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CN203452874U - SCR catalyzing silencer and mixing tube device of SCR catalyzing silencer - Google Patents

SCR catalyzing silencer and mixing tube device of SCR catalyzing silencer Download PDF

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Publication number
CN203452874U
CN203452874U CN201320410123.3U CN201320410123U CN203452874U CN 203452874 U CN203452874 U CN 203452874U CN 201320410123 U CN201320410123 U CN 201320410123U CN 203452874 U CN203452874 U CN 203452874U
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tube
mixing
pipe
perforation
mixing tube
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郑贯宇
张素英
苗垒
张建华
王意宝
王奉双
刘伟达
陶建忠
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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  • Exhaust Silencers (AREA)

Abstract

The utility model discloses an SCR catalyzing silencer and a mixing tube device of the SCR catalyzing silencer. The mixing tube device comprises an outer tube and an inner tube which is inserted in the outer tube, wherein one end of the inner tube is a gas inlet end, the gas inlet end is used for enabling exhaust gas in a gas inlet tube of the SCR catalyzing silencer to enter the inner tube, outer penetrating holes are formed in the tube wall of the outer tube, and inner penetrating holes are formed in the tube wall of the inner tube. Therefore, first atomization of a urea solution and the exhaust gas can be carried out at the tube wall of the inner tube, second atomization can be carried out under the effect of the outer penetrating holes of the outer tube, and then the atomized urea solution and the atomized exhaust gas enter an gas inlet cavity. According to the design, secondary crushing and mixing of urea liquid drops can be promoted, the atomization mixing effect of the urea solution and the exhaust gas is remarkably improved, and favorable conditions are created for a follow-up reduction reaction. In addition, the good atomization mixing effect contributes to prevention of adherence and aggregation of the urea liquid drops on the wall face of the mixing tube device or the wall face of an gas inlet cylinder and urea crystallization is prevented. In addition, the design of two layers of penetrating holes is adopted, so that the stroke of exhaust gas flow is lengthened, noise can be effectively reduced, and noise on different frequency bands is weakened.

Description

SCR催化消声器及其混合管装置SCR catalytic muffler and its mixing tube device

技术领域technical field

本实用新型涉及排气后处理技术领域,特别涉及一种SCR催化消声器及其混合管装置。The utility model relates to the technical field of exhaust aftertreatment, in particular to an SCR catalytic muffler and a mixing tube device thereof.

背景技术Background technique

SCR技术是消除发动机排气中氮氧化物的主要后处理技术之一。根据功能,SCR系统主要包括控制单元、尿素剂量单元和催化反应单元三部分。SCR系统的控制单元与发动机的控制单元(ECU)集成在一起,主要是用来执行SCR控制策略,并根据环境温度、排气温度、尿素液位、尿素温度、尿素压力、NOx浓度等传感器信号控制尿素剂量单元,尿素剂量单元则根据需求定时定量地将尿素溶液喷射到排气气流中。SCR technology is one of the main aftertreatment technologies to eliminate nitrogen oxides in engine exhaust. According to the function, the SCR system mainly includes three parts: the control unit, the urea dosage unit and the catalytic reaction unit. The control unit of the SCR system is integrated with the engine control unit (ECU), which is mainly used to implement the SCR control strategy, and according to the ambient temperature, exhaust temperature, urea level, urea temperature, urea pressure, NOx concentration and other sensor signals The urea dosage unit is controlled, and the urea dosage unit injects the urea solution into the exhaust gas flow regularly and quantitatively according to the demand.

尿素溶液经尿素喷嘴喷入排气管或者直接喷入SCR催化消声器内,通常在温度200℃以上发生热解反应,产生氨气(NH3),氨气在催化剂的作用下在SCR催化消声器内与尾气中的氮氧化物(NOx)反应,达到消除柴油机尾气氮氧化物(NOx)的目的。The urea solution is sprayed into the exhaust pipe through the urea nozzle or directly into the SCR catalytic muffler. Usually, a pyrolysis reaction occurs at a temperature above 200°C to produce ammonia (NH3). The nitrogen oxides (NOx) in the exhaust gas react to achieve the purpose of eliminating the nitrogen oxides (NOx) in the exhaust gas of the diesel engine.

请参考图1,图1为一种典型的SCR催化消声器的结构示意图。Please refer to Figure 1, which is a schematic structural diagram of a typical SCR catalytic muffler.

混合管装置主要包括混合管12,混合管12插入于SCR催化消声器的进气筒14的进气腔,混合管12的管壁在其周向上设有若干穿孔121。混合管12的一端用于连接进气管11,如图1所示,进气管11包括进气连接管111和变径偏心管112,进气连接管111连接发动机的排气管,变径偏心管112的两端分别连接发动机的排气管和混合管12。SCR催化消声器的喷嘴13向混合管12内喷射尿素溶液,尿素溶液与排入的气流在混合管12内混合,混合管12的穿孔121加强二者的雾化效果,以便二者充分混合并进入出气筒15内参与还原反应,最终由设于出气筒15的出口管16排出。The mixing tube device mainly includes a mixing tube 12, which is inserted into the air intake cavity of the intake cylinder 14 of the SCR catalytic muffler, and the wall of the mixing tube 12 is provided with a number of perforations 121 in its circumferential direction. One end of mixing pipe 12 is used to connect intake pipe 11, and as shown in Figure 1, intake pipe 11 comprises intake connecting pipe 111 and variable diameter eccentric pipe 112, and intake connecting pipe 111 connects the exhaust pipe of engine, and variable diameter eccentric pipe The two ends of 112 are respectively connected to the exhaust pipe of the engine and the mixing pipe 12. The nozzle 13 of the SCR catalytic muffler sprays urea solution into the mixing tube 12, and the urea solution is mixed with the discharged airflow in the mixing tube 12, and the perforation 121 of the mixing tube 12 strengthens the atomization effect of the two, so that the two are fully mixed and enter The inside of the outlet tube 15 participates in the reduction reaction, and is finally discharged from the outlet pipe 16 provided on the outlet tube 15 .

