuracy, it is possible to suppress the work deviation when installing the box interior component installation structure, so it is possible to Realize the stabilization of quality.
附图说明Description of drawings
图1是示出本实用新型的实施方式1所涉及的冰箱的绝热箱体的主视图。Fig. 1 is a front view showing an insulating box of a refrigerator according to
图2是示出设置于本实用新型的实施方式1所涉及的冰箱的绝热箱体的箱内部件安装构造附近(图1的A部附近)的立体图。FIG. 2 is a perspective view showing the vicinity of an internal component attachment structure (near A portion in FIG. 1 ) of the heat-insulating box provided in the refrigerator according to
图3是示出设置于本实用新型的实施方式1所涉及的冰箱的绝热箱体的箱内部件安装构造的安装方法的立体图。Fig. 3 is a perspective view illustrating a method of attaching an interior component attachment structure of the heat insulating box of the refrigerator according to
图4是沿着图2的Z-Z线的剖视图。FIG. 4 is a cross-sectional view along line ZZ of FIG. 2 .
图5是示出作为本实用新型的实施方式1所涉及的冰箱的箱内部件的一例的食品架的侧视图。Fig. 5 is a side view showing a food rack as an example of an interior member of the refrigerator according to Embodiment 1 of the present invention.
图6是示出作为本实用新型的实施方式1所涉及的冰箱的箱内部件的一例的食品架的安装方法的立体图。Fig. 6 is a perspective view illustrating a method of attaching a food shelf as an example of an interior member of the refrigerator according to
图7是示出设置于本实用新型的实施方式2所涉及的冰箱的绝热箱体的箱内部件安装构造附近的纵剖视图。7 is a vertical cross-sectional view showing the vicinity of an interior component attachment structure of a heat insulating box of a refrigerator according to
图8是示出设置于本实用新型的实施方式2所涉及的冰箱的绝热箱体的箱内部件安装构造附近的横剖视图。8 is a transverse cross-sectional view showing the vicinity of an internal component attachment structure of a heat insulating box provided in the refrigerator according to
标号说明:Label description:
1:冰箱;1a:绝热箱体;1b:分隔件;2:外箱;3:内箱;3a:内箱凸部;3b:内箱贯通孔;4:绝热材料填充空间;5:发泡绝热材料;5a:发泡绝热材料填充空间;6:真空绝热材料;7:发泡绝热材料流路宽度;8:冷凝配管避让部;10:箱内部件安装构造;11:套筒;11a:凸缘;12:套筒凹部;13:套筒凸部;14:保持用凹部;15:卡合爪;16:套筒固定件;17:插入部;18:切口;19:保持件;20:销孔;30:冷藏室;31:冷冻室;32:蔬菜室;33:制冰室;40:食品架;41:脚部;41a:脚部罩;41b:销;42:搁板。1: Refrigerator; 1a: Insulation box; 1b: Partition; 2: Outer box; 3: Inner box; 3a: Convex part of inner box; 3b: Through hole in inner box; 4: Insulation material filling space; 5: Foam Insulation material; 5a: Space filled with foam insulation material; 6: Vacuum insulation material; 7: Flow path width of foam insulation material; 8: Condensation piping avoidance; flange; 12: sleeve recess; 13: sleeve protrusion; 14: retaining recess; 15: engaging claw; 16: sleeve fixing member; 17: insertion part; 18: notch; 19: holder; 20 : pin hole; 30: refrigerator compartment; 31: freezer compartment; 32: vegetable compartment; 33: ice maker compartment; 40: food shelf; 41: foot; 41a: foot cover; 41b: pin; 42: shelf.
