CN203407297U - Mechanical plant frost protection device - Google Patents
Mechanical plant frost protection device Download PDFInfo
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- CN203407297U CN203407297U CN201320408824.3U CN201320408824U CN203407297U CN 203407297 U CN203407297 U CN 203407297U CN 201320408824 U CN201320408824 U CN 201320408824U CN 203407297 U CN203407297 U CN 203407297U
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Abstract
本实用新型涉及一种机械化植物防霜装置,属于农作物霜冻害保护技术领域。本实用新型利用锥齿轮机构、蜗杆蜗轮机构、传动轴等部件带动风机叶片转动,把植物上方的较暖空气强制对流至植物冠层处,起到防霜冻的效果。所述的一种机械化植物防霜方法的装置包括动力输入装置、基座、立柱、攀梯、下齿轮箱、传动轴、上齿轮箱、中心轮、行星轮和风机叶片。动力输入装置通过立柱内的下齿轮箱和传动轴,以及立柱顶部的上齿轮箱,驱动风机叶片转动,同时通过上齿轮箱的中心轮和行星轮驱动风机叶片往复公转,从而实现360°圆周范围防霜,可降低单位面积的防霜成本。本实用新型的装置具有防霜面积大、成本低的特点,适于大规模推广应用。
The utility model relates to a mechanized plant anti-frost device, which belongs to the technical field of crop frost damage protection. The utility model uses a bevel gear mechanism, a worm gear mechanism, a transmission shaft and other components to drive the blades of the fan to rotate, and the warmer air above the plants is forced to convect to the canopy of the plants to prevent frost. The device of the mechanized plant anti-frost method includes a power input device, a base, a column, a climbing ladder, a lower gear box, a transmission shaft, an upper gear box, a central wheel, a planetary wheel and fan blades. The power input device drives the fan blades to rotate through the lower gear box and transmission shaft in the column, and the upper gear box at the top of the column, and at the same time drives the fan blades to reciprocate and revolve through the center wheel and planetary gear of the upper gear box, so as to achieve a 360°circumferential range Anti-frost, can reduce the anti-frost cost per unit area. The device of the utility model has the characteristics of large anti-frost area and low cost, and is suitable for large-scale popularization and application.
Description
技术领域 technical field
本实用新型涉及一种农作物霜冻害防护方法及装备,尤其是能防除茶果树倒春寒晚霜冻害的风机装置。 The utility model relates to a method and equipment for protecting crops from frost damage, in particular to a fan device capable of preventing tea and fruit trees from frost damage in the late spring and cold. the
背景技术 Background technique
早春倒春寒晚霜冻害给农林作物生产带来严重损失,特别是对茶果园造成巨大的经济损失。晚霜冻害往往发生于早春逆温的条件下,此时由于茶果园白天吸收大量太阳辐射,在晚间不断向天空放射,导致近地气温快速下降,形成空气温度场上高下低的逆温层。因此,充分利用逆温的温度场分布特点,通过机械(如风扇)扰动近地逆温层空气,实现上下方冷暖气流强制对流,可有效提高作物冠层温度,避免和减轻霜冻害。实现此防霜原理的技术有两种:一是将冠层处冷空气吸排至逆温层顶界以上;二是将逆温层上方的暖空气强制对流至下方冠层。相应的气流扰动防霜装备,主要有吸排式防霜风筒和高架风机等。 Early spring, late spring, cold and late frost damage have brought serious losses to agricultural and forestry crop production, especially to tea orchards, causing huge economic losses. Late frost damage often occurs under the condition of temperature inversion in early spring. At this time, tea orchards absorb a large amount of solar radiation during the day and radiate to the sky at night, causing the temperature near the ground to drop rapidly, forming an inversion layer with high air temperature field and low temperature. Therefore, making full use of the distribution characteristics of the inversion temperature field and disturbing the air near the ground inversion layer mechanically (such as fans) to realize the forced convection of the upper and lower cold and warm airflows can effectively increase the temperature of the crop canopy and avoid and reduce frost damage. There are two technologies to realize this frost prevention principle: one is to absorb and exhaust the cold air at the canopy above the top boundary of the inversion layer; the other is to force convection of the warm air above the inversion layer to the canopy below. Corresponding air disturbance anti-frost equipment mainly includes suction-exhaust anti-frost air duct and elevated fan. the