然而,上述技术方案存在下述技术问题:Yet there is following technical problem in above-mentioned technical scheme:

第一、虽然混合管12设有穿孔121,但雾化效果还是不够理想,影响尿素溶液和排气的混合效果,导致后续还原反应不佳,而其尿素溶液的液滴也容易粘附在混合管12以及进气筒14的壁面上形成结晶。First, although the mixing tube 12 is provided with a perforation 121, the atomization effect is still not ideal, which affects the mixing effect of the urea solution and the exhaust gas, resulting in a poor follow-up reduction reaction, and the droplets of the urea solution are also easy to adhere to the mixing tube. Crystals are formed on the wall surfaces of the pipe 12 and the intake cylinder 14 .

第二、混合管12内气流扰动小,存在气流滞止区,也导致尿素液滴容易在进气筒14以及混合管12壁面聚集和粘附,使得尿素溶液在低温工况下形成尿素结晶,影响SCR后处理系统的可靠性和适应性。Second, the air flow disturbance in the mixing tube 12 is small, and there is an air flow stagnation area, which also causes urea droplets to easily gather and adhere to the wall surface of the air inlet cylinder 14 and the mixing tube 12, so that the urea solution forms urea crystals under low temperature conditions, affecting Reliability and adaptability of SCR aftertreatment system.

有鉴于此,如何提高SCR催化消声器内排气和尿素溶液的混合效果,是本领域技术人员亟待解决的技术问题。In view of this, how to improve the mixing effect of exhaust gas and urea solution in the SCR catalytic muffler is a technical problem to be solved urgently by those skilled in the art.

实用新型内容Utility model content

为解决上述技术问题,本实用新型的目的为提供一种SCR催化消声器及其混合管装置。该混合管装置能够提高排气和尿素溶液的混合效果。In order to solve the above technical problems, the purpose of this utility model is to provide an SCR catalytic muffler and a mixing tube device thereof. The mixing tube device can improve the mixing effect of exhaust gas and urea solution.

本实用新型提供的SCR催化消声器的混合管装置,包括外管和插装于所述外管内的内管,所述内管的一端为进气端,供SCR催化消声器进气管内的排气进入,所述外管的管壁开设有外穿孔,所述内管的管壁开设有内穿孔。The mixing tube device of the SCR catalytic muffler provided by the utility model includes an outer tube and an inner tube inserted in the outer tube, and one end of the inner tube is an air intake end for the exhaust gas in the intake pipe of the SCR catalytic muffler to enter , the tube wall of the outer tube is provided with an outer perforation, and the tube wall of the inner tube is provided with an inner perforation.

外管的管壁开设外穿孔,内管的管壁开设内穿孔。如此设计,尿素溶液和排气可在内管管壁进行第一次雾化,雾化后的尿素溶液、排气混合物进入外管,并在外管的外穿孔作用下,进行第二次雾化,然后进入进气腔。该种设计可促进尿素液滴的二次破碎和混合,故两次雾化能够显著提高尿素溶液、排气的雾化混合效果,进而提高尿素喷雾分布的均匀性,为后续的还原反应创造有利条件;而且,雾化混合效果好也有助于阻止尿素液滴粘附、聚集在混合管装置或进气筒的壁面,进而阻止尿素结晶。另外,两层穿孔设计,加长了排气气流的行程,能够有效地降低噪声、减弱不同频率段上的噪声。The pipe wall of the outer pipe is provided with an outer perforation, and the pipe wall of the inner pipe is provided with an inner perforation. With this design, the urea solution and exhaust gas can be atomized for the first time on the inner tube wall, and the atomized urea solution and exhaust gas mixture enters the outer tube, and is atomized for the second time under the action of the outer perforation of the outer tube , and then into the intake chamber. This design can promote the secondary crushing and mixing of urea droplets, so the two-time atomization can significantly improve the atomization and mixing effect of urea solution and exhaust gas, thereby improving the uniformity of urea spray distribution and creating benefits for the subsequent reduction reaction. Moreover, good atomization and mixing effect also helps to prevent urea droplets from adhering and accumulating on the wall of the mixing tube device or the inlet cylinder, thereby preventing urea from crystallizing. In addition, the two-layer perforated design lengthens the stroke of the exhaust airflow, which can effectively reduce noise and reduce noise in different frequency bands.

优选地,所述内管的进气端处或所述内管内部设有使气体产生涡流的混合器。Preferably, a mixer for vortexing the gas is provided at the inlet end of the inner tube or inside the inner tube.

优选地,所述内穿孔设于与所述进气端相对的另一端,且所述内穿孔沿所述内管的周向布置。Preferably, the inner perforations are provided at the other end opposite to the intake end, and the inner perforations are arranged along the circumference of the inner tube.

优选地,所述内穿孔布置于所述内管的整个管壁,且所述内穿孔沿所述内管的周向布置。Preferably, the inner perforations are arranged on the entire tube wall of the inner tube, and the inner perforations are arranged along the circumference of the inner tube.

优选地,所述内穿孔靠近与所述进气端相对的另一端设置,且设有所述内穿孔的管壁截面呈扇形。Preferably, the inner perforation is provided close to the other end opposite to the inlet end, and the section of the pipe wall provided with the inner perforation is fan-shaped.

优选地,所述内穿孔的总面积与所述进气管截面积的比值范围为1.5~2.5。Preferably, the ratio of the total area of the inner perforations to the cross-sectional area of the intake pipe ranges from 1.5 to 2.5.

优选地,所述外穿孔设于所述外管上远离所述进气管的一端。Preferably, the outer perforation is provided at an end of the outer pipe away from the intake pipe.

优选地,所述外穿孔设置于所述外管的中部。Preferably, the outer perforation is arranged in the middle of the outer tube.

优选地,所述内穿孔的孔径小于所述外穿孔的孔径。Preferably, the diameter of the inner perforation is smaller than the diameter of the outer perforation.