具体实施方式Detailed ways
实施方式1
图1是示出本实用新型的实施方式1所涉及的冰箱的绝热箱体的主视图。图2是示出设置于该冰箱的绝热箱体的箱内部件安装构造附近(图1的A部附近)的立体图。图3是示出设置于该冰箱的绝热箱体的箱内部件安装构造的安装方法的立体图。图4是沿着图2的Z-Z线的剖视图。Fig. 1 is a front view showing an insulating box of a refrigerator according to
本实施方式1所涉及的冰箱1具备作为该冰箱1的外部轮廓的绝热箱体1a。该绝热箱体1a通过组合主要形成绝热箱体1a的外周面的外箱2与主要形成绝热箱体1a的内周面的内箱3构成。进而,绝热箱体1a在外箱2的内周侧与内箱3的外周侧之间的绝热材料填充空间4填充有发泡绝热材料5(参照图4)。外箱2与内箱3借助该发泡绝热材料5结合在一起。
在以这种方式构成的绝热箱体1a的内部(即内箱3的内周侧),以朝前方开口的方式形成有储藏室。并且,本实施方式1所涉及的绝热箱体1a的内部空间由多个分隔件1b划分,根据使用者的利用方式而形成有冷藏室30、冷冻室31、蔬菜室32以及制冰室33等温度带不同的几个储藏室。并且,在储藏室内(例如冷藏室30内)设置有对储藏室内进一步进行划分的食品架40。在绝热箱体1a的壁面(更详细来说为侧面)设置有箱内部件安装构造10,该食品架40安装于这些箱内部件安装构造10。Inside the heat-insulating
另外,对于绝热箱体1a前方的开口部,与各储藏室的每个对应而由左右打开式或拉出式的门(未图示)闭塞。并且,在拉出式的门多设置有与该门一起沿前后方向移动的筐状的收纳盒。Moreover, the opening part in front of the
(箱内部件安装构造的详细结构)(Detailed structure of the installation structure of the parts in the box)
其次,使用图2~图4对供食品架40安装的上述的箱内部件安装构造10的详细结构进行说明。Next, the detailed structure of the above-mentioned interior
在内箱3形成有朝外箱2侧呈例如近似四边形状地突出的(换言之,从贮藏室侧观察形成为凹形状,从外箱2侧观察形成为凸形状)内箱凸部3a。并且,在该内箱凸部3a的例如大致中央部形成有内箱贯通孔3b。各箱内部件安装构造10具备设置于内箱凸部3a附近且大部分埋设在相比内箱3的壁面靠外箱2侧的位置的套筒11以及套筒固定件16。The
套筒11设置成与内箱3的靠外箱2侧的面接触。在该套筒11的与内箱3对置的面形成有供内箱凸部3a插入的套筒凹部12。该套筒凹部12的内周部的形状形成为与内箱凸部3a的外周部的形状大致相同。因此,通过将内箱凸部3a插入套筒凹部12,能够在储藏室的上下方向以及前后方向对套筒11进行定位。The
并且,在套筒11的与内箱3对置的面形成有从套筒凹部12内朝内箱3侧突出的套筒凸部13。在将内箱凸部3a插入套筒凹部12时,该套筒凸部13插入于内箱凸部3a的内箱贯通孔3b。在将内箱凸部3a插入于套筒凹部12,并使套筒12的外周部与作为内箱凸部3a的外周侧的内箱3接触的状态下,套筒凸部13的前端部成为从内箱3的壁面稍微突出的状态。在该套筒凸部13形成有朝套筒凸部13的前端部侧开口(即,朝储藏室侧开口)的保持用凹部14。保持用凹部14是保持(叼住)箱内安装部件的安装部(例如后述的保持件19)的部分。因此,保持用凹部14的开口形状、即保持用凹部14的与套筒凸部13的突出方向垂直的截面形状形成为与箱内安装部件的安装部(例如后述的保持件19)的形状对应的形状(例如横长的长方体形状)。Further, a sleeve
并且,套筒11在套筒凸部13的前端部形成有与后述的套筒固定件16的切口18卡合的卡合爪15。并且,套筒11在套筒凹部12的外周部形成有与作为内箱凸部3a的外周侧的内箱3接触的凸缘11a。通过形成凸缘11a,套筒11与内箱3的密合性进一步提高,因此,能够进一步抑制在朝绝热材料填充空间4填充发泡绝热材料5时发泡绝热材料5从套筒11与内箱3之间朝储藏室侧漏出的情况。In addition, the
