CN203409303U - Graduated deep hole drilling machine - Google Patents
Graduated deep hole drilling machine Download PDFInfo
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- CN203409303U CN203409303U CN201320497414.0U CN201320497414U CN203409303U CN 203409303 U CN203409303 U CN 203409303U CN 201320497414 U CN201320497414 U CN 201320497414U CN 203409303 U CN203409303 U CN 203409303U
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Abstract
Description
技术领域 technical field
本实用新型涉及机械加工领域,具体讲是一种分度深孔钻床。 The utility model relates to the field of mechanical processing, specifically an indexing deep hole drilling machine.
背景技术 Background technique
深孔加工是机械加工中的一个重要部分,尤其是细长孔的加工,数量较少时一般采用在工件上划线直接打孔的方法,数量较多且所要打的孔具有一定的规律时,采用钻模板进行分度加工,即让钻头对准钻模板上的孔对工件进行加工,以上的分度打孔方法,分度精度较低,且很难实现自动化打孔。针对以上存在的问题,有人对分度钻孔作出了一些设计和改进,如采用以下结构对工件进行分度:其包括电机、传动轴、转轴、工作台和筒状的支座,转轴位于支座中且与位于支座一端部的工作台相连,电机与支座另一端部相连,传动轴的内端与转轴相连且传动轴的外端穿出支座与电机的输出轴相连,所述的支座内设有当电机带动传动轴转过一定角度后能沿传动轴轴向移动并将传动轴夹紧定位的夹紧机构。采用以上结构对工件先分度再采用刀具对工件进行孔加工,有以下不足:采用筒状的支架,电机的输出轴、传动轴和转轴为同轴设置,只适合用于圆柱体类工件分度加工;支座内的普通电机带动传动轴转动角度,加工精度不能保证;传动轴转过一定角度后,夹紧机构夹紧传动轴,对工件进行孔加工,加工完后松开传动轴,再旋转一个角度,循环加工,多次改变装夹结构,操作工序复杂,劳动量大,工作效率低。 Deep hole processing is an important part of mechanical processing, especially the processing of long and thin holes. When the number is small, the method of directly punching holes on the workpiece is generally used. When the number is large and the holes to be punched have certain rules , Using the drilling template for indexing processing, that is, aligning the drill bit with the hole on the drilling template to process the workpiece. The above indexing drilling method has low indexing accuracy and it is difficult to realize automatic drilling. In view of the above existing problems, some people have made some designs and improvements to the indexing drilling, such as adopting the following structure to index the workpiece: it includes a motor, a transmission shaft, a rotating shaft, a workbench and a cylindrical support, and the rotating shaft is located on the support. in the seat and connected with the worktable at one end of the support, the motor is connected with the other end of the support, the inner end of the transmission shaft is connected with the rotating shaft and the outer end of the transmission shaft passes through the support and is connected with the output shaft of the motor. The support is provided with a clamping mechanism that can move along the axial direction of the transmission shaft and clamp and position the transmission shaft when the motor drives the transmission shaft to rotate through a certain angle. Using the above structure to index the workpiece first and then use the tool to machine the workpiece has the following disadvantages: the use of a cylindrical bracket, the output shaft of the motor, the transmission shaft and the rotating shaft are set coaxially, which is only suitable for the classification of cylindrical workpieces. The ordinary motor in the support drives the rotation angle of the transmission shaft, and the processing accuracy cannot be guaranteed; after the transmission shaft rotates through a certain angle, the clamping mechanism clamps the transmission shaft to process the workpiece hole, and releases the transmission shaft after processing. Then rotate an angle, cycle processing, and change the clamping structure many times, the operation process is complicated, the labor load is large, and the work efficiency is low.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是:克服以上现有技术的缺陷,提供一种适合多多种形状工件,提高加工精度,且操作简单、能提高深孔加工效率的分度深孔钻床。 The technical problem to be solved by the utility model is: to overcome the defects of the prior art above, to provide an indexing deep hole drilling machine which is suitable for various shapes of workpieces, improves the processing accuracy, is simple to operate, and can improve the efficiency of deep hole processing.
