CN203459600U - Full-automatic single-wheel numerical control swirling welding machine - Google Patents
Full-automatic single-wheel numerical control swirling welding machine Download PDFInfo
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- CN203459600U CN203459600U CN201320506015.6U CN201320506015U CN203459600U CN 203459600 U CN203459600 U CN 203459600U CN 201320506015 U CN201320506015 U CN 201320506015U CN 203459600 U CN203459600 U CN 203459600U
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- 238000003466 welding Methods 0.000 title abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 238000012545 processing Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims description 22
- 238000013459 approach Methods 0.000 claims description 17
- 238000010008 shearing Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000002828 fuel tank Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 238000000465 moulding Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
The utility model relates to a full-automatic single-wheel numerical control swirling welding machine, which comprises a machine body and a workbench. The welding machine is characterized in that a straightening mechanism, a feed mechanism, a wire guide plate, a cutting device, a single-wheel forming mechanism and a butt-welding mechanism are arranged on the machine body in sequence according to the processing sequence, wherein the single-wheel forming mechanism comprises a forming wheel for performing forming process on a workpiece. According to the utility model, the single forming wheel is utilized to finish the forming process, and the flexible regulation on the specification of the processed workpiece is realized; the cutting device is arranged at a start point, and during processing, cutting is performed at the start point, so that error caused by a cutter is reduced, and the butt-welding mechanism can effectively ensure the welding precision and fastness and further ensure the quality of the workpiece.
Description
Technical field
A kind of bonding machine of looping of the utility model, belongs to field of material molding equipment, and refering in particular to is a kind of the loop welding operation method of looping of bonding machine of automatic single-wheel numerical control.
Background technology
Machine for manufacturing rings from wire, as a kind of conventional wire former, is widely used in the various fields such as five metals, household electrical appliances, dedusting.In all kinds of Machine for manufacturing rings from wire of applying on market at present, the adjustment mode of its diameter is mechanical, hand-driven adjustment, every change primary production model, the shaped device that all will take much time on adjustment equipment, the effect that not only complex operation, and mechanical, hand-driven is adjusted is not good yet, and circle girth is difficult to be transferred to consistent with wire length, played circle also manually butt welding afterwards, inefficiency.In patent database, retrieve a kind of numerical control Machine for manufacturing rings from wire that a patent No. is ZL200920120698.5 simultaneously, comprise fuselage, fuselage is provided with a work top, on work top, be provided with successively bar straightening mechanism, connecting gear, shaping mechanism and butt-joint mechanism, the stepper motor for controlled working loop diameter that be provided with numerical control system and the servomotor for controlled working circumference being connected with numerical control system in fuselage, is connected with numerical control system, described driven by servomotor connecting gear, described stepper motor drives shaping mechanism.Its patent can make the girth of processing circle and the adjusting of diameter by servomotor and stepper motor, the control of connecting gear Yu Cheng mechanism be realized respectively, and servomotor and stepper motor are connected with numerical control system, between employing digital control system assurance processing circumference and wire length-causing property, and by the automatic butt welding of the quoit after moulding; But in above-mentioned patent documentation in disclosed technical scheme, it has the following disadvantages: 1, it is in moulding, to carry out moulding by least two pinch rollers and briquetting roller, so according to the diameter of different metal circle, need to regulate its three's relative position relation, such adjusting is loaded down with trivial details, and diameter error is large, and then affected the crudy of its workpiece; 2. its procedure of processing is various, has caused the error of its accumulation large, further affects again its precision; 3 when welding, and due to its a plurality of datum level problems, the position that can produce welding is staggered, affect its precision and affect its fastness, and general such workpiece can be scrapped.
Utility model content
The purpose of this utility model is to overcome the deficiency existing in background technology, and the first object of the present utility model is to propose a kind of can realization to loop and weldedization and simple to operate, machining accuracy is high, the automatic single-wheel numerical control of good forming effect is looped bonding machine.
