CN203439679U - Efficiency matching production line - Google Patents
Efficiency matching production line Download PDFInfo
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- CN203439679U CN203439679U CN201320527495.4U CN201320527495U CN203439679U CN 203439679 U CN203439679 U CN 203439679U CN 201320527495 U CN201320527495 U CN 201320527495U CN 203439679 U CN203439679 U CN 203439679U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 10
- 230000006872 improvement Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
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Abstract
The utility model discloses an efficiency matching production line. The efficiency matching production line comprises at least one independent position module comprising a machine frame, wherein the machine frame is provided with a conveying mechanism and a power mechanism providing power for the conveying mechanism, the machine frame is further provided with a jacking mechanism and a clamping mechanism used for clamping a workpiece, the jacking mechanism is used for jacking the workpiece, and a space through which the workpiece passes is formed between the clamping mechanism and the conveying mechanism. The production line can comprehensively use difference of time consumed by different positions, and production efficiency of the production line is further improved.
Description
Technical field
The utility model relates to a kind of production facilities, particularly a kind of efficiency coupling manufacturing line.
Background technology
As everyone knows, the production model of manufacturing line being applied in commercial production is that current commercial production enterprise carries out on a large scale, a kind of conventional technological means of automated production.Utilize manufacturing line to carry out commercial production and there is the advantages such as production efficiency is high, production process standardization, converted products normalisation, also just because of possess these advantages, the pattern that manufacturing line is produced has replaced the pattern of traditional manual production, for industrialization society is extensive, high-efficient automatic is produced, is providing very important technical support.At present, general manufacturing line is all provided with a plurality of processing stations, the workpiece that need to process, product etc. on manufacturing line according to the program of setting by a station to next station, sequentially transmit, on each station Fabricating machinery to the workpiece in this station, product process, assemble, the operation such as detection.But, because each station needed time when processing work, the product is generally not identical, it is longer that some stations carry out the required time of time processing, the required time of other stations may be shorter, therefore, in the process of processing work, product, workpiece, product can pass through fast at shorter station consuming time, at longer station consuming time, need to wait for.This situation makes longer station consuming time become the bottleneck that limit production line production efficiency further promotes, and has reduced the production efficiency of whole production line.
Utility model content
In order to overcome the deficiencies in the prior art, the utility model provides a kind of efficiency coupling manufacturing line, this kind of manufacturing line solved manufacturing line in the past in process of production workpiece need to, in the technical matters of locating wait consuming time compared with farm labourer position consuming time, improve the production efficiency of whole production line.
The utility model solves the technical scheme that its technical matters adopts:
A kind of efficiency coupling manufacturing line, this manufacturing line comprises at least one independently station module, described station module comprises frame, frame is provided with connecting gear and the actuating unit of power is provided to described connecting gear, in described frame, be also provided with for the lifting body of jacking workpiece with for the clamping mechanism of clamping work pieces, between clamping mechanism and connecting gear, be provided with the space of passing through for workpiece.
Improvement as technique scheme, described lifting body comprises the jacking adapter plate being fixedly connected with above-mentioned frame and is positioned at the raising plate of jacking adapter plate top, described raising plate two ends are fixedly installed jacking guide pillar, the two ends of described jacking adapter plate are provided with the jacking guide hole matching with described jacking guide pillar, described jacking adapter plate middle position is installed with jacking cylinder, and the push rod of described jacking cylinder is fixedly attached on above-mentioned raising plate.
Further improvement as technique scheme, described clamping mechanism comprises clamping cylinder seat and the tong seat being fixed in frame, on described clamping cylinder seat and tong seat, be hinged with respectively clamping cylinder and tong, the push rod end swivel coupling of one end of described tong and clamping cylinder.
Further improvement as technique scheme, location is installed in described frame and stops module, described location stops that module comprises the adapter plate that stops being fixedly mounted in frame, described stopping on adapter plate is installed with and stops cylinder, describedly stop that cylinder end is hinged with countercheck rod, the push rod that stops cylinder can promote countercheck rod and rotate around hinge-point, and the free end of described countercheck rod is provided with and stops wheel.
Further improvement as technique scheme, described connecting gear is Timing Belt, this Timing Belt comprises the belt wheel at the guide rail two ends of being fixed in described frame, between two described belt wheels, mats formation and has crawler belt, and the tensioning wheels for crawler belt described in tensioning are installed in described frame.
Further improvement as technique scheme, described actuating unit comprises the motor fixing plate in fixed installation and frame, drive motor and drive shaft are installed on described motor fixing plate, between described drive shaft and the output shaft of drive motor, by connecting band, be connected, the two ends of drive shaft are provided with the power wheel matching with described crawler belt.