经文献和专利检索,专利号为US5244346和US4501089的美国专利,分别公开了利用轴流风机或附带离心风机将上方暖空气吹向下方的装置,用于果园防霜;专利号为JP2007000096、JP2000050749和JP10113076的日本专利,公开了用于茶果园的高架防霜扇。专利号为201020571460.7的中国实用新型,公开了一种茶果园用吸排式防霜冻风筒,它通过把植株冠层处冷空气吸排至逆温层上方进行防霜;专利号为200810124434.7的中国发明,公开了一种防除植物霜冻害的风扇系统控制方法及装置;专利号为201120394220.9的中国实用新型,公开了一种植物防霜机,它采用电动机驱动,风扇的最大摆动角度为90°,风力最远投送距离超过30 m,需要多台防霜机近似矩阵状布置才能对一定面积的作物进行防霜冻作业,单位面积的防霜冻成本较高。 After literature and patent retrieval, the U.S. patents whose patent numbers are US5244346 and US4501089 respectively disclose a device that uses an axial flow fan or an attached centrifugal fan to blow warm air from above to the bottom for anti-frost in orchards; the patent numbers are JP2007000096, JP2000050749 and The Japanese patent of JP10113076 discloses an elevated anti-frost fan for tea orchards. The Chinese utility model with the patent No. 201020571460.7 discloses a suction-discharge anti-frost air duct for tea orchards, which prevents frost by sucking and exhausting the cold air at the canopy of the plant to the top of the inversion layer; the Chinese invention with the patent No. 200810124434.7, A fan system control method and device for preventing plant frost damage are disclosed; Chinese utility model patent No. 201120394220.9 discloses a plant frost protection machine, which is driven by a motor, the maximum swing angle of the fan is 90°, and the wind force is the highest. The long-distance delivery distance exceeds 30 m, and multiple anti-frost machines are required to be arranged in an approximate matrix to perform anti-frost operations on a certain area of crops, and the cost of anti-frost per unit area is relatively high. the
实用新型内容 Utility model content
本实用新型的目的是提供一种机械化植物防霜装置,该方法及装置通过风机叶片的自转和往复公转,增大防霜面积,降低单位面积的防霜成本。 The purpose of the utility model is to provide a mechanized plant anti-frost device. The method and device can increase the anti-frost area and reduce the anti-frost cost per unit area through the rotation and reciprocating revolution of the fan blades. the
为了解决以上技术问题,本实用新型采用的具体技术方案如下: In order to solve the above technical problems, the concrete technical scheme that the utility model adopts is as follows:
一种机械化植物防霜装置,包括动力输入装置(1)、下齿轮箱(3)、立柱(9),下齿轮箱(3)的输入轴通过联轴器(2)与动力输入装置(1)水平连接;其特征在于:中心轮(10)固结于立柱(9)的上端面中心位置,中心轮(10)上端面与上齿轮箱(16)底面之间留有间隙;支撑件(20)的下端与立柱(9)上端通过轴承可转动联接,支撑件(20)支撑上齿轮箱(16)且上齿轮箱(16)的底面固结于支撑件(20)的上表面;垂直布置的下齿轮箱(3)的输出轴通过传动轴(5)穿过立柱(9)的上端面、中心轮(10)和支撑件(20),与上齿轮箱(16)的输入轴通过万向节(8)相连;固定于纵轴(12)下端的行星轮(11)与中心轮(10)相啮合;纵轴(12)通过轴承垂直固定于齿轮箱上下两个面;蜗杆蜗轮e(13)的蜗轮固定连接于纵轴(12)的中间位置,蜗杆蜗轮e(13)的蜗杆与横轴(14)固定联接;蜗杆蜗轮f(15)的蜗轮与横轴(14)固定联接;横轴(14)通过轴承垂直固定于齿轮箱前后两个面;蜗杆蜗轮f(15)的蜗杆与上齿轮箱的水平输出轴(6)同轴固定连接;上齿轮箱的水平输出轴(6)通过法兰(7)与风扇叶片(17)固结;攀梯(19)与立柱(9)平行固定连接,且位于背对传动输入装置(1)的立柱(9)一侧;所述风机叶片的转轴沿水平方向下倾8°~12°。 A mechanized plant anti-frost device, comprising a power input device (1), a lower gear box (3), a column (9), the input shaft of the lower gear box (3) is connected to the power input device (1) through a coupling (2) ) is horizontally connected; it is characterized in that: the center wheel (10) is fixed at the center position of the upper end surface of the column (9), and there is a gap between the upper end surface of the center wheel (10) and the bottom surface of the upper gear case (16); the support member ( The lower end of 20) is rotatably connected to the upper end of the column (9) through bearings, the support (20) supports the upper gear box (16) and the bottom surface of