CN203389829U - Device for producing flocked stainless-steel coating boards for ocean engineering - Google Patents
Device for producing flocked stainless-steel coating boards for ocean engineering Download PDFInfo
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- CN203389829U CN203389829U CN201320490176.0U CN201320490176U CN203389829U CN 203389829 U CN203389829 U CN 203389829U CN 201320490176 U CN201320490176 U CN 201320490176U CN 203389829 U CN203389829 U CN 203389829U
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- 239000011248 coating agent Substances 0.000 title claims abstract description 23
- 238000000576 coating method Methods 0.000 title claims abstract description 23
- 239000010935 stainless steel Substances 0.000 title claims abstract description 19
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 32
- 230000001680 brushing effect Effects 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000004049 embossing Methods 0.000 claims abstract description 15
- 238000002161 passivation Methods 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 18
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000005260 corrosion Methods 0.000 abstract description 55
- 230000007797 corrosion Effects 0.000 abstract description 55
- 244000144992 flock Species 0.000 abstract description 10
- 238000012937 correction Methods 0.000 abstract description 8
- 230000003628 erosive effect Effects 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract 2
- 238000004804 winding Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 6
- 230000007774 longterm Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 230000003026 anti-oxygenic effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000002045 lasting effect Effects 0.000 description 3
- 241000628997 Flos Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
A device for producing flocked stainless-steel coating boards for ocean engineering comprises an unwinding unit, a front storage unit, a first double-roller correction unit, a cooling box, a passivation unit, a passivation drying unit, a protection layer coating unit, a protection layer drying unit, a protection layer cooling unit, a roller glue spreader, an electrostatic flocking machine, a flock absorption unit, a drying room, a flock recovery unit, an air cooling room, a first flock brushing box, a rear storage unit, a second double-roller correction unit, a second flock brushing box, an embossing unit and a winding unit. The device is characterized in that the unwinding unit is sequentially connected with the front storage unit, the first double-roller correction unit, the cooling box, the passivation unit, the passivation drying unit, the protection layer coating unit, the protection layer drying unit, the protection layer cooling unit, the roller glue spreader, the electrostatic flocking machine, the flock absorption unit, the drying room, the flock recovery unit, the air cooling room, the first flock brushing box, the rear storage unit, the second double-roller correction unit, the second flock brushing box, the embossing unit and the winding unit. According to the device, continuous production can be achieved, produced products are good in corrosion resistance, erosion resistance and heat and humidity resistance, and the device is long in service life and low in maintenance cost.
Description
Technical field
The utility model relates to flocking corrosion resistant plate, is specially a kind of production for the equipment of the flocking stainless steel coating sheet material of ocean engineering.
Background technology
The production technology of flocking corrosion resistant plate, plants the production process that be about 0.4mm～0.8mm fine hair after being coated with last layer Flock Adhesive exactly on the surface of corrosion resistant plate.Due to fine hair, there is the features such as vibration damping, insulation, sound insulation, moisture absorption and beautiful decoration, therefore flocking corrosion resistant plate not only has the feature that intensity is high, durable in use and can repeatedly recycle, and also has strong, the easy to use feature such as succinct and practical and attractive of sound-insulating, sealing.In Modern Decorative decoration, in a lot of situations, use corrosion resistant plate, such as the square corrosion resistant plate that Integral ceiling is used, the large area corrosion resistant plate that wall decoration is used.Flocking corrosion resistant plate can provide and have more luxurious decorative effect than existing product, and suede layer itself has certain water absorbing capacity, in the situation that ambient humidity is excessive, dew can be remained on to the surface of sheet material, prevents that water droplet from dripping.
In marine environment, rainy, the high temperature of atmosphere, high wind stream and concentration of saline fog are high, flocking corrosion resistant plate possesses certain decoration functions, but at aspects such as corrosion resistance, erosion wear resistance, humidity resistances, can not adapt to abominable marine climate environment, service life is low, and maintenance cost is high.
Summary of the invention
The utility model, for the problems referred to above, provides the equipment of a kind of production for the flocking stainless steel coating sheet material of ocean engineering, and the product that this equipment is produced, has water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking stainless steel coating sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; in the high marine environment of concentration of saline fog, in long-term use, can protect flocking stainless steel coating sheet material not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
The technical solution of the utility model is: a kind of production is for the equipment of the flocking stainless steel coating sheet material of ocean engineering, comprise unwinding device, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up, it is characterized in that: storage device before described unwinding device is linked in sequence, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up.
The beneficial effects of the utility model are: the product of this device fabrication, and water resistance is good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking stainless steel coating sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; in the high marine environment of concentration of saline fog, in long-term use, can protect flocking stainless steel coating sheet material not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
Accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present utility model.