优选地,还设有碗型导流弧板,所述碗型导流弧板封堵所述外管上远离所述进气管的一端。Preferably, a bowl-shaped deflector arc plate is also provided, and the bowl-shaped deflector arc plate blocks an end of the outer pipe away from the intake pipe.

本实用新型还提供一种SCR催化消声器,包括进气管、混合管装置、进气筒以及出气筒,所述进气筒和所述出气筒相接,所述混合管装置为上述任一项所述的混合管装置,所述混合管装置的所述外管和所述内管插入所述进气筒的进气腔。The utility model also provides an SCR catalytic muffler, which includes an inlet pipe, a mixing pipe device, an air inlet cylinder and an air outlet cylinder, the air inlet cylinder and the air outlet cylinder are connected, and the mixing pipe device is the mixing pipe described in any one of the above device, the outer tube and the inner tube of the mixing tube device are inserted into the air intake cavity of the air intake cylinder.

由于上述混合管装置具有上述技术效果,具有该混合管装置的SCR催化消声器也具有相同的技术效果。Since the above-mentioned mixing tube device has the above-mentioned technical effect, the SCR catalytic muffler having the mixing tube device also has the same technical effect.

附图说明Description of drawings

图1为一种典型的SCR催化消声器的结构示意图;Fig. 1 is a structural schematic diagram of a typical SCR catalytic muffler;

图2为本实用新型所提供混合管装置第一实施例的结构示意图;Fig. 2 is the structural representation of the first embodiment of the mixing tube device provided by the utility model;

图3为设有图2中混合管装置的SCR催化消声器的结构示意图;Fig. 3 is provided with the structural representation of the SCR catalytic muffler of mixing tube device in Fig. 2;

图4为图2中混合器的结构示意图;Fig. 4 is the structural representation of mixer among Fig. 2;

图5为本实用新型所提供混合管装置第二实施例的结构示意图;Fig. 5 is a schematic structural view of the second embodiment of the mixing tube device provided by the present invention;

图6为本实用新型所提供混合管装置第三实施例的结构示意图。Fig. 6 is a schematic structural view of the third embodiment of the mixing tube device provided by the present invention.

图1中:In Figure 1:

11进气管、111进气连接管、112变径偏心管、12混合管、13喷嘴、14进气筒、15出气筒、16出口管11 Inlet pipe, 111 Intake connecting pipe, 112 Reduced diameter eccentric pipe, 12 Mixing pipe, 13 Nozzle, 14 Intake cylinder, 15 Outlet cylinder, 16 Outlet pipe

图2-6中:In Figure 2-6:

21进气管、211进气连接管、212变径偏心管、22外管、221外穿孔、23喷嘴、24内管、241内穿孔、25进气筒、251扰流板、251a贯穿孔、26出气筒、27碗型导流弧板、28出口管、29混合器21 intake pipe, 211 intake connection pipe, 212 variable diameter eccentric pipe, 22 outer pipe, 221 outer perforation, 23 nozzle, 24 inner pipe, 241 inner perforation, 25 intake cylinder, 251 spoiler, 251a through hole, 26 outlet , 27 bowl-shaped deflector arc plate, 28 outlet pipe, 29 mixer

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步的详细说明。In order to make those skilled in the art better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

请参考图2-4,图2为本实用新型所提供混合管装置第一实施例的结构示意图;图3为设有图2中混合管装置的SCR催化消声器的结构示意图;图4为图2中混合器的结构示意图。Please refer to Fig. 2-4, Fig. 2 is the structural representation of the first embodiment of the mixing tube device provided by the utility model; Fig. 3 is the structural representation of the SCR catalytic muffler provided with the mixing tube device in Fig. 2; Fig. 4 is Fig. 2 Schematic diagram of the structure of the mixer.

SCR催化消声器包括进气管21、进气筒25和出气筒26,混合管装置位于进气筒25的内腔,即进气腔。发动机排气管的废气通过该进气管21进入混合管装置,进而进入整个进气筒25的进气腔,再排向出气筒26的内腔,即出气腔。出气筒26可具有贯穿其端部而连通其出气腔的出口管28,还原后的气体经出口管28排出。The SCR catalytic muffler includes an intake pipe 21 , an air intake cylinder 25 and an air outlet cylinder 26 , and the mixing pipe device is located in the inner chamber of the air intake cylinder 25 , that is, the air intake chamber. The exhaust gas of the engine exhaust pipe enters the mixing pipe device through the intake pipe 21, and then enters the air intake chamber of the entire air intake cylinder 25, and then discharges to the inner cavity of the air outlet cylinder 26, that is, the air outlet chamber. The air outlet cylinder 26 may have an outlet pipe 28 passing through its end to communicate with its air outlet chamber, and the reduced gas is discharged through the outlet pipe 28 .

该混合管装置具体包括与SCR催化消声器的进气管21相接的外管22和内管24,内管24插装于外管22内,如图2所示,内管24的一端为进气端,进气管21内的排气首先通过内管24的进气端进入内管24。外管22和内管24均可设计为圆柱形。The mixing tube device specifically includes an outer pipe 22 and an inner pipe 24 connected with the intake pipe 21 of the SCR catalytic muffler, and the inner pipe 24 is inserted in the outer pipe 22. As shown in Figure 2, one end of the inner pipe 24 is an air intake The exhaust gas in the intake pipe 21 first enters the inner pipe 24 through the inlet end of the inner pipe 24 . Both the outer tube 22 and the inner tube 24 can be designed to be cylindrical.