套筒固定件16从储藏室侧插入内箱凸部3a内,套筒固定件16的外周部的形状形成为与内箱凸部3a的内周部的形状大致相同的形状。因此,通过将套筒固定件16插入内箱凸部3a,能够在储藏室的上下方向以及前后方向对套筒固定件16进行定位。并且,在套筒固定件16的例如大致中央部形成有插入部17,在该插入部17形成有供套筒11的套筒凸部13插入的贯通孔。在该插入部17的靠储藏室侧的端部形成有与套筒11的卡合爪15卡合、换言之为供套筒11的卡合爪15勾挂的切口18。即,通过将套筒11的套筒凸部13插入于插入部17,并将套筒11的卡合爪15与套筒固定件16的切口18卡合,套筒11和套筒固定件16夹持内箱3(更详细来说为内箱凸部3a的前端面),从而能够以套筒凹部12的外周部与作为内箱凸部3a的外周侧的内箱3接触的方式将套筒11固定于内箱3。在利用套筒11和套筒固定件16夹持内箱3的状态下,套筒11的套筒凸部13的前端部与套筒固定件16的插入部17的储藏室侧端部位于大致相同的位置。The
另外,如上所述,在套筒11与内箱凸部3a之间对套筒11进行定位。因此,并不是一定要在套筒固定件16与内箱凸部3a之间对套筒固定件16进行定位,也可以将套筒固定件16的外周部的形状形成得小于内箱凸部3a的形状。即便像这样形成套筒固定件16,也能够高精度地将套筒11安装于内箱3。In addition, as described above, the
(箱内部件的安装方法)(How to install the parts inside the box)
其次,对安装于箱内部件安装构造10的箱内部件亦即食品架40的详细结构进行说明。Next, the detailed structure of the
图5是示出作为本实用新型的实施方式1所涉及的冰箱的箱内部件的一例的食品架的侧视图。并且,图6是示出该食品架的安装方向的立体图。Fig. 5 is a side view showing a food rack as an example of an interior member of the refrigerator according to
以下,使用图5、图6以及上述的图2~图4对食品架40的详细结构进行说明。Hereinafter, the detailed structure of the
食品架40对储藏室内进一步进行划分,且具备搁板42。并且,本实施方式1所涉及的食品架40也具备插入到箱内部件安装构造10的保持用凹部14的保持件19。进而,搁板42构成为安装于保持件19。The
如上所述,保持件19是插入于箱内部件安装构造10的保持用凹部14的部件。该保持件19的宽度以及高度形成得小于保持用凹部14的宽度以及高度。因此,在将保持件19插入于保持用凹部14之后,该保持件19也具有自由度,如果施加力则保持件19能够在保持用凹部14内滑动。即,保持件19由保持用凹部14保持为滑动自如。在保持件19由保持用凹部14保持的状态下,保持件19形成为该保持件19的储藏室侧前端部突出至相比箱内部件安装构造10靠储藏室侧的位置的状态。保持件19例如由金属制的板材形成,在储藏室侧前端部沿上下方向贯通形成有供后述的销41b插入的例如两个销孔20。As described above, the
如上所述,搁板42对储藏室内进行进一步划分,且形成为近似长方体的平板形状。在该搁板42的下方形成有安装于保持件19的脚部41。在本实施方式1中,利用在内箱3的两侧面各设置有两个的箱内部件安装构造10来保持食品架40。即,利用插入于上述四个箱内部件安装构造10的保持用凹部14的保持件19来保持搁板42。因此,对于本实施方式1所涉及的搁板42,在与上述四个箱内部件安装构造10对应的位置(即四个部位)形成有脚部41。上述脚部41分别具备脚部罩41a和销41b。脚部罩41a从搁板42的例如下表面朝下方延伸设置,且形成为外侧(对置的内箱3的侧面侧)凹陷的形状。销41b插入于保持件19的销孔20。在本实施方式1中,与销孔20的数量对应地设置有两个销41b。这些销41b设置于脚部罩41a的与内箱3对置的面侧、即设置于脚部罩41a的凹部侧。As described above, the
如图6所示,使搁板42从上部朝下方移动,将销41b从上方插入于保持件19的销孔20,由此,搁板42在前后左右方向与保持件19结合经由保持件19被保持于箱内部件安装构造10。此时,箱内部件安装构造10、保持件19以及销41b被脚部罩41a覆盖。因此,冰箱1的使用者看不到箱内部件安装构造10、保持件19以及销41b,因此能够得到具有外观性优异的食品架40的冰箱1。As shown in FIG. 6 , the