In figure, 1. corrosion resistant plate, 2. unwinding device, 3. front storage device, 4. pair roller deviation correcting device, 5. cooler bin, 6. passivating device, 7. passivation drying unit, 8. apply overcoat device, 9. overcoat drying unit, 10. overcoat cooling device, 11. roller glue spreaders, 12. electrostatic flocking machines, 13. inhale suede device, 14. drying rooms, 15. recovering device for fluffs, 16. air cooling rooms, 17. first hair brushing boxes, 18. rear storage devices, 19. pairs of roller deviation correcting devices, 20. second hair brushing boxes, 21. embossing devices, 22. wrap-ups.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, in the utility model, a kind of production, for the equipment of the flocking stainless steel coating sheet material of ocean engineering, comprises unwinding device 2, front storage device 3, two roller deviation correcting devices 4, cooler bin 5, passivating device 6, passivation drying unit 7, apply overcoat device 8, overcoat drying unit 9, overcoat cooling device 10, roller glue spreader 11, electrostatic flocking machine 12, inhale suede device 13, drying room 14, recovering device for fluff 15, air cooling room 16, the first hair brushing box 17, rear storage device 18, two roller deviation correcting devices 19, the second hair brushing box 20, embossing device 21, wrap-up 22, is characterized in that: storage device 3 before described unwinding device 2 is linked in sequence, two roller deviation correcting devices 4, cooler bin 5, passivating device 6, passivation drying unit 7, apply overcoat device 8, overcoat drying unit 9, overcoat cooling device 10, roller glue spreader 11, electrostatic flocking machine 12, inhale suede device 13, drying room 14, recovering device for fluff 15, air cooling room 16, the first hair brushing box 17, rear storage device 18, two roller deviation correcting devices 19, the second hair brushing box 20, embossing device 21, wrap-up 22.
In the utility model, unwinding device 2 is used for the coiled material of corrosion resistant plate 1 to open, shakeout, the effect of front storage device 3 and rear storage device 18 is not stop when the change of lap in order to guarantee, guarantee the continuous production of production equipment, the effect of two roller deviation correcting devices 4 and two roller deviation correcting devices 19 is to prevent that corrosion resistant plate 1 from wandering off, passivating device 6, passivation drying unit 7 and cooler bin 5 composition material pretreatment units, be used for the surface of corrosion resistant plate 1 to carry out Passivation Treatment, then dry, cooling processing, apply overcoat device 8, the water-soluble low-temperature immobilized marine climate resistant corrosion A1-Zn-Si-Mg-RE base high-purity quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant on corrosion resistant plate 1 surface, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating, apply overcoat drying unit 9 corrosion resistant plate 1 that just applies overcoat is carried out to drying and processing, apply overcoat cooling device 10 corrosion resistant plate after drying and processing 1 is carried out to cooling processing, again by roller glue spreader 11 gluing on corrosion resistant plate 1, electrostatic flocking machine 12 is under the effect of static, the fine hair that floss receiver vibrations fall is adsorbed in the surface of corrosion resistant plate 1, flocking is complete, floss receiver stops vibrations, high-pressure electrostatic switch disconnects, electrostatic field disappears, complete flocking, inhaling suede device 13 sops up the not sticky fine hair in corrosion resistant plate 1 surface, the corrosion resistant plate 1 that 14 pairs, drying room blows after colored flocking is dried, its length is also to require to select according to output, recovering device for fluff 15 is drawn into the unnecessary fine hair on corrosion resistant plate 1 surface to specify collection site to recycle, improve the utilization ratio of fine hair and improve the quality of product, air cooling room 16 adopts air-cooled and water-cooled hybrid mode, to the corrosion resistant plate 1 of drying, carry out cooling.The first hair brushing box 17 is used for the pont on cleaning stainless steel plate 1 surface, between two roller deviation correcting devices 19 and embossing device 21, be provided with the second hair brushing box 20, be used for the pont on further cleaning stainless steel plate 1 surface, embossing device 21 carries out embossing processing by a pair of active rubber roll, passive steel rider to the colored type on corrosion resistant plate 1 surface, reach the effect of cut velvet sense, wrap-up 22 is wound into finished product by the corrosion resistant plate after flocking 1.
Corrosion resistant plate 1 is produced the flocking stainless steel coating plate product for ocean engineering successively after special equipment of the present utility model, and this production equipment is produced continuously, and production efficiency is high.
