CN203409525U - Impeller turning fixture - Google Patents
Impeller turning fixture Download PDFInfo
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- CN203409525U CN203409525U CN201320333855.7U CN201320333855U CN203409525U CN 203409525 U CN203409525 U CN 203409525U CN 201320333855 U CN201320333855 U CN 201320333855U CN 203409525 U CN203409525 U CN 203409525U
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- fan blade
- wedge block
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- blank
- blade blank
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Abstract
本实用新型揭示了一种风叶车加工夹具,用于对风叶坯的轴套进行车削加工夹固,风叶坯由轴套和复数个叶片组成,夹具在夹具底座设有敞口的容纳槽,风叶坯装置于容纳槽内,容纳槽的内壁与风叶坯的叶片边缘相切,夹具底座设有对应叶片数目的楔紧块,楔紧块与叶片位置对应,楔紧块固定于容纳槽的敞口壁并且朝向夹具底座一面为斜面,楔紧块的斜面与风叶坯的径向面呈3°~10°,风叶坯的叶片在顺车削方向上与楔紧块相楔紧,且在逆车削方向上与楔紧块相松脱。应用本实用新型的加工夹具,采用楔紧块对风叶坯进行轴向夹紧的方式代替传统的径向夹紧方式,有效防止风叶坯在夹紧过程中产生径向形变,提高了风叶坯的加工合格率,同时提高装夹效率。
The utility model discloses a jig for fan blade turning, which is used for turning, processing and clamping the shaft sleeve of the fan blade blank. The fan blade blank is composed of a shaft sleeve and a plurality of blades. slot, the fan blade blank is installed in the receiving groove, the inner wall of the receiving groove is tangent to the blade edge of the fan blade blank, the clamp base is provided with a wedge block corresponding to the number of blades, the wedge block corresponds to the position of the blade, and the wedge block is fixed on The open wall of the accommodation groove and the side facing the fixture base are sloped. The slope of the wedge block is 3°~10° to the radial surface of the blade blank. The blade of the blade blank is wedged with the wedge block along the turning direction. Tight, and loose with the wedge block in the reverse turning direction. Applying the processing fixture of the utility model, the method of axially clamping the fan blade blank by the wedge block is used instead of the traditional radial clamping method, which effectively prevents the radial deformation of the fan blade blank during the clamping process and improves the wind speed. The pass rate of leaf blank processing is improved, and the clamping efficiency is improved at the same time.
Description
技术领域 technical field
本实用新型涉及一种夹具,尤其涉及一种风叶车加工夹具,属于机械加工车床夹具的技术领域。 The utility model relates to a clamp, in particular to a processing clamp for fan blades, and belongs to the technical field of machining lathe clamps. the
背景技术 Background technique
风叶的制作工程中需要进行车削等加工,风叶坯需要通过夹具夹紧后对风叶坯的轴套进行车削,经过车削后才能得到成品的风叶。 Turning and other processing are required in the manufacturing process of the fan blade. The fan blade blank needs to be clamped by a clamp to turn the shaft sleeve of the fan blade blank, and the finished fan blade can be obtained after turning. the
传统的风叶坯夹具是采用径向装夹的,通过紧固件卡固风叶坯的轴套,由于车削过程中对风叶坯产生的削力较大,所以紧固件必须对风叶坯的轴套施加较大压力,以防止风叶坯在车削过程中产生旋转,由于施加压力较大,风叶坯会产生弹性形变,当紧固件解除卡固时,风叶坯的轴套会弹性回复,导致加工后尺寸发生变化,导致产品合格率较低。 The traditional fan blade blank fixture adopts radial clamping, and the shaft sleeve of the fan blade blank is clamped by the fastener. Since the cutting force on the fan blade blank is relatively large during the turning process, the fastener must be on the fan blade. The shaft sleeve of the blank exerts a large pressure to prevent the blade blank from rotating during the turning process. Due to the high pressure applied, the blade blank will produce elastic deformation. When the fastener is released, the shaft sleeve of the blade blank will It will elastically recover, resulting in dimensional changes after processing, resulting in a low product qualification rate. the