For achieving the above object, the utility model adopts following scheme:
A kind of automatic single-wheel numerical control bonding machine of looping, comprise fuselage and work top, on described fuselage, according to its processing sequence, be disposed with aligning mechanism, feed mechanism, wire guide plate, shearing device, single-wheel shaping mechanism and butt-joint mechanism, described single-wheel shaping mechanism includes a briquetting roller that workpiece is carried out to processing and forming.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: described single-wheel shaping mechanism also comprises: rail plate, the stepper motor that regulates diameter of work size and the hydraulic jack of lifting briquetting roller; Described butt-joint mechanism comprises clamping manipulator, manipulator clamping cylinder, manipulator lift cylinder, butt-joint electrode and butt-joint transformer, and described butt-joint electrode is connected with butt-joint transformer; Described feed mechanism comprises transmission servomotor and the adjusting press nips of at least one group, and described adjusting press nips comprises motor wheel and regulates contact roller, and motor wheel is connected with transmission servomotor; Described cutter comprises cutting knife, cutting knife power set and die, and described die is placed in wire guide plate near one end of briquetting roller, and described cutting knife is connected with cutting knife power set.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: between described wire guide plate and feed mechanism, be also provided with an approach switch and coding-control mechanism.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: on described fuselage, be also provided with fuel tank and hydraulic system, control the electric appliance control box of its operation and realize the touch-screen of operation, and described electric appliance control box arranges panel, aligning mechanism, feed mechanism, approach switch, coding-control mechanism, shearing device, single-wheel shaping mechanism, butt-joint mechanism with touch-screen, butt-welding machine parameter respectively and is connected.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: described electric appliance control box comprises touch screen unit, alignment unit, feeding unit, approach switch unit, coding-control unit, cutting unit, forming unit and butt-joint control module, described touch screen unit respectively with alignment unit, feeding unit, cutting unit, forming unit, butt-joint control module connects, and described touch screen unit is connected with touch-screen, alignment unit is connected with aligning mechanism, feeding unit is connected with feed mechanism, approach switch unit is connected with approach switch, coding-control unit is connected with coding-control mechanism, cutting unit is connected with shearing device, forming unit is connected with single-wheel shaping mechanism, butt-joint control module is connected with butt-joint mechanism.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: described butt-joint electrode is two, and on butt-joint electrode, is separately installed with positioning anchor and manipulator clamping piece.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: described cutting knife power set are cutter cylinder and hydraulic control system.
Above-mentioned automatic single-wheel numerical control is looped in bonding machine: described work top is inclined on fuselage.
In the utility model, the method for processing forming of single briquetting roller makes it simplify device structure, simultaneously, when changing the product of different size, can directly regulate briquetting roller to control the diameter of product, a plurality of briquetting rollers compared to existing technology, the adjusting of its structure and method is convenient, simple, and can guarantee its machining accuracy; The landing automatically of product machine-shaping aftershaping wheel, manipulator is clamped in product compacting on work top and makes its flatness consistent with work top, utilize the positioning anchor location on manipulator, make its work in-process, by cutting off in starting point, it has been reduced owing to changing product specification, frequently change precision that error ，Qi butt-joint mechanism that cutter location, welding position produce can effectively guarantee its welding and fastness and then guaranteed the quality of workpiece.
Accompanying drawing explanation
Fig. 1 is the loop structure chart of bonding machine of the utility model automatic single-wheel numerical control.
Fig. 2 is the cutaway view at A-A place in Fig. 1.
Fig. 3 is the partial enlarged drawing at B place in Fig. 1.
Fig. 4 is the schematic diagram of single-wheel shaping mechanism in the utility model.
Fig. 5 is the side view of single-wheel shaping mechanism in the utility model.