本实用新型所采取的技术方案是:提供一种分度深孔钻床,包括钻床床身和设置在床身上的导轨,以及滑动配合在所述导轨一端的钻头进给座,所述的钻头进给座上载有用于驱动钻头转动的驱动装置,所述的钻头进给座与钻床床身上还设有驱动钻头进给座直线运动的配套装置,所述的分度深孔钻床还包括滑动配合在所述导轨上且远离钻头进给座一端的工件装夹机构,以及滑动配合在所述钻头进给座与工件装夹机构之间的导轨上的工件定位座,所述的工件定位座与工件装夹机构均设有能在导轨上预定位置定位的定位装置;所述的工件定位座上安装有可在竖直方向移动的工件定位装置;所述的工件定位座与工件定位装置在对应钻头的高度设有供钻头通过的通孔;所述的工件装夹机构包括能在竖直方向移动的伺服电机以及由伺服电机带动转动且能在竖直方向移动的工件夹紧装置;所述的钻头、工件定位装置和工件夹紧装置三者的轴线位于同一垂面上。 The technical solution adopted by the utility model is to provide an indexing deep hole drilling machine, which includes a drilling machine bed and a guide rail arranged on the bed, and a drill feed seat slidingly fitted on one end of the guide rail. The feed seat is equipped with a driving device for driving the drill bit to rotate. The drill feed seat and the drilling machine bed are also provided with a supporting device for driving the drill feed seat to move linearly. The indexing deep hole drilling machine also includes a sliding fit The workpiece clamping mechanism on the guide rail and away from the end of the drill bit feeding seat, and the workpiece positioning seat slidingly fitted on the guide rail between the drill bit feeding seat and the workpiece clamping mechanism, the workpiece positioning seat and the workpiece The clamping mechanism is provided with a positioning device that can be positioned at a predetermined position on the guide rail; a workpiece positioning device that can move in the vertical direction is installed on the described workpiece positioning seat; The height is provided with a through hole for the drill bit to pass through; the workpiece clamping mechanism includes a servo motor that can move in the vertical direction and a workpiece clamping device that is driven by the servo motor to rotate and can move in the vertical direction; the described The axes of the drill bit, the workpiece positioning device and the workpiece clamping device are located on the same vertical plane.
采用以上结构后,本实用新型分度深孔钻床与现有技术相比具有以下优点:工件定位座上安装有可沿竖直方向移动的工件定位装置,对所要加工的工件起安装加固作用,并可上下调节工件位置;所述的工件定位座与工件定位装置在对应钻头的高度开有通孔,使钻头穿过工件定位座对工件打孔,防止钻头偏移;所述工件装夹机构滑动配合在轨道上,可沿导轨平移,方便调整工件至水平线上适当的位置;采用伺服电机连续分度,提高了加工精度,减少分度误差,通过伺服电机调整,工件安装中心不变,偏心孔对准刀具进行加工,简化操作工序,降低劳动强度,提高工作效率;所述的钻头、工件定位装置和工件夹紧装置的轴线位于同一垂面上,使钻头能对工件正确打孔,不发生偏移。 After adopting the above structure, the indexing deep hole drilling machine of the utility model has the following advantages compared with the prior art: a workpiece positioning device that can move in the vertical direction is installed on the workpiece positioning seat, which plays a role of installation and reinforcement for the workpiece to be processed. And the position of the workpiece can be adjusted up and down; the workpiece positioning seat and the workpiece positioning device have a through hole at the height of the corresponding drill bit, so that the drill bit passes through the workpiece positioning seat to punch the workpiece to prevent the drill bit from shifting; the workpiece clamping mechanism Slidingly fitted on the track, it can be translated along the guide rail, which is convenient for adjusting the workpiece to an appropriate position on the horizontal line; the continuous indexing of the servo motor improves the machining accuracy and reduces the indexing error. Through the adjustment of the servo motor, the center of the workpiece installation remains unchanged and the eccentricity The hole is aligned with the tool for processing, which simplifies the operation process, reduces labor intensity, and improves work efficiency; the axes of the drill bit, the workpiece positioning device and the workpiece clamping device are located on the same vertical plane, so that the drill bit can correctly punch the workpiece without Offset occurs.