另外,外管22的管壁开设外穿孔221,内管24的管壁开设内穿孔241。如此设计,尿素溶液和排气可在内管24管壁进行第一次雾化,雾化后的尿素溶液、排气混合物进入外管22,并在外管22的外穿孔221作用下,进行第二次雾化,然后进入进气腔。该种设计可促进尿素液滴的二次破碎和混合,故两次雾化能够显著提高尿素溶液、排气的雾化混合效果,进而提高尿素喷雾分布的均匀性,为后续的还原反应创造有利条件;而且,雾化混合效果好也有助于阻止尿素液滴粘附、聚集在混合管装置或进气筒25的壁面,进而阻止尿素结晶。另外,两层穿孔设计,加长了排气气流的行程,能够有效地降低噪声、减弱不同频率段上的噪声。In addition, the tube wall of the outer tube 22 is provided with an outer perforation 221 , and the tube wall of the inner tube 24 is provided with an inner perforation 241 . With such a design, the urea solution and exhaust gas can be atomized for the first time on the wall of the inner tube 24, and the atomized urea solution and exhaust gas mixture enter the outer tube 22, and under the action of the outer perforation 221 of the outer tube 22, the second atomization is carried out. Secondary atomization, and then into the air intake chamber. This design can promote the secondary crushing and mixing of urea droplets, so the two-time atomization can significantly improve the atomization and mixing effect of urea solution and exhaust gas, thereby improving the uniformity of urea spray distribution and creating benefits for the subsequent reduction reaction. Conditions; Moreover, good atomization mixing effect also helps to prevent urea droplets from adhering and gathering on the wall surface of the mixing tube device or the air inlet cylinder 25, thereby preventing urea from crystallizing. In addition, the two-layer perforated design lengthens the stroke of the exhaust airflow, which can effectively reduce noise and reduce noise in different frequency bands.

另外,内管24的进气端处可设置混合器29,混合器29能够使气体产生涡流,有助于排气和尿素溶液的混合,避免尿素液滴直接碰到壁面而结晶,进一步避免尿素结晶现象。混合器29的一种具体结构可参考图4理解,具有旋转叶片291,产生涡流,从而加速气流扰动。In addition, a mixer 29 can be provided at the inlet end of the inner pipe 24, and the mixer 29 can cause the gas to generate a vortex, which is helpful for the mixing of the exhaust gas and the urea solution, and prevents the urea droplets from directly touching the wall surface and crystallization, further avoiding the urea crystallization phenomenon. A specific structure of the mixer 29 can be understood with reference to FIG. 4 , which has rotating blades 291 that generate vortices to accelerate air flow disturbances.

此处,混合器29设置于内管24的进气端,并不是将混合器29限定于进气端内,只要设置于进气端附近即可。如图2所示,外管22的进气端超出内管24的进气端,将混合器29置于外管22的进气端内也是可行的(靠近内管24进气端的端口)。当然,排气最终经内管24进入,故设置于内管24的进气端,可更好地实现排气和尿素溶液在内管24内的混合。实际上,混合器29设置于内管24内部也是可行的,进入内管24内的排气和尿素溶液在混合器29扰流作用下加强混合。可知,混合器29设置于进气管21之后即可。Here, the mixer 29 is installed at the intake end of the inner pipe 24, and the mixer 29 is not limited to the intake end, as long as it is installed near the intake end. As shown in Fig. 2, the inlet end of the outer tube 22 is beyond the inlet end of the inner tube 24, and it is also feasible to place the mixer 29 inside the inlet end of the outer tube 22 (near the port of the inlet end of the inner tube 24). Of course, the exhaust gas finally enters through the inner tube 24 , so it is arranged at the inlet end of the inner tube 24 to better realize the mixing of the exhaust gas and the urea solution in the inner tube 24 . In fact, it is also feasible for the mixer 29 to be arranged inside the inner tube 24 , and the exhaust gas and urea solution entering the inner tube 24 are mixed under the disturbing action of the mixer 29 . It can be seen that the mixer 29 may be disposed after the intake pipe 21 .

上述实施例中,内穿孔241可以布置于内管24的整个管壁,如图2所示,如此设计以便尿素溶液和排气可沿内管24任意位置进行第一次雾化并进入外管22进行第二次雾化,提高雾化效率。内穿孔241应当尽量均匀地开设于管壁,提高混合的均匀性。In the above embodiment, the inner perforation 241 can be arranged on the entire pipe wall of the inner pipe 24, as shown in FIG. 2 , so that the urea solution and exhaust gas can be atomized for the first time along any position of the inner pipe 24 and enter the outer pipe. 22 Carry out the second atomization to improve the atomization efficiency. The inner perforations 241 should be opened on the tube wall as evenly as possible to improve the uniformity of mixing.

内穿孔241也可以按照下述方式设置,如图5所示,图5为本实用新型所提供混合管装置第二实施例的结构示意图。The inner perforation 241 can also be set in the following manner, as shown in FIG. 5 , which is a schematic structural diagram of the second embodiment of the mixing tube device provided by the present invention.

该实施例中,内穿孔241并非开设于整个内管24的管壁,而是设于内管24的底端,并沿其周向布置,即360度开孔,底端即图5中所示的右端。如此设计,内管24进气端无开孔,则随着排气的流动,尿素溶液和排气在内管24的进气端可高速地充分融合一段时间,融合后在尾端处,借助于内穿孔241,实现第一次雾化,然后再进入外管22进行第二次雾化。相较于整体周壁均开孔的技术方案,可提高混合效果。In this embodiment, the inner perforation 241 is not opened on the entire inner tube 24 wall, but is located at the bottom of the inner tube 24, and is arranged along its circumference, that is, 360-degree openings, and the bottom is the one shown in Figure 5. the right end of the display. In such a design, the inlet end of the inner pipe 24 has no opening, then along with the flow of exhaust, the urea solution and the air inlet end of the inner pipe 24 can be fully fused at a high speed for a period of time, and after fusion, at the tail end, by means of The inner perforation 241 realizes the first atomization, and then enters the outer tube 22 for the second atomization. Compared with the technical scheme in which holes are opened on the entire surrounding wall, the mixing effect can be improved.

请参考图6,图6为本实用新型所提供混合管装置第三实施例的结构示意图。Please refer to FIG. 6 , which is a schematic structural diagram of a third embodiment of the mixing tube device provided by the present invention.

