CN203411008U - Multi-stage elastic scraper device - Google Patents
Multi-stage elastic scraper device Download PDFInfo
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- CN203411008U CN203411008U CN201320366293.6U CN201320366293U CN203411008U CN 203411008 U CN203411008 U CN 203411008U CN 201320366293 U CN201320366293 U CN 201320366293U CN 203411008 U CN203411008 U CN 203411008U
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Abstract
Description
技术领域technical field
本实用新型涉及一种刮刀装置,特别涉及一种用于刮除输送带表面附着物的多段弹力式刮刀装置。The utility model relates to a scraper device, in particular to a multi-section elastic scraper device for scraping off the attachments on the surface of the conveyor belt.
背景技术Background technique
如应用于输送矿砂等物料的输送设备,其主要是利用被驱动的输送带将物料自来源端输送至目的地,而以自动化的输送设备来节省人力。前述输送设备的输送带在输送矿砂等物料的过程中,部分矿砂等物料会附着在输送带的皮带表面,为避免输送带回程时,输送带的皮带表面残留过多的附着物而影响其输送物料的性能,故一般输送设备会在输送带的输出侧装设至少一刮刀装置,用以刮除输送带皮带表面的附着物。For example, the conveying equipment used to transport ore and other materials mainly uses the driven conveyor belt to transport the material from the source to the destination, and the automatic conveying equipment saves manpower. During the process of conveying ore and other materials on the conveyor belt of the aforementioned conveying equipment, some ore and other materials will adhere to the belt surface of the conveyor belt. The performance of the material, so the general conveying equipment will install at least one scraper device on the output side of the conveyor belt to scrape off the attachments on the surface of the conveyor belt.
以目前应用于刮除输送带皮带表面附着物的第一道刮刀装置为例,目前习知刮刀装置的组成,主要是在一刮刀轴上装设一高分子材料的刮刀板,其中为便于该刮刀装置的维修,该刮刀板选用一体成形的部件,再以该刮刀轴两端分别结合一弹力调整器而组设在输送带的输出侧,该刮刀板末端的刮除端边抵贴于输送带的皮带表面,并通过弹力调整器经刮刀轴对刮刀板施以一预定的弹力,在输送带运送矿砂等物料时,通过刮刀板的刮除端边将输送带皮带表面上的附着物予以刮除。Taking the first scraper device currently used to scrape off the surface attachments of the conveyor belt as an example, the composition of the known scraper device is mainly to install a scraper plate of a polymer material on a scraper shaft, wherein for the convenience of the scraper For the maintenance of the device, the scraper plate is selected as an integrally formed part, and then the two ends of the scraper shaft are respectively combined with an elastic adjuster to assemble on the output side of the conveyor belt, and the scraping edge at the end of the scraper plate is attached to the conveyor belt. The surface of the belt, and a predetermined elastic force is applied to the scraper plate through the scraper shaft through the elastic adjuster. When the conveyor belt transports ore and other materials, the attachment on the surface of the conveyor belt is scraped through the scraping end of the scraper plate. remove.
在前述刮刀装置中,刮刀板与刮刀轴间的组合构造存在有拆装不便的问题,而且,该刮刀板是由高分子材料一体成形的弹性构件,该刮刀板以其相应于皮带宽度的一体式刮除部抵压于输送带的皮带表面,因输送带经过长时间运输物料的磨擦作用与物料落在输送带时的冲击作用,会造成输送带的皮带表面受损而呈现高低不平整的表面型态,故输送带在运转过程中,刮刀板的刮除端边接触到该皮带的不平整部位,会使刮刀板整体产生弹跳现象,虽经刮刀两侧的弹力调整器吸收力量,再令刮刀板的刮除端边回弹至皮带表面时,会有一段刮刀板与皮带无法紧抵皮带表面的缓冲时段,造成刮刀装置无法将皮带表面附着物刮除干净。In the aforementioned scraper device, the combined structure between the scraper plate and the scraper shaft has the problem of inconvenient assembly and disassembly. Moreover, the scraper plate is an elastic member integrally formed of polymer materials. The type scraping part is pressed against the belt surface of the conveyor belt. Due to the friction of the conveyor belt after a long period of transportation of materials and the impact of the material falling on the conveyor belt, the belt surface of the conveyor belt will be damaged and appear uneven. Therefore, during the operation of the conveyor belt, the scraping end of the scraper plate touches the uneven part of the belt, which will cause the whole scraper plate to bounce. When the scraping end edge of the scraper board bounces back to the belt surface, there will be a buffer period during which the scraper board and the belt cannot press against the belt surface, causing the scraper device to be unable to scrape off the attachments on the belt surface.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种多段弹力式刮刀装置,希望以本实用新型解决现有刮刀装置拆组不便,以及刮刀板一体式刮除端边抵接输送带的皮带表面,易连带而产生整体性弹跳作用而致刮除不佳等问题。The main purpose of this utility model is to provide a multi-section elastic scraper device. It is hoped that the utility model can solve the inconvenience of disassembling the existing scraper device, and the integrated scraper plate can scrape off the belt surface where the end edge abuts the conveyor belt. Problems such as poor scraping due to the overall bouncing effect.