发明内容 Contents of the invention
鉴于上述现有技术存在的缺陷,本实用新型的目的是提出一种风叶车加工夹具,解决现有技术中风叶坯径向装夹过程中风叶坯的轴套易产生弹性形变导致轴套加工规格变形的问题。 In view of the above-mentioned defects in the prior art, the purpose of this utility model is to propose a jig for fan blade turning, which solves the problem of elastic deformation of the shaft sleeve of the fan blade blank in the prior art during the radial clamping process of the blade blank. The problem of deformation of the specification. the
本实用新型的目的:一种风叶车加工夹具,用于对风叶坯的轴套进行车削加工夹固,所述风叶坯由轴套和复数个叶片组成,所述夹具在夹具底座设有敞口的容纳槽,风叶坯装置于容纳槽内,其特征在于:所述容纳槽的内壁与风叶坯的叶片边缘相切,所述夹具底座设有对应叶片数目的楔紧块,所述楔紧块与叶片位置对应,楔紧块固定于容纳槽的敞口壁并且朝向夹具底座一面为斜面,所述楔紧块的斜面与风叶坯的径向面呈3°~10°,风叶坯的叶片在顺车削方向上与楔紧块相楔紧,且在逆车削方向上与楔紧块相松脱。 The purpose of this utility model: a jig for wind blade turning, which is used for turning and clamping the shaft sleeve of the wind blade blank. The wind blade blank is composed of a shaft sleeve and a plurality of blades. There is an open accommodating groove, and the fan blade blank is installed in the accommodating groove, and it is characterized in that: the inner wall of the accommodating groove is tangent to the edge of the blade of the fan blade blank, and the clamp base is provided with wedging blocks corresponding to the number of blades, The wedging block corresponds to the position of the blade, the wedging block is fixed on the open wall of the receiving groove and the side facing the fixture base is a slope, the slope of the wedging block is 3°~10° to the radial surface of the blade blank , the blade of the wind blade blank is wedged tightly with the wedge block in the forward turning direction, and is loosened with the wedge block in the reverse turning direction. the
进一步地,所述楔紧块与容纳槽的敞口壁之间设有调节单元,用于调节楔紧块的斜面与夹具底座间的距离。 Further, an adjusting unit is provided between the wedge block and the opening wall of the receiving groove, for adjusting the distance between the inclined plane of the wedge block and the clamp base. the
进一步地,所述楔紧块的斜面与风叶坯的径向面呈3°。 Further, the slope of the wedging block is 3° from the radial surface of the blade blank. the
进一步地,所述风叶坯为三瓣风叶坯或四瓣风叶坯。 Further, the blade blank is a three-lobe blade blank or a four-lobe blade blank. the
应用本实用新型的风叶车加工夹具,采用楔紧块对风叶坯进行轴向夹紧的方式代替传统的径向夹紧方式,有效防止风叶坯在夹紧过程中轴套产生径向形变,提高了风叶坯的加工合格率,同时提高装夹效率。 Applying the processing jig of the fan blade of the utility model, the method of axially clamping the fan blade blank by the wedge block is used instead of the traditional radial clamping method, which effectively prevents the radial direction of the shaft sleeve during the clamping process of the fan blade blank. Deformation improves the processing pass rate of wind blade blanks and improves clamping efficiency at the same time. the
附图说明 Description of drawings
图1是本实用新型风叶车加工夹具固定风叶坯的结构示意图。 Fig. 1 is a structural schematic diagram of fixing a blade blank by a jig for processing blades of the utility model. the
图2是图1的侧视图。 FIG. 2 is a side view of FIG. 1 . the
图3是本实用新型风叶车加工夹具中楔紧块的结构示意图。 Fig. 3 is a schematic structural view of the wedging block in the blade car processing fixture of the utility model. the
图4是图3的侧视图。 FIG. 4 is a side view of FIG. 3 . the
图5是风叶坯的结构示意图。 Fig. 5 is a schematic structural view of the wind blade blank. the
具体实施方式 Detailed ways