该实施例中,内管24的管壁同样开设有内穿孔241,内穿孔241与第二实施例类似,也是靠近内管24的尾端设置,图6中,内穿孔241自尾端部延伸到中部,此实施例中内穿孔241并非360度开孔,而是扇形开孔,即设有内穿孔241的管壁截面呈扇形。In this embodiment, the tube wall of the inner tube 24 is also provided with an inner perforation 241. The inner perforation 241 is similar to the second embodiment and is also arranged near the tail end of the inner tube 24. In FIG. 6, the inner perforation 241 extends from the tail end. To the middle, the inner perforation 241 in this embodiment is not a 360-degree opening, but a fan-shaped opening, that is, the section of the pipe wall provided with the inner perforation 241 is fan-shaped.

如此设计,尿素溶液和排气可在内管24尾端(图6中左端)充分混合,进入尾端时,内管24上未开设内穿孔241的部分管壁依然具有较强的扰动作用,尿素溶液和排气可在强扰动混合的伴随下,经内穿孔241进行第一次雾化混合。该种混合雾化方式的效果较优。开设的内穿孔241形成的扇形角度大小可结合实际工况进行调整。With such a design, the urea solution and the exhaust gas can be fully mixed at the tail end of the inner pipe 24 (the left end in FIG. 6 ). The urea solution and exhaust gas can be atomized and mixed for the first time through the inner perforation 241 accompanied by strong turbulent mixing. The effect of this kind of mixed atomization method is better. The size of the sector angle formed by the provided inner perforations 241 can be adjusted in combination with actual working conditions.

此时,内穿孔241的总面积与进气管21截面积的比值范围可处于1.5~2.5之间,最优的方案是比值为2。如此,有利于排气和尿素溶液混合物的气流快速穿过内穿孔241,气流的通畅性较好。At this time, the ratio of the total area of the inner perforations 241 to the cross-sectional area of the intake pipe 21 may range from 1.5 to 2.5, and the optimal solution is a ratio of 2. In this way, it is beneficial for the gas flow of the mixture of exhaust gas and urea solution to pass through the inner perforation 241 quickly, and the air flow is better.

在尾端进行扇形开孔时,外管22的外穿孔221可设于外管22上远离进气管21的一端,如图6所示,外穿孔221设置于右端,外穿孔221可360度沿其周向设置。如此设计,与内管24的内穿孔241设计相适应,均靠近右端。由于内管24的部分管壁未开设内穿孔241,外穿孔221靠近内穿孔241设计,便于二次雾化混合。鉴于已经过一次雾化,外管22无需整个管壁均开设外穿孔221,如此在满足二次雾化的前提下,可降低加工成本。When the fan-shaped opening is carried out at the tail end, the outer perforation 221 of the outer tube 22 can be arranged on the end of the outer tube 22 away from the intake pipe 21. its circumferential setting. Such design is compatible with the design of the inner perforation 241 of the inner tube 24, all near the right end. Because part of the tube wall of the inner tube 24 does not have the inner perforation 241, the outer perforation 221 is designed close to the inner perforation 241, which is convenient for secondary atomization and mixing. In view of the primary atomization, the outer tube 22 does not need to have outer perforations 221 on the entire tube wall, so that the processing cost can be reduced on the premise of satisfying the secondary atomization.

针对上述各实施例,外穿孔221可设置于外管22的中部。如第三实施例所述,外管22无需整个管壁设置外穿孔221,设置部分即可满足经第一次雾化后的二次雾化需求,从而降低加工成本。设置于外管22的中部有利于充斥于外管22内的尿素溶液和排气混合物,较为均匀地顺利地进行二次雾化。当然,外穿孔221的设置位置可结合具体的内穿孔241设置方式进行布置,如图5所示,外穿孔221设置于外管22的右端,自右端部基本延伸到中部。实际上,图2、5中,外穿孔221也可设置于右端。For the above-mentioned embodiments, the outer through hole 221 may be disposed in the middle of the outer tube 22 . As described in the third embodiment, the outer tube 22 does not need to be provided with the outer perforation 221 on the entire tube wall, and the set part can meet the secondary atomization requirement after the first atomization, thereby reducing the processing cost. The arrangement in the middle of the outer tube 22 is beneficial for the urea solution and the exhaust gas mixture filled in the outer tube 22 to perform secondary atomization more uniformly and smoothly. Of course, the location of the outer through hole 221 can be arranged in combination with the specific arrangement of the inner through hole 241 . As shown in FIG. 5 , the outer through hole 221 is arranged at the right end of the outer tube 22 and basically extends from the right end to the middle. In fact, in FIGS. 2 and 5 , the outer through hole 221 can also be arranged at the right end.

上述实施例中,内管24设置内穿孔241,外管22设置外穿孔221时,可使内穿孔241的孔径小于外穿孔221的孔径。排气和尿素溶液最初在内管24内混合流动,速度较快,内管24开设小孔径的内穿孔241,可加速混合;经内管24后再流向外管22,已进行了较好的混合,且速度降低,此时外穿孔221孔径可设计偏大,与当前的混合排气、尿素溶液状态相适应,使其能够进一步混合。而且,内、外两层管体开设的穿孔孔径不同,能够较好地降低不同频率的噪声。In the above embodiment, when the inner tube 24 is provided with the inner perforation 241 and the outer tube 22 is provided with the outer perforation 221 , the diameter of the inner perforation 241 can be made smaller than the diameter of the outer perforation 221 . Exhaust gas and urea solution mix and flow in the inner tube 24 at first, and the speed is faster, and the inner perforation 241 of the small aperture is opened in the inner tube 24, which can accelerate the mixing; after the inner tube 24, it flows to the outer tube 22, and a good process has been carried out. Mixing, and the speed is reduced, at this time, the aperture of the outer perforation 221 can be designed to be too large, which is compatible with the current state of mixed exhaust and urea solution, so that it can be further mixed. Moreover, the diameters of perforations provided in the inner and outer tube bodies are different, which can better reduce the noise of different frequencies.