为达成上述目的,本实用新型所提出的多段弹力式刮刀装置包含:In order to achieve the above purpose, the multi-stage elastic scraper device proposed by the utility model includes:
一多段弹性刮刀,其包含一金属材质的固定座以及一弹性材质的刮刀本体,该固定座底部形成一轴向贯通且开口朝下的固接槽,所述刮刀本体包含一基部以及自基部侧向延伸的刮除部,并以基部包覆固接固定座,所述刮除部间隔形成多个自刮除部外端边朝基部方向延伸的切缝,而将刮除部分割成多段一体成形在基部上且具有独立弹性的刮除单元,所述刮除部在每一切缝邻近基部的末端形成一贯穿孔,且多段弹性刮刀在刮刀本体的基部与被包覆在内的固定座的轴向两端分别形成自其外侧端沿轴向向内延伸且连通固接槽的装配凹槽;A multi-segment elastic scraper, which includes a metal fixing seat and an elastic scraper body, the bottom of the fixing seat forms a fixed slot that runs through the axial direction and opens downward, and the scraper body includes a base and a self-base The scraping part extending laterally and covering the fixed seat with the base part, the scraping part forms a plurality of slits extending from the outer edge of the scraping part toward the base at intervals, and divides the scraping part into multiple sections The scraping unit is integrally formed on the base and has independent elasticity. The scraping part forms a through hole at the end of each slit adjacent to the base, and the multi-segment elastic scraper is between the base of the scraper body and the fixed seat covered inside. The two axial ends respectively form assembly grooves extending axially inward from the outer end thereof and communicating with the fixing groove;
一刮刀轴,其包含一轴杆以及一固接在轴杆上呈轴向延伸的固定板,固定板轴向两端设有固定穿孔,使多段弹性刮刀以固定座底部的固接槽能轴向滑移的套接在刮刀轴的固定板上,装配凹槽对应固定板的装配孔;以及A scraper shaft, which includes a shaft and a fixed plate that is fixed on the shaft and extends axially. The two axial ends of the fixed plate are provided with fixed perforations, so that the multi-section elastic scraper can be rotated by the fixed groove at the bottom of the fixing seat. The sliding sleeve is connected to the fixing plate of the scraper shaft, and the fitting groove corresponds to the fitting hole of the fixing plate; and
多个固定螺丝组,分别组设在多段弹性刮刀的装配凹槽与刮刀轴的装配孔处,而将多段弹性刮刀固定在刮刀轴上。A plurality of sets of fixing screws are respectively assembled at the assembling groove of the multi-section elastic scraper and the assembly hole of the scraper shaft, and fix the multi-section elastic scraper on the scraper shaft.