作为改进,所述的工件定位装置安装在所述工件定位座靠近所述工件装夹机构的一端上,用于对工件起安装固定作用。 As an improvement, the workpiece positioning device is installed on the end of the workpiece positioning seat close to the workpiece clamping mechanism, and is used for mounting and fixing the workpiece.
作为改进,所述的工件定位装置可在竖直方向移动是指,所述的工件定位装置与工件定位座靠近工件装夹机构一端的轨道滑动配合,所述的工件定位座还设有螺栓座和螺栓,所述螺栓的螺杆带有螺纹,并依次穿过螺栓座上的螺纹孔与工件定位装置上部竖直方向的通孔,且螺栓与工件定位装置的接触部位轴向限位,使工件定位装置能在竖直方向自由移动,调节工件至适合的高度位置。 As an improvement, the workpiece positioning device can move in the vertical direction, which means that the workpiece positioning device is slidingly matched with the track at the end of the workpiece positioning seat close to the workpiece clamping mechanism, and the workpiece positioning seat is also provided with a bolt seat and a bolt, the screw rod of the bolt is threaded, and passes through the threaded hole on the bolt seat and the through hole in the vertical direction on the upper part of the workpiece positioning device in turn, and the contact position between the bolt and the workpiece positioning device is axially limited, so that the workpiece The positioning device can move freely in the vertical direction to adjust the workpiece to a suitable height position.
作为改进,所述的工件装夹机构还包括可沿导轨平移的凹形支座,所述的凹形支座内设置有可沿其做竖直方向移动的支撑架,且在支撑架与凹形支座接触部位设有能使支撑架在预定高度位置定位的定位装置,所述的伺服电机与工件夹紧装置连接且设置在支撑架上,由支撑架支撑伺服电机和工件夹紧装置,在竖直方向调节工件至适合高度,方便准确打孔。 As an improvement, the workpiece clamping mechanism also includes a concave support that can translate along the guide rail, and a support frame that can move vertically along it is arranged in the concave support, and the support frame and the concave support The contact part of the shaped support is provided with a positioning device that can position the support frame at a predetermined height position. The servo motor is connected to the workpiece clamping device and arranged on the support frame. The servo motor and the workpiece clamping device are supported by the support frame. Adjust the workpiece to a suitable height in the vertical direction to facilitate accurate drilling.
作为改进,所述的伺服电机与工件夹紧装置连接是指,所述的工件装夹机构还包括传动轴和减速器,伺服电机的输出轴与减速器相连,减速器的输出轴与传动轴相连,所述的传动轴穿过支撑架与工件夹紧装置可拆式连接,可以根据不同形状的工件更换不同的工件夹紧装置。 As an improvement, the connection between the servo motor and the workpiece clamping device means that the workpiece clamping mechanism also includes a transmission shaft and a reducer, the output shaft of the servo motor is connected with the reducer, and the output shaft of the reducer is connected with the transmission shaft connected, the transmission shaft is detachably connected to the workpiece clamping device through the support frame, and different workpiece clamping devices can be replaced according to workpieces of different shapes.
作为改进,所述的工件定位装置中间带有锥台状突起,安装工件时对工件起加固限位作用,防止工件在加工过程中移动。 As an improvement, the workpiece positioning device has a truncated cone-shaped protrusion in the middle, which can reinforce and limit the workpiece when installing the workpiece, and prevent the workpiece from moving during processing.