此处,对于绝热箱体1a,由于外箱2以及内箱3的部件精度、在发泡绝热材料5的发泡工序中施加于外箱2以及内箱3的压力等,存在各绝热箱体1a的尺寸存在偏差的情况。因此,对于像食品架40那样由设置于内箱3的两侧面的箱内部件安装构造10保持的箱内部件,存在因绝热箱体1a的尺寸偏差而导致难以安装于储藏室的情况。但是,通过如本实施方式1那样经由保持件19安装搁板42,即便在各绝热箱体1a的尺寸存在偏差的情况下,也能够通过保持件19在箱内部件安装构造10的保持用凹部14内滑动来吸收绝热箱体1a的尺寸偏差,因此能够可靠地将食品架40安装于储藏室。Here, for the
(绝热箱体的制造方法)(Manufacturing method of heat insulating box)
接着,对绝热箱体1a的制造方法进行说明。Next, a method of manufacturing the
在制造绝热箱体1a时,首先,将箱内部件安装构造10安装于内箱3(第一工序)。具体而言,将套筒11的套筒凸部13从外箱2侧插入于内箱凸部3a的内箱贯通孔3b,并将内箱3的内箱凸部3a插入于套筒11的套筒凹部12。另一方面,将套筒固定件16从储藏室侧插入于内箱凸部3a内,将套筒11的套筒凸部13插入于套筒固定件16的插入部17。由此,套筒11的卡合爪15与套筒固定件16的切口18卡合,能够利用套筒固定件16保持套筒11。换言之,能够利用套筒11和套筒固定件16夹持内箱3(更详细来说为内箱凸部3a的前端面)。When manufacturing the heat insulating
此时,能够在套筒11和内箱凸部3a之间对套筒11进行定位,能够在套筒固定件16和内箱凸部3a之间对套筒固定件16进行定位,因此,箱内部件安装构造10的定位变得简单。并且,通过利用套筒11和套筒固定件16夹持内箱3(更详细来说为内箱凸部3a的前端面),套筒凹部12的外周部(更详细来说为凸缘11a)与作为内箱凸部3a的外周侧的内箱3接触。即,对于本实施方式1所涉及的箱内部件安装构造10,仅通过使套筒11与套筒固定件16卡合就能够确保套筒11与内箱3之间的密合性。因此,与以往不同,本实施方式1所涉及的箱内部件安装构造10不需要为了确保套筒11与内箱3之间的密合性而粘贴密封件、涂覆粘接剂。因而,对于本实施方式1所涉及的箱内部件安装构造10,不会受到作业者的作业偏差的影响,能够确保套筒11与内箱3之间的密合性,因此,在后述的发泡绝热材料5的填充工序中,能够稳定地防止发泡绝热材料5的泄漏。At this time, the
另外,上述的箱内部件安装构造10的安装作业可以在停止的作业台上进行,也可以在利用带式输送机输送内箱3的同时进行的流水线作业中进行。In addition, the installation work of the above-mentioned box internal
在将箱内部件安装构造10安装于内箱3之后,将内箱3与外箱2组合在一起。进而,将发泡绝热材料5的原料注入至外箱2的内周侧与内箱3的外周侧之间的绝热材料填充空间4并使之发泡,朝绝热材料填充空间4填充发泡绝热材料5(第二工序)。如上所述,对于本实施方式1所涉及的箱内部件安装构造10,不会受到作业者的作业偏差的影响,能够确保套筒11与内箱3之间的密合性,因此,在该发泡绝热材料5的填充工序中,能够稳定地防止发泡绝热材料5的泄漏。After the inner box
如上所述,对于以本实施方式1的方式构成的冰箱1,仅通过使套筒11与套筒固定件16卡合就能够将箱内部件安装构造10容易地安装于内箱3。因此,与以往相比,能够提高箱内部件安装构造10的安装作业的效率,并且能够抑制箱内部件安装构造10的安装作业工时。因而,即便在边利用带式输送机输送内箱3边将箱内部件安装构造10安装于内箱3的情况下,也能够缩短该安装作业的循环时间。并且,能够削减冰箱的制造所需要的人员。As mentioned above, in the
并且,对于本实施方式1所涉及的冰箱1,仅通过使套筒11与套筒固定件16卡合就能够容易地进行箱内部件安装构造10的定位。因此,对于本实施方式1所涉及的冰箱1,不会受到作业者的作业偏差的影响,能够实现冰箱1的质量的稳定化。并且,对于本实施方式1所涉及的冰箱1,仅通过使套筒11与套筒固定件16卡合就能够确保套筒11与内箱3之间的密合性,因此,能够不受作业者的作业偏差的影响而稳定地防止发泡绝热材料5的泄漏,能够实现冰箱1的质量的稳定化。In addition, in the