所述实用新型多段弹力式刮刀装置,主要是利用该多段弹性刮刀的刮刀本体的刮除部分割为数小段具有独立回弹性的刮除单元,通过将多段弹力式刮刀装置应用在输送带设备中,以多段弹性刮刀的多个刮除单元抵接输送带刮除其皮带表面附着物,当输送带的皮带某部分区段受损时,多段弹性刮刀中仅相应接触皮带受损区段的刮除单元产生弹跳作用,其余刮除单元仍维持紧密贴抵皮带表面之状态,不受皮带受损区段的影响而连带弹跳,确保该多段弹力式刮刀装置对皮带表面的良好刮除效果。The multi-segment elastic scraper device of the utility model mainly uses the scraping part of the scraper body of the multi-segment elastic scraper to be divided into several scraping units with independent resilience. By applying the multi-segment elastic scraper device to the conveyor belt equipment, Use multiple scraping units of multi-segment elastic scrapers to contact the conveyor belt to scrape off the belt surface attachments. When a certain section of the belt of the conveyor belt is damaged, the multi-segment elastic scrapers only contact the scraping of the damaged section of the belt. The unit produces a bouncing effect, and the other scraping units still maintain a state of being closely attached to the belt surface, and are not affected by the damaged section of the belt to bounce together, ensuring a good scraping effect of the multi-segment elastic scraper device on the belt surface.
再者,该多段弹性刮刀组设在刮刀轴时,可将一固定螺丝组的固定螺丝预先穿设在刮刀轴的固定板一端,再将多段弹性刮刀的刮刀本体基部包覆的固定座底部的固接槽对准刮刀轴的固定板,而以多段弹性刮刀自刮刀轴的另一端沿固定板轴向滑移,直至多段弹性刮刀一端的装配凹槽接触到刮刀轴的固定板上预先组设的固定螺丝处,即可使该多段弹性刮刀快速对位组设于在刮刀轴的固定板上,再以固定螺丝组加以锁固,即能达到多段弹性刮刀快速组设在刮刀轴的功效,增进多段弹性刮刀的拆组简便性。Furthermore, when the multi-segment elastic scraper group is set on the scraper shaft, the fixing screw of a set screw group can be pre-installed on one end of the fixed plate of the scraper shaft, and then the bottom of the fixed seat covered by the scraper body base of the multi-segment elastic scraper The fixing groove is aligned with the fixing plate of the scraper shaft, and the multi-segment elastic scraper slides axially along the fixing plate from the other end of the scraper shaft until the assembly groove at one end of the multi-segment elastic scraper touches the pre-assembled on the fixing plate of the scraper shaft. At the fixing screw, the multi-segment elastic scraper can be quickly aligned on the fixed plate of the scraper shaft, and then locked with the fixing screw group, which can achieve the effect of quickly setting the multi-segment elastic scraper on the scraper shaft. Improve the ease of disassembly and assembly of multi-segment elastic scrapers.
附图说明Description of drawings
图1是本实用新型多段弹力式刮刀装置的一优选实施例的立体分解示意图。Fig. 1 is a three-dimensional exploded schematic view of a preferred embodiment of the multi-stage elastic scraper device of the present invention.
图2是图1所示多段弹力式刮刀装置的优选实施例组合后的立体示意图。Fig. 2 is a three-dimensional schematic diagram of the combined preferred embodiment of the multi-stage elastic scraper device shown in Fig. 1 .
图3是图1所示多段弹力式刮刀装置的优选实施例组合后侧视平面示意图。Fig. 3 is a schematic diagram of a combined side view of a preferred embodiment of the multi-stage elastic scraper device shown in Fig. 1 .
图4是图1所示多段弹力式刮刀装置的优选实施例在刮刀轴两端分别组接一弹力调整器的立体示意图。Fig. 4 is a schematic perspective view of a preferred embodiment of the multi-stage elastic scraper device shown in Fig. 1 , where elastic adjusters are assembled at both ends of the scraper shaft.
图5是图1所示多段弹力式刮刀装置的优选实施例在刮刀轴侧端组接弹力调整器的端视平面示意图。Fig. 5 is a schematic end view plan view of the preferred embodiment of the multi-stage elastic scraper device shown in Fig. 1, where the elastic adjuster is assembled at the side end of the scraper shaft.