the upper gear box (16) is fixed on the upper surface of the support (20); vertical The output shaft of the arranged lower gear box (3) passes through the upper end surface of the column (9), the center wheel (10) and the support (20) through the transmission shaft (5), and passes through the input shaft of the upper gear box (16) The universal joint (8) is connected; the planetary wheel (11) fixed on the lower end of the longitudinal axis (12) meshes with the center wheel (10); the longitudinal axis (12) is vertically fixed on the upper and lower surfaces of the gearbox through bearings; the worm gear The worm gear of e(13) is fixedly connected to the middle position of the longitudinal axis (12), the worm of the worm gear e(13) is fixedly connected with the horizontal shaft (14); the worm gear of the worm gear f(15) is fixed with the horizontal shaft (14) connection; the horizontal shaft (14) is vertically fixed on the front and rear sides of the gearbox through bearings; the worm of the worm gear f (15) is coaxially fixedly connected with the horizontal output shaft (6) of the upper gearbox; the horizontal output shaft of the upper gearbox (6) Consolidation with the fan blade (17) through the flange (7); the climbing ladder (19) is fixedly connected in parallel with the column (9), and is located on the side of the column (9) facing away from the transmission input device (1); The rotating shaft of the fan blade is inclined downward by 8°-12° along the horizontal direction.
所述风机叶片转动的转速范围为400 rpm~580 rpm。 The rotating speed range of the fan blades is 400 rpm to 580 rpm. the
所述风机叶片往复公转的周期范围为2.5 min~4 min。 The reciprocating revolution period of the fan blades ranges from 2.5 min to 4 min. the
动力输入装置的功率范围为45 KW~90 KW,安装于所述立柱下端旁边的地面上,所述动力输入装置可为内燃机或电动机。 The power range of the power input device is 45 KW~90 KW, and it is installed on the ground next to the lower end of the column. The power input device can be an internal combustion engine or an electric motor. the
所述风机叶片为轴流风机叶片,叶片直径范围为4 m~6.2 m。 The fan blades are axial flow fan blades with a blade diameter ranging from 4 m to 6.2 m. the
所述风机叶片的安装高度范围为8 m~12 m。 The installation height of the fan blades ranges from 8 m to 12 m. the
本实用新型的工作过程:启动动力输入装置(1),通过联轴器(2)带动下齿轮箱(3)的输入轴转动,通过下齿轮箱(3)中的一对锥齿轮实现下齿轮箱(3)的输出轴转速的改变,然后通过万向节a(4)、传动轴(5)以及万向节b(8)带动上齿轮箱(16)的输入轴转动,通过上齿轮箱(16)中的一对锥齿轮实现上齿轮箱(16)的水平输出轴(6)转速的改变,进而实现风机叶片(17)的自转;与此同时,上齿轮箱(16)的水平输出轴(6)的转动驱动蜗杆蜗轮f(15),蜗杆蜗轮f(15)的转动驱动蜗杆蜗轮e(13),从而驱动行星轮(11)绕着中心轮(10)转动,进而驱动上齿轮箱(16)绕着立柱(9)转动,实现风机叶片(17)360°范围内的往复公转。 The working process of the utility model : start the power input device (1), drive the input shaft of the lower gear box (3) to rotate through the shaft coupling (2), and realize the lower gear through a pair of bevel gears in the lower gear box (3) The rotation speed of the output shaft of the box (3) is changed, and then the input shaft of the upper gear box (16) is driven to rotate through the universal joint a (4), the transmission shaft (5) and the universal joint b (8). A pair of bevel gears in (16) realizes the change of the horizontal output shaft (6) speed of the upper gear box (16), and then realizes the rotation of the fan blade (17); at the same time, the horizontal output of the upper gear box (16) The rotation of the shaft (6) drives the worm gear f (15), and the rotation of the worm gear f (15) drives the worm gear e (13), thereby driving the planetary gear (11) to rotate around the central gear (10), and then driving the upper gear The box (16) rotates around the column (9) to realize the reciprocating revolution of the fan blade (17) within 360°.