As the further improvement of technique scheme, this manufacturing line also comprises in above-mentioned Timing Belt top and for carrying the Workpiece carrier plate of workpiece, and described four jiaos of places of Workpiece carrier plate are provided with leading sheave.
Further improvement as technique scheme, is provided with positioning boss on described raising plate, on described Workpiece carrier plate, is provided with the positioning through hole matching with this positioning boss.
As the further improvement of technique scheme, described Workpiece carrier plate top is provided with for processing, detect the operating mechanism of workpiece, and described operating mechanism is provided with the positioning vertical column matching with above-mentioned positioning through hole.
As the further improvement of technique scheme, described stopping on adapter plate is provided with danger signal detecting device, is provided with the detection adapting device matching with this danger signal detecting device on described Workpiece carrier plate.
The beneficial effects of the utility model are: the utility model provides a kind of efficiency coupling manufacturing line, each station module of this kind of manufacturing line is provided with lifting body and clamping mechanism, when workpiece is sent to this station, lifting body can be from lower to upper by workpiece or the Workpiece carrier plate jacking that carries workpiece to assigned address, further, clamping mechanism is by after workpiece or Workpiece carrier board clamping, lifting body drops to initial position, at this moment, the workpiece on manufacturing line can pass through from the space of clamping mechanism below.Like this, under the control of computer program, workpiece just no longer needs to wait in line at some longer stations consuming time, directly by going to the work such as idle station is processed, detection after this station.The structure that this lifting body coordinates with clamping mechanism makes this manufacturing line the vacant time of each station can be integrated and utilize in industrial process, reach the coupling in efficiency, can be because of the processing of each station, spent time is different in size and cause certain some station, workpiece to be waited for because of needs causing waste of time, further improved the production efficiency of this kind of manufacturing line while detecting.This kind of efficiency coupling manufacturing line solved manufacturing line in the past because each station length consuming time is different, cause manufacturing line in process of production workpiece need to, in the technical matters of locating wait consuming time compared with farm labourer position consuming time, improve the production efficiency of whole production line.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is principle schematic of the present utility model;
Fig. 2 is the structural representation of station module in the utility model;
Fig. 3 is the front view of station module in the utility model;
Fig. 4 is the left view of station module in the utility model;
Fig. 5 is the structural representation of lifting body in the utility model;
Fig. 6 is the left view of lifting body in the utility model;
Fig. 7 is the structural representation of clamping mechanism in the utility model;
Fig. 8 is the structural representation of another angle of clamping mechanism in the utility model;
Fig. 9 is the structural representation that in the utility model, location stops module;
Figure 10 is the assembling schematic diagram of connecting gear in the utility model;
Figure 11 is the structural representation of the utility model medium power mechanism;
Figure 12 is that the utility model medium power mechanism, location stop the rack-mounted structural representation of module;
Figure 13 is that lifting body in the utility model, actuating unit, location stop the rack-mounted structural representation of module;
Figure 14 is the schematic diagram that coordinates of connecting gear and actuating unit in the utility model;
Figure 15 is that the utility model medium power mechanism, connecting gear, lifting body, location stop the rack-mounted structural representation of module;
Figure 16 is the structural representation of Workpiece carrier plate in the utility model;
Figure 17 is that in the utility model, Workpiece carrier plate operates in the structural representation in workpiece module;
Figure 18 is the structural representation of operating mechanism in the utility model;
Figure 19 is the structural representation of another angle of work structuring in the utility model.
The specific embodiment
With reference to Fig. 1-4, a kind of efficiency coupling manufacturing line, this manufacturing line is controlled running by computerized control system, manufacturing line comprises at least one independently station module 1, this manufacturing line can be according to processing, the difference of testing product and increase or delete the quantity of station module 1, implement simple, described station module 1 comprises frame 2, frame 2 is a frame-type support body, frame 2 is provided with connecting gear 3 and the actuating unit 4 of power is provided to described connecting gear 3, in described frame 2, be also provided with for the lifting body 5 of jacking workpiece with for the clamping mechanism 6 of clamping work pieces, between clamping mechanism 6 and connecting gear 3, be provided with the space of passing through for workpiece.