附图标号说明:Explanation of reference numbers:
1多段弹力式刮刀装置 122刮除部1 multi-stage
2弹力调整器 123切缝2
10多段弹性刮刀 124贯穿孔10 multi-segment
11固定座 125刮除单元11 fixed
111固接槽 20刮刀轴111 fixed
112装配凹槽 21轴杆112
113嵌合凸部 22固定板113 Fitting convex
114嵌合凹部 221固定穿孔114 Fitting
12刮刀本体 30固定螺丝组12
121基部121 base
具体实施方式Detailed ways
以下配合图式及本实用新型的优选实施例,进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段。The technical means adopted by the utility model to achieve the intended purpose of the utility model are further elaborated below in conjunction with the drawings and preferred embodiments of the utility model.
如图1及图2所示,为本实用新型多段弹力式刮刀装置的一优选实施例,所述多段弹力式刮刀装置1包含一多段弹性刮刀10、一刮刀轴20以及多个固定螺丝组30,所述多段弹性刮刀10并结合该多个固定螺丝组30可拆组的装设在该刮刀轴20上,且所述多段弹力式刮刀装置尚可依使用的长度需求而增加其多段弹性刮刀10的数量。As shown in Figure 1 and Figure 2, it is a preferred embodiment of the multi-section elastic scraper device of the present invention, the multi-section elastic scraper device 1 includes a multi-section
如图1及图2所示,所述多段弹性刮刀10包含一固定座11以及一刮刀本体12,其中,所述固定座11可为铝合金、铁系金属等金属材料制成的构件,该固定座11包含有二侧壁、一成形于该二侧壁顶部的顶壁,以及形成于该二侧壁与顶壁之间呈轴向贯通且开口朝下的固接槽111。在本优选实施例中,所述固定座11尚可在其两侧壁外侧面形成内凹的嵌合凹部114,于顶壁顶面形成向上凸伸的嵌合凸部113。As shown in Figures 1 and 2, the multi-section
所述刮刀本体12可为聚胺酯(Polyurethane,PU)等高分子材料一体成形的弹性构件,该刮刀本体12包含一基部121以及自基部121侧向延伸的刮除部122,并以所述基部121包覆固接固定座11的二侧壁与顶壁,在本优选实施例中,基部121还包覆该固定座11顶壁上的嵌合凸部113,且伸入嵌合凹部114内,使刮刀本体12与固定座11固接一体,如图1及图3所示,所述刮除部122间隔形成多个自刮除部122外端边朝基部121方向延伸的切缝123,使该刮除部122分割成多段刮除单元125,该具有多段刮除单元125的刮除部122一端一体成形在基部121上,另一端为自由端,所述刮除部122上的切缝123邻近基部121之末端形成一贯穿孔124,所述贯穿孔124可为圆形孔,且圆形的贯穿孔124直径大于切缝123的宽度,使每一刮除单元125衔接基部121的区段宽度小于刮除单元125自由端的宽度,通过成形在切缝123内侧末端的贯穿孔124,防止刮除单元125受力而产生沿切缝123朝基部121撕裂的现象。The
如图1所示,所述多段弹性刮刀10在刮刀本体12的基部121与被包覆在内的固定座11的轴向两端部分别形成自其外侧端沿轴向延伸且连通固接槽111之装配凹槽112,此外,所述多段弹性刮刀10在刮刀本体12的基部121与被包覆在内的固定座11中,还可以设置至少一个连通固接槽111的装配孔。As shown in FIG. 1 , the multi-segment
所述刮除单元125的数量与宽度依使用环境的需求而决定,在本优选实施例中,每一刮除单元125的宽度约为150mm。The number and width of the scraping
如图1所示,所述刮刀轴20包含有一轴杆21以及一固定板22,所述固定板22是固接在轴杆21外侧面呈轴向延伸,所述刮刀轴20以其固定板22提供多段弹性刮刀10沿轴向滑移方式组设其上,所述固定板22中对应于多段弹性刮刀10的装配凹槽112处设有固定穿孔221,所述固定板22亦可进一步在对应多段弹性刮刀10的装配孔处设置定位穿孔。As shown in Figure 1, the
如图1及图2所示,所述多个固定螺丝组30分别包含有一固定螺丝以及一螺帽,并以固定螺丝分别穿过多段弹性刮刀10的装配凹槽112与刮刀轴20相应的固定穿孔221,或及装配孔与相应的定位穿孔等处,并以螺帽螺设在固定螺丝上,将多段弹性刮刀10固定在刮刀轴20上。As shown in Figures 1 and 2, the plurality of fixing
本实用新型通过前述多段弹性刮刀10、刮刀轴20与多个固定螺丝组30的组合构造,如图1所示,在多段弹性刮刀10组设在刮刀轴20时,可将一固定螺丝组30的固定螺丝预先穿设在刮刀轴20的固定板22一端的固定穿孔221处,再将多段弹性刮刀10的固接槽111对准刮刀轴的固定板22,并使多段弹性刮刀10自刮刀轴20的另一端沿固定板22轴向滑移,直至多段弹性刮刀10一端的装配凹槽112接触到刮刀轴20的固定板22上预先组设的固定螺丝,而使多段弹性刮刀10快速对位组设在刮刀轴20的固定板22上,并使固定板22另一端的固定穿孔221对应于多段弹性刮刀10另一端的装配凹槽112,固定板22上的定位穿孔对应于多段弹性刮刀10的装配孔,如此,即可将固定螺丝组30分别穿设前述相应的固定穿孔221与装配凹槽112,以及相应的定位穿孔与装配孔,而将多段弹性刮刀10固定于刮刀轴20上,如图2所示者。The utility model adopts the combined structure of the aforementioned multi-section