本实用新型提出了一种风叶车加工夹具,采用轴向夹紧的方式,可有效防止风叶坯在加工过程中轴套产生径向形变的问题,解决了现有技术中风叶坯径向装夹过程中风叶坯的轴套易产生弹性形变导致轴套加工规格变形的问题。 The utility model proposes a processing fixture for fan blades, which adopts an axial clamping method, which can effectively prevent the radial deformation of the shaft sleeve during the processing of the fan blade blank, and solve the problem of radial deformation of the fan blade blank in the prior art. During the clamping process, the shaft sleeve of the wind blade blank is prone to elastic deformation, which leads to the deformation of the processing specifications of the shaft sleeve. the
如图1至图5所示,一种风叶车加工夹具,用于对风叶坯1的轴套11进行车削加工夹固,风叶坯1由轴套11和复数个叶片12组成,夹具在夹具底座2设有敞口的容纳槽21,风叶坯1装置于容纳槽21内,风叶坯1在容纳槽21内自由旋转,特别地,容纳槽21的内壁与风叶坯1的叶片12边缘相切,防止在加工过程中风叶坯1产生位移,夹具底座2设有对应叶片12数目的楔紧块3,楔紧块3与叶片12位置对应,楔紧块3固定于容纳槽21的敞口壁并且朝向夹具底座2一面为斜面,斜面的设计便于与叶片12贴合,楔紧块3的斜面与风叶坯1的径向面呈3°~10°,风叶坯1的叶片12在顺车削方向上与楔紧块3相楔紧,且在逆车削方向上与楔紧块3相松脱。
As shown in Fig. 1 to Fig. 5, a kind of jig for wind blade turning is used for turning and clamping the
为优化加工夹具,楔紧块3与容纳槽21的敞口壁之间设有调节单元4,用于调节楔紧块的斜面与夹具底座间的距离,可根据需加工的风叶坯风叶位置调节楔紧块的位置,加工各类风叶坯。
In order to optimize the processing fixture, an
另外,楔紧块3的斜面与风叶坯的径向面呈3°,使得楔紧块3的斜面与风叶12相贴合。该风叶车加工夹具可应用于三瓣风叶坯、四瓣风叶坯等风叶坯。
In addition, the slope of the
具体实施时,将待加工风叶坯放置于容纳槽内,顺车削方向旋转风叶坯,风叶与楔紧块楔紧,对风叶坯的轴套进行车削,车削过程中,由于车削方向与风叶楔紧方向相同,固车削过程中风叶与楔紧块不会松脱,加工完毕后,逆车削方向旋转风叶坯,风叶与楔紧块松脱,取出加工完成的楔紧块。 During specific implementation, the fan blade blank to be processed is placed in the holding groove, the fan blade blank is rotated along the turning direction, the fan blade and the wedging block are wedged tightly, and the shaft sleeve of the fan blade blank is turned. The wedging direction is the same as that of the fan blade, the fan blade and the wedge block will not be loose during the solid turning process, after the machining is completed, rotate the fan blade blank in the opposite direction of turning, the fan blade and the wedge block will be loose, and take out the processed wedge block . the
通过上述的文字表述可以看出,应用本实用新型的风叶车加工夹具,采用楔紧块对风叶坯进行轴向夹紧的方式代替传统的径向夹紧方式,有效防止风叶坯在夹紧过程中产生径向形变,提高了风叶坯的加工合格率,同时提高装夹效率。 It can be seen from the above text that the application of the fan blade processing fixture of the present invention uses wedge blocks to clamp the fan blade blank in the axial direction instead of the traditional radial clamping method, effectively preventing the fan blade blank from Radial deformation occurs during the clamping process, which improves the processing pass rate of the fan blade blank and improves the clamping efficiency at the same time. the
除上述实施例外,本实用新型还可以有其它实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本实用新型所要求保护的范围之内。 In addition to the above-mentioned embodiments, the utility model can also have other implementation modes, and all technical solutions formed by equivalent replacement or equivalent transformation all fall within the protection scope of the utility model. the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320333855.7U CN203409525U (en) | 2013-06-09 | 2013-06-09 | Impeller turning fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320333855.7U CN203409525U (en) | 2013-06-09 | 2013-06-09 | Impeller turning fixture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203409525U true CN203409525U (en) | 2014-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320333855.7U Expired - Fee Related CN203409525U (en) | 2013-06-09 | 2013-06-09 | Impeller turning fixture |
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|---|---|
| CN (1) | CN203409525U (en) |
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2013
- 2013-06-09 CN CN201320333855.7U patent/CN203409525U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20140609 |