Fig. 6 is control module schematic diagram of the present utility model.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Automatic single-wheel numerical control as a kind of in Fig. 1 to Fig. 5 bonding machine of looping, comprise fuselage 30 and work top 18, on described fuselage 30, according to its processing sequence, be disposed with aligning mechanism, feed mechanism, wire guide plate, shearing device, single-wheel shaping mechanism and butt-joint mechanism, described single-wheel shaping mechanism includes a briquetting roller 6 that workpiece is carried out to processing and forming.
In order further to improve above-mentioned technical scheme, in order to guarantee its machining accuracy, described single-wheel shaping mechanism also comprises: rail plate 22, the stepper motor 24 that regulates diameter of work size and the hydraulic jack 21 of lifting briquetting roller 6; Described butt-joint mechanism comprises clamping manipulator, manipulator clamping cylinder, manipulator lift cylinder 11, butt-joint electrode 9 and butt-joint transformer 19, and described butt-joint electrode 9 is connected with butt-joint transformer 19; Described feed mechanism comprises transmission servomotor and the adjusting press nips of at least one group, and described adjusting press nips comprises motor wheel 2 and regulates contact roller 3, and motor wheel 2 is connected with transmission servomotor; Described cutter comprises cutting knife 12, cutting knife power set and die 8, and described die 8 is placed in wire guide plate 7 near one end of briquetting roller 6, and described cutting knife 12 is connected with cutting knife power set 23.In order to guarantee its efficiency, between described wire guide plate and feed mechanism, be also provided with an approach switch 5 and coding-control mechanism 4.
Referring again to Fig. 1, on described fuselage, be also provided with Hydraulic Station 15, control the electric appliance control box 14 of its operation and realize the touch-screen 16 operating, and described electric appliance control box 14 is connected with touch-screen, aligning mechanism, feed mechanism, approach switch, coding-control mechanism 4, shearing device, single-wheel shaping mechanism, butt-joint mechanism respectively.
Referring again to Fig. 6, in above-mentioned: in order to improve its operating efficiency, guarantee its crudy, described electric appliance control box 14 comprises touch screen unit, alignment unit, feeding unit, approach switch unit, encoder control module, cutting unit, forming unit and butt-joint control module, described touch screen unit respectively with alignment unit, feeding unit, cutting unit, forming unit, butt-joint control module connects, and described touch screen unit is connected with touch-screen 16, alignment unit is connected with aligning mechanism, feeding unit is connected with feed mechanism, approach switch unit is connected with approach switch 5, encoder control module is connected with encoder controlling organization 4, cutting unit is connected with shearing device, forming unit is connected with single-wheel shaping mechanism, butt-joint control module is connected with butt-joint mechanism.
In above-mentioned: described butt-joint electrode 9 is two, and on butt-joint electrode 9, be separately installed with positioning anchor and manipulator clamping piece, in its structure, by positioning anchor and manipulator clamping piece, prevent in welding due to uneven the produced welding error of dislocation and then improved the precision of workpiece processing.
In order to guarantee its production efficiency, such scheme is done to further design again, because the operating efficiency of oil cylinder is greater than other power set such as motor, so cutting knife power set 23 are designed to cutter cylinder, and in order to enhance productivity by automatic blanking, described work top 18 is inclined on fuselage 30.By inclined-plane, come directly finished work-piece to be imported
Second object of the present utility model be, discloses a kind of applicable the said equipment and simple to operate, the welding method of looping that machining accuracy is high, flexible adjustment is strong, and its technical scheme is as follows:
The welding method of looping, comprises the step of alignment, feeding, monitor and detection, moulding, cut-out and welding, and concrete method step is as follows: alignment: wire carries out alignment by aligning mechanism to it; Feeding: wire is placed on and regulates the motor wheel 2 of press nips and regulate between contact roller 3, and guarantee that motor wheel 2 compresses the wire regulating on contact roller 3, by transmitting servomotor drive motor wheel 2, drive wire to move, monitor and detection: detect and have or not wire to move by approach switch, report to the police without material.Encoder monitor control mechanism 4 detects the servomotor anglec of rotation, and the data transaction of detection becomes servo straight-line displacement amount; Moulding: make wire become circular arc by the single briquetting roller in shaping mechanism; Cut off: after moulding, by cutting knife 12, coordinate die 8 to cut off in the starting point of circular arc; Welding: it is to rise that clamping manipulator holding workpiece starts, and carries out butt-joint by butt-joint oil cylinder 10, and after butt-joint, clamping manipulator unclamps, and workpiece by tilting work top 18 voluntarily landing to Turnover Box.