本实用新型具有有益效果:本实用新型通过下齿轮箱、上齿轮箱、传动轴等部件带动叶片转动,通过蜗杆蜗轮、行星轮和中心轮,同时使风机叶片绕立柱进行360°范围内往复公转,实现全方位大面积防霜,可降低单位面积的防霜成本。 The utility model has beneficial effects : the utility model drives the blades to rotate through the lower gear box, the upper gear box, the transmission shaft and other components, and at the same time makes the fan blades reciprocate and revolve around the column within a range of 360° through the worm gear, the planetary wheel and the center wheel , to achieve all-round large-area frost protection, which can reduce the cost of frost protection per unit area.
附图说明 Description of drawings
图1是本实用新型的外观示意图; Fig. 1 is the appearance schematic diagram of the utility model;
图2是本实用新型的传动系统结构示意图。 Fig. 2 is a structural schematic diagram of the transmission system of the present invention.
图中:1 动力输入装置 2 联轴器 3 下齿轮箱 4 万向节a 5 传动轴
In the figure: 1
6 上齿轮箱水平输出轴 7 法兰 8 万向节b 9 立柱 10 中心轮 11 行星轮
6 Horizontal output shaft of
12 纵轴 13 蜗杆蜗轮e 14 横轴 15 蜗杆蜗轮f 16 上齿轮箱 17 风机叶片 18 基座 19 攀梯 20 支撑件。
12
具体实施方式 Detailed ways
以下结合附图对本实用新型的具体实施方式作进一步详细说明。 The specific embodiments of the present utility model will be described in further detail below in conjunction with the accompanying drawings. the
如图1和图2所示,将本实用新型的各部件进行连接组装。 As shown in Figure 1 and Figure 2, each part of the utility model is connected and assembled. the
实施例1Example 1
以山区坡地的茶园为例。 Take tea gardens on mountain slopes as an example.
使用的机械化植物防霜装置的结构和性能参数如下:动力输入装置1为90 KW的变频电机,型号为YVP315M-6,防护等级为IP55;下齿轮箱减速器的传动比为1.64:1;上齿轮箱锥齿轮的传动比为1:1;蜗杆蜗轮e的传动比15:1;蜗杆蜗轮f的传动比为20:1;风机叶片17的回转直径为6.2 m,转速为580 rpm,风机叶片的公转周期为2.5 min,风机叶片的转轴沿水平方向下倾8°;立柱9采用等径圆柱钢管,外径为50.8 cm,壁厚为8 cm;风机叶片的安装高度为12 m;基座18为混凝土,立柱与基座之间通过螺栓固定联接,基座顶部埋入地下的深度达1.5 m。机械化植物防霜装置安装在坡地茶园的中央位置,当设置在地面的温度传感器探测到地面气温低于温度传感器的设定值时,温度传感器向控制器发讯,控制器自动启动变频电机及风机叶片传动机构,向地面投送风力,风力投送距离在105 m以外,有效防霜面积达50亩以上。
The structure and performance parameters of the mechanized plant frost protection device used are as follows: the power input device 1 is a 90 KW variable frequency motor, the model is YVP315M-6, and the protection level is IP55; the transmission ratio of the lower gearbox reducer is 1.64:1; The transmission ratio of the bevel gear of the gearbox is 1:1; the transmission ratio of the worm gear e is 15:1; the transmission ratio of the worm gear f is 20:1; The revolution period of the fan blade is 2.5 min, and the rotating shaft of the fan blade is inclined 8° in the horizontal direction; the column 9 is made of an equal-diameter cylindrical steel pipe with an outer diameter of 50.8 cm and a wall thickness of 8 cm; the installation height of the fan blade is 12 m; the
实施例2Example 2
以平地地形的茶园为例。 Take tea gardens on flat terrain as an example.