针对上述各实施例,混合管装置还可包括碗型导流弧板27,此时,内管24和外管21可焊接固定于进气管21以及碗型导流弧板27上,从图2、5、6可看出,设有内穿孔241的内管24的尾端均抵接至碗型导流弧板27。碗型导流弧板27用于封堵外管22底端的端面。一般,尿素溶液和排气的混合物进入内管24,再经外管22的外穿孔221流出而进入SCR催化消声器进气筒25的进气腔,然后再进入出气筒26的出气腔。进气腔底部的流动滞止现象较为严重,碗型导流弧板27结构能够有效增强混合管装置底部的排气气流的扰动,进一步改善进气腔底部流动滞止现象,促进尿素溶液液滴的二次破碎和混合,从而防止液滴在进气腔内形成尿素结晶。For each of the above-mentioned embodiments, the mixing tube device can also include a bowl-shaped deflector arc plate 27. At this time, the inner pipe 24 and the outer pipe 21 can be welded and fixed on the intake pipe 21 and the bowl-shaped arc deflector plate 27, as shown in FIG. 2 , 5, 6, it can be seen that the tail end of the inner tube 24 provided with the inner perforation 241 is in contact with the bowl-shaped guide arc plate 27 . The bowl-shaped deflector arc plate 27 is used to block the end surface of the bottom end of the outer tube 22 . Generally, the mixture of urea solution and exhaust gas enters the inner pipe 24 , then flows out through the outer perforation 221 of the outer pipe 22 and enters the air intake chamber of the SCR catalytic muffler air intake cylinder 25 , and then enters the air outlet chamber of the air outlet cylinder 26 . The flow stagnation phenomenon at the bottom of the air intake chamber is relatively serious. The structure of the bowl-shaped deflector arc plate 27 can effectively enhance the disturbance of the exhaust gas flow at the bottom of the mixing tube device, further improve the flow stagnation phenomenon at the bottom of the air intake chamber, and promote the flow of urea solution droplets. The secondary crushing and mixing of the liquid droplets prevents the formation of urea crystals in the intake chamber.

除了上述混合管装置,本实用新型实施例还提供一种SCR催化消声器,包括进气管21、混合管装置、进气筒25以及出气筒26,进气筒25和出气筒26相接,混合管装置为上述任一实施例所述的混合管装置,混合管装置的外管22和内管24插入进气筒25的进气腔。由于上述混合管装置具有上述技术效果,具有上述混合管装置的SCR催化消声器也具有相同的技术效果。In addition to the above-mentioned mixing tube device, the embodiment of the utility model also provides a SCR catalytic muffler, including an intake pipe 21, a mixing tube device, an air inlet cylinder 25 and an air outlet cylinder 26, the inlet cylinder 25 and the air outlet cylinder 26 are connected, and the mixing pipe device is any of the above-mentioned In the mixing tube device described in one embodiment, the outer tube 22 and the inner tube 24 of the mixing tube device are inserted into the air intake cavity of the air intake cylinder 25 . Since the above-mentioned mixing tube device has the above-mentioned technical effect, the SCR catalytic muffler having the above-mentioned mixing tube device also has the same technical effect.

请继续参考图3,混合管装置自进气筒25的一端插入,SCR催化消声器的出口则设于出气筒26的另一端,即排气的进口、出口分别位于SCR催化消声器的两端,相当于采取排气“端进端出”的设计,区别于图1中的排气“侧进端出”的结构。Please continue to refer to Fig. 3, the mixing tube device is inserted from one end of the intake cylinder 25, and the outlet of the SCR catalytic muffler is located at the other end of the outlet cylinder 26, that is, the inlet and outlet of the exhaust gas are respectively located at the two ends of the SCR catalytic muffler, which is equivalent to adopting The exhaust "end-in and end-out" design is different from the exhaust "side-in and end-out" structure in Figure 1.

采用侧进端出设计,若车辆底盘较低时,会减少车辆离地间隙,不利于整车布置。本实施例,采用端进端出结构,可提供足够的车辆离地间隙,有利于整车布置,尤其对整车底盘较低的车辆具有很好的适应性,比如卡车。The design of side entry and end exit is adopted. If the vehicle chassis is low, the ground clearance of the vehicle will be reduced, which is not conducive to the layout of the whole vehicle. In this embodiment, the end-in-end-out structure is adopted, which can provide sufficient vehicle ground clearance, which is beneficial to the layout of the whole vehicle, and is especially adaptable to vehicles with a low chassis, such as trucks.

该实施例中,进气筒25内可设置扰流板251,混合管装置贯穿并支撑于扰流板251,且扰流板251设有贯穿孔251a。如图3所示,扰流板251的环形周壁定位于进气筒25的内壁,外管22底部安装的碗型导流弧板27贯穿并支撑于扰流板251。则扰流板251对混合管装置可以起到较好的支撑、定位作用,另外,扰流板251上设有贯穿孔251a,排气和尿素溶液的混合物可从扰流板251的贯穿孔251a流出并进入出气筒26内,贯穿孔251a在实现流通的同时,还兼具扰流功能,从而进一步防止尿素溶液在进气筒25壁面上结晶。In this embodiment, a spoiler 251 may be disposed inside the air intake cylinder 25, the mixing tube device penetrates and is supported on the spoiler 251, and the spoiler 251 is provided with a through hole 251a. As shown in FIG. 3 , the annular peripheral wall of the spoiler 251 is positioned on the inner wall of the air intake cylinder 25 , and the bowl-shaped deflector arc plate 27 installed at the bottom of the outer tube 22 penetrates and supports the spoiler 251 . Then the spoiler 251 can play a better support and positioning effect on the mixing tube device. In addition, the spoiler 251 is provided with a through hole 251a, and the mixture of exhaust gas and urea solution can pass through the through hole 251a of the spoiler 251. It flows out and enters the air outlet cylinder 26, and the through hole 251a not only realizes circulation, but also has the function of disturbing the flow, thereby further preventing the crystallization of the urea solution on the wall surface of the air inlet cylinder 25.