Below in conjunction with the utility model, the production process for the flocking stainless steel coating sheet material of ocean engineering is described:
(1), unreel: at unwinding device 2, the coiled material of corrosion resistant plate 1 is opened, shakeout;
(2), front storing and correction: the corrosion resistant plate 1 after uncoiling enters front storage device 3 storings, then enters two roller deviation correcting device 4 corrections;
(3), pretreatment: corrosion resistant plate 1 enters the Passivation Treatment that passivating device 6 carries out corrosion resistant plate 1 surface, then enters passivation drying unit 7, cooler bin 5, dries, cooling processing;
(4), apply overcoat: aluminium alloy plate 1 enters and applies overcoat device 8, the water-soluble low-temperature immobilized marine climate resistant corrosion A1-Zn-Si-Mg-RE base high-purity quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant, wear-resisting, Anti-erosion nano-particle reinforcement A1-Zn-Si-Mg-RE matrix composite coating on corrosion resistant plate 1 surface;
(5), applying overcoat dries: corrosion resistant plate 1 enters and applies overcoat drying unit 9, and the corrosion resistant plate 1 that just applies overcoat is carried out to drying and processing;
(6), apply overcoat cooling: corrosion resistant plate 1 enters and applies overcoat cooling device 10, and the corrosion resistant plate after drying and processing 1 is carried out to cooling processing;
(7), gluing: corrosion resistant plate 1 enters roller glue spreader 11, is coated with last layer Flock Adhesive on the surface of corrosion resistant plate 1;
(8), flocking: the corrosion resistant plate 1 after gluing moves to electrostatic flocking machine 12, carries out flocking;
(9), inhale suede: at suction suede device 13, the not sticky fine hair in corrosion resistant plate 1 surface is sopped up;
(10), dry: the corrosion resistant plate after flocking 1 is carried out to drying and processing at drying room 14;
(11), fine hair reclaims: at recovering device for fluff 15, the corrosion resistant plate 1 unnecessary fine hair in surface is drawn into and specifies collection site to recycle, improve the utilization ratio of fine hair and improve the quality of product;
(12), cooling and bristle: the 16, first hair brushing box 17 in air cooling room, the corrosion resistant plate after flocking 1 is carried out to cooling processing, then the not sticky fine hair in corrosion resistant plate 1 surface is brushed off;
(13), rear storing and correction: the corrosion resistant plate 1 after flocking enters rear storage device 18 storings, then enters two roller deviation correcting device 19 corrections;
(14), bristle and embossing: at the second hair brushing box 20, the not sticky fine hair in corrosion resistant plate 1 surface is brushed off, at embossing device 21, by a pair of active rubber roll, passive steel rider, the colored type on corrosion resistant plate 1 surface is carried out to embossing processing, reach the effect of cut velvet sense;
(15), rolling: the corrosion resistant plate 1 after flocking enters wrap-up 22 and is wound into finished product.
For the flocking stainless steel coating sheet material of ocean engineering and the technical performance comparison of conventional sheet material
As can be seen here, the product that the utility model is produced, has water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking stainless steel coating sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; in the high marine environment of concentration of saline fog, in long-term use, can protect flocking stainless steel coating sheet material not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
Claims (1)
1. a production is for the equipment of the flocking stainless steel coating sheet material of ocean engineering, comprise unwinding device, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up, it is characterized in that: storage device before described unwinding device is linked in sequence, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320490176.0U CN203389829U (en) | 2013-08-06 | 2013-08-06 | Device for producing flocked stainless-steel coating boards for ocean engineering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320490176.0U CN203389829U (en) | 2013-08-06 | 2013-08-06 | Device for producing flocked stainless-steel coating boards for ocean engineering |
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| Publication Number | Publication Date |
|---|---|
| CN203389829U true CN203389829U (en) | 2014-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320490176.0U Expired - Fee Related CN203389829U (en) | 2013-08-06 | 2013-08-06 | Device for producing flocked stainless-steel coating boards for ocean engineering |
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| Country | Link |
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| CN (1) | CN203389829U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106164625A (en) * | 2014-04-17 | 2016-11-23 | 贺利氏传感技术有限公司 | Sensor element, include the sensor assembly of such sensor element, measure assembly and exhaust gas recycling system and production method |
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2013
- 2013-08-06 CN CN201320490176.0U patent/CN203389829U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106164625A (en) * | 2014-04-17 | 2016-11-23 | 贺利氏传感技术有限公司 | Sensor element, include the sensor assembly of such sensor element, measure assembly and exhaust gas recycling system and production method |
| CN106164625B (en) * | 2014-04-17 | 2020-05-12 | 贺利氏先进传感器技术有限公司 | Sensor element and exhaust gas recirculation system, and production method |
| US11506526B2 (en) | 2014-04-17 | 2022-11-22 | Heraeus Nexensos Gmbh | Sensor element, sensor module, measuring assembly and exhaust-gas re-circulation system comprising a sensor element of this type, and production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140115 Termination date: 20190806 |