作为改进,所述的钻头的数量为2个且平行设置,均与同一个驱动装置连接;所述工件定位座上的工件定位装置、螺栓及螺栓座数量为2个且互相平行设置在同一个工件定位座上,与工件定位座侧面的两个竖直轨道滑动配合;所述的工件装夹机构上的工件夹紧装置和传动轴的数量均为2个且互相平行设置,由同一个伺服电机经减速器和传动轴连接工件夹紧装置,可同时加工两个相同打孔要求的工件,提高工件加工效率。 As an improvement, the number of the drill bits is 2 and they are arranged in parallel, and they are all connected to the same driving device; On the workpiece positioning seat, it slides and fits with two vertical rails on the side of the workpiece positioning seat; the number of workpiece clamping devices and transmission shafts on the workpiece clamping mechanism are both 2 and arranged in parallel with each other, and are controlled by the same servo The motor is connected to the workpiece clamping device through the reducer and the drive shaft, which can process two workpieces with the same drilling requirements at the same time, improving the processing efficiency of the workpiece.
附图说明 Description of drawings
图1为本实用新型分度深孔钻床的立体结构示意图。 Fig. 1 is the three-dimensional structural schematic diagram of the indexing deep hole drilling machine of the present invention.
图2为本实用新型分度深孔钻床的工件定位装置的侧视图。 Fig. 2 is a side view of the workpiece positioning device of the utility model indexing deep hole drilling machine.
图3为本实用新型分度深孔钻床的工件装夹机构的俯视图。 Fig. 3 is a top view of the workpiece clamping mechanism of the indexing deep hole drilling machine of the present invention.
图4为本实用新型实施例待加工工件示意图。 Fig. 4 is a schematic diagram of the workpiece to be processed according to the embodiment of the utility model.
其中,10、钻床,20、钻头进给座,21、钻头,22、驱动装置,30、工件定位座,31、工件定位装置,32、钻头固定套筒,40、工件装夹机构,41、凹形支座,42、支撑架,43、工件夹紧装置,44、传动轴,45、减速器,46、伺服电机。 Among them, 10, drilling machine, 20, drill bit feeding seat, 21, drill bit, 22, driving device, 30, workpiece positioning seat, 31, workpiece positioning device, 32, drill bit fixing sleeve, 40, workpiece clamping mechanism, 41, Concave support, 42, bracing frame, 43, workpiece clamping device, 44, transmission shaft, 45, speed reducer, 46, servo motor.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
如图1所示,本实用新型包括提供一种分度深孔钻床,包括钻床床身10和设置在床身10上的导轨,以及滑动配合在所述导轨一端的钻头进给座20,所述的钻头进给座20上载有用于驱动钻头21转动的驱动装置22,所述的钻头进给座20上还设有驱动钻头进给座20直线运动的装置,所述的分度深孔钻床还包括滑动配合在所述导轨上且远离钻头进给座20一端的工件装夹机构40,以及滑动配合在所述钻头进给座20与工件装夹机构40之间的导轨上的工件定位座30,所述的工件定位座30与工件装夹机构40均设有能在导轨上预定位置定位的定位装置;所述的工件定位座30靠近所述工件装夹机构40的一端上安装有可在竖直方向移动的工件定位装置31,且在工件定位座30上设有能使工件定位装置31在预定高度定位的定位装置,所述的工件定位装置31中间带有锥台状突起;所述的工件定位座30与工件定位装置31在对应钻头21的高度设有供钻头通过的通孔;所述的工件装夹机构40包括由伺服电机46带动且能在竖直方向移动的工件夹紧装置43;所述的钻头21、工件定位装置31和工件夹紧装置43三者的轴线位于同一垂面上;所述的工件装夹机构40还包括可沿导轨平移的凹形支座41,所述的凹形支座41内设置有可沿其做竖直方向移动的支撑架42,且在工件装夹机构40上设有能使支撑架42在预定高度位置定位的定位装置,伺服电机46的输出轴与减速器45相连,减速器45的输出轴与传动轴44相连,所述的传动轴44穿过支撑架42与工件夹紧装置43可拆式连接。所述的钻头21的数量为2个且平行设置,均与同一个驱动装置22连接;所述工件定位座30上的工件定位装置31数量为2个且互相平行设置在同一个工件定位座30上,与工件定位座30侧面的两个竖直轨道滑动配合;所述的工件装夹机构40上的工件夹紧装置43和传动轴44的数量均为2个且互相平行设置,由同一个伺服电机46经减速器45和传动轴44连接工件夹紧装置43。
As shown in Figure 1, the utility model includes providing an indexing deep hole drilling machine, comprising a