如图4及图5所示,本实用新型多段弹力式刮刀装置在应用输送设备时,该多段弹力式刮刀装置1是以其刮刀轴20之轴杆21两端分别结合一弹力调整器2而组设在输送带的输出侧,并使该多段弹性刮刀10的多个刮除单元125末端的端边抵贴在输送带的皮带表面,并通过弹力调整器2经刮刀轴20对该多段弹性刮刀施以一预定的弹力,以在输送带运送矿砂等物料时,通过该多段弹性刮刀10的多个刮除单元125的末端端边将输送带的皮带表面上的附着物予以刮除。其中因本实用新型的多段弹性刮刀10是将其刮刀本体12的刮除部122分割为复数小段的具有独立回弹性的刮除单元125,如此,当皮带某部分区段受损时,多段弹性刮刀10中仅相应接触皮带受损区段的刮除单元125产生弹跳作用,其余刮除单元125仍维持紧密贴抵皮带表面的状态,不受皮带受损区段的影响而连带弹跳,确保多段弹力式刮刀装置1对皮带表面的良好刮除效果。As shown in Figure 4 and Figure 5, when the multi-stage elastic scraper device of the present invention is applied to conveying equipment, the multi-stage elastic scraper device 1 is formed by combining the two ends of the
以上所述仅是本实用新型的优选实施例而已,并非对本实用新型做任何形式上的限制,虽然本实用新型已以优选实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案的范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above description is only the preferred embodiment of the present utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as above with the preferred embodiment, it is not intended to limit the utility model. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present utility model, may use the technical content disclosed above to make some changes or be modified into equivalent embodiments with equivalent changes, but all those that do not depart from the technical solution of the present utility model Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
Claims (3)
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| CN201320366293.6U CN203411008U (en) | 2013-06-25 | 2013-06-25 | Multi-stage elastic scraper device |
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| CN201320366293.6U CN203411008U (en) | 2013-06-25 | 2013-06-25 | Multi-stage elastic scraper device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735597A (en) * | 2015-11-23 | 2017-05-31 | 泰州前进科技有限公司 | A kind of scraper |
| CN106735351A (en) * | 2015-11-23 | 2017-05-31 | 泰州前进科技有限公司 | A kind of blade |
| CN119681282A (en) * | 2025-02-25 | 2025-03-25 | 天开智创(天津)三维打印有限公司 | A metal mold 3D printing device with a sealed printing cavity |
-
2013
- 2013-06-25 CN CN201320366293.6U patent/CN203411008U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735597A (en) * | 2015-11-23 | 2017-05-31 | 泰州前进科技有限公司 | A kind of scraper |
| CN106735351A (en) * | 2015-11-23 | 2017-05-31 | 泰州前进科技有限公司 | A kind of blade |
| CN119681282A (en) * | 2025-02-25 | 2025-03-25 | 天开智创(天津)三维打印有限公司 | A metal mold 3D printing device with a sealed printing cavity |
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