并且,对于本实施方式1所涉及的冰箱,在安装食品架40那样由设置于内箱3的两侧面的箱内部件安装构造10保持的箱内部件时,经由保持件19安装搁板42。因此,对于本实施方式1所涉及的冰箱,即便在各绝热箱体1a的尺寸存在偏差的情况下,也能够通过保持件19在箱内部件安装构造10的保持用凹部14内滑动来吸收绝热箱体1a的尺寸偏差,因此能够将食品架40可靠地安装于储藏室(能够适当地维持搁板42的勾挂余量)。Furthermore, in the refrigerator according to
另外,在本实施方式1中,以食品架40作为箱内部件的一例进行了说明,但安装于箱内部件安装构造10的箱内部件并不限定于食品架40。例如,当在储藏室内设置有沿前后方向移动自如的食品架的情况下、利用拉出式的门闭塞储藏室的前面开口部的情况下,在储藏室内设置有将食品架的侧部支承为滑动自如的轨道、将从拉出式门朝下方延伸设置的臂部(或者是设置于该臂部的辊)支承为滑动自如的轨道。例如,也可以在这些轨道设置销等,并将该销插入于箱内部件安装构造10的保持用凹部14,以便将这些轨道安装于箱内部件安装构造10。并且,当储藏室内设置有沿前后方向移动自如的食品架的情况下、利用拉出式的门闭塞储藏室的前面开口部的情况下,为了限制上述食品架、拉出式门朝前方的突出量,有时在储藏室内设置止挡件。例如,也可以在该止挡件设置销等,并将该销插入于箱内部件安装构造10的保持用凹部14,以便将该止挡件安装于箱内部件安装构造10。In addition, in this
实施方式2
在实施方式1中,对具备在外箱2与内箱3之间填充有发泡绝热材料5的绝热箱体1a,并将箱内部件安装构造10设置于该绝热箱体1a的冰箱1进行了说明。并不限定于此,在具备在外箱2与内箱3之间填充有真空绝热材料以及发泡绝热材料5的绝热箱体1a的冰箱中,也能够设置箱内部件安装构造10。另外,在本实施方式2中没有特别记述的结构与实施方式1相同,对相同的功能、结构使用相同的标号加以叙述。In
图7是示出设置于本实用新型的实施方式2所涉及的冰箱的绝热箱体的箱内部件安装构造附近的纵剖视图。并且,图8是示出设置于该冰箱的绝热箱体的箱内部件安装构造周边的横剖视图。另外,图7是与图2的Z-Z截面的位置相当的图,图8是与图2的Y-Y截面的位置相当的图。7 is a vertical cross-sectional view showing the vicinity of an interior component attachment structure of a heat insulating box of a refrigerator according to
本实施方式2所涉及的冰箱1的绝热箱体1a具备:主要构成绝热箱体1a的外周面的外箱2、以及填充在外箱2的内周侧与内箱3的外周侧之间的绝热材料填充空间4的真空绝热材料6以及发泡绝热材料5。真空绝热材料6利用双面胶、热熔胶等方法粘接固定于外箱2的内侧侧面。在外箱2的内周侧与内箱3的外周侧之间注入发泡绝热材料5的原料,在未配置真空绝热材料6的范围内在绝热材料填充空间4整体使该原料发泡,在配置有真空绝热材料6的范围内在真空绝热材料6与内箱3之间的发泡绝热材料填充空间5a使该原料发泡,通过朝这些空间填充发泡绝热材料5,将外箱2与内箱3结合在一起。The heat-insulating
并且,对于本实施方式2所涉及的绝热箱体1a,在外箱2的内侧侧面利用铝带等粘贴有承担冷冻循环系统中的冷凝工序的冷凝配管(未图示)。因此,在设置于与冷凝配管对置的范围的真空绝热材料6,以该真空绝热材料6跨越冷凝配管的方式形成有凹槽状的冷凝配管避让部8。In addition, in the
并且,对于本实施方式2所涉及的绝热箱体1a,为了将绝热箱体1a的壁面厚度(绝热厚度)抑制在最小限度,极力增加热传导率低的真空绝热材料6的厚度。因此,将发泡绝热材料填充空间5a的发泡绝热材料流路宽度7(真空绝热材料6与内箱3之间的间隔)抑制为能够确保发泡绝热材料5的流动性的最低限度的宽度。由此,在维持或者提高绝热箱体1a的绝热性能的同时减薄绝热箱体1a的壁面厚度(绝热厚度),实现冰箱1的内部容积扩大、节能性能的提高。Furthermore, in the