With reference to Fig. 5, Fig. 6, Figure 13, Figure 15, described lifting body 5 comprises the jacking adapter plate 51 being fixedly connected with above-mentioned frame 2 and the raising plate 52 that is positioned at jacking adapter plate 51 tops, in the present embodiment, jacking adapter plate 51 is fixedly installed in motor fixing plate 40 and stops between adapter plate 71, described raising plate 52 two ends are fixedly installed jacking guide pillar 53, the two ends of described jacking adapter plate 51 are provided with the jacking guide hole matching with described jacking guide pillar 53, at raising plate 52, rise, in contemptible process, jacking guide pillar 53 slides up and down in jacking guide hole, both cooperations complete guiding work, described jacking adapter plate 51 middle positions are installed with jacking cylinder 54, the push rod of described jacking cylinder 54 is fixedly attached on above-mentioned raising plate 52, when jacking cylinder 54 is in running order, thereby the push rod of jacking cylinder 54 promotes the function that raising plate 52 upward movements reach jacking.
With reference to Fig. 2, Fig. 7, Fig. 8, the clamping mechanism 6 of each station module 1 has 4, be arranged on respectively the both sides of frame 2, the outer cover of clamping mechanism 6 has a screened housing 60, described clamping mechanism 6 comprises clamping cylinder seat 61 and the tong seat 62 being fixed in frame, on described clamping cylinder seat 61 and tong seat 62, be hinged with respectively clamping cylinder 63 and tong 64, wherein, the hinged position of clamping cylinder 63 is afterbody, push rod one end of clamping cylinder 63 is free end and can rotates around hinge-point, described tong 64 is flexuose parts, its hinge-point is medium position, the push rod end swivel coupling of one end of described tong 64 and clamping cylinder 63, when the push rod of clamping cylinder 63 is released or is retracted, can rotate around hinge-point with the tong 64 of push rod swivel coupling, further can clamping work pieces or product.
With reference to Fig. 9, Figure 12, Figure 13, location is installed in described frame 2 and stops module 7, described location stops that module 7 comprises being fixedly mounted on and stops adapter plate 71 in frame 2, described stopping on adapter plate 71 is installed with and stops cylinder 72, describedly stop that cylinder 72 ends are hinged with countercheck rod 73, the push rod that stops cylinder 72 can promote countercheck rod 73 and rotate around hinge-point, the free end of described countercheck rod 73 is provided with and stops wheel 74, in manufacturing line working process, stop the position of wheel 74 in stopping that workpiece advances, when workpiece is come a certain station module 1, workpiece can be blocked and stop under the barrier effect that stops wheel 74, after workpiece stops, by lifting body 5 jackings, at this time, utilization stops that cylinder 72 promotes countercheck rod 32 and rotates around hinge-point, stop that wheel 74 positions decline, stop that wheel 74 is not stopping workpiece, just can pass through from this station module 1 after manufacturing line at this time.When completed the processing, testing of this station module 1 by the workpiece of jacking after, stop that wheel 74 resets to blocking position, carries out the periodical duty of a new round.
With reference to Figure 10, Figure 14, described connecting gear 3 is Timing Belt, this Timing Belt comprises the belt wheel 31 at guide rail 21 two ends of being fixed in described frame 2, between two described belt wheels 31, mat formation and have crawler belt 32, tensioning wheels 33 for crawler belt described in tensioning 32 are installed in described frame 2, can because crawler belt 32 occurs degree of tension not, there is the situation of sliding with belt wheel 31 so that crawler belt in tensioning state, prevents crawler belt in tensioning wheels 33.
With reference to Figure 11, Figure 12, Figure 13, described actuating unit 4 comprises the motor fixing plate 40 in fixed installation and frame 2, drive motor 41 and drive shaft 42 are installed on described motor fixing plate 40, the bottom of drive motor 41 mounted motor adapter plates 40, motor fixing plate 40 bottoms are provided with two rotating shaft arms, on rotating shaft arm, be provided with axis hole, described drive shaft 42 is arranged in above-mentioned axis hole, between described drive shaft 42 and the output shaft of drive motor 41, by connecting band 43, be connected, the two ends of drive shaft 42 are provided with the power wheel 44 matching with described crawler belt 32.
After drive motor 41 work, its main shaft rotates, the electric machine main shaft rotating drives drive shaft 42 to rotate by connecting band 43, further the power wheel 44 by drive shaft 42 two ends drives crawler belt 32 motions, and connecting gear 3 just can coordinate the transmission workpiece on manufacturing line, the work of product with actuating unit 4 like this.
With reference to Figure 16, Figure 17, this manufacturing line also comprises in above-mentioned Timing Belt top and for carrying the Workpiece carrier plate 8 of workpiece, described 8 four jiaos of places of Workpiece carrier plate are provided with leading sheave 81, in the process that leading sheave 81 makes Workpiece carrier plate 8 send in production lines, there is better wire effect, reduce the resistance in transport process, also avoid producing unnecessary collision.