使用的机械化植物防霜装置的结构和性能参数如下:动力输入装置(1)为45 KW的变频电机,型号为YVP315M-6,防护等级为IP55;下齿轮箱减速器的传动比为2.45:1;上齿轮箱锥齿轮的传动比为1:1;蜗杆蜗轮e的传动比12:1;蜗杆蜗轮f的传动比为15:1;风机叶片(17)的回转直径为4 m,转速为400 rpm,风机叶片的公转周期为4 min,风机叶片的转轴沿水平方向下倾10°;立柱(9)采用等径圆柱钢管,外径为50.8 cm,壁厚为8 cm;风机叶片的安装高度为8 m;基座(18)为混凝土,立柱与基座之间通过螺栓固定联接,基座顶部埋入地下的深度达1.5 m。机械化植物防霜装置安装在茶园的中央位置,当设置在地面的温度传感器探测到地面气温低于温度传感器的设定值时,温度传感器向控制器发讯,控制器自动启动变频电机及风扇传动机构,向地面投送风力,风力投送距离在70 m以外,有效防霜面积达25亩以上。 The structure and performance parameters of the mechanized plant anti-frost device are as follows: the power input device (1) is a 45 KW variable frequency motor, the model is YVP315M-6, and the protection level is IP55; the transmission ratio of the lower gearbox reducer is 2.45:1 The transmission ratio of the bevel gear of the upper gearbox is 1:1; the transmission ratio of the worm and worm gear e is 12:1; the transmission ratio of the worm and worm gear f is 15:1; rpm, the revolution period of the fan blade is 4 min, and the rotating shaft of the fan blade is inclined 10° in the horizontal direction; the column (9) is made of equal-diameter cylindrical steel pipe with an outer diameter of 50.8 cm and a wall thickness of 8 cm; the installation height of the fan blade is The base (18) is concrete, the column and the base are fixedly connected by bolts, and the top of the base is buried underground to a depth of 1.5 m. The mechanized plant anti-frost device is installed in the center of the tea garden. When the temperature sensor installed on the ground detects that the ground air temperature is lower than the set value of the temperature sensor, the temperature sensor sends a signal to the controller, and the controller automatically starts the frequency conversion motor and fan drive The organization can project wind power to the ground, and the wind power projection distance is beyond 70 m, and the effective frost protection area is more than 25 mu. the
实施例3Example 3
以平地地形的苹果园为例。 Take an apple orchard on flat terrain as an example.