针对上述各实施例,进气管21包括用于连接发动机排气管的进气连接管211,以及变径偏心管212,变径偏心管212便于连接混合管装置。其中,进气连接管211的外壁设有固定支架,固定支架安装有冷却水管和连接线束。进气连接管211直接连接排气管,排气管外表高温,冷却水管和连接线束容易接触高温排气管而导致高温损毁,导致失效。设置固定支架后,可有效定位冷却水管以及连接线束,避免二者与高温排气管接触而失效,而且,也有助于管路、线束的有序布置。固定支架可直接焊接固定在进气管21连接管的外壁。For the above-mentioned embodiments, the intake pipe 21 includes an intake connection pipe 211 for connecting the exhaust pipe of the engine, and a diameter-reducing eccentric pipe 212, which is convenient for connecting the mixing pipe device. Wherein, the outer wall of the air intake connecting pipe 211 is provided with a fixed bracket, and the fixed bracket is installed with a cooling water pipe and a connecting wire harness. The intake connecting pipe 211 is directly connected to the exhaust pipe, and the surface of the exhaust pipe is high temperature. The cooling water pipe and the connecting wire harness are easy to contact the high-temperature exhaust pipe, resulting in high-temperature damage and failure. After the fixed bracket is set, the cooling water pipe and the connecting wire harness can be effectively positioned to prevent the two from contacting the high-temperature exhaust pipe and causing failure, and it is also helpful for the orderly arrangement of the pipeline and wire harness. The fixed bracket can be directly welded and fixed on the outer wall of the intake pipe 21 connecting pipe.

此外,SCR催化消声器具有喷嘴23、温度传感器以及氮氧传感器,喷嘴23用于向混合管装置内喷射尿素溶液,温度传感器用于检测排气温度,氮氧传感器用于检测SCR催化消声器的还原效果。喷嘴23、温度传感器以及氮氧传感器均可集成于SCR催化消声器。具体地,安装温度传感器座和喷嘴23的温度传感器座、喷嘴座,均集成于变径偏心管212,安装氮氧传感器的氮氧传感器座集成于出气筒26的出口管28。如此设计,可以节省整车布置空间,同时允许采用较短的排气管,减少排气热量损失,提高载体前气流温度,为高效地消除NOX创造有利条件。In addition, the SCR catalytic muffler has a nozzle 23, a temperature sensor and a nitrogen and oxygen sensor. The nozzle 23 is used to spray urea solution into the mixing tube device, the temperature sensor is used to detect the exhaust temperature, and the nitrogen and oxygen sensor is used to detect the reduction effect of the SCR catalytic muffler. . The nozzle 23, the temperature sensor and the nitrogen and oxygen sensor can all be integrated in the SCR catalytic muffler. Specifically, the temperature sensor seat where the temperature sensor seat and the nozzle 23 are installed, and the nozzle seat are all integrated into the variable diameter eccentric tube 212 , and the nitrogen and oxygen sensor seat where the nitrogen and oxygen sensor is installed is integrated into the outlet pipe 28 of the outlet tube 26 . Such a design can save the layout space of the whole vehicle, and at the same time allow the use of a shorter exhaust pipe, reduce the heat loss of the exhaust, increase the temperature of the airflow in front of the carrier, and create favorable conditions for the efficient elimination of NOX.

SCR催化消声器还可以包括连接进气管21和发动机排气管的卡箍。通常,发动机的排气管通过法兰和SCR催化消声器进气管21的进气法兰连接,两个法兰通过卡箍连接时,安装极为方便,便于操作。The SCR catalytic muffler may also include a clamp connecting the intake pipe 21 and the engine exhaust pipe. Usually, the exhaust pipe of the engine is connected to the intake flange of the intake pipe 21 of the SCR catalytic muffler through a flange. When the two flanges are connected by a clamp, the installation is very convenient and easy to operate.

上述各实施例中,进气筒25的外壳可具有双层壁面结构,双层壁面结构可增强进气筒25外壳的强度,也可达到消除噪声的目的。In the above-mentioned embodiments, the shell of the air intake tube 25 may have a double wall structure, which can enhance the strength of the shell of the air intake tube 25 and also achieve the purpose of eliminating noise.

以上对本实用新型所提供的一种SCR催化消声器及其混合管装置均进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The SCR catalytic muffler and its mixing tube device provided by the utility model have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.

Claims (10)