With reference to being provided with positioning boss 55 on the raising plate 52 described in Figure 15, Figure 16, Figure 17, on described Workpiece carrier plate 8, be provided with the positioning through hole 82 matching with this positioning boss 55, Workpiece carrier plate 8 by the process of jacking in, positioning boss 55 injects in positioning through hole 82, Workpiece carrier plate 8 is positioned on correct position, prevents dislocation.
With reference to Fig. 3, Figure 17, Figure 18, Figure 19, described Workpiece carrier plate 8 tops are provided with for processing, detect the operating mechanism 9 of workpiece or product, in operating mechanism, be provided with various for processing, detect the equipment of workpiece or product, described operating mechanism 9 is provided with the positioning vertical column 91 matching with above-mentioned positioning through hole 82, when Workpiece carrier plate 8 is arrived desired location by lifting body 5 jackings, positioning vertical column 91 injects in positioning through hole 82, position is each other fixed, at this moment, various device in operating mechanism 9 just can be processed the workpiece on Workpiece carrier plate 2 or product, detect.
With reference to Figure 17, described stopping is provided with danger signal detecting device 75 on adapter plate 71, on described Workpiece carrier plate 8, be provided with the detection adapting device 83 matching with this danger signal detecting device 75, danger signal detecting device 75 with detect adapting device 83 can detect Workpiece carrier plate 8 whether in halted state so that the control system production control line of manufacturing line carries out further work.
More than that better enforcement of the present utility model is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent variations or replacement under the prerequisite without prejudice to the utility model spirit, and the distortion that these are equal to or replacement are all included in the application's claim limited range.
Claims (10)
1. an efficiency is mated manufacturing line, it is characterized in that: this manufacturing line comprises at least one independently station module (1), described station module (1) comprises frame (2), frame (2) is provided with connecting gear (3) and the actuating unit (4) of power is provided to described connecting gear (3), in described frame (2), be also provided with for the lifting body (5) of jacking workpiece with for the clamping mechanism (6) of clamping work pieces, between clamping mechanism (6) and connecting gear (3), be provided with the space of passing through for workpiece.
2. a kind of efficiency according to claim 1 is mated manufacturing line, it is characterized in that: described lifting body (5) comprises the jacking adapter plate (51) being fixedly connected with above-mentioned frame (2) and is positioned at the raising plate (52) of jacking adapter plate (51) top, described raising plate (52) two ends are fixedly installed jacking guide pillar (53), the two ends of described jacking adapter plate (51) are provided with the jacking guide hole matching with described jacking guide pillar (53), described jacking adapter plate (51) middle position is installed with jacking cylinder (54), the push rod of described jacking cylinder (54) is fixedly attached on above-mentioned raising plate (52).
3. a kind of efficiency according to claim 1 is mated manufacturing line, it is characterized in that: described clamping mechanism (6) comprises clamping cylinder seat (61) and the tong seat (62) being fixed in frame, on described clamping cylinder seat (61) and tong seat (62), be hinged with respectively clamping cylinder (63) and tong (64), the push rod end swivel coupling of one end of described tong (64) and clamping cylinder (63).
4. according to a kind of efficiency coupling manufacturing line described in any one in claims 1 to 3, it is characterized in that: location is installed in described frame (2) and stops module (7), described location stops that module (7) comprises being fixedly mounted on and stops adapter plate (71) in frame (2), described stopping on adapter plate (71) is installed with and stops cylinder (72), describedly stop that cylinder (72) end is hinged with countercheck rod (73), the push rod that stops cylinder (72) can promote countercheck rod (73) and rotate around hinge-point, the free end of described countercheck rod (73) is provided with and stops wheel (74).
5. a kind of efficiency according to claim 4 is mated manufacturing line, it is characterized in that: described connecting gear (3) is Timing Belt, this Timing Belt comprises the belt wheel (31) at guide rail (21) two ends of being fixed in described frame (2), between described two belt wheels (31), mat formation and have crawler belt (32), the tensioning wheels (33) for crawler belt described in tensioning (32) are installed in described frame (2).
6. a kind of efficiency according to claim 5 is mated manufacturing line, it is characterized in that: described actuating unit (4) comprises the motor fixing plate (40) in fixed installation and frame (2), drive motor (41) and drive shaft (42) are installed on described motor fixing plate (40), between the output shaft of described drive shaft (42) and drive motor (41), by connecting band (43), be connected, the two ends of drive shaft (42) are provided with the power wheel (44) matching with described crawler belt (32).
7. a kind of efficiency according to claim 6 is mated manufacturing line, it is characterized in that: this manufacturing line also comprises in above-mentioned Timing Belt top and for carrying the Workpiece carrier plate (8) of workpiece, described Workpiece carrier plate (8) Si Jiaochu is provided with leading sheave (81).