In above-mentioned, in order to guarantee its flexibility, in forming step, the diameter of its workpiece is by electrical apparatus control system setup parameter, and control step motor moves it briquetting roller adjustment.The workpiece of adjusting to realize different size by it is processed.
Its concrete operations are as follows: utilize aligning mechanism servomotor to pass feed mechanism feeding, by approach switch 5 monitoring, have or not material, without material, report to the police, encoder monitor control mechanism 4 detects the servomotor anglec of rotation, the data transaction detecting becomes servo straight-line displacement amount, be convenient to accurately control the girth of circle, enter after wire guide plate module 7, directly enter in the die 8 of shearing device, now the briquetting roller 6 of single-wheel shaping mechanism is in propradation, after moulding, manipulator drops on the work top 18 of inclination, clamping manipulator clamps automatically, the cutting knife 12 of shearing device cuts off after material, clamping manipulator starts to rise, butt-joint oil cylinder 10 by butt-joint mechanism carries out butt-joint, after butt-joint, clamping manipulator unclamps, workpiece by work top 18 voluntarily landing to Turnover Box.
The foregoing is only preferred embodiment of the present utility model, not take the present embodiment as restriction, all any modifications of making within spirit of the present utility model and principle, be equal to and replace or improvement etc., within all should being included in protection domain of the present utility model.
Claims (8)
1. the automatic single-wheel numerical control bonding machine of looping, comprise fuselage and work top, it is characterized in that: on described fuselage, according to its processing sequence, be disposed with aligning mechanism, feed mechanism, wire guide plate, shearing device, single-wheel shaping mechanism and butt-joint mechanism, described single-wheel shaping mechanism comprises a briquetting roller that workpiece is carried out to processing and forming.
2. the automatic single-wheel numerical control according to claim 1 bonding machine of looping, is characterized in that,
Described single-wheel shaping mechanism also comprises: rail plate, the adjusting stepper motor of diameter of work and the hydraulic jack of lifting briquetting roller;
Described butt-joint mechanism comprises clamping manipulator, manipulator clamping cylinder, manipulator lift cylinder, butt-joint electrode and butt-joint transformer, and described butt-joint electrode is connected with butt-joint transformer;
Described feed mechanism comprises transmission servomotor and the adjusting press nips of at least one group, and described adjusting press nips comprises motor wheel and regulates contact roller, and motor wheel is connected with transmission servomotor;
Described cutter comprises cutting knife, cutting knife power set and die, and described die is placed in wire guide plate near one end of briquetting roller, and described cutting knife is connected with cutting knife power set.
3. the automatic single-wheel numerical control according to claim 2 bonding machine of looping, is characterized in that, is also provided with an approach switch and coding-control mechanism between described wire guide plate and feed mechanism.
4. the automatic single-wheel numerical control according to claim 3 bonding machine of looping, it is characterized in that, on described fuselage, be also provided with fuel tank, control the electric appliance control box of its operation and realize the touch-screen operating, and described electric appliance control box is connected with touch-screen, aligning mechanism, feed mechanism, approach switch, coding-control mechanism, shearing device, single-wheel shaping mechanism, butt-joint mechanism respectively.