使用的机械化植物防霜装置的结构和性能参数如下:动力输入装置(1)为75 KW的变频电机,型号为YVP315M-6,防护等级为IP55;下齿轮箱减速器的传动比为1.69:1;上齿轮箱锥齿轮的传动比为1:1;蜗杆蜗轮e的传动比16:1;蜗杆蜗轮f的传动比为20:1;风机叶片(17)的回转直径为5.8 m,转速为520 rpm,风机叶片的公转周期为3.5 min;风机叶片的转轴沿水平方向下倾12°;立柱(9)采用等径圆柱钢管,外径为50.8 cm,壁厚为8 cm;风机叶片的安装高度为11 m;基座(18)为混凝土,立柱与基座之间通过螺栓固定联接,基座顶部埋入地下的深度达1.5 m。机械化植物防霜装置安装在苹果园的中央位置,当设置在地面的温度传感器探测到地面气温低于温度传感器的设定值时,温度传感器向控制器发讯,控制器自动启动变频电机及风扇传动机构,向地面投送风力,风力投送距离在85 m以外,有效防霜面积达35亩以上。 The structure and performance parameters of the mechanized plant frost protection device used are as follows: the power input device (1) is a 75 KW variable frequency motor, the model is YVP315M-6, and the protection level is IP55; the transmission ratio of the lower gearbox reducer is 1.69:1 The transmission ratio of the bevel gear of the upper gearbox is 1:1; the transmission ratio of the worm and worm gear e is 16:1; the transmission ratio of the worm and worm gear f is 20:1; rpm, the revolution period of the fan blades is 3.5 min; the rotation axis of the fan blades is inclined 12° in the horizontal direction; the column (9) is made of equal-diameter cylindrical steel pipe with an outer diameter of 50.8 cm and a wall thickness of 8 cm; the installation height of the fan blades is The base (18) is concrete, and the column and the base are fixedly connected by bolts, and the top of the base is buried underground to a depth of 1.5 m. The mechanized plant anti-frost device is installed in the center of the apple orchard. When the temperature sensor installed on the ground detects that the ground air temperature is lower than the set value of the temperature sensor, the temperature sensor sends a signal to the controller, and the controller automatically starts the frequency conversion motor and fan The transmission mechanism sends wind power to the ground, the wind power projection distance is beyond 85 m, and the effective frost protection area is more than 35 mu. the
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320408824.3U CN203407297U (en) | 2013-07-10 | 2013-07-10 | Mechanical plant frost protection device |
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| CN201320408824.3U CN203407297U (en) | 2013-07-10 | 2013-07-10 | Mechanical plant frost protection device |
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| CN203407297U true CN203407297U (en) | 2014-01-29 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105475057A (en) * | 2015-11-28 | 2016-04-13 | 江苏吟春碧芽股份有限公司 | Intelligent frost prevention swing mechanism of tea garden |
| CN105475058A (en) * | 2015-11-28 | 2016-04-13 | 江苏吟春碧芽股份有限公司 | Plant assisting anti-frost device |
| CN106069412A (en) * | 2016-05-31 | 2016-11-09 | 江苏大学 | A kind of method of the frost prevention active area determining agricultural frost preventing machine |
| CN106069415A (en) * | 2016-05-31 | 2016-11-09 | 江苏大学 | A kind of agricultural frost prevention group of planes method for arranging |
| WO2017193717A1 (en) * | 2016-05-09 | 2017-11-16 | 江苏大学 | Frost prevention machine support with adjustable bottom structure |
-
2013
- 2013-07-10 CN CN201320408824.3U patent/CN203407297U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105475057A (en) * | 2015-11-28 | 2016-04-13 | 江苏吟春碧芽股份有限公司 | Intelligent frost prevention swing mechanism of tea garden |
| CN105475058A (en) * | 2015-11-28 | 2016-04-13 | 江苏吟春碧芽股份有限公司 | Plant assisting anti-frost device |
| WO2017193717A1 (en) * | 2016-05-09 | 2017-11-16 | 江苏大学 | Frost prevention machine support with adjustable bottom structure |
| CN106069412A (en) * | 2016-05-31 | 2016-11-09 | 江苏大学 | A kind of method of the frost prevention active area determining agricultural frost preventing machine |
| CN106069415A (en) * | 2016-05-31 | 2016-11-09 | 江苏大学 | A kind of agricultural frost prevention group of planes method for arranging |
| CN106069412B (en) * | 2016-05-31 | 2019-04-23 | 江苏大学 | A method for determining the frost protection area of an agricultural frost protection machine |
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Granted publication date: 20140129 Termination date: 20200710 |