在以上述方式构成的绝热箱体1a中,当欲在配置有真空绝热材料6的范围设置箱内部件安装构造10的情况下,箱内部件安装构造10的套筒11被埋设于发泡绝热材料填充空间5a(真空绝热材料6与内箱3之间)。因此,使本实施方式2所涉及的套筒11从内箱3朝外箱2侧突出的部分的厚度(以下称作绝热侧的厚度)设定在发泡绝热材料填充空间5a的发泡绝热材料流路宽度7以下。并且,如上所述,对于本实施方式2所涉及的绝热箱体1a,为了极力增加热传导率低的真空绝热材料6的厚度,将发泡绝热材料流路宽度7抑制为能够确保发泡绝热材料5的流动性的最低限度的宽度。因此,在本实施方式2所涉及的绝热箱体1a中,当欲在配置有真空绝热材料6的范围设置箱内部件安装构造10的情况下,存在真空绝热材料6与套筒11接触的情况。因而,在本实施方式2中,将套筒11的与真空绝热材料6对置的面形成为平面形状。In the heat-insulating
如上所述,对于以本实施方式2的方式构成的冰箱1,使套筒11的绝热侧的厚度缩窄至发泡绝热材料填充空间5a的发泡绝热材料流路宽度7以下,并将套筒11的与真空绝热材料6对置的面形成为平面形状。因此,对于本实施方式2所涉及的冰箱1,即便在真空绝热材料6与套筒11接触的情况下,也能够防止真空绝热材料6破损而真空绝热材料6的真空度降低、即能够防止真空绝热材料6的绝热性能降低而导致绝热箱体1a的绝热性能降低。因而,对于本实施方式2所涉及的冰箱1,能够将绝热箱体1a的壁面厚度(绝热厚度)抑制在最小限度,同与该冰箱1相同宽度的现有的冰箱相比较,能够实现内部容积的扩充。As described above, in the
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012173863A JP5777579B2 (en) | 2012-08-06 | 2012-08-06 | Refrigerator and method for manufacturing the refrigerator |
| JP2012-173863 | 2012-08-06 |
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| CN203478820U true CN203478820U (en) | 2014-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320477146.6U Expired - Lifetime CN203478820U (en) | 2012-08-06 | 2013-08-06 | Refrigerator |
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| JP (1) | JP5777579B2 (en) |
| CN (1) | CN203478820U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104501496A (en) * | 2015-01-07 | 2015-04-08 | 合肥美的电冰箱有限公司 | Refrigerator |
| CN105987566A (en) * | 2015-02-09 | 2016-10-05 | 青岛海尔股份有限公司 | Connection strip structure for storage freezer separation space and storage freezer |
| CN109084521A (en) * | 2018-08-20 | 2018-12-25 | 东莞市松研智达工业设计有限公司 | A fixable partition positioning device used in a refrigerator |
| JP7640800B1 (en) * | 2024-10-18 | 2025-03-05 | 東芝ライフスタイル株式会社 | refrigerator |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6242290B2 (en) * | 2014-05-20 | 2017-12-06 | 三菱電機株式会社 | Refrigerator and method for manufacturing the refrigerator |