1.一种SCR催化消声器的混合管装置,其特征在于,包括外管(22)和插装于所述外管(22)内的内管(24),所述内管(24)的一端为进气端,供SCR催化消声器进气管(21)内的排气进入,所述外管(22)的管壁开设有外穿孔(221),所述内管(24)的管壁开设有内穿孔(241)。1. a mixing tube device of an SCR catalytic muffler, characterized in that it comprises an outer tube (22) and an inner tube (24) inserted in the outer tube (22), one end of the inner tube (24) It is the intake end, for the exhaust gas in the SCR catalytic muffler intake pipe (21) to enter, the pipe wall of the outer pipe (22) is provided with an outer perforation (221), and the pipe wall of the inner pipe (24) is provided with Inner piercing (241). 2.如权利要求1所述的混合管装置,其特征在于,所述内管(24)的进气端处或所述内管(24)内部设有使气体产生涡流的混合器(29)。2. The mixing tube device according to claim 1, characterized in that, the gas inlet end of the inner tube (24) or the inside of the inner tube (24) is provided with a mixer (29) that causes the gas to vortex . 3.如权利要求1所述的混合管装置,其特征在于,所述内穿孔(241)设于与所述进气端相对的另一端,且所述内穿孔(241)沿所述内管(24)的周向布置。3. The mixing tube device according to claim 1, wherein the inner perforation (241) is located at the other end opposite to the inlet end, and the inner perforation (241) is along the inner tube (24) circumferential arrangement. 4.如权利要求1所述的混合管装置,其特征在于,所述内穿孔(241)布置于所述内管(24)的整个管壁,且所述内穿孔(241)沿所述内管(24)的周向布置。4. The mixing tube device according to claim 1, characterized in that, the inner perforation (241) is arranged on the entire tube wall of the inner tube (24), and the inner perforation (241) is along the inner wall of the inner tube (24). Circumferential arrangement of tubes (24). 5.如权利要求1所述的混合管装置,其特征在于,所述内穿孔(241)设于与所述进气端相对的另一端,且设有所述内穿孔(241)的管壁截面呈扇形。5. The mixing tube device according to claim 1, characterized in that, the inner perforation (241) is located at the other end opposite to the inlet end, and the pipe wall of the inner perforation (241) is provided The section is fan-shaped. 6.如权利要求5所述的混合管装置,其特征在于,所述外穿孔(221)设于所述外管(22)上远离所述进气管(21)的一端。6. The mixing tube device according to claim 5, characterized in that, the outer perforation (221) is provided at an end of the outer tube (22) away from the inlet tube (21). 7.如权利要求1-5任一项所述的混合管装置,其特征在于,所述外穿孔(221)设置于所述外管(22)的中部。7. The mixing tube device according to any one of claims 1-5, characterized in that, the outer perforation (221) is arranged in the middle of the outer tube (22). 8.如权利要求1-6任一项所述的混合管装置,其特征在于,所述内穿孔(241)的孔径小于所述外穿孔(221)的孔径。8. The mixing tube device according to any one of claims 1-6, characterized in that, the diameter of the inner perforation (241) is smaller than the diameter of the outer perforation (221). 9.如权利要求1-6任一项所述的混合管装置,其特征在于,还设有碗型导流弧板(27),所述碗型导流弧板(27)封堵所述外管(22)上远离所述进气管(21)的一端。9. The mixing tube device according to any one of claims 1-6, characterized in that, a bowl-shaped deflector arc (27) is also provided, and the bowl-shaped deflector arc (27) blocks the An end of the outer pipe (22) away from the air intake pipe (21). 10.一种SCR催化消声器,包括进气管(21)、混合管装置、进气筒(25)以及出气筒(26),所述进气筒(25)和所述出气筒(26)相接,其特征在于,所述混合管装置为权利要求1-9任一项所述的混合管装置,所述混合管装置的所述外管(22)和所述内管(24)插入所述进气筒(25)的进气腔。10. A kind of SCR catalytic muffler, comprise intake pipe (21), mixing tube device, air intake cylinder (25) and air outlet cylinder (26), described air intake cylinder (25) and described air outlet cylinder (26) join, it is characterized in that , the mixing tube device is the mixing tube device described in any one of claims 1-9, the outer tube (22) and the inner tube (24) of the mixing tube device are inserted into the air inlet tube (25 ) of the intake cavity.
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Cited By (9)

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CN103321724A (en) * 2013-07-09 2013-09-25 潍柴动力股份有限公司 SCR catalyzing silencer and hybrid tube device of SCR catalyzing silencer
CN105888786A (en) * 2016-04-13 2016-08-24 潍柴动力股份有限公司 Urea mixing device
CN106567763A (en) * 2016-10-21 2017-04-19 潍柴动力空气净化科技有限公司 Mixing device applied to engine SCR system, engine SCR system and engine
WO2017101628A1 (en) * 2015-12-18 2017-06-22 天纳克(苏州)排放系统有限公司 Engine exhaust after-treatment device
CN108979804A (en) * 2018-07-25 2018-12-11 河南科技大学 A kind of vehicle SCR systems and its tail gas keep the temperature mixing arrangement
US10215075B2 (en) 2014-10-24 2019-02-26 Faurecia Emissions Control Technologies, Usa, Llc Modular mixer inlet and mixer assembly to provide for compact mixer
US10287948B1 (en) 2018-04-23 2019-05-14 Faurecia Emissions Control Technologies, Usa, Llc High efficiency mixer for vehicle exhaust system
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103321724B (en) * 2013-07-09 2016-01-06 潍柴动力股份有限公司 SCR catalytic muffler and mixing tube device thereof
CN103321724A (en) * 2013-07-09 2013-09-25 潍柴动力股份有限公司 SCR catalyzing silencer and hybrid tube device of SCR catalyzing silencer
US10215075B2 (en) 2014-10-24 2019-02-26 Faurecia Emissions Control Technologies, Usa, Llc Modular mixer inlet and mixer assembly to provide for compact mixer
WO2017101628A1 (en) * 2015-12-18 2017-06-22 天纳克(苏州)排放系统有限公司 Engine exhaust after-treatment device
CN105888786A (en) * 2016-04-13 2016-08-24 潍柴动力股份有限公司 Urea mixing device
CN105888786B (en) * 2016-04-13 2018-10-16 潍柴动力股份有限公司 A kind of urea mixing device
CN106567763B (en) * 2016-10-21 2019-05-28 潍柴动力股份有限公司 Mixing arrangement, engine SCR system and engine for engine SCR system
CN106567763A (en) * 2016-10-21 2017-04-19 潍柴动力空气净化科技有限公司 Mixing device applied to engine SCR system, engine SCR system and engine
US10287948B1 (en) 2018-04-23 2019-05-14 Faurecia Emissions Control Technologies, Usa, Llc High efficiency mixer for vehicle exhaust system
US10316721B1 (en) 2018-04-23 2019-06-11 Faurecia Emissions Control Technologies, Usa, Llc High efficiency mixer for vehicle exhaust system
CN108979804A (en) * 2018-07-25 2018-12-11 河南科技大学 A kind of vehicle SCR systems and its tail gas keep the temperature mixing arrangement
CN108979804B (en) * 2018-07-25 2021-04-23 河南科技大学 A vehicle SCR system and its exhaust gas thermal insulation mixing device
US10787946B2 (en) 2018-09-19 2020-09-29 Faurecia Emissions Control Technologies, Usa, Llc Heated dosing mixer

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