5. the automatic single-wheel numerical control according to claim 4 bonding machine of looping, it is characterized in that: described electric appliance control box comprises touch screen unit, alignment unit, feeding unit, approach switch unit, coding-control unit, cutting unit, forming unit and butt-joint control module, described touch screen unit respectively with alignment unit, feeding unit, cutting unit, forming unit, butt-joint control module connects, and described touch screen unit is connected with touch-screen, alignment unit is connected with aligning mechanism, feeding unit is connected with feed mechanism, approach switch unit is connected with approach switch, coding-control unit is connected with coding-control mechanism, cutting unit is connected with shearing device, forming unit is connected with single-wheel shaping mechanism, butt-joint control module is connected with butt-joint mechanism.
6. the automatic single-wheel numerical control according to claim 2 bonding machine of looping, is characterized in that, described butt-joint electrode is two, and on butt-joint electrode, is separately installed with positioning anchor and manipulator clamping piece.
7. the automatic single-wheel numerical control according to claim 2 bonding machine of looping, is characterized in that, described cutting knife power set are cutter cylinder and hydraulic system.
8. according to the bonding machine of looping of the automatic single-wheel numerical control described in any one in claim 1 to 7, it is characterized in that, described work top is inclined on fuselage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320506015.6U CN203459600U (en) | 2013-08-19 | 2013-08-19 | Full-automatic single-wheel numerical control swirling welding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320506015.6U CN203459600U (en) | 2013-08-19 | 2013-08-19 | Full-automatic single-wheel numerical control swirling welding machine |
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| CN203459600U true CN203459600U (en) | 2014-03-05 |
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| CN201320506015.6U Expired - Fee Related CN203459600U (en) | 2013-08-19 | 2013-08-19 | Full-automatic single-wheel numerical control swirling welding machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433408A (en) * | 2013-08-19 | 2013-12-11 | 诸暨市振华液压科技有限公司 | Full-automatic single-wheel numerical control circling welding machine and circling welding method thereof |
| CN106216572A (en) * | 2016-07-21 | 2016-12-14 | 温州市力航汽车标准件厂 | A kind of screw forming machine |
| CN108188312A (en) * | 2018-02-12 | 2018-06-22 | 苏州德魁家居科技股份有限公司 | Full-automatic mattress spring frame production method and its equipment |
| CN108890294A (en) * | 2018-08-15 | 2018-11-27 | 昆山市恒达精密机械工业有限公司 | Crab pot is looped welding integrated automatically |
| CN109048018A (en) * | 2017-01-03 | 2018-12-21 | 东莞理工学院 | A metal wire cutting positioning loading mechanism for butt welding |
-
2013
- 2013-08-19 CN CN201320506015.6U patent/CN203459600U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433408A (en) * | 2013-08-19 | 2013-12-11 | 诸暨市振华液压科技有限公司 | Full-automatic single-wheel numerical control circling welding machine and circling welding method thereof |
| CN103433408B (en) * | 2013-08-19 | 2016-06-01 | 诸暨市振华液压科技有限公司 | Automatic single-wheel numerical control is looped welding machine and welding process of looping thereof |
| CN106216572A (en) * | 2016-07-21 | 2016-12-14 | 温州市力航汽车标准件厂 | A kind of screw forming machine |
| CN109048018A (en) * | 2017-01-03 | 2018-12-21 | 东莞理工学院 | A metal wire cutting positioning loading mechanism for butt welding |
| CN108188312A (en) * | 2018-02-12 | 2018-06-22 | 苏州德魁家居科技股份有限公司 | Full-automatic mattress spring frame production method and its equipment |
| CN108890294A (en) * | 2018-08-15 | 2018-11-27 | 昆山市恒达精密机械工业有限公司 | Crab pot is looped welding integrated automatically |
| CN108890294B (en) * | 2018-08-15 | 2024-03-29 | 昆山市恒达精密机械工业有限公司 | Automatic looping and welding integrated machine for crab pot |
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