本实用新型加工如图4工件时,移动工件定位座30至导轨上适当的位置,工件定位座30上的定位装置采用顶紧螺丝顶紧限位,由工件夹紧装置43夹紧工件左端的标记处,一般采用三爪卡盘,工件右端的粗实线部分和工件定位装置31的突起部分顶死,顶紧工件,保证工件在加工时不发生相对位移,拧紧工件装夹机构40与导轨接触的顶紧螺丝,即工件装夹机构40上的定位装置。调节工件定位装置31在竖直方向上的高度,使钻头固定套筒32与工件上的待加工孔同轴,然后调整工件夹紧装置43至与工件定位装置31相同的高度,使工件的中心轴线与待加工孔平行。钻头驱动装置22运转带动钻头21运转,钻头进给座20由能使其做直线运动的装置驱动向工件打孔,单孔加工完后,松开工件与工件定位装置31靠紧的位置,通过伺服电机46运转,使工件进行旋转,旋转至工件要求角度,再进行加工。
When the utility model processes the workpiece as shown in Figure 4, move the
以上就本实用新型较佳的实施例作了说明,但不能理解为是对权利要求的限制。本实用新型不仅局限于以上实施例,其具体结构允许有变化,如:可根据实际情况,适当增加钻头及其配套设施的个数;在加工其他形状工件时可更换工件夹紧装置等,凡在本实用新型独立要求的保护范围内所作的各种变化均在本实用新型的保护范围内。 The preferred embodiments of the present invention have been described above, but should not be construed as limiting the claims. The utility model is not limited to the above embodiments, and its specific structure allows changes, such as: according to the actual situation, the number of drill bits and supporting facilities can be appropriately increased; the workpiece clamping device can be replaced when processing workpieces of other shapes. Various changes made within the protection scope of the independent requirements of the utility model all fall within the protection scope of the utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057742A (en) * | 2015-08-26 | 2015-11-18 | 苏州金牛精密机械有限公司 | Automatic drilling machine with adjustable feed amount |
| CN105108197A (en) * | 2015-08-27 | 2015-12-02 | 苏州金牛精密机械有限公司 | Automatic horizontal drilling machine |
| CN105598820A (en) * | 2016-01-06 | 2016-05-25 | 中车青岛四方机车车辆股份有限公司 | Honing machine |
| CN106735379A (en) * | 2017-02-21 | 2017-05-31 | 中山市合丰五金制品有限公司 | A machining center machining roller D surface jig |
-
2013
- 2013-08-15 CN CN201320497414.0U patent/CN203409303U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057742A (en) * | 2015-08-26 | 2015-11-18 | 苏州金牛精密机械有限公司 | Automatic drilling machine with adjustable feed amount |
| CN105057742B (en) * | 2015-08-26 | 2018-09-14 | 苏州金牛精密机械有限公司 | A kind of automatic drilling machine of the adjustable amount of feeding |
| CN105108197A (en) * | 2015-08-27 | 2015-12-02 | 苏州金牛精密机械有限公司 | Automatic horizontal drilling machine |
| CN105598820A (en) * | 2016-01-06 | 2016-05-25 | 中车青岛四方机车车辆股份有限公司 | Honing machine |
| CN106735379A (en) * | 2017-02-21 | 2017-05-31 | 中山市合丰五金制品有限公司 | A machining center machining roller D surface jig |
| CN106735379B (en) * | 2017-02-21 | 2019-04-05 | 中山市合丰五金制品有限公司 | Machining center processing roller bearing D face tool |
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Effective date of registration: 20160914 Address after: 315181, Zhejiang Province, Ningbo, Yinzhou District Province town of Feng Feng Village Patentee after: Ningbo youo Machinery Co.,Ltd. Address before: 315181, Zhejiang, Ningbo province Yinzhou District Heng Feng Zhen Feng Cun Patentee before: NINGBO YINZHOU JINBO MACHINERY PLANT |
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