8. a kind of efficiency according to claim 7 is mated manufacturing line, it is characterized in that: on described raising plate (52), be provided with positioning boss (55), on described Workpiece carrier plate (8), be provided with the positioning through hole (82) matching with this positioning boss (55).
9. a kind of efficiency according to claim 8 is mated manufacturing line, it is characterized in that: described Workpiece carrier plate (8) top is provided with the operating mechanism (9) for processing, detect workpiece, and described operating mechanism (9) is provided with the positioning vertical column (91) matching with above-mentioned positioning through hole (82).
10. a kind of efficiency according to claim 9 is mated manufacturing line, it is characterized in that: described stopping on adapter plate (71) is provided with danger signal detecting device (75), is provided with the detection adapting device (83) matching with this danger signal detecting device (75) on described Workpiece carrier plate (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320527495.4U CN203439679U (en) | 2013-08-28 | 2013-08-28 | Efficiency matching production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320527495.4U CN203439679U (en) | 2013-08-28 | 2013-08-28 | Efficiency matching production line |
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| CN203439679U true CN203439679U (en) | 2014-02-19 |
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| CN201320527495.4U Expired - Fee Related CN203439679U (en) | 2013-08-28 | 2013-08-28 | Efficiency matching production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434832A (en) * | 2013-08-28 | 2013-12-11 | 深圳市海目星激光科技有限公司 | Efficiency matching production line |
| CN107064579A (en) * | 2017-03-29 | 2017-08-18 | 浙江厚达智能科技股份有限公司 | Ammeter jacking detent mechanism |
| CN107472862A (en) * | 2017-08-07 | 2017-12-15 | 浙江硕和机器人科技有限公司 | Transfer positioner for worm gear production line |
| CN107515346A (en) * | 2017-07-27 | 2017-12-26 | 上海斐讯数据通信技术有限公司 | A kind of buffer storage and product test streamline and control method automatically |
| CN109051720A (en) * | 2018-10-08 | 2018-12-21 | 湖北航嘉麦格纳座椅系统有限公司 | Pallet jacks organisation of working and pallet flow production line |
| CN109205282A (en) * | 2018-10-23 | 2019-01-15 | 浙江跃岭股份有限公司 | A kind of conveying device manufactured for automotive hub |
| CN113649789A (en) * | 2021-09-17 | 2021-11-16 | 东莞市展荣电子设备有限公司 | An automatic loading device |
-
2013
- 2013-08-28 CN CN201320527495.4U patent/CN203439679U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434832A (en) * | 2013-08-28 | 2013-12-11 | 深圳市海目星激光科技有限公司 | Efficiency matching production line |
| CN103434832B (en) * | 2013-08-28 | 2016-04-27 | 深圳市海目星激光科技有限公司 | A kind of efficiency coupling manufacturing line |
| CN107064579A (en) * | 2017-03-29 | 2017-08-18 | 浙江厚达智能科技股份有限公司 | Ammeter jacking detent mechanism |
| CN107064579B (en) * | 2017-03-29 | 2020-06-16 | 浙江厚达智能科技股份有限公司 | Ammeter jacking positioning mechanism |
| CN107515346A (en) * | 2017-07-27 | 2017-12-26 | 上海斐讯数据通信技术有限公司 | A kind of buffer storage and product test streamline and control method automatically |
| CN107472862A (en) * | 2017-08-07 | 2017-12-15 | 浙江硕和机器人科技有限公司 | Transfer positioner for worm gear production line |
| CN109051720A (en) * | 2018-10-08 | 2018-12-21 | 湖北航嘉麦格纳座椅系统有限公司 | Pallet jacks organisation of working and pallet flow production line |
| CN109205282A (en) * | 2018-10-23 | 2019-01-15 | 浙江跃岭股份有限公司 | A kind of conveying device manufactured for automotive hub |
| CN113649789A (en) * | 2021-09-17 | 2021-11-16 | 东莞市展荣电子设备有限公司 | An automatic loading device |
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Address after: 518110 Guangdong province Shenzhen city Longhua District Guanlan street community KENAL ring View Road No. 26 Patentee after: SHENZHEN HYMSON LASER INTELLIGENT EQUIPMENTS Co.,Ltd. Address before: 518000 Baoan District, Guanlan street, Shenzhen, Guanlan street, community building, No. 2, building 152, No. Patentee before: SHENZHEN HMX LASER TECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140219 Termination date: 20210828 |
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| CF01 | Termination of patent right due to non-payment of annual fee |