| CN115235181B (en) * | 2021-04-22 | 2023-09-19 | 青岛海尔电冰箱有限公司 | Installation method of embedded box for refrigeration equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2330044A (en) * | 1940-03-07 | 1943-09-21 | Sunbeam Electric Mfg Company | Storage pan for refrigerators |
| US3917206A (en) * | 1974-04-05 | 1975-11-04 | White Westinghouse Corp | Refrigerator shelf support assembly |
| JPH029790U (en) * | 1988-06-30 | 1990-01-22 | ||
| JPH0536284U (en) * | 1991-10-16 | 1993-05-18 | シヤープ株式会社 | Fridge rail fixture |
| JP2938699B2 (en) * | 1993-01-14 | 1999-08-23 | シャープ株式会社 | Component mounting structure for refrigerator |
| JP3648138B2 (en) * | 2000-03-27 | 2005-05-18 | 三菱電機株式会社 | refrigerator |
| JP4194330B2 (en) * | 2002-09-30 | 2008-12-10 | 日立アプライアンス株式会社 | refrigerator |
| JP4508972B2 (en) * | 2005-07-29 | 2010-07-21 | 株式会社小糸製作所 | Clip and vehicle lamp |
-
2012
- 2012-08-06 JP JP2012173863A patent/JP5777579B2/en not_active Expired - Fee Related
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2013
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104501496A (en) * | 2015-01-07 | 2015-04-08 | 合肥美的电冰箱有限公司 | Refrigerator |
| CN105987566A (en) * | 2015-02-09 | 2016-10-05 | 青岛海尔股份有限公司 | Connection strip structure for storage freezer separation space and storage freezer |
| CN105987566B (en) * | 2015-02-09 | 2018-09-07 | 青岛海尔股份有限公司 | Connection strap structure and refrigerator for the refrigerator compartment |
| CN109084521A (en) * | 2018-08-20 | 2018-12-25 | 东莞市松研智达工业设计有限公司 | A fixable partition positioning device used in a refrigerator |
| JP7640800B1 (en) * | 2024-10-18 | 2025-03-05 | 東芝ライフスタイル株式会社 | refrigerator |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2014031986A (en) | 2014-02-20 |
| JP5777579B2 (en) | 2015